CN204056920U - A kind of Light stacker - Google Patents
A kind of Light stacker Download PDFInfo
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- CN204056920U CN204056920U CN201420499543.8U CN201420499543U CN204056920U CN 204056920 U CN204056920 U CN 204056920U CN 201420499543 U CN201420499543 U CN 201420499543U CN 204056920 U CN204056920 U CN 204056920U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种轻型堆垛机。 The utility model relates to a light stacker. the
背景技术 Background technique
目前,对于位于室内或楼板上要求设备轻量化的工具库,轴承库,托盘库,料箱库等,通常会需要自动化立体仓库和堆垛机作为提高自动化管理水平,提高出入库效率,提高室内单位面积的存储率等有效手段,用于物品的堆叠和码放,因此市场上急需一种载重量为50~80kg,高度为4米以下,水平运行速度为80~100m/min,垂直提升速度为29m/min,货叉速度为29m/min的自动化立体仓库用轻型堆垛机,目前有些这样的立体仓库采用的堆垛机只是把用于大型立库的堆垛机稍加改制,故存在外形庞大,重量重,结构臃肿,加工麻烦,并且造价贵等不足。 At present, for tool warehouses, bearing warehouses, pallet warehouses, material box warehouses, etc. that are located indoors or on the floor and require lightweight equipment, automated three-dimensional warehouses and stackers are usually required to improve the level of automation management, improve the efficiency of warehouse entry and exit, and improve indoor Effective means such as storage rate per unit area are used for stacking and stacking of items. Therefore, there is an urgent need in the market for a load capacity of 50-80kg, a height of less than 4 meters, a horizontal running speed of 80-100m/min, and a vertical lifting speed of 29m/min, fork speed of 29m/min light-duty stacker for automated three-dimensional warehouses, currently some of the stackers used in such three-dimensional warehouses are only a slight modification of the stacker used for large vertical warehouses, so there is a shape Huge, heavy, bloated structure, troublesome processing, and expensive and other deficiencies. the
实用新型内容 Utility model content
本实用新型的目的是提供一种轻型堆垛机,以克服目前现有技术存在的上述不足。 The purpose of this utility model is to provide a light stacker, to overcome the above-mentioned deficiencies existing in the prior art.
本实用新型的目的是通过以下技术方案来实现: The purpose of this utility model is to realize through the following technical solutions:
一种轻型堆垛机,包括电控柜、地轨以及与地轨相配合的水平运行机构,所述水平运行机构的上端设有立柱,所述立柱上设有一定滑轮,所述定滑轮通过立柱上的两个矩形孔一装配在所述立柱上,并且在设有矩形孔一处的立柱内部设有加强肋板,所述定滑轮的滑轮轴的左右两侧对称设有连接套,所述连接套固定连接在加强肋板上;所述立柱上端焊接一水平板,所述水平板上对称设有上部水平导轮组,所述立柱的一侧设置有垂直电机,该垂直电机的出轴安装有钢丝绳卷筒,所述立柱的另一侧设置有带有货叉的载货台,所述钢丝绳卷筒缠绕有钢丝绳,并且钢丝绳绕过所述定滑轮与载货台相连接,该载货台通过导轮架与所述立柱滚动连接,其中,所述导轮架包括导轮架体,所述导轮架体上设有水平对称设置的导轮一和导轮二,所述导轮架体上位于所述导轮一和导轮二之间的上端设有导轮三,所述导轮一和所述导轮二以及所述导轮三均通过偏心的导轮轴固定在所述导轮架体上,并且,所述导轮三的轴向与所述导轮一和所述导轮二轴向相互垂直。 A light-duty stacker, including an electric control cabinet, a ground rail, and a horizontal running mechanism matched with the ground rail. The upper end of the horizontal running mechanism is provided with a column, and the column is provided with a certain pulley, and the fixed pulley passes through the The two rectangular holes on the column are assembled on the column, and a reinforcing rib is provided inside the column with the rectangular hole, and the left and right sides of the pulley shaft of the fixed pulley are symmetrically provided with connecting sleeves, so that The connecting sleeve is fixedly connected to the reinforcing rib; the upper end of the column is welded to a horizontal plate, and the upper horizontal guide wheel group is symmetrically arranged on the horizontal plate, and a vertical motor is arranged on one side of the column, and the outlet of the vertical motor The shaft is equipped with a wire rope reel, and the other side of the column is provided with a loading platform with a fork, and the steel wire rope reel is wound with a steel wire rope, and the steel wire rope is connected to the loading platform by going around the fixed pulley. The loading platform is rollingly connected with the column through the guide wheel frame, wherein the guide wheel frame includes a guide wheel frame body, and the guide wheel frame body is provided with a horizontally symmetrical guide wheel 1 and a guide wheel 2. The upper end between the guide wheel one and the guide wheel two on the guide wheel frame body is provided with a guide wheel three, and the guide wheel one, the guide wheel two and the guide wheel three are all fixed on the guide wheel shaft by the eccentric guide wheel shaft. On the frame of the guide wheel, and the axis of the third guide wheel is perpendicular to the axis of the first guide wheel and the second guide wheel.
