CN204053470U - Fixed flat-plate solar collector kludge - Google Patents
Fixed flat-plate solar collector kludge Download PDFInfo
- Publication number
- CN204053470U CN204053470U CN201420466944.3U CN201420466944U CN204053470U CN 204053470 U CN204053470 U CN 204053470U CN 201420466944 U CN201420466944 U CN 201420466944U CN 204053470 U CN204053470 U CN 204053470U
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- frame
- assembling mechanism
- slide rail
- long margin
- short
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Abstract
The utility model discloses a kind of fixed flat-plate solar collector kludge, comprise frame, also comprise and be installed in the first short frame assembling mechanism on the left of frame, be installed in the second short frame assembling mechanism on the right side of frame, be installed in the long margin frame fixed mechanism at frame rear portion, be installed in the long margin frame assembling mechanism of frame front, the drive unit that this first short frame assembling mechanism, the second short frame assembling mechanism and long margin frame assembling mechanism are in transmission connection by slide rail pressing device and at least one and slide rail pressing device is respectively formed.During the assembling of this kludge, movable part greatly reduces, efficiency is higher, and reliability is higher, in addition, the connection of frame and backboard have employed adhesion process, substituted for original process for pressing, simultaneously owing to eliminating group angle cutter, make flat-plate solar collector kludge eliminate hydraulic system, flat-plate solar collector kludge overall structure is more succinct, operation is simpler, and efficiency is higher, and cost significantly lowers.
Description
Technical field
The utility model relates to a kind of solar thermal collector kludge, more particularly, relates to a kind of fixed flat-plate solar collector kludge.
Background technology
In existing solar energy industry, heat collector frame assembling generally adopts Frame assembling machine, Frame assembling machine is general first to be loaded backboard in frame base, during group frame, corner brace is inserted frame, two connected frames are connected by corner brace, four limits action simultaneously during group frame, after group frame puts in place, four angle molds on Frame assembling machine fasten frame four angles, group angle mold is squeezed into the frame of corresponding corner brace breach in corner brace breach, corner brace can not be moved in frame, thus two frames are firmly connected, then the frame assembled is proceeded to next procedure heat-preservation cotton, plate core are put into successively.
The bottom backplate of heat collector and the connection of frame generally have two kinds of modes, and one adopts rivet, with rivet, backboard is riveted on frame; Another kind is direct pressing, and insert in the gap bottom frame by backboard, upper and lower surface has the sawtooth tooth of concavo-convex correspondence, backboard is inserted rear press equipment this gap is pressed onto plastic deformation, relies on the snap-in force of sawtooth tooth that backboard is connected on frame.The second extensively adopted in current industry.
Mainly there is following defect in flat-plate solar collector kludge of the prior art:
1, in industry, the assembling of flat plate collector generally adopts and first organizes the method that frame refills matching board core and heat-preservation cotton, organizing angle mold exactly needs the quadrangle stretching into frame composition inner, and descending aligning corner brace extruding, it takies certain space can not put into heat-preservation cotton and plate core in advance, can only follow-uply load, assembly process increases;
2, plate core header length is generally longer than the width of frame, after being, put into plate core, and plate core loads more difficult, and there are certain requirements size, and the design of product is restricted, and efficiency of assembling is lower, and quality is uneven;
3, be load plate core, the comb of plate wicking hot plate and plate core frame ragged edge must have certain distance, and absorber plate length and width can not be greater than the opening size of frame, otherwise be difficult to the frame well of loading group in good condition, there is this distance, because absorber plate is softer, plate core just there will be the unstable situation in location after loading frame, shaking amplitude is larger.For addressing this problem, a lot of producer develops again some positioned zero parts, and cause collector structure to become complicated, cost is higher;
4, owing to there is hydraulic system in flat-plate solar collector installation of the prior art, and unreasonable structure, practical operation is more difficult, and personnel's staffing is more, and speed is slower;
5, the Frame assembling machine in industry generally adopts corner at same operation group frame, and two long limits, two minor faces have action in group frame process, after four limit group frames put in place, and group method extruding group frame in group angle cutter adopts.In whole operation, movable part is very many, and the cost of system and Operating Complexity are very high, and reliability is poor;
6, originally the connection of frame and backboard is rivet, progressively eliminates now, and main flow is pressing mode.Because pressing mode needs Frame assembling machine with hydraulic system, cause the complex structure of Frame assembling machine own, complex operation, trouble point is many, cost is high, efficiency is extremely low.
