CN104191233A - Fixed type flat-plate solar collector assembly machine - Google Patents
Fixed type flat-plate solar collector assembly machine Download PDFInfo
- Publication number
- CN104191233A CN104191233A CN201410407761.9A CN201410407761A CN104191233A CN 104191233 A CN104191233 A CN 104191233A CN 201410407761 A CN201410407761 A CN 201410407761A CN 104191233 A CN104191233 A CN 104191233A
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- frame
- assembling mechanism
- slide rail
- short
- long margin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a fixed type flat-plate solar collector assembly machine which comprises a rack and further comprises a first short border assembling mechanism arranged on the left side of the rack, a second short border assembling mechanism arranged on the right side of the rack, a long border fixing mechanism arranged on the rear portion of the rack and a long border assembling mechanism arranged on the front portion of the rack. The first short border assembling mechanism, the second short border assembling mechanism and the long border assembling mechanism are respectively composed of a sliding rail pushing device and at least one driving device in transmission connection with the sliding rail pushing device. When the assembly machine is assembled, movable parts are greatly reduced, efficiency is higher, and reliability is higher; in addition, borders and a back plate are connected through the gluing technology and the original press fit technology is replaced; meanwhile, due to the fact that an angle assembling tool is omitted, a hydraulic system is omitted for the flat-plate solar collector assembly machine, the flat-plate solar collector assembly machine is simpler in whole structure, easier to operate and higher in efficiency, and cost is reduced to a great extent.
Description
Technical field
The present invention relates to a kind of solar thermal collector kludge, more particularly, relate to a kind of fixed flat-plate solar collector kludge.
Background technology
In existing solar energy industry, the general Frame assembling machine that adopts of heat collector frame assembling, Frame assembling machine is general first to be packed backboard in frame base into, when group frame, corner brace is inserted to frame, two connected frames connect by corner brace, when group frame, move simultaneously on four limits, after group frame puts in place, four angle molds on Frame assembling machine fasten four angles of frame, group angle mold is squeezed into the frame of corresponding corner brace breach in corner brace breach, corner brace can not be moved in frame, thereby two frames are firmly connected, then the frame assembling is proceeded to next procedure heat-preservation cotton, plate core are put into successively.
The bottom backplate of heat collector generally has two kinds of modes with being connected of frame, and one is to adopt rivet, backboard is riveted on frame with rivet; Another kind is direct pressing, inserts in the gap of frame bottom by backboard, and upper and lower surface has the sawtooth tooth of concavo-convex correspondence, after backboard is inserted, with press equipment, this gap is pressed onto to plastic deformation, relies on the snap-in force of sawtooth tooth that backboard is connected on frame.The second extensively adopting in industry at present.
Mainly there is following defect in flat-plate solar collector kludge of the prior art:
1, the method for matching board core and heat-preservation cotton is first organized frame and is refilled in the general employing of assembling of flat plate collector in industry, organize exactly the quadrangle inside that angle mold need to stretch into frame composition, and descending aligning corner brace extruding, it takies certain space can not put into heat-preservation cotton and plate core in advance, can only follow-uply pack into, assembly process increases;
2, plate core header length is generally longer than the width of frame, and owing to putting into plate core after being, plate core packs into more difficult, and size be there are certain requirements, and the design of product is restricted, and efficiency of assembling is lower, and quality is uneven;
3, be load plate core, the comb of plate wicking hot plate and plate core frame ragged edge must have certain distance, and absorber plate length and width can not be greater than the opening size of frame, otherwise be difficult to pack in good condition the frame of having organized, there is this distance, because absorber plate is softer, plate core just there will be the unstable situation in location after packing frame into, and shaking amplitude is larger.For addressing this problem, a lot of producers have developed again some positioned zero parts, cause collector structure to become complicated, and cost is higher;
4, flat-plate solar collector of the prior art is installed owing to there being hydraulic system, and unreasonable structure, and practical operation is more difficult, and personnel's staffing is more, and speed is slower;
5, the Frame assembling machine in industry is general adopts four jiaos at same operation group frame, and two long limits, two minor faces have action in group frame process, after four limit group frames put in place, and group method extruding group frame in group angle cutter adopts.In whole operation, movable part is very many, and the cost of system and Operating Complexity are very high, and reliability is poor;
6, originally frame is rivet with being connected of backboard, progressively eliminates now, and main flow is pressing mode.Because pressing mode needs Frame assembling machine with hydraulic system, cause the complex structure of Frame assembling machine own, complex operation, trouble point is many, cost is high, efficiency is extremely low.
