Summary of the invention
Based on this, be necessary to provide a kind of single-side coated copper plate improving heat dispersion.
A kind of single-side coated copper plate, comprises metal substrate, thermal-adhering in the dielectric ceramic layer on described metal substrate one surface, and at the FR4 central layer of described dielectric ceramic layer surface pressing.
In one embodiment, the surface that described metal substrate and described dielectric ceramic layer are fitted is provided with the cellular quality dielectric oxide film of 3-5um thickness, be filled with insulating cement in described dielectric oxide film, described metal substrate and described dielectric ceramic layer are fitted by described insulating cement.
In one embodiment, the surface that described metal substrate is not fitted with described dielectric ceramic layer is provided with one or more projection.
In above-mentioned single-side coated copper plate, the heat that FR4 central layer produces at work is first delivered to dielectric ceramic layer, and then is delivered on metal substrate by dielectric ceramic layer.Because metal substrate is compared with the insulating glass fibers cloth in conventional art, there is higher heat-sinking capability, thus make the heat-sinking capability of this single-side coated copper plate have also been obtained raising.
Embodiment
In one embodiment, as shown in Figure 1, single-side coated copper plate comprises 3-tier architecture: metal substrate 10, thermal-adhering in the dielectric ceramic layer 20 on metal substrate 10 1 surface, and at the FR4 central layer 30 of the surperficial pressing of dielectric ceramic layer 20.
Preferably, metal substrate 10 can adopt the good aluminum base plate of heat conductivility.
FR4 central layer is the PCB substrate meeting FR4 standard, and can be the PCB substrate of multilayer.Copper plate is comprised, for transmission current in FR4 central layer.
Preferably, as shown in Figure 1, the surface that metal substrate 10 and dielectric ceramic layer 20 are fitted is provided with the cellular quality dielectric oxide film 40 of 3-5um thickness, is filled with insulating cement in dielectric oxide film 40, and metal substrate 10 and dielectric ceramic layer 20 are fitted by insulating cement.
That is, when processing single-side coated copper plate, first surface treatment being carried out to metal substrate, making a certain surface of metal substrate form the cellular quality dielectric oxide film of 3-5um thickness.
Then carry out hot pressing filling perforation, in the honeycomb hole in cellular quality dielectric oxide film, fill insulating cement.Preferably, under metallomicroscope, honeycomb hole is filled full, and does not have cavity, bubble.Then by full-automatic heat posted machine, will have high heat conduction, the ceramic powder filler film (dielectric ceramic layer) of high insulation is fitted and is formed dielectric ceramic layer on metallic substrates at about 130 DEG C temperature.
Finally, can at dielectric ceramic layer surface recombination FR4 central layer.Can first by the alligatoring of FR4 core plate surface (cupric circuit bed roughness be 3um), then fitted in the surface of FR4 central layer alligatoring and dielectric ceramic layer 20, then in automatic hot press, set specified temp 100-200 DEG C, pressure 80-500pis, then the metal substrate segmentation pressing of FR4 central layer and dielectric ceramic layer of having fitted is solidified, last cold moudling, molded surface without concave point, scratch, bubble, and 30S is without layering (FR4 central layer, insulating material, aluminium) under high temperature 288 DEG C of conditions.
After single-side coated copper plate is made, circuit can be made on FR4 central layer, SMD lamp pearl or chip on circuit, energising, the luminous heat release of lamp pearl, produces larger heat, heat (has high withstand voltage 5KV by heat transfer conductive heat transfer film, insulation) on, film is transmitted on aluminium sheet again, out by heat diffusion finally.
Preferably, the surface that metal substrate is not fitted with dielectric ceramic layer can be provided with one or more projection.
As shown in Figure 2, can metal substrate do not fit dielectric ceramic layer surface on perpendicular needle-like or dentation can be set, thus the contact area with air can be increased, improve the heat-sinking capability of metal substrate.
In above-mentioned single-side coated copper plate, the heat that FR4 central layer produces at work is first delivered to dielectric ceramic layer, and then is delivered on metal substrate by dielectric ceramic layer.Because metal substrate is compared with the insulating glass fibers cloth in conventional art, there is higher heat-sinking capability, thus make the heat-sinking capability of this single-side coated copper plate have also been obtained raising.
The above embodiment only have expressed several execution mode of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection range of the present utility model.Therefore, the protection range of the utility model patent should be as the criterion with claims.