Utility model content
The purpose of this utility model is to overcome above-mentioned defect of the prior art, there is provided a kind of cost and Operating Complexity low, reliability greatly improves, hydraulic system need not be installed, make flat-plate solar collector kludge overall structure more succinct, operation is simpler, the fixed flat-plate solar collector kludge that efficiency is higher.
For achieving the above object, the technical scheme that provides of the utility model is as follows:
A kind of fixed flat-plate solar collector kludge is provided, comprise frame, be installed in the first frame base plate on the left of frame, this the first frame base plate is fixedly equiped with the first short frame assembling mechanism, be installed in the Second Edge frame bottom plate on the right side of frame, this Second Edge frame bottom plate is fixedly equiped with the second short frame assembling mechanism, be installed in the long margin frame fixed mechanism at frame rear portion, be installed in the long margin frame assembling mechanism of frame front, described first short frame assembling mechanism, second short frame assembling mechanism and long margin frame assembling mechanism are made up of slide rail pressing device and at least one drive unit respectively, described slide rail pressing device and described drive unit are in transmission connection, described slide rail pressing device and described drive unit are in transmission connection, described long margin frame fixed mechanism is fixed on the rear portion of frame, the drive unit of described long margin frame assembling mechanism drives slide rail pressing device to move to long margin frame fixed structure, the long margin frame of heat collector and backboard are assembled into one, described first short frame assembling mechanism, the drive unit of the second short frame assembling mechanism drives the synchronous relative motion of slide rail pressing device, the short frame of heat collector and long margin frame and backboard are assembled into one, form a long margin frame to fix, the version of three frame actions.
Preferably, described slide rail pressing device comprises the first slide rail, the second slide rail, and the portable plate be slidably connected with described first slide rail and the second slide rail this portable plate is fixedly equiped with several frame decks.
Furthermore, described first short frame assembling mechanism, second short frame assembling mechanism and long margin frame assembling mechanism are respectively equiped with two drive units, two drive units of described first short frame assembling mechanism, first slide rail and the second slide rail be installed on described first frame base plate, two drive units of the second short frame assembling mechanism, first slide rail and the second slide rail be installed on described Second Edge frame bottom plate, a drive unit of long margin frame assembling mechanism and the first slide rail are installed on described first frame base plate, another drive unit of long margin frame assembling mechanism and the second slide rail are installed on described Second Edge frame bottom plate.
Preferably, described long margin frame fixed mechanism comprises fixed head and is installed on several frame decks on this fixed head, the two ends of described portable plate and fixed head are respectively equiped with a collector positioning seat, collector positioning seat is provided with the locating hole for positioning collector, two drive units of described first short frame assembling mechanism, the second short frame assembling mechanism are in transmission connection with the frame deck on corresponding portable plate respectively, and two drive units of described long margin frame assembling mechanism are in transmission connection with the frame deck on corresponding portable plate or collector positioning seat respectively.
Preferably, described first frame base plate is equiped with the first electric-controlled box, this first electric-controlled box is electrically connected with described drive unit, described Second Edge frame bottom plate is equiped with the second electric-controlled box, this second electric-controlled box is electrically connected with described drive unit, this first electric-controlled box and the second electric-controlled box are respectively equipped with the button of " long limit moves ahead ", " reset of long limit ", " minor face moves ahead ", " minor face reset ", for two operative employee's cooperation operations, in addition, the main electric cabinet for being powered at the first electric-controlled box and the second electric-controlled box is arranged on bottom frame.
Compared with prior art, the beneficial effects of the utility model are:
By constructing a frame, the first short frame assembling mechanism is equiped with on the left of frame, the second short frame assembling mechanism is equiped with on the right side of frame, frame front is equiped with long margin frame assembling mechanism, frame rear portion is equiped with long margin frame fixed mechanism, described first short frame assembling mechanism, the second short frame assembling mechanism and long margin frame assembling mechanism are made up of slide rail pressing device and at least one drive unit respectively, and described slide rail pressing device and described drive unit are in transmission connection.So make heat collector long margin frame fix, the version of other three frame actions, movable part greatly reduces, efficiency is higher, and reliability is higher, in addition, the connection of frame and backboard have employed adhesion process, substituted for original process for pressing, simultaneously owing to eliminating group angle cutter, this flat-plate solar collector kludge is without the need to installing hydraulic system, make flat-plate solar collector kludge overall structure more succinct, operation is simpler, and efficiency is higher, and cost significantly lowers.