Summary of the invention
The object of the invention is to overcome above-mentioned defect of the prior art, provide a kind of cost and Operating Complexity low, reliability greatly improves, need not install hydraulic system, make flat-plate solar collector kludge overall structure more succinct, operate simpler, the fixed flat-plate solar collector kludge that efficiency is higher.
For achieving the above object, technical scheme provided by the invention is as follows:
A kind of fixed flat-plate solar collector kludge is provided, comprise frame, be installed in the first side frame bottom plate in frame left side, on this first side frame bottom plate, be fixedly equiped with the first short frame assembling mechanism, be installed in the Second Edge frame bottom plate on frame right side, on this Second Edge frame bottom plate, be fixedly equiped with the second short frame assembling mechanism, be installed in the long margin frame fixed mechanism at frame rear portion, be installed in the long margin frame assembling mechanism of frame front, described the first short frame assembling mechanism, the second short frame assembling mechanism and long margin frame assembling mechanism are made up of slide rail pressing device and at least one drive unit respectively, described slide rail pressing device and described drive unit are in transmission connection, described slide rail pressing device and described drive unit are in transmission connection, described long margin frame fixed mechanism is fixed on the rear portion of frame, the drive unit of described long margin frame assembling mechanism drives slide rail pressing device to move to long margin frame fixed structure, long margin frame and the backboard of heat collector are assembled into one, described the first short frame assembling mechanism, the drive unit of the second short frame assembling mechanism drives the synchronous relative motion of slide rail pressing device, the short frame of heat collector and long margin frame and backboard are assembled into one, forming a long margin frame fixes, the version of three frame actions.
Preferably, described slide rail pressing device comprises the first slide rail, the second slide rail, and the portable plate with described the first slide rail and the second slide rail are slidably connected, is fixedly equiped with several frame decks on this portable plate.
Furthermore, described the first short frame assembling mechanism, the second short frame assembling mechanism and long margin frame assembling mechanism are respectively equiped with two drive units, two drive units of described the first short frame assembling mechanism, being installed on described first side frame bottom plate of the first slide rail and the second slide rail, two drive units of the second short frame assembling mechanism, being installed on described Second Edge frame bottom plate of the first slide rail and the second slide rail, drive unit and first slide rail of long margin frame assembling mechanism are installed on described first side frame bottom plate, another drive unit of long margin frame assembling mechanism and the second slide rail are installed on described Second Edge frame bottom plate.
Preferably, described long margin frame fixed mechanism comprises fixed head and is installed on several frame decks on this fixed head, the two ends of described portable plate and fixed head are respectively equiped with a collector positioning seat, collector positioning seat is provided with the locating hole for collector is positioned, two drive units of described the first short frame assembling mechanism, the second short frame assembling mechanism respectively with corresponding portable plate on frame deck be in transmission connection, two drive units of described long margin frame assembling mechanism respectively with corresponding portable plate on frame deck or collector positioning seat be in transmission connection.
Preferably, on described first side frame bottom plate, be equiped with the first electric-controlled box, this first electric-controlled box is electrically connected with described drive unit, on described Second Edge frame bottom plate, be equiped with the second electric-controlled box, this second electric-controlled box is electrically connected with described drive unit, on this first electric-controlled box and the second electric-controlled box, be respectively equipped with the button of " long limit moves ahead ", " long limit resets ", " minor face moves ahead ", " minor face reset ", for two operative employee's cooperation operations, in addition, be arranged on frame bottom for being powered at the main electric cabinet of the first electric-controlled box and the second electric-controlled box.
Compared with prior art, beneficial effect of the present invention is:
By constructing a frame, be equiped with the first short frame assembling mechanism in frame left side, frame right side is equiped with the second short frame assembling mechanism, frame front is equiped with long margin frame assembling mechanism, frame rear portion is equiped with long margin frame fixed mechanism, described the first short frame assembling mechanism, the second short frame assembling mechanism and long margin frame assembling mechanism are made up of slide rail pressing device and at least one drive unit respectively, and described slide rail pressing device and described drive unit are in transmission connection.So make a long margin frame of heat collector fix, the version of other three frame actions, movable part greatly reduces, efficiency is higher, and reliability is higher, in addition, frame has adopted adhesion process with being connected of backboard, replaced original process for pressing, simultaneously owing to having removed group angle cutter, this flat-plate solar collector kludge is without installing hydraulic system, make flat-plate solar collector kludge overall structure more succinct, operate simplyr, efficiency is higher, and cost significantly lowers.