进一步的,所述导轮一和导轮二的导轮轴一的右端的轴长均小于导轮架体上轴孔的长度,所述轴孔的右端设有相匹配的垫圈一,并且所述导轮轴一的右端设有螺孔,通过内六角螺钉和垫圈二将垫圈一和导轮轴一固定在所述导轮架体上;所述导轮一和导轮二均固定在导轮轴一的左侧偏心部分上,在设有导轮一和导轮二的导轮轴一的外侧端部设有凸起的扁,所述导轮轴一上还设有外十二角挡圈,所述外十二角挡圈上设有与凸起的扁相匹配的凹槽,所述外十二角挡圈通过凹槽与扁的相互配合固定在所述导轮轴一上,并通过螺钉一和弹垫将所述外十二角挡圈、导轮一和导轮二固定在相对应的导轮轴一上;所述导轮三的导轮轴二通过螺母固定在所述导轮架体的顶部侧板支架上,所述导轮三固定在所述导轮轴二上,所述导轮轴二为偏心导轮轴。 Further, the axial lengths of the right ends of the guide wheel shafts of the first guide wheel and the second guide wheel are less than the length of the shaft hole on the guide wheel frame body, and the right end of the shaft hole is provided with a matching washer 1, and the The right end of the guide wheel shaft 1 is provided with a screw hole, and the washer 1 and the guide wheel shaft 1 are fixed on the guide wheel frame body through the inner hexagon screw and the washer 2; the guide wheel 1 and the guide wheel 2 are fixed on the guide wheel shaft 1 On the eccentric part on the left side, a protruding flat is provided on the outer end of the guide wheel shaft 1 provided with guide wheel 1 and guide wheel 2. The twelve-point retaining ring is provided with a groove matching the raised flat, and the outer twelve-point retaining ring is fixed on the guide wheel shaft one through the mutual cooperation of the groove and the flat, and is fixed by the screw one and the spring. Pads fix the outer twelve-point retaining ring, guide wheel 1 and guide wheel 2 on the corresponding guide wheel shaft 1; guide wheel shaft 2 of the guide wheel 3 is fixed on the top side of the guide wheel frame by nuts On the plate support, the third guide wheel is fixed on the second guide wheel shaft, and the second guide wheel shaft is an eccentric guide wheel shaft. the
进一步的,所述水平运行机构包括横梁,所述横梁上设置有水平电机该水平电机上连接有主动走轮箱,该主动走轮箱上设置有主动轮,所述横梁的另一端是从动走轮箱,该从动走轮箱上设置有从动轮。 Further, the horizontal running mechanism includes a beam on which a horizontal motor is connected. The horizontal motor is connected with a driving wheel box, and the driving wheel box is provided with a driving wheel. The other end of the beam is a driven wheel box. The traveling wheel box is provided with driven wheels on the driven wheel box. the
进一步,所述从动走轮箱上还设置有水平激光测距反光板以及水平检测编码器,其中,水平检测编码器与所述从动轮同轴连接。 Further, the driven wheel box is also provided with a horizontal laser ranging reflector and a level detection encoder, wherein the level detection encoder is coaxially connected with the driven wheel. the
进一步的,所述立柱的下端侧面设有垂直电机安装板,所述垂直电机通过垂直电机安装板固定在所述立柱上,并且在设有垂直电机安装板处的立柱内部设有加强肋板,所述垂直电机安装板与立柱的连接处还设有三角筋板。 Further, a vertical motor mounting plate is provided on the side of the lower end of the column, the vertical motor is fixed on the column through the vertical motor mounting plate, and a reinforcing rib is provided inside the column where the vertical motor mounting plate is provided, The connection between the vertical motor mounting plate and the column is also provided with triangular ribs. the
进一步的,所述立柱上设置有矩形孔二,所述钢丝绳绕过所述定滑轮并穿过所述矩形孔二与所述钢丝绳卷筒和所述载货台连接,在所述矩形孔二处的立柱内部设有加强肋板。 Further, the column is provided with a rectangular hole 2, the steel wire rope goes around the fixed pulley and passes through the rectangular hole 2 to connect with the steel wire rope reel and the loading platform, and in the rectangular hole 2 There are reinforcing ribs inside the column at the top. the
进一步的,所述立柱上设有若干个垂直检测电器板。 Further, several vertical detection electrical boards are arranged on the column. the
进一步的,所述货叉包括电器支架安装框架,所述电器支架安装框架的下端设有货叉电机,所述电器支架安装框架的侧壁上设有货物检测电器。 Further, the fork includes an electrical appliance bracket installation frame, the lower end of the electrical appliance bracket installation frame is provided with a fork motor, and the side wall of the electrical appliance bracket installation frame is provided with cargo detection appliances. the
进一步的,所述立柱上位于所述钢丝绳卷筒的下端设有电控端子排线箱。 Further, an electrical control terminal wiring box is provided on the column at the lower end of the wire rope drum. the
进一步的,所述立柱上位于所述载货台的一侧设有减速控制板。 Further, a deceleration control board is provided on one side of the loading platform on the column. the