Below in conjunction with drawings and Examples, Horizontal flat plate and solar heat collector assembling machine described in the utility model is described further.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of Horizontal flat plate and solar heat collector assembling machine described in the utility model;
Fig. 2 is the first short frame assembling mechanism of Horizontal flat plate and solar heat collector assembling machine described in the utility model and the three-dimensional structure diagram of the second short frame assembling mechanism;
Fig. 3 is the three-dimensional structure diagram of the long margin frame assembling mechanism of Horizontal flat plate and solar heat collector assembling machine described in the utility model.
Detailed description of the invention
The preferred example of fixed flat-plate solar collector kludge described in the utility model, does not therefore limit protection domain of the present utility model below.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of fixed flat-plate solar collector kludge is provided, comprise frame 10, frame 10 side middle section is the region of placing heat collector, the first frame base plate 211 is equiped with on the left of frame 10, this the first frame base plate 211 is fixedly equiped with the first short frame assembling mechanism 20, Second Edge frame bottom plate 212 is equiped with on the right side of frame 10, this Second Edge frame bottom plate is fixedly equiped with the second short frame assembling mechanism 30, long margin frame assembling mechanism 50 is equiped with in the front portion of frame 10, long margin frame fixed mechanism 40 is equiped with at the rear portion of frame 10, heat collector long margin frame is so made to be fixed on long margin frame fixed mechanism 40, another long margin frame is fixed on long margin frame assembling mechanism 50, two short frames are installed on the first short frame assembling mechanism 20 and the second short frame assembling mechanism 30 respectively, thus formation one long margin frame is fixed, the assembling mode of three frame actions, movable part greatly reduces, efficiency is higher, reliability is higher, in addition, originally the technique refilling plate core after organizing frame is made into first to put heat-preservation cotton and plate core, carry out the technique of limit group frame assembling again, so just completely eliminate the technique of first group frame post-erection plate core to the restriction of plate cored structure, moreover, because a long margin frame is fixing, during heat collector assembling, absorber plate can abut against on side, eliminate the problem that plate core arbitrarily rocks, improve the quality of product.
In this enforcement, described slide rail pressing device 21 comprises the first slide rail 213, second slide rail 214, and the portable plate 215 be slidably connected with described first slide rail 213 and the second slide rail 214, this portable plate 215 is fixedly equiped with several frame decks 216.
Furthermore, in this enforcement, described first short frame assembling mechanism 20, second short frame assembling mechanism 30 and long margin frame assembling mechanism 50 are respectively equiped with two drive units 22, drive unit 22 can be selected according to the size of heat collector frame, two drive units 22 of described first short frame assembling mechanism 20, first slide rail 213 and the second slide rail 214 be installed on described first frame base plate 211, two drive units 22 of the second short frame assembling mechanism 30, first slide rail 213 and the second slide rail 214 be installed on described Second Edge frame bottom plate 212, a drive unit 22 of long margin frame assembling mechanism 50 and the first slide rail 213 are installed on described first frame base plate 211, another drive unit 22 of long margin frame assembling mechanism 50 and the second slide rail 214 are installed on described Second Edge frame bottom plate 212.
Further, several frame decks 216 that described long margin frame fixed mechanism 40 comprises fixed head 41 and is installed on this fixed head 41, the two ends of described portable plate 215 and fixed head 41 are respectively equiped with a collector positioning seat 217, collector positioning seat 217 is provided with the locating hole 218 for positioning collector, during assembling, the locating hole 218 that the collector end of the heat collector runner of heat-absorbing plate core inserts corresponding collector positioning seat 217 is respectively positioned, heat-absorbing plate core is prevented to be moved, thus improve quality and the packaging efficiency of assembling product, described first short frame assembling mechanism 20, two drive units 22 of the second short frame assembling mechanism 30 are in transmission connection with the frame deck 216 on corresponding portable plate 215 respectively, two drive units 22 of described long margin frame assembling mechanism 50 are in transmission connection with the collector positioning seat 217 on corresponding portable plate 215 respectively, certainly, also can two drive units 22 of described long margin frame assembling mechanism 50 be in transmission connection with the frame deck 216 on corresponding portable plate 215 respectively.