Below in conjunction with drawings and Examples, Horizontal flat plate and solar heat collector assembling machine of the present invention is described further.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of Horizontal flat plate and solar heat collector assembling machine of the present invention;
Fig. 2 is the first short frame assembling mechanism of Horizontal flat plate and solar heat collector assembling machine of the present invention and the three-dimensional structure diagram of the second short frame assembling mechanism;
Fig. 3 is the three-dimensional structure diagram of the long margin frame assembling mechanism of Horizontal flat plate and solar heat collector assembling machine of the present invention.
Detailed description of the invention
Therefore the preferred example of fixed flat-plate solar collector kludge of the present invention below, do not limit protection scope of the present invention.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of fixed flat-plate solar collector kludge is provided, comprise frame 10, frame 10 side's middle sections are the region of placing heat collector, be equiped with first side frame bottom plate 211 in frame 10 left sides, on this first side frame bottom plate 211, be fixedly equiped with the first short frame assembling mechanism 20, be equiped with Second Edge frame bottom plate 212 on frame 10 right sides, on this Second Edge frame bottom plate, be fixedly equiped with the second short frame assembling mechanism 30, be equiped with long margin frame assembling mechanism 50 in the front portion of frame 10, be equiped with long margin frame fixed mechanism 40 at the rear portion of frame 10, so make a long margin frame of heat collector be fixed on long margin frame fixed mechanism 40, another long margin frame is fixed on long margin frame assembling mechanism 50, two short frames are installed in respectively on the first short frame assembling mechanism 20 and the second short frame assembling mechanism 30, thereby forming a long margin frame fixes, the assembling mode of three frame actions, movable part greatly reduces, efficiency is higher, reliability is higher, in addition, made first to put heat-preservation cotton and plate core into by originally organizing the technique that refills plate core after frame, carry out again the technique of limit group frame assembling, so thoroughly eliminate the restriction of the technique of first organizing frame post-erection plate core to plate cored structure, moreover, because a long margin frame is fixed, when heat collector assembling, absorber plate can abut against on side, eliminate the problem that plate core arbitrarily rocks, improve the quality of product.
In this enforcement, described slide rail pressing device 21 comprises the first slide rail 213, the second slide rail 214, and the portable plate 215 with described the first slide rail 213 and the second slide rail 214 are slidably connected, is fixedly equiped with several frame decks 216 on this portable plate 215.
Furthermore, in this enforcement, described the first short frame assembling mechanism 20, the second short frame assembling mechanism 30 and long margin frame assembling mechanism 50 are respectively equiped with two drive units 22, drive unit 22 can be selected according to the size of heat collector frame, two drive units 22 of described the first short frame assembling mechanism 20, being installed on described first side frame bottom plate 211 of the first slide rail 213 and the second slide rail 214, two drive units 22 of the second short frame assembling mechanism 30, being installed on described Second Edge frame bottom plate 212 of the first slide rail 213 and the second slide rail 214, drive unit 22 and first slide rail 213 of long margin frame assembling mechanism 50 are installed on described first side frame bottom plate 211, another drive unit 22 and second slide rail 214 of long margin frame assembling mechanism 50 are installed on described Second Edge frame bottom plate 212.
Further, described long margin frame fixed mechanism 40 comprises fixed head 41 and is installed on several frame decks 216 on this fixed head 41, the two ends of described portable plate 215 and fixed head 41 are respectively equiped with a collector positioning seat 217, collector positioning seat 217 is provided with the locating hole 218 for collector is positioned, when assembling, the locating hole 218 that the collector end of the heat collector runner of heat-absorbing plate core is inserted respectively to corresponding collector positioning seat 217 positions, prevent that heat-absorbing plate core is moved, thereby improve quality and the packaging efficiency of assembling product, described the first short frame assembling mechanism 20, two drive units 22 of the second short frame assembling mechanism 30 respectively with corresponding portable plate 215 on frame deck 216 be in transmission connection, two drive units 22 of described long margin frame assembling mechanism 50 respectively with corresponding portable plate 215 on collector positioning seat 217 be in transmission connection, certainly, also two drive units 22 that can described long margin frame assembling mechanism 50 respectively with corresponding portable plate 215 on frame deck 216 be in transmission connection.
On described first side frame bottom plate 211, be equiped with the first electric-controlled box 60, this first electric-controlled box 60 is electrically connected with described drive unit 22, on described Second Edge frame bottom plate 212, be equiped with the second electric-controlled box 70, this second electric-controlled box 70 is electrically connected with described drive unit 22, on this first electric-controlled box 60 and the second electric-controlled box 70, be respectively equipped with the button of " long limit moves ahead ", " long limit resets ", " minor face moves ahead ", " minor face reset ", for two operative employee's cooperation operations, in addition, be arranged on frame bottom for being powered at the main electric cabinet of the first electric-controlled box 60 and the second electric-controlled box 70.