优选的,所述钢丝绳卷筒上设有相匹配的卷筒罩,所述卷筒罩上设有矩形孔,所述矩形孔用于钢丝绳伸出。 Preferably, a matching reel cover is provided on the wire rope reel, and a rectangular hole is provided on the reel cover, and the rectangular hole is used for extending the wire rope. the
进一步的,所述水平电机、垂直电机和货叉电机通过扁平电缆上的电信号进行控制,所述扁平电缆通过压板固定在所述立柱上,并且位于立柱下端的扁平电缆通过压板形成了与立柱相匹配的圆弧形状,所述扁平电缆设置于所述电控端子排线箱内。 Further, the horizontal motor, the vertical motor and the fork motor are controlled by electrical signals on the flat cable, the flat cable is fixed on the column through the pressing plate, and the flat cable at the lower end of the column forms a joint with the column through the pressing plate. With a matching arc shape, the flat cable is arranged in the electrical control terminal wiring box. the
进一步的,所述电控柜设置在地面上,所述电控柜连接扁平电缆,并且扁平电缆由水平拖链连接到堆垛机的横梁上。 Further, the electric control cabinet is arranged on the ground, the electric control cabinet is connected to the flat cable, and the flat cable is connected to the beam of the stacker by a horizontal drag chain. the
本实用新型的有益效果为:结构简单,调整方便,电控柜不装在堆垛机上,而是位于地面,电缆由地面拖链连接到堆垛机上;设备整体轻量化,有利于要求轻量化的室内和楼板上安装使用;零部件较少,便于生产加工,有效的降低了生产成本,并且外形美观,有利于市场的推广和使用。 The beneficial effects of the utility model are: simple structure, convenient adjustment, the electric control cabinet is not installed on the stacker, but is located on the ground, and the cable is connected to the stacker by the ground drag chain; the overall light weight of the equipment is conducive to the requirement of light weight It can be installed and used indoors and on floors; there are fewer parts, which is convenient for production and processing, effectively reduces production costs, and has a beautiful appearance, which is conducive to market promotion and use. the
附图说明 Description of drawings
下面为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings that need to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following descriptions are only for this application. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort. the
图1是本实用新型实施例所述的一种轻型堆垛机的整体结构示意图一; Fig. 1 is the overall structure schematic diagram one of a kind of light stacker described in the utility model embodiment;
图2是本实用新型实施例所述的一种轻型堆垛机的整体结构示意图二; Fig. 2 is a schematic diagram 2 of the overall structure of a light stacker described in the embodiment of the present invention;
图3是本实用新型实施例所述的一种轻型堆垛机的整体结构示意图三; Fig. 3 is a schematic diagram of the overall structure of a light stacker according to the embodiment of the present invention;
图4是本实用新型实施例所述的一种轻型堆垛机的立柱的结构示意图; Fig. 4 is a schematic structural view of a column of a light stacker described in an embodiment of the present invention;
图5是本实用新型实施例所述的一种轻型堆垛机的导轮架的正视图; Fig. 5 is a front view of a guide wheel frame of a light stacker according to an embodiment of the present invention;
图6是本实用新型实施例所述的一种轻型堆垛机的导轮架的左视图; Fig. 6 is a left view of the guide wheel frame of a light stacker according to the embodiment of the present invention;
图7是本实用新型实施例所述的一种轻型堆垛机的导轮架的俯视图; Fig. 7 is a top view of a guide wheel frame of a light stacker according to an embodiment of the present invention;
图8是本实用新型实施例所述的一种轻型堆垛机的载货台及货叉的连接示意图。 Fig. 8 is a schematic diagram of the connection of the loading platform and the fork of a light-duty stacker described in the embodiment of the present invention.
图中: In the picture:
1、水平运行机构;2、立柱;3、载货台;4、货叉;5、主动走轮箱;6、从动走轮箱;7、水平电机;8、钢丝绳卷筒;9、垂直电机;10、定滑轮;11、钢丝绳;12、上部水平导轮组;13、水平检测编码器;14、水平激光测距反光板;15、扁平电缆;16、电器支架安装框架;17、水平检测电器支架;18、导轮架体;19、导轮一;20、导轮二;21、导轮三;22、导轮轴一;23、导轮轴二;24、外十二角挡圈;25、内六角螺钉;26、螺钉一;27、导轮架;28、电控端子排箱;29、加强肋板;30、连接套。 1. Horizontal running mechanism; 2. Upright column; 3. Cargo platform; 4. Fork; 5. Active wheel box; 6. Driven wheel box; 7. Horizontal motor; 8. Wire rope drum; 9. Vertical Motor; 10, fixed pulley; 11, steel wire rope; 12, upper horizontal guide wheel group; 13, level detection encoder; 14, horizontal laser ranging reflector; 15, flat cable; 16, electrical bracket installation frame; 17, horizontal 18. Guide wheel frame body; 19. One guide wheel; 20. Two guide wheels; 21. Three guide wheels; 22. One guide wheel shaft; 23. Two guide wheel shafts; 25. Hexagon socket head cap screw; 26. Screw one; 27. Guide wheel frame; 28. Electric control terminal row box; 29. Strengthening rib plate; 30. Connecting sleeve.