Described first frame base plate 211 is equiped with the first electric-controlled box 60, this first electric-controlled box 60 is electrically connected with described drive unit 22, described Second Edge frame bottom plate 212 is equiped with the second electric-controlled box 70, this second electric-controlled box 70 is electrically connected with described drive unit 22, this first electric-controlled box 60 and the second electric-controlled box 70 are respectively equipped with the button of " long limit moves ahead ", " reset of long limit ", " minor face moves ahead ", " minor face reset ", for two operative employee's cooperation operations, in addition, the main electric cabinet for being powered at the first electric-controlled box 60 and the second electric-controlled box 70 is arranged on bottom frame.
Before group frame, the sealing ring of frame will install, and the corner brace of minor face also will install, and will coat glue in the gap of the bonding backboard in the bottom of frame, gets out backboard, plate core and heat-preservation cotton.During group frame, first a long margin frame is stuck on the frame deck 216 of long margin frame fixed mechanism 40, another long margin frame is stuck on the frame deck 216 of long margin frame assembling mechanism 50.Again two short frames are stuck on the frame deck 216 of the first short frame assembling mechanism 20 and the second short frame assembling mechanism 30, backboard is layered in frame, in the glue inserted near the backboard limit of long margin frame fixed mechanism 40 in the gap, bottom of long margin frame fixed mechanism 40, backboard and frame are bonded together.Again heat-preservation cotton and plate core are layered on backboard, firmly plate core is inserted in the collector sealing ring of fixed edge, now press " the long limit moves ahead " button on electric-controlled box 60, the drive unit 22 of described long margin frame assembling mechanism 50 drives slide rail pressing device 21 to move to long margin frame fixed structure 40, the long margin frame of heat collector and backboard are assembled into one, to another long limit of backboard be inserted in the gap, bottom of long margin frame assembling mechanism 50 during process, ensure that absorber plate withstands in two long margin frames or side insulation, manually the corner brace head of two short frames is inserted in two long margin frames put in place respectively again, Primary Location, guarantee the gap, bottom two of backboard minor faces being aimed at short frame simultaneously.Press " minor face moves ahead " button on electric-controlled box 60, the drive unit 22 of described first short frame assembling mechanism 20, second short frame assembling mechanism 30 drives slide rail pressing device 21 synchronous relative motion, the short frame of heat collector and backboard are assembled into one, in two corner brace press-in long margin frames.The gap of hand inspection length frame and backboard press-in situation, collector airtight quality etc., guarantee to conform to quality requirements.Finally, press " reset of long limit " on electric-controlled box 60, " minor face reset " button, first short frame assembling mechanism 20, second short frame assembling mechanism 30 and long margin frame assembling mechanism 50 reset respectively, manually heat collector complete for group frame is taken out of, transfer to next operation, prepare second heat collector group frame.
In sum, fixed flat-plate solar collector installation movable part of the present utility model greatly reduces, and efficiency is higher, reliability is higher, in addition, the connection of frame and backboard have employed adhesion process, substituted for original process for pressing, simultaneously owing to eliminating group angle cutter, make new Frame assembling machine eliminate hydraulic system, make Frame assembling machine overall structure more succinct, operate simpler, efficiency is higher, and cost significantly lowers.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (7)
1. a fixed flat-plate solar collector kludge, comprise frame (10), it is characterized in that, also comprise the first short frame assembling mechanism (20) being installed in frame (10) left side, be installed in the second short frame assembling mechanism (30) on frame (10) right side, be installed in the long margin frame fixed mechanism (40) at frame (10) rear portion, be installed in the long margin frame assembling mechanism (50) that frame (10) is anterior, described first short frame assembling mechanism (20), second short frame assembling mechanism (30) and long margin frame assembling mechanism (50) are made up of slide rail pressing device (21) and at least one drive unit (22) respectively, described slide rail pressing device (21) and described drive unit (22) are in transmission connection, described long margin frame fixed mechanism (40) is fixed on the rear portion of frame (10), the drive unit (22) of described long margin frame assembling mechanism (50) drives slide rail pressing device (21) to move to long margin frame fixed structure (40), the long margin frame of heat collector and backboard are assembled into one, described first short frame assembling mechanism (20), the drive unit (22) of the second short frame assembling mechanism (30) drives slide rail pressing device (21) synchronous relative motion, the short frame of heat collector and backboard are assembled into one.
2. fixed flat-plate solar collector kludge according to claim 1, it is characterized in that, described first short frame assembling mechanism (20) also comprises the first frame base plate (211) being installed in described frame (10) one end, this the first short frame assembling mechanism (20) is installed on the first frame base plate (211), described second short frame assembling mechanism (30) also comprises the Second Edge frame bottom plate (212) being installed in described frame (10) other end, this the second short frame assembling mechanism (30) is installed on Second Edge frame bottom plate (212).