Before group frame, the sealing ring of frame will install, and the corner brace of minor face also will install, and in the gap of the bonding backboard in the bottom of frame, will coat glue, is ready to backboard, plate core and heat-preservation cotton.When group frame, first a long margin frame is stuck on the frame deck 216 of long margin frame fixed mechanism 40, another long margin frame is stuck on the frame deck 216 of long margin frame assembling mechanism 50.Again two short frames are stuck on the frame deck 216 of the first short frame assembling mechanism 20 and the second short frame assembling mechanism 30, backboard is layered in frame, in the glue in the gap, bottom of the backboard limit insertion long margin frame fixed mechanism 40 near long margin frame fixed mechanism 40, backboard and frame are bonded together.Again heat-preservation cotton and plate core are layered on backboard, firmly plate core is inserted in the collector sealing ring of fixed edge, now press " the long limit moves ahead " button on electric-controlled box 60, the drive unit 22 of described long margin frame assembling mechanism 50 drives slide rail pressing device 21 to move to long margin frame fixed structure 40, long margin frame and the backboard of heat collector are assembled into one, during process, another long limit of backboard to be inserted in the gap, bottom of long margin frame assembling mechanism 50, ensure that absorber plate withstands in two long margin frames or side insulation, manually the corner brace head of two short frames is inserted respectively in two long margin frames that put in place again, Primary Location, guarantee two minor faces of backboard to aim at the gap, bottom of short frame simultaneously.Press " minor face moves ahead " button on electric-controlled box 60, the drive unit 22 of described the first short frame assembling mechanism 20, the second short frame assembling mechanism 30 drives 21 synchronous relative motions of slide rail pressing device, short frame and the backboard of heat collector are assembled into one, two corner braces are pressed in long margin frame.Gap and the backboard of hand inspection length frame are pressed into situation, collector airtight quality etc., guarantee to conform to quality requirements.Finally, press " long limit resets ", " minor face reset " button on electric-controlled box 60, the first short frame assembling mechanism 20, the second short frame assembling mechanism 30 and long margin frame assembling mechanism 50 reset respectively, manually the complete heat collector of group frame is taken out of, transfer to next operation, prepare second heat collector group frame.
In sum, fixed flat-plate solar collector installation movable part of the present invention greatly reduces, and efficiency is higher, reliability is higher, in addition, frame has adopted adhesion process with being connected of backboard, has replaced original process for pressing, simultaneously owing to having removed group angle cutter, make new Frame assembling machine remove hydraulic system, make Frame assembling machine overall structure more succinct, operate simpler, efficiency is higher, and cost significantly lowers.
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.
Claims (7)
1. a fixed flat-plate solar collector kludge, comprise frame (10), it is characterized in that, also comprise the first short frame assembling mechanism (20) that is installed in frame (10) left side, be installed in the second short frame assembling mechanism (30) on frame (10) right side, be installed in the long margin frame fixed mechanism (40) at frame (10) rear portion, be installed in the anterior long margin frame assembling mechanism (50) of frame (10), described the first short frame assembling mechanism (20), the second short frame assembling mechanism (30) and long margin frame assembling mechanism (50) are made up of slide rail pressing device (21) and at least one drive unit (22) respectively, described slide rail pressing device (21) is in transmission connection with described drive unit (22), described long margin frame fixed mechanism (40) is fixed on the rear portion of frame (10), the drive unit (22) of described long margin frame assembling mechanism (50) drives slide rail pressing device (21) to move to long margin frame fixed structure (40), long margin frame and the backboard of heat collector are assembled into one, described the first short frame assembling mechanism (20), the drive unit (22) of the second short frame assembling mechanism (30) drives slide rail pressing device (21) synchronous relative motion, short frame and the backboard of heat collector are assembled into one.
2. fixed flat-plate solar collector kludge according to claim 1, it is characterized in that, described the first short frame assembling mechanism (20) also comprises the first side frame bottom plate (211) that is installed in described frame (10) one end, this the first short frame assembling mechanism (20) is installed on first side frame bottom plate (211), described the second short frame assembling mechanism (30) also comprises the Second Edge frame bottom plate (212) that is installed in described frame (10) other end, this the second short frame assembling mechanism (30) is installed on Second Edge frame bottom plate (212).
3. fixed flat-plate solar collector kludge according to claim 2, it is characterized in that, described slide rail pressing device (21) comprises the first slide rail (213), the second slide rail (214), with the portable plate (215) that described the first slide rail (213) and the second slide rail (214) are slidably connected, upper several frame decks (216) that is fixedly equiped with of this portable plate (215).