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention. the
如图1-8所示,本实用新型实施例所述的一种轻型堆垛机,包括电控柜、地轨以及与地轨相配合的水平运行机构1,所述水平运行机构1的上端设有立柱2,所述立柱2由200*200mm的方钢管构成,所述立柱2上设有一定滑轮10,所述定滑轮10通过立柱2上的两个矩形孔一安装在所述立柱2上,并且在设有矩形孔一处的立柱2内部设有加强肋板29,所述定滑轮10的滑轮轴的左右两侧对称设有连接套30,所述连接套30固定连接加强肋板29,所述加强肋板29可以有效的增加立柱2的强度,并且所述连接套30连接加强肋板29上,有效的将定滑轮10以及滑轮轴的承载力均匀分布在所述立柱2和加强肋板29上,有效的保证了装置的刚度和强度,并且在所述定滑轮10的滑轮轴上设有定位挡板,所述定位挡板可以将定滑轮轴轴向固定在所述立柱2上;所述立柱2上端焊接一水平板,所述水平板上对称设有上部水平导轮组12,所述上部水平导轮组12可以有效的控制立柱2在水平方向移动时上端的平衡度,进一步提到了装置的稳定性和可靠性;所述立柱2的一侧设置有垂直电机9,该垂直电机9连接钢丝绳卷筒8,所述立柱2的另一侧设置有带有货叉4的载货台3,该载货台3通过钢丝绳11绕过所述定滑轮10与所述钢丝绳卷筒8连接,并且,该载货台3通过导轮架27与所述立柱2滚动连接,其中,所述导轮架27包括导轮架体18,所述导轮架体18上均匀设有四个螺孔,通过四个螺钉与螺孔的相互配合将导轮架27固定在所述载物台3上;所述导轮架体18上设有水平对称设置的导轮一19和导轮二20,所述导轮架体18上位于所述导轮一19和导轮二20之间的上端设有导轮三21,并且所述导轮一19和所述导轮二20以及所述导轮三21均通过偏心的导轮轴固定在所述导轮架体18上,并且,所述导轮三21的轴向与所述导轮一19和所述导轮二20轴向相互垂直。 As shown in Figures 1-8, a light-duty stacker described in the embodiment of the utility model includes an electric control cabinet, a ground rail, and a horizontal running mechanism 1 matched with the ground rail. The upper end of the horizontal running mechanism 1 A column 2 is provided, and the column 2 is composed of a 200*200mm square steel pipe. The column 2 is provided with a certain pulley 10, and the fixed pulley 10 is installed on the column 2 through two rectangular holes on the column 2. , and a reinforcing rib 29 is provided inside the column 2 with a rectangular hole, and connecting sleeves 30 are symmetrically arranged on the left and right sides of the pulley shaft of the fixed pulley 10, and the connecting sleeve 30 is fixedly connected to the reinforcing rib 29. The reinforcing ribs 29 can effectively increase the strength of the column 2, and the connecting sleeve 30 is connected to the reinforcing ribs 29, effectively distributing the bearing capacity of the fixed pulley 10 and the pulley shaft evenly on the column 2 and On the reinforcing rib 29, the rigidity and strength of the device are effectively guaranteed, and a positioning baffle is provided on the pulley shaft of the fixed pulley 10, and the positioning baffle can axially fix the fixed pulley shaft on the column 2; the upper end of the column 2 is welded to a horizontal plate, and the upper horizontal guide wheel set 12 is symmetrically arranged on the horizontal plate, and the upper horizontal guide wheel set 12 can effectively control the balance of the upper end of the column 2 when moving in the horizontal direction degree, further mentioned the stability and reliability of the device; one side of the column 2 is provided with a vertical motor 9, the vertical motor 9 is connected to the wire rope reel 8, and the other side of the column 2 is provided with a fork 4, the cargo platform 3 is connected to the wire rope reel 8 by passing around the fixed pulley 10 through the steel wire rope 11, and the cargo platform 3 is rollingly connected to the column 2 through the guide wheel frame 27 , wherein, the guide wheel frame 27 includes a guide wheel frame body 18, and four screw holes are uniformly arranged on the guide wheel frame body 18, and the guide wheel frame 27 is fixed on the set by four screws and the screw holes. Said object stage 3; Said guide wheel frame body 18 is provided with guide wheel one 19 and guide wheel two 20 which are horizontally symmetrically arranged, said guide wheel frame body 18 is positioned at said guide wheel one 19 and guide wheel two The upper end between 20 is provided with guide wheel three 21, and described guide wheel one 19 and described guide wheel two 20 and described guide wheel three 21 are all fixed on the described guide wheel frame body 18 by the eccentric guide wheel shaft, Moreover, the axial direction of the third guide wheel 21 is perpendicular to the axial directions of the first guide wheel 19 and the second guide wheel 20 . the
所述导轮一19和导轮二20的导轮轴一22的右端的轴长均小于导轮架体18上轴孔的长度,所述轴孔的右端设有相匹配的垫圈一,并且所述导轮轴一22的右端设有螺孔,通过内六角螺钉25和垫圈二将垫圈一和导轮轴一22固定在所述导轮架体18上;所述导轮一19和导轮二20均固定在导轮轴一22的左侧偏心部分上,在设有导轮一19和导轮二20的导轮轴一22的外侧端部设有凸起,所述导轮轴一22上设有外十二角挡圈24,所述外十二角挡圈24上设有与凸起相匹配的凹槽,所述外十二角挡圈24通过凹槽与凸起的配合固定在导轮轴一22上,并通过螺钉一26和弹垫固定在所述外十二角挡圈24外侧,将所述导轮一19和导轮二20固定在相对应的导轮轴一22上;所述导轮三21的导轮轴二23通过螺母固定于所述导轮架体18的顶部侧板支架上,所述导轮轴二23为偏心的导轮轴,可以调节所述导轮三21与立柱导轨之间的间隙。 The shaft length of the right end of the guide wheel shaft one 22 of the guide wheel one 19 and the guide wheel two 20 is all less than the length of the shaft hole on the guide wheel frame body 18, and the right end of the shaft hole is provided with a matching washer one, and the The right end of the guide wheel shaft one 22 is provided with a screw hole, and the washer one and the guide wheel shaft one 22 are fixed on the guide wheel frame body 18 by the hexagon socket head cap screw 25 and the washer two; the guide wheel one 19 and the guide wheel two 20 All are fixed on the left side eccentric part of guide wheel shaft one 22, are provided with protrusion on the outside end of guide wheel shaft one 22 of guide wheel one 19 and guide wheel two 20, and described guide wheel shaft one 22 is provided with outer Twelve angle retaining ring 24, the outer twelve angle retaining ring 24 is provided with a groove matching the protrusion, and the outer twelve angle retaining ring 24 is fixed on the guide wheel shaft through the cooperation of the groove and the protrusion. 22, and fixed on the outer side of the twelve-corner retaining ring 24 by a screw one 26 and a spring washer, the guide wheel one 19 and the guide wheel two 20 are fixed on the corresponding guide wheel shaft one 22; The guide wheel shaft two 23 of the wheel three 21 is fixed on the top side plate support of the guide wheel frame body 18 by a nut, and the guide wheel shaft two 23 is an eccentric guide wheel shaft, which can adjust the distance between the guide wheel three 21 and the column guide rail. the gap between. the
所述水平运行机构1包括横梁,所述横梁上设置有水平电机7,该水平电机7上连接有主动走轮箱5,该主动走轮箱5上设置有主动轮,所述横梁另一端还设置有与所述主动走轮箱5相配合的从动走轮箱6,该从动走轮箱6上设置有从动轮;所述从动走轮箱6上还设置有水平激光测距反光板14以及水平检测编码器13,其中,水平检测编码器13与所述从动轮同轴连接,所述水平检测编码器13可以检测所述从动轮运转的位移,并且位于所述水平检测电器支架17上,当所述堆垛机进行水平运动时,将水平的位移输送到显示机构上,对堆垛机的水平位移进行精确定位。 The horizontal running mechanism 1 comprises a crossbeam, the crossbeam is provided with a horizontal motor 7, the horizontal motor 7 is connected with a driving wheel box 5, and the driving wheel box 5 is provided with a driving wheel, and the other end of the crossbeam is also A driven wheel box 6 matched with the driving wheel box 5 is provided, and a driven wheel is arranged on the driven wheel box 6; a horizontal laser ranging reflector is also arranged on the driven wheel box 6 Plate 14 and a level detection encoder 13, wherein the level detection encoder 13 is coaxially connected with the driven wheel, the level detection encoder 13 can detect the displacement of the driven wheel, and is located on the level detection electrical bracket 17, when the stacker moves horizontally, the horizontal displacement is sent to the display mechanism, and the horizontal displacement of the stacker is precisely positioned. the
所述立柱2的下端侧面设有垂直电机安装板,所述垂直电机9通过垂直电机安装板固定在所述立柱2上,并且在设有垂直电机安装板处的立柱2内部设有加强肋板29,所述垂直电机安装板与立柱2的连接处还设有三角筋板,所述三角筋板有效的提高了垂直电机安装板与立柱2之间的连接强度,有效的提高了装置的稳定性和可靠性。 The lower end side of the column 2 is provided with a vertical motor mounting plate, the vertical motor 9 is fixed on the column 2 through the vertical motor mounting plate, and a reinforcing rib is provided inside the column 2 where the vertical motor mounting plate is provided 29. The connection between the vertical motor mounting plate and the column 2 is also provided with a triangular rib, and the triangular rib effectively improves the connection strength between the vertical motor mounting plate and the column 2, effectively improving the stability of the device sex and reliability. the
所述立柱2上设置有矩形孔二,所述钢丝绳11绕过所述定滑轮10并穿过所述矩形孔二与所述钢丝绳卷筒8和所述载货台3连接,在所述矩形孔二处的立柱2内部设有加强肋板29;所述立柱2上均匀设有若干个垂直检测电器板,所述垂直检测电器板可以检测载物台3及货叉4上的货物在竖直方向上的位移;所述货叉4包括电器支架安装框架16,所述电器支架安装框架16的下端设有货叉电机,所述电器支架安装框架16的侧壁上设有若干货物检测电器,如检测货物的位移传感器,所述检测电器可以检测位于货叉4上货物的位置状体等其他信息,实时进行检测,有助于判断对装置上货物的状体进行适应性调整的时间。 The column 2 is provided with a rectangular hole 2, and the steel wire rope 11 goes around the fixed pulley 10 and passes through the rectangular hole 2 to connect with the steel wire rope reel 8 and the loading platform 3. The interior of the column 2 at the second hole is provided with a reinforcing rib plate 29; the column 2 is evenly provided with several vertical detection electrical boards, and the vertical detection electrical boards can detect whether the goods on the loading platform 3 and the fork 4 are in the vertical direction. Displacement in the vertical direction; the pallet fork 4 includes an electrical appliance bracket mounting frame 16, the lower end of the electrical appliance bracket mounting frame 16 is provided with a cargo fork motor, and the side wall of the electrical appliance bracket mounting frame 16 is provided with several cargo detection appliances , such as the displacement sensor for detecting the goods, the detection electric device can detect other information such as the position of the goods on the fork 4, and detect in real time, which helps to judge the time for adaptive adjustment of the goods on the device. the