3. fixed flat-plate solar collector kludge according to claim 2, it is characterized in that, described slide rail pressing device (21) comprises the first slide rail (213), the second slide rail (214), the portable plate (215) be slidably connected with described first slide rail (213) and the second slide rail (214), this portable plate (215) is upper is fixedly equiped with several frame decks (216).
4. fixed flat-plate solar collector kludge according to claim 3, it is characterized in that, described first short frame assembling mechanism (20), second short frame assembling mechanism (30) and long margin frame assembling mechanism (50) are respectively equiped with two drive units (22), two drive units (22) of described first short frame assembling mechanism (20), first slide rail (213) and the second slide rail (214) be installed on described first frame base plate (211), two drive units (22) of the second short frame assembling mechanism (30), first slide rail (213) and the second slide rail (214) be installed on described Second Edge frame bottom plate (212), a drive unit (22) of long margin frame assembling mechanism (50) and the first slide rail (213) are installed on described first frame base plate (211), another drive unit (22) of long margin frame assembling mechanism (50) and the second slide rail (214) are installed on described Second Edge frame bottom plate (212).
5. fixed flat-plate solar collector kludge according to claim 4, it is characterized in that, described long margin frame fixed mechanism (40) comprises fixed head (41) and is installed on several frame decks (216) on this fixed head (41), the two ends of described portable plate (215) and fixed head (41) are respectively equiped with a collector positioning seat (217), collector positioning seat (217) is provided with the locating hole (218) for positioning collector, described first short frame assembling mechanism (20), two drive units (22) of the second short frame assembling mechanism (30) are in transmission connection with the frame deck (216) on corresponding portable plate (215) respectively, two drive units (22) of described long margin frame assembling mechanism (50) are in transmission connection with the frame deck (216) on corresponding portable plate (215) or collector positioning seat (217) respectively.
6. fixed flat-plate solar collector kludge according to claim 2, it is characterized in that, described first frame base plate (211) is equiped with the first electric-controlled box (60), this first electric-controlled box (60) is electrically connected with described drive unit (22), described Second Edge frame bottom plate (212) is equiped with the second electric-controlled box (70), and this second electric-controlled box (70) is electrically connected with described drive unit (22).
7. fixed flat-plate solar collector kludge according to claim 6, it is characterized in that, described first electric-controlled box (60) and the second electric-controlled box (70) are respectively equipped with the button of " long limit moves ahead ", " reset of long limit ", " minor face moves ahead ", " minor face reset ".
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420466944.3U CN204053470U (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420466944.3U CN204053470U (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204053470U true CN204053470U (en) | 2014-12-31 |
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ID=52195057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420466944.3U Withdrawn - After Issue CN204053470U (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
Country Status (1)
| Country | Link |
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| CN (1) | CN204053470U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191233A (en) * | 2014-08-18 | 2014-12-10 | 广东五星太阳能股份有限公司 | Fixed type flat-plate solar collector assembly machine |
| CN107160133A (en) * | 2017-06-28 | 2017-09-15 | 江苏哈工药机科技股份有限公司 | A kind of solar thermal collector production clamps pushing equipment with frame |
| CN107339812A (en) * | 2017-07-14 | 2017-11-10 | 江苏哈工药机科技股份有限公司 | A kind of automatic production line of solar thermal collector |
| CN107398721A (en) * | 2017-06-28 | 2017-11-28 | 璧典寒 | A kind of assemble method of border component |
-
2014
- 2014-08-18 CN CN201420466944.3U patent/CN204053470U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191233A (en) * | 2014-08-18 | 2014-12-10 | 广东五星太阳能股份有限公司 | Fixed type flat-plate solar collector assembly machine |
| CN107160133A (en) * | 2017-06-28 | 2017-09-15 | 江苏哈工药机科技股份有限公司 | A kind of solar thermal collector production clamps pushing equipment with frame |
| CN107398721A (en) * | 2017-06-28 | 2017-11-28 | 璧典寒 | A kind of assemble method of border component |
| CN107339812A (en) * | 2017-07-14 | 2017-11-10 | 江苏哈工药机科技股份有限公司 | A kind of automatic production line of solar thermal collector |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141231 Effective date of abandoning: 20160824 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |