CN107339812A - A kind of automatic production line of solar thermal collector - Google Patents

A kind of automatic production line of solar thermal collector Download PDF

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Publication number
CN107339812A
CN107339812A CN201710574438.4A CN201710574438A CN107339812A CN 107339812 A CN107339812 A CN 107339812A CN 201710574438 A CN201710574438 A CN 201710574438A CN 107339812 A CN107339812 A CN 107339812A
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CN
China
Prior art keywords
corner brace
plate
conveying roller
frame
roller line
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Granted
Application number
CN201710574438.4A
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Chinese (zh)
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CN107339812B (en
Inventor
赵亮
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Jiangsu Hagong Pharmaceutical Machine Technology Co Ltd
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Jiangsu Hagong Pharmaceutical Machine Technology Co Ltd
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Priority to CN201710574438.4A priority Critical patent/CN107339812B/en
Publication of CN107339812A publication Critical patent/CN107339812A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S21/00Solar heat collectors not provided for in groups F24S10/00-F24S20/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/20Climate change mitigation technologies for sector-wide applications using renewable energy

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of automatic production line of solar thermal collector, including bottom plate frame component automatic moulding production line, plate core component automatic moulding production line, finished product assembly line, bottom plate frame component automatic moulding production line can be assembled bottom plate, frame, corner brace, heat-preservation cotton;Plate core component automatic moulding production line will can be welded after three class tubing assembly weldings with absorber plate, and finished product assembly line places glass plate and press strip after plate core and bottom plate frame component are coordinated into assembling, is then packed.Each part of solar thermal collector can be carried out automatic assembling by the automatic production line, and so as to improve production efficiency, the quality stability of product is higher, saves substantial amounts of labour.

Description

A kind of automatic production line of solar thermal collector
Technical field
The present invention relates to a kind of automatic production line, more particularly to a kind of automatic production line of solar thermal collector.
Background technology
Solar thermal collector is a kind of equipment that the radiation energy of the sun is converted to heat energy.Because solar energy is more dispersed, It must try to put together, so, heat collector is the various key components using solar energy equipment.Solar thermal collector master There are absorber plate, glass plate, heat-preservation cotton layer, bottom plate frame component and a die assemblies, and these of current solar thermal collector The assembling of part is man-made assembly, i.e., first heat-preservation cotton is then placed after gluing, in advance by tube core by after bottom plate and frame assembling Component and heat absorption plate weld form plate core component together, and plate core component is placed in heat-preservation cotton after then gluing and puts glass plate Put, bonded above absorber plate and with bottom plate frame component, glass plate covers whole heat collector, finally carries out strip of paper used for sealing and bag Dress.This manually-operated mode is influenceed by craftsmanship's qualification, and efficiency is low, and of poor quality and quality is easily stirred, And cost of labor is very high.And there is not the automatic production line of special production solar thermal collector at present.
The content of the invention
The technical problems to be solved by the invention are:A kind of automatic production line of solar thermal collector is provided, this is automatic Each part of solar thermal collector can be carried out automatic assembling by metaplasia producing line, so as to improve production efficiency, the matter of product It is higher to measure stability, saves substantial amounts of labour.
In order to solve the above technical problems, the technical scheme is that:A kind of automatic production line of solar thermal collector, Including
Bottom plate frame component automatic moulding production line, it includes the first main conveying roller line, suitable on the first main conveying roller line It is secondary to be provided with bottom plate feeding station, group frame station, a gluing station, heat-preservation cotton assembly station, linking assembling station, the bottom The bottom plate feeding device that bottom plate is delivered to bottom plate feeding station is provided with plate feeding station;Be provided with described group of frame station by Bottom plate, four edges frame and corner brace be assembled into the group frame apparatus of rectangle underframe component, are provided with a gluing station To the bottom plate of rectangle underframe component and a glue spreading apparatus of frame surrounding inner side progress gluing for having organized frame, the heat-preservation cotton dress With the heat-preservation cotton feeding device being provided with station on the bottom plate that heat-preservation cotton is delivered to rectangle underframe component;
Plate core component automatic moulding production line, it includes tube core forming production line, absorber plate feeding production line and plate core weldering Connection device, tube core forming production line include being used for the second main conveying roller line for conveying tube core, the upstream end of the second main conveying roller line Die bond device is provided with, the side of second primary transfer line is provided with tube core mobile manipulator, in tube core moving machine Tube core pressuring flat device and air-tightness on-line measuring device, the tube core mobile manipulator clamping are provided with the opereating specification of tool hand Tube core moves between tube core pressuring flat device, air-tightness on-line measuring device and the second conveying roller line;The absorber plate feeding life Producing line includes the 3rd main conveying roller line, and the upstream end of the 3rd main conveying roller line is provided with absorber plate feeding device, and described Tube core is respectively arranged between three main conveying roller lines and plate core welder, between the second main conveying roller line and plate core welder Conveying arrangement and absorber plate conveying arrangement;The downstream of the second main conveyor line roller line is provided with the plate core group completed to welding The turn-over rig of part turn-over, the turn-over downstream of the turn-over rig is provided with to be connected at assembling station with the first main conveying roller line The linking conveying roller line of linking;
Finished product assembly line, it includes the 4th main conveying roller line being mutually connected with the first main conveying roller line, and the 4th master is defeated Send and second glue spreading station, glass plate feeding station, press strip assembling station, part eject station and sacker have been sequentially arranged on roller line , it is provided with the second glue spreading station and the two of gluing is carried out to the upper surface of the absorber plate of the underframe plate core component after assembling Secondary glue spreading apparatus, the glass plate feeding that the top that glass plate is placed on into absorber plate is provided with the glass plate feeding station fill Put, the press strip assembling device for the scuncheon that press strip is placed on to underframe plate core component be provided with the press strip assembling station, It is provided with device for eliminating in the part eject station, the packaging packed on the multiple package position to the solar thermal collector of finished product Device.
As a kind of preferable scheme, described group of frame apparatus includes being used for inserted frame, corner brace and bottom plate in advance Pre- group frame apparatus, the downstream of the pre- group of frame apparatus is provided with the pressing device for compressing frame, corner brace and bottom plate from surrounding.
As a kind of preferable scheme, the pre- group of frame apparatus includes frame, and the assembling of rectangle is provided with the frame Region, the first main conveying roller line, through region is assembled, are located in the lower section in assembling region on the first main conveying roller line The underface vertical sliding in assembling region is provided with bottom plate positioning-lifting device, pacifies in the frame positioned at the left side in assembling region Equipped with the left frame clamping device to be horizontally slipped by left pinch power set driving, it is provided with the right side of the assembling region by the right side The left frame clamping device that power set driving horizontally slips is pinched, the installed in front in the assembling region has by preceding pinch power The front bezel clamping device that device driving slides back and forth, described assemble are provided with rear side of region by rear pinch power set driving The rear frame clamping device slid back and forth;
The frame is fixed with the first crossbeam extended along the longitudinal direction, and the first crossbeam is positioned at the downstream in assembling region Side, one end of the first crossbeam are fixed with benchmark mounting seat, and the other end is provided with by before the first corner brace drive device drives edge Rear is slidably installed seat to the first of slip, and the frame horizontally slips positioned at the upstream side in assembling region, and to be provided with second horizontal Beam, the crossbeam drive device of driving second cross beam movement is provided with the frame, one end of the second cross beam is fixed with Determine mounting seat, the other end is provided with second slided along the longitudinal direction by the driving of the second corner brace drive device and is slidably installed seat;Institute State benchmark mounting seat, fixed mounting, first be slidably installed seat and the second equal horizontal resiliency on seat that is slidably installed is slidably fitted with For placing the corner brace shifting apparatus that two layers of corner brace facilitates frame during moving horizontally and corner brace inserts;The corner brace transfer fills The moving direction put is parallel with the angular bisector to that should locate right angle for assembling region, the upper strata angle that each corner brace shifting apparatus is placed The height of code is corresponding with the upper jack height of each frame;Lower floor's corner brace height that each corner brace shifting apparatus is placed with each frame Jack is highly corresponding, and four right angles in the frame positioned at assembling region are provided with for corner brace to be sent into corner brace transfer The corner brace automatic charging device of device.