所述立柱2上位于所述载货台3的一侧设有减速控制板,所述减速控制板在载货台3及货叉4下降的过程中可以有效的控制上升和下降的速度,避免因上升和下降的速度太快导致装置容易受到损坏的现象。 A deceleration control board is arranged on the side of the cargo platform 3 on the column 2, and the deceleration control board can effectively control the speed of ascent and descent during the descent of the cargo platform 3 and the fork 4, so as to avoid A phenomenon in which a device is susceptible to damage due to rapid ascent and descent. the
所述钢丝绳卷筒8上设有相匹配的卷筒罩,所述卷筒罩上设有矩形孔,所述矩形孔用于使得所述钢丝绳11通过并进入到钢丝绳卷筒8内,所述卷筒罩可以有效的避免保护钢丝绳11在运行过程中或在突然断裂时伤害到人,并且整体外形美观。 The wire rope reel 8 is provided with a matching reel cover, and the reel cover is provided with a rectangular hole, and the rectangular hole is used to allow the wire rope 11 to pass through and enter into the wire rope reel 8. The reel cover can effectively prevent the protection of the steel wire rope 11 from injuring people during operation or when it breaks suddenly, and the overall appearance is beautiful. the
所述立柱2上并位于所述钢丝绳卷筒8的下端设有电控端子排线箱28,所述电控端子排线箱28上设有通线孔,所述通线孔与扁平电缆15相匹配,以将所述扁平电缆15放置在所述电控端子排线箱28内,所述载货台3、货叉电器检测元件和货叉电机通过扁平电缆15输送电信号,所述扁平电缆15通过压板固定在所述立柱2上,并且位于立柱2下端的扁平电缆15从立柱2下部的电控端子排线箱28上的孔内穿出,并且穿过立柱2中上部的方孔,通过压板使得扁平电缆15形成悬吊状态,并且连接到载货台3上,与载货台3一起上下运动;所述堆垛机的电控柜设置于地面上,所述电控柜连接扁平电缆15,并且扁平电缆15由水平拖链连接到堆垛机的横梁上。 On the column 2 and at the lower end of the wire rope reel 8, an electric control terminal wiring box 28 is provided, and a wire hole is provided on the electric control terminal wiring box 28. match, so that the flat cable 15 is placed in the electric control terminal wiring box 28, the loading platform 3, the fork electrical detection element and the fork motor transmit electrical signals through the flat cable 15, and the flat The cable 15 is fixed on the column 2 through a pressure plate, and the flat cable 15 located at the lower end of the column 2 passes through the hole on the electric control terminal wiring box 28 at the bottom of the column 2 and passes through the square hole in the upper part of the column 2 , the flat cable 15 is formed into a suspended state through the pressing plate, and is connected to the loading platform 3, and moves up and down together with the loading platform 3; the electric control cabinet of the stacker is arranged on the ground, and the electric control cabinet is connected to A flat cable 15, and the flat cable 15 is connected to the beam of the stacker by a horizontal drag chain. the
具体使用时,如图5-7所示,所述导轮一19、导轮二20以及导轮三21连接在所述导轮架体18上的一种具体的连接方式,所述导轮一19和导轮二20分别固定在偏心的导轮轴一22上,所述导轮三21固定在偏心的导轮轴二23上,所述导轮轴一22右端的轴长小于导轮架体18上轴孔的长度,所述导轮轴一22的左端和右端均设有螺孔,采用内六角螺钉25通过右端的螺孔将导轮轴一22固定在所述导轮架体18上,所述导轮一19和导轮二20用螺钉一26通过左端的螺孔将导轮一19和导轮二20固定在相对应的导轮轴一22上;所述导轮架体18上位于所述导轮一19和导轮二20之间的上端设有两侧板支架,所述导轮三21固定在两侧板支架之间,所述导轮一19、偏心轮20以及偏心轮21不限于以上连接方式,以上连接方式只是本申请例举的一种最佳连接方式。 During specific use, as shown in Figure 5-7, a specific connection method in which the first guide wheel 19, the second guide wheel 20 and the third guide wheel 21 are connected to the guide wheel frame body 18, the guide wheel One 19 and guide wheel two 20 are respectively fixed on the eccentric guide wheel shaft one 22, and the three guide wheels 21 are fixed on the eccentric guide wheel shaft two 23, and the axial length of the right end of the guide wheel shaft one 22 is less than the guide wheel frame body 18 The length of the upper shaft hole, the left end and the right end of the guide wheel shaft one 22 are all provided with screw holes, and the guide wheel shaft one 22 is fixed on the guide wheel frame body 18 by using the hexagon socket head cap screw 25 through the screw hole at the right end. Guide wheel one 19 and guide wheel two 20 guide wheel one 19 and guide wheel two 20 are fixed on the corresponding guide wheel shaft one 22 with screw one 26 by the screw hole of left end; The upper end between guide wheel one 19 and guide wheel two 20 is provided with two side plate supports, described guide wheel three 21 is fixed between the two side plate supports, described guide wheel one 19, eccentric wheel 20 and eccentric wheel 21 are not Limited to the above connection methods, the above connection methods are only an example of the best connection methods in this application. the
所述内六角螺钉25与导轮轴一22之间以及导轮轴一22与导轮架体18之间均设有相匹配的垫圈,所述导轮一19和导轮二20与相对应的导轮轴一22之间设有相匹配的外十二角挡圈24;所述导轮轴一22的左部相对于轴右部是偏心的,在所述导轮轴一22的轴左端部设有一个凸起,所述外十二角挡圈24上有一个凹槽,将外十二角挡圈24装在轴左端,凹槽卡住凸起,再用垫圈和螺钉一26压住所述外十二角挡圈24,即将所述导轮一19或导轮二20固定在相应的所述导轮轴一22上;所述螺母与导轮轴二23之间、导轮轴二23与侧板之间以及导轮三21与侧板之间均设有相匹配的垫圈,所述垫圈可以有效防止连接装置之间的位置的移动,有效提高了装置连接的稳定性和可靠性。 Matching washers are all provided between the hexagon socket head screw 25 and the guide wheel shaft one 22 and between the guide wheel shaft one 22 and the guide wheel frame body 18, and the guide wheel one 19 and the guide wheel two 20 are matched with the corresponding guide wheel A matching outer twelve-angle retaining ring 24 is arranged between the wheel shaft one 22; the left part of the guide wheel shaft one 22 is eccentric relative to the right part of the shaft, and a shaft left end of the guide wheel shaft one 22 is provided with a There is a groove on the outer twelve-point retaining ring 24, and the outer twelve-point retaining ring 24 is mounted on the left end of the shaft, the groove clamps the protrusion, and then the outer twelve-point retaining ring 24 is pressed against the outer ring with a washer and screw one 26. Twelve-angle retaining ring 24 is about to fix said guide wheel one 19 or guide wheel two 20 on the corresponding said guide wheel shaft one 22; between said nut and guide wheel shaft two 23, between guide wheel shaft two 23 and the side plate Matching washers are provided between the third guide wheel 21 and the side plates, and the washers can effectively prevent the movement of the positions between the connecting devices, and effectively improve the stability and reliability of the device connection. the
如图5-7所示,所述载物台3至少通过4个导轮架27滚动连接在所述立柱2上,所述4个导轮架27两两一组分别对称设置在所述载物台3的上下两端,所述立柱2的侧端设有与导轮架27相匹配的导轮轨道,所述导轮一19和导轮二20固定在所述立柱2的侧端的导轮轨道上;所述导轮三21固定在立柱2的正面轨道上,该导轮轨道呈凸起结构;通过调节导轮架27上的导轮一19和导轮二20,首先将右端的内六角螺钉25调松,然后用扳手调节左端的外十二角挡圈24即可达到带动相应的导轮轴一22旋转来达到偏心的目的,即可调整所述载货台3及货叉4在XZ平面内的角度,并承受载货台3及货叉4的货物在XZ平面的倾覆力矩;通过调整导轮架27上的导轮三21,首先用扳手卡住导轮轴二23的右端进行旋转,即调节左端的螺母可以调整载货台3与立柱2之间的间隙,进而调整了载货台3及货叉4在YZ平面内的角度,并承受载货台3及货叉4货物在YZ平面内的倾覆力矩,调整好后通过左端的弹片和螺母将导轮三21紧固住;通过以上操作可以对载货台3、货叉4及货叉4上的货物进行及时适应性的调整,可以保证货物精准的放置在预计的堆叠位置。 As shown in Figures 5-7, the loading platform 3 is rollingly connected to the column 2 through at least four guide wheel frames 27, and the four wheel guide frames 27 are symmetrically arranged in groups of two on the carrier. The upper and lower ends of the object table 3, the side end of the column 2 is provided with a guide wheel track matched with the guide wheel frame 27, and the guide wheel one 19 and the guide wheel two 20 are fixed on the guide wheel at the side end of the column 2. On the wheel track; the guide wheel three 21 is fixed on the front track of the column 2, and the guide wheel track is a raised structure; by adjusting the guide wheel one 19 and the guide wheel two 20 on the guide wheel frame 27, at first the right end Loosen the inner hexagonal screw 25, and then use a wrench to adjust the outer 12-angle retaining ring 24 on the left end to drive the corresponding guide wheel shaft 122 to rotate to achieve the purpose of eccentricity, and then adjust the loading platform 3 and the fork 4 Angle within the XZ plane, and bear the overturning moment of the cargo on the cargo platform 3 and the fork 4 on the XZ plane; by adjusting the guide wheel three 21 on the guide wheel frame 27, first clamp the right end of the guide wheel shaft two 23 with a wrench Rotate, that is, adjust the nut at the left end to adjust the gap between the cargo platform 3 and the column 2, and then adjust the angle of the cargo platform 3 and the fork 4 in the YZ plane, and bear the cargo platform 3 and the fork 4 After adjusting the overturning moment of the goods in the YZ plane, fasten the guide wheel 3 21 through the shrapnel and nuts at the left end; through the above operations, the goods on the loading platform 3, the fork 4 and the fork 4 can be adjusted in time Permanent adjustment can ensure that the goods are accurately placed in the expected stacking position. the
本装置整体结构紧凑、零件少,制作成本低,运动灵活,并且通过一个定滑轮10与钢丝绳11的传动为装置的上部节省空间,使装置的轻量化,本装置为整体载重量为50~80kg,高度为4米以下,水平运行速度为80~100m/min,垂直提升速度为29m/min,货叉速度为29m/min的自动化立体仓库用轻型港道式堆垛机,有利于市场推广和使用。 The overall structure of the device is compact, with few parts, low production cost and flexible movement, and the transmission of a fixed pulley 10 and the wire rope 11 saves space for the upper part of the device, making the device lightweight. The overall load capacity of the device is 50~80kg , with a height of less than 4 meters, a horizontal running speed of 80-100m/min, a vertical lifting speed of 29m/min, and a fork speed of 29m/min, a light-duty port-type stacker for automated three-dimensional warehouses, which is conducive to market promotion and use. the
本实用新型不局限于上述最佳实施方式,任何人在本实用新型的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本申请相同或相近似的技术方案,均落在本实用新型的保护范围之内。 The utility model is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of products under the enlightenment of the utility model, but no matter make any changes in its shape or structure, all have the same features as the application Or similar technical schemes all fall within the protection scope of the present utility model. the
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420499543.8U CN204056920U (en) | 2014-09-01 | 2014-09-01 | A kind of Light stacker |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420499543.8U CN204056920U (en) | 2014-09-01 | 2014-09-01 | A kind of Light stacker |
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| CN204056920U true CN204056920U (en) | 2014-12-31 |
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| CN201420499543.8U Expired - Fee Related CN204056920U (en) | 2014-09-01 | 2014-09-01 | A kind of Light stacker |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104986694A (en) * | 2015-07-23 | 2015-10-21 | 无锡中鼎物流设备有限公司 | Compact type lifting guide wheel for stacker |
| CN105236311A (en) * | 2015-11-02 | 2016-01-13 | 合肥中鼎信息科技股份有限公司 | Stacking machine with high-speed upper and lower balanced walking driving mechanisms |
| CN106324080A (en) * | 2015-06-17 | 2017-01-11 | 江苏省特种设备安全监督检验研究院 | Movable multi-loop port container crane wire rope online detection apparatus |
| CN106915586A (en) * | 2017-04-24 | 2017-07-04 | 深圳市鸿鹭工业设备有限公司 | Piler |
| CN108298325A (en) * | 2018-04-02 | 2018-07-20 | 山东银蕨智能科技有限公司 | A kind of refractory brick production line automatic plate superposing device |
| CN109019046A (en) * | 2018-04-28 | 2018-12-18 | 杭州新松机器人自动化有限公司 | Full-automatic goods shelf stack disassembling and feeding equipment |
| CN110641886A (en) * | 2018-06-26 | 2020-01-03 | 沈阳新松机器人自动化股份有限公司 | Automatic change three-dimensional warehouse system and use multilayer stacker |
| CN111591648A (en) * | 2020-04-21 | 2020-08-28 | 安徽瑞佑自动化科技有限公司 | Full-automatic stacker is used in intelligence warehouse |
| CN115158956A (en) * | 2022-09-09 | 2022-10-11 | 西安航天自动化股份有限公司 | Bearing mechanism, using method thereof and stacking machine |
-
2014
- 2014-09-01 CN CN201420499543.8U patent/CN204056920U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106324080A (en) * | 2015-06-17 | 2017-01-11 | 江苏省特种设备安全监督检验研究院 | Movable multi-loop port container crane wire rope online detection apparatus |
| CN104986694A (en) * | 2015-07-23 | 2015-10-21 | 无锡中鼎物流设备有限公司 | Compact type lifting guide wheel for stacker |
| CN105236311A (en) * | 2015-11-02 | 2016-01-13 | 合肥中鼎信息科技股份有限公司 | Stacking machine with high-speed upper and lower balanced walking driving mechanisms |
| CN106915586A (en) * | 2017-04-24 | 2017-07-04 | 深圳市鸿鹭工业设备有限公司 | Piler |
| CN106915586B (en) * | 2017-04-24 | 2019-01-11 | 深圳市鸿鹭工业设备有限公司 | Piler |
| CN108298325A (en) * | 2018-04-02 | 2018-07-20 | 山东银蕨智能科技有限公司 | A kind of refractory brick production line automatic plate superposing device |
| CN109019046A (en) * | 2018-04-28 | 2018-12-18 | 杭州新松机器人自动化有限公司 | Full-automatic goods shelf stack disassembling and feeding equipment |
| CN110641886A (en) * | 2018-06-26 | 2020-01-03 | 沈阳新松机器人自动化股份有限公司 | Automatic change three-dimensional warehouse system and use multilayer stacker |
| CN111591648A (en) * | 2020-04-21 | 2020-08-28 | 安徽瑞佑自动化科技有限公司 | Full-automatic stacker is used in intelligence warehouse |
| CN115158956A (en) * | 2022-09-09 | 2022-10-11 | 西安航天自动化股份有限公司 | Bearing mechanism, using method thereof and stacking machine |
| CN115158956B (en) * | 2022-09-09 | 2023-01-06 | 西安航天自动化股份有限公司 | Bearing mechanism, using method thereof and stacker |
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