4. fixed flat-plate solar collector kludge according to claim 3, it is characterized in that, described the first short frame assembling mechanism (20), the second short frame assembling mechanism (30) and long margin frame assembling mechanism (50) are respectively equiped with two drive units (22), two drive units (22) of described the first short frame assembling mechanism (20), being installed on described first side frame bottom plate (211) of the first slide rail (213) and the second slide rail (214), two drive units (22) of the second short frame assembling mechanism (30), being installed on described Second Edge frame bottom plate (212) of the first slide rail (213) and the second slide rail (214), a drive unit (22) of long margin frame assembling mechanism (50) and the first slide rail (213) are installed on described first side frame bottom plate (211), another drive unit (22) and second slide rail (214) of long margin frame assembling mechanism (50) are installed on described Second Edge frame bottom plate (212).
5. fixed flat-plate solar collector kludge according to claim 4, it is characterized in that, described long margin frame fixed mechanism (40) comprises fixed head (41) and is installed on several frame decks (216) on this fixed head (41), the two ends of described portable plate (215) and fixed head (41) are respectively equiped with a collector positioning seat (217), collector positioning seat (217) is provided with the locating hole (218) for collector is positioned, described the first short frame assembling mechanism (20), two drive units (22) of the second short frame assembling mechanism (30) respectively with corresponding portable plate (215) on frame deck (216) be in transmission connection, two drive units (22) of described long margin frame assembling mechanism (50) respectively with corresponding portable plate (215) on frame deck (216) or collector positioning seat (217) be in transmission connection.
6. fixed flat-plate solar collector kludge according to claim 2, it is characterized in that, on described first side frame bottom plate (211), be equiped with the first electric-controlled box (60), this first electric-controlled box (60) is electrically connected with described drive unit (22), on described Second Edge frame bottom plate (212), be equiped with the second electric-controlled box (70), this second electric-controlled box (70) is electrically connected with described drive unit (22).
7. fixed flat-plate solar collector kludge according to claim 6, it is characterized in that, on described the first electric-controlled box (60) and the second electric-controlled box (70), be respectively equipped with the button of " long limit moves ahead ", " long limit resets ", " minor face moves ahead ", " minor face reset ".
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407761.9A CN104191233B (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410407761.9A CN104191233B (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
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| Publication Number | Publication Date |
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| CN104191233A true CN104191233A (en) | 2014-12-10 |
| CN104191233B CN104191233B (en) | 2016-08-24 |
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| CN201410407761.9A Active CN104191233B (en) | 2014-08-18 | 2014-08-18 | Fixed flat-plate solar collector kludge |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104708579A (en) * | 2015-02-06 | 2015-06-17 | 广东五星太阳能股份有限公司 | Flat plate heat collector single set slope type semiautomatic cover plate assembling machine |
| CN105269325A (en) * | 2015-11-18 | 2016-01-27 | 长沙长泰机器人有限公司 | Robot work station for automatic machining of aluminum alloy door frame and machining method |
| CN105583616A (en) * | 2015-12-29 | 2016-05-18 | 营口金辰机械股份有限公司 | Corner pressing mechanism for corner connectors of aluminum profile frame |
| CN107238209A (en) * | 2017-06-28 | 2017-10-10 | 赵亮 | A kind of automatic group of frame apparatus of solar thermal collector |
| CN107339812A (en) * | 2017-07-14 | 2017-11-10 | 江苏哈工药机科技股份有限公司 | A kind of automatic production line of solar thermal collector |
| CN110253243A (en) * | 2019-06-15 | 2019-09-20 | 广东万家乐燃气具有限公司 | A kind of assembly method of water heater cover, assembly device and water heater |
| CN111496524A (en) * | 2020-05-27 | 2020-08-07 | 张扬之 | Accessory assembling equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107339812A (en) * | 2017-07-14 | 2017-11-10 | 江苏哈工药机科技股份有限公司 | A kind of automatic production line of solar thermal collector |
| CN110253243A (en) * | 2019-06-15 | 2019-09-20 | 广东万家乐燃气具有限公司 | A kind of assembly method of water heater cover, assembly device and water heater |
| CN111496524A (en) * | 2020-05-27 | 2020-08-07 | 张扬之 | Accessory assembling equipment |
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| CN104191233B (en) | 2016-08-24 |
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Denomination of invention: Fixed flat panel solar collector assembly machine Effective date of registration: 20230721 Granted publication date: 20160824 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: GUANGDONG FIVESTAR SOLAR ENERGY Co.,Ltd. Registration number: Y2023980049390 |