CN204359751U - Aluminium alloy bars ultrasonic automatic flaw detection apparatus - Google Patents
Aluminium alloy bars ultrasonic automatic flaw detection apparatus Download PDFInfo
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- CN204359751U CN204359751U CN201520017667.2U CN201520017667U CN204359751U CN 204359751 U CN204359751 U CN 204359751U CN 201520017667 U CN201520017667 U CN 201520017667U CN 204359751 U CN204359751 U CN 204359751U
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Abstract
The utility model discloses a kind of aluminium alloy bars ultrasonic automatic flaw detection apparatus, it is characterized in that, comprise: frame, described frame is movably installed with overhead traveling crane, described overhead traveling crane connects grabbing device, turnover bin is provided with below described frame, described turnover bin is provided with aluminium alloy bars, described turnover bin side is provided with detection water tank, in described detection water tank, water is housed, described detection water tank is movably set with creeper-traveler, described creeper-traveler is provided with inspection car and marking device, described detection water tank inside is provided with whirligig, described whirligig drives aluminium alloy bars to rotate.By the way, the utility model aluminium alloy bars ultrasonic automatic flaw detection apparatus, can realize detecting the full-automatic high precision of aluminium casting rod, simple to operate, and be easy to debugging, stability is high, and detection efficiency is high, meets customer need.
Description
Technical field
The present invention relates to UT (Ultrasonic Testing) field, particularly relate to a kind of aluminium alloy bars ultrasonic automatic flaw detection apparatus.
Background technology
When ultrasound wave is propagated in detected material, the acoustic characteristic of material and the change of interior tissue produce certain impact to hyperacoustic propagation, by being called Ultrasonic Detection to the detection Knowing material performance of ultrasound wave degree of susceptibility and situation and the technology of structure change, UT (Ultrasonic Testing) utilizes ultrasonic energy to penetrate stretching into of metal material, and when entering another cross section by a cross section, check a kind of method of defective part in the feature of section edges generation reflection.At present at home, the aluminium casting rod automatic flaw detection apparatus also do not come into operation, does not see the automatic flaw detection apparatus adopting full water logging mode in the world yet.
Summary of the invention
The technical matters that the present invention mainly solves is to provide a kind of aluminium alloy bars ultrasonic automatic flaw detection apparatus, can realize detecting the full-automatic high precision of aluminium casting rod, simple to operate, and be easy to debugging, stability is high, and detection efficiency is high, meets customer need.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of aluminium alloy bars ultrasonic automatic flaw detection apparatus, comprise: frame, described frame is movably installed with overhead traveling crane, described overhead traveling crane connects grabbing device, grabbing device does oscilaltion campaign, turnover bin is provided with below described frame, described turnover bin is provided with aluminium alloy bars, described turnover bin side is provided with detection water tank, in described detection water tank, water is housed, aluminium alloy bars is put into detection water tank by described grabbing device after turnover bin captures, and described aluminium alloy bars is immersed in water, described detection water tank is movably set with creeper-traveler, described creeper-traveler is provided with inspection car and marking device, described detection water tank inside is provided with whirligig, described whirligig drives aluminium alloy bars to rotate, described marking device and inspection car stretch into detection water tank and carry out mark and flaw detection to aluminium alloy bars.
In a preferred embodiment of the present invention, described frame is provided with slide rail, described overhead traveling crane moves back and forth before and after slide rail is in frame.
In a preferred embodiment of the present invention, described grabbing device comprises at least 2 for capturing the mechanical arm of aluminium alloy bars.
In a preferred embodiment of the present invention, described creeper-traveler moves back and forth left and right above detection water tank, and described marking device and inspection car do oscilaltion campaign on creeper-traveler, and described marking device is positioned at inspection car side.
In a preferred embodiment of the present invention, described creeper-traveler is provided with suspention tracking means, described suspention tracking means is connected with multi-channel digital ultra-sonic defect detector, and described multi-channel digital ultra-sonic defect detector keeps the fixed angle with aluminium alloy bars by suspention tracking means.
In a preferred embodiment of the present invention, described whirligig comprises rotary main shaft, and described aluminium alloy bars is equipped with on rotary main shaft.
In a preferred embodiment of the present invention, described frame is also provided with industrial computer and power cabinet, described industrial computer and power cabinet control overhead traveling crane, grabbing device, whirligig, creeper-traveler, inspection car and marking device.
The invention has the beneficial effects as follows: aluminium alloy bars ultrasonic automatic flaw detection apparatus of the present invention, can realize detecting the full-automatic high precision of aluminium casting rod, simple to operate, be easy to debugging, stability is high, and detection efficiency is high, meets customer need.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of aluminium alloy bars ultrasonic automatic flaw detection apparatus one of the present invention preferred embodiment;
Fig. 2 is the right view of the ultrasonic automatic flaw detection apparatus of aluminium alloy bars shown in Fig. 1;
Fig. 3 is the partial structurtes schematic diagram of the ultrasonic automatic flaw detection apparatus of aluminium alloy bars shown in Fig. 1;
Fig. 4 is the partial structurtes schematic diagram of the ultrasonic automatic flaw detection apparatus of aluminium alloy bars shown in Fig. 1;
In accompanying drawing, the mark of each parts is as follows: 1, frame, and 2, overhead traveling crane, 3, grabbing device, 4, turnover bin, 5, aluminium alloy bars, 6, water tank is detected, 7, creeper-traveler, 8, inspection car, 9, marking device, 10, slide rail, 11, rotary main shaft, 12, mechanical arm, 13, follow the tracks of suspension apparatus.
Embodiment
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 to Fig. 4, a kind of aluminium alloy bars ultrasonic automatic flaw detection apparatus, comprise: frame 1, described frame 1 is movably installed with overhead traveling crane 2, described overhead traveling crane 2 connects grabbing device 3, grabbing device 3 does oscilaltion campaign, turnover bin 4 is provided with below described frame 1, described input and output material 4 frame is provided with aluminium alloy bars 5, described turnover bin 1 side is provided with detects water tank 6, in described detection water tank 6, water is housed, aluminium alloy bars 5 is put into detection water tank 6 by described grabbing device 3 after turnover bin 4 captures, and described aluminium alloy bars 5 is immersed in water, described detection water tank 6 is movably set with creeper-traveler 7, described creeper-traveler 7 is provided with inspection car 8 and marking device 9, described detection water tank 6 inside is provided with whirligig, described whirligig drives aluminium alloy bars 5 to rotate, described marking device 9 and inspection car 8 stretch into detection water tank 6 pairs of aluminium alloy barss 5 and carry out mark and flaw detection.
In addition, described frame 1 is provided with slide rail 10, described overhead traveling crane 2 moves back and forth before and after slide rail is in frame 1.
In addition, described grabbing device 3 comprises at least 2 for capturing the mechanical arm 12 of aluminium alloy bars.
In addition, described creeper-traveler 7 moves back and forth left and right above detection water tank 6, and described marking device 9 and inspection car 8 do oscilaltion campaign on creeper-traveler 7, and described marking device 9 is positioned at inspection car 8 side, after workpiece sensing completes, to make marks in defective position.If not in water, there is a variety of method, mark in water, and reach ± 25mm precision, have very highly difficult.By the multiple location technology of scrambler, defective locations backoff algorithm and mechanical dynamic buffer technology, achieve and mark in water, and reach ± 25mm precision, reduce client's waste material, improve production efficiency.
In addition, described creeper-traveler 7 is provided with suspention tracking means 13, described suspention tracking means 13 is connected with multi-channel digital ultra-sonic defect detector, described multi-channel digital ultra-sonic defect detector keeps the fixed angle with aluminium alloy bars 5 by suspention tracking means 13, ultrasound examination needs ultrasonic probe and detected workpiece to be kept at an angle, and ensures that ultrasound wave enters detected workpiece smoothly.Due to casting rod rough surface, the angle of probe and casting rod is kept just to have very large challenge.Realize double swerve by suspention tracking means and teetertotter, thus ensure the position relationship of multi-channel digital ultra-sonic defect detector and detected workpiece, the detection of rough surface can be realized, ensure that the angle of probe and detected workpiece is all the time in the scope required.And simple to operate, be easy to debugging, stability is high.
In addition, described whirligig comprises rotary main shaft 11, and described aluminium alloy bars 5 is equipped with on rotary main shaft 11.
In addition, described frame 1 is also provided with industrial computer and power cabinet, described industrial computer and power cabinet control overhead traveling crane, grabbing device, whirligig, creeper-traveler, inspection car and marking device.
Aluminium alloy bars ultrasonic automatic flaw detection apparatus specific works principle of the present invention is as follows: be positioned over by aluminium alloy bars 5 on turnover bin 4, the mechanical arm 12 being positioned at the overhead traveling crane 2 above turnover bin 4 declines, mechanical arm 12 clamps aluminium alloy bars 5, then mechanical arm 12 rises to top again, overhead traveling crane 2 moves to and detects above water tank 6 in frame 1 above turnover bin 4, mechanical arm 12 declines again, is put into by aluminium alloy bars 5 and detects in water tank 6, and then goes up meeting top.The rotary main shaft 11 detected in water tank 6 rotates, thus drives aluminium alloy bars 5 to rotate.Now, creeper-traveler 7 starts mobile, when above creeper-traveler 7 moves to aluminium alloy bars 5, creeper-traveler 7 stops, and inspection car 8 starts to decline, until contact with aluminium alloy bars 5, then creeper-traveler 7 moves on, and inspection car 8 starts to detect a flaw to aluminium alloy bars 5, and preserves flaw detection report.When inspection car 8 moves to aluminium alloy bars 5 afterbody, inspection car 8 lifting, leaves detection water tank 6, stops carrying out flaw detection, and report is preserved and terminated, and creeper-traveler 7 is until stop after moving to detection water tank 6 other end.Then mechanical arm 12 clamps aluminium alloy bars 5 after again declining, and then continues to rise to top, and overhead traveling crane 2 again moves back to turnover bin 4 and complains to the higher authorities about an injustice and request fair settlement above detection water tank 6, then mechanical arm 12 declines, unclamp aluminium alloy bars 5, finally rise back initial position, a testing process terminates.
Aluminium alloy bars ultrasonic automatic flaw detection apparatus of the present invention achieves the fully-automated synthesis of the diameter casting rod from 150mm to 400mm, and casting rod does not need to carry out stripping off the skin and cutting head cutting tail, can direct-detection after having cast.Greatly improve production efficiency.Use automatic tracking technology, for the digital supersonic instrument that casting rod is optimized specially, the methods such as the defects detecting technology of improvement, this Realization of Product 254mm rod footpath, 2mm flat-bottom hole, 400mm rod footpath, the accuracy of detection of 3.2mm flat-bottom hole.During product fully-automated synthesis, detect 7 meters long 254mm diameter casting rods, comprise the loading and unloading time, no longer than 5 minutes, complete the rhythm of production that can meet client.
Be different from prior art, aluminium alloy bars ultrasonic automatic flaw detection apparatus of the present invention, can realize detecting the full-automatic high precision of aluminium casting rod, simple to operate, be easy to debugging, stability is high, and detection efficiency is high, meets customer need.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize instructions of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (7)
1. an aluminium alloy bars ultrasonic automatic flaw detection apparatus, it is characterized in that, comprise: frame, described frame is movably installed with overhead traveling crane, described overhead traveling crane connects grabbing device, turnover bin is provided with below described frame, described turnover bin is provided with aluminium alloy bars, described turnover bin side is provided with detection water tank, in described detection water tank, water is housed, described detection water tank is movably set with creeper-traveler, described creeper-traveler is provided with inspection car and marking device, described detection water tank inside is provided with whirligig, and described whirligig drives aluminium alloy bars to rotate.
2. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 1, is characterized in that, described frame is provided with slide rail, and described overhead traveling crane moves back and forth before and after slide rail is in frame.
3. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 1, is characterized in that, described grabbing device comprises at least 2 for capturing the mechanical arm of aluminium alloy bars.
4. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 1, it is characterized in that, described creeper-traveler moves back and forth left and right above detection water tank, and described marking device and inspection car do oscilaltion campaign on creeper-traveler, and described marking device is positioned at inspection car side.
5. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 4, it is characterized in that, described creeper-traveler is provided with suspention tracking means, described suspention tracking means is connected with multi-channel digital ultra-sonic defect detector, and described multi-channel digital ultra-sonic defect detector keeps the fixed angle with aluminium alloy bars by suspention tracking means.
6. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 1, is characterized in that, described whirligig comprises rotary main shaft, and described aluminium alloy bars is equipped with on rotary main shaft.
7. aluminium alloy bars ultrasonic automatic flaw detection apparatus according to claim 1, it is characterized in that, described frame is also provided with industrial computer and power cabinet, and described industrial computer and power cabinet control overhead traveling crane, grabbing device, whirligig, creeper-traveler, inspection car and marking device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520017667.2U CN204359751U (en) | 2015-01-12 | 2015-01-12 | Aluminium alloy bars ultrasonic automatic flaw detection apparatus |
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| CN201520017667.2U CN204359751U (en) | 2015-01-12 | 2015-01-12 | Aluminium alloy bars ultrasonic automatic flaw detection apparatus |
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| CN204359751U true CN204359751U (en) | 2015-05-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
| CN109738002A (en) * | 2019-03-12 | 2019-05-10 | 湖南航天环宇通信科技股份有限公司 | Non-destructive testing flexible jig |
-
2015
- 2015-01-12 CN CN201520017667.2U patent/CN204359751U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108845036A (en) * | 2018-07-10 | 2018-11-20 | 烟台鲁宝钢管有限责任公司 | A kind of side into it is vertical go out the double vehicle type steel tube supersonic flaw detecting equipment of crossbeam |
| CN109738002A (en) * | 2019-03-12 | 2019-05-10 | 湖南航天环宇通信科技股份有限公司 | Non-destructive testing flexible jig |
| CN109738002B (en) * | 2019-03-12 | 2023-12-05 | 湖南航天环宇通信科技股份有限公司 | Nondestructive testing adjustable clamp |
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