As a kind of preferable scheme, the corner brace shifting apparatus includes upper plate, bearing top plate, intermediate support, bearing Bottom plate and lower shoe;The bearing top plate and base-plate are individually fixed in the top and bottom of intermediate support, the upper plate, Intermediate support and lower shoe are fixed as one by connecting lateral plate, are provided between upper plate and the bearing top plate and are facilitated corner brace The upper channel passed through along the angular bisector direction operation of corner brace, is provided between the lower shoe and base-plate and facilitates corner brace The lower channel passed through along the angular bisector direction operation of corner brace;
Vertical sliding is provided with the upper corner brace limited block being synchronized with the movement and lower corner brace limited block on the intermediate support, described Upper corner brace limited block is identical with the structure of lower corner brace limited block and upper and lower mirror image is set, the upper corner brace limited block and lower corner brace limit The first vertical compression spring is provided between the block of position, the upper corner brace limited block and lower corner brace limited block expose from intermediate support And it is respectively protruding into the right angle inner side of stop corner brace in the range of upper channel and lower channel;Band is provided with the intermediate support The synchronous driving structure of dynamic upper corner brace limited block and lower corner brace limited block synchronization telescope;
Vertical sliding is provided with a pair of upper lock tongues and lower dead bolt on the intermediate support, between each pair upper lock tongue and lower dead bolt It is provided with the second vertical compression spring, upper lock tongue and lower dead bolt extends through bearing top plate and base-plate stretches into upper channel In the range of lower channel, upper lock tongue and lower dead bolt are located in the corner brace traveling of upper corner brace limited block and lower corner brace limited block respectively Side is swum, the upstream sidepiece of the corner brace traveling of the upper lock tongue and lower dead bolt is provided with the convenient bolt retraction force coordinated with corner brace tiltedly Two right angle plate portions of face, two upper lock tongues and upper corner brace limited block mutual cooperation limitation upper strata corner brace are at work to be installed , two right angle plate portions of corner brace limited block mutual cooperation limitation lower floor corner brace are at station to be installed under two lower dead bolts, When corner brace is in the station to be installed of upper channel, the downstream end of two right angle plate portions of corner brace and the corner brace traveling of upper channel Between be provided with facilitate frame insert upper inserting gap, equally, when corner brace is in the station to be installed of lower channel, the two of corner brace The lower inserting gap for facilitating frame to insert is provided between the downstream end that individual right angle plate portion and the corner brace of lower channel are advanced.
As a kind of preferable scheme, the automatic production line also includes frame forming production line, the frame shaping The frame feeding manipulator that assembling region is placed on for clamping frame is provided between production line and pre- group frame.
As a kind of preferable scheme, the second main conveying roller line includes tube core conveying roller line and the plate core being parallel to each other Conveying roller line, the side of the tube core conveying roller line are provided with tube core station, pipe are provided with the tube core station Core cache shelf, the 3rd main conveying roller line is parallel with plate core conveying roller line, and it is defeated that the plate core welder is arranged at the 3rd master Send between roller line and plate core conveying roller line, the side of the 3rd main conveying roller line is provided with absorber plate station, absorber plate Be provided with absorber plate cache shelf in station, the tube core conveying arrangement by tube core station across tube core conveying roller line and Plate core conveying roller line extends to plate core welder, and the absorber plate conveying arrangement is defeated across the 3rd master by absorber plate station Send roller line and extend to plate core welder.
As a kind of preferable scheme, the tube core conveying roller line is identical with the conveying direction of plate core conveying roller line, described The conveying direction of 3rd main conveying roller line is opposite with the conveying direction of plate core conveying roller line.
As a kind of preferable scheme, the upstream of the die bond device is additionally provided with for processing tube core one kind pipe A kind of tube forming all-in-one, the two class tube forming all-in-ones for processing the class pipe of tube core two and for processing the class pipe of tube core three Three class tube forming all-in-ones, a kind of tube forming all-in-one, two class tube forming all-in-ones and three class tube formings All-in-one is by corresponding tubing manipulator clipping operation, a kind of tube forming all-in-one, two class tube formings one Machine and three class tube forming all-in-ones are delivered at die bond device by corresponding transport trolley.
As a kind of preferable scheme, the 4th main conveying roller line includes the 4th main conveying roller line of epimere and hypomere the 4th Main conveying roller line, the first main conveying roller line is identical with the parallel and conveying direction of the second main conveying roller line, the epimere Four main conveying roller lines and the linking of the first conveying roller line straight line, the 4th main conveying roller line of hypomere and the 4th main conveying roller line of upper end Vertically, and the device for eliminating is arranged at the joining place of the 4th main conveying roller line of hypomere and the 4th main conveying roller line of epimere, described Device for eliminating includes a rotatable finished product delivery platform, and the opposite side of the device for eliminating is provided with faulty materials pipeline, The faulty materials pipeline and the conveying roller line of hypomere the 4th are conllinear.
As a kind of preferable scheme, the linking assembling station of the first main conveying roller line is nearby also placed with sealing ring Storage area.
After employing above-mentioned technical proposal, effect of the invention is:The bottom plate frame component of the automatic production line is automatic Forming production line can by bottom plate and frame assembling after again gluing place heat-preservation cotton, then utilize plate core component automatic moulding production Line with absorber plate will be welded into again after die bond delivers to bottom plate frame component over-assemble after plate core component, finally in finished product Assembly line carries out the assembling of product line, adds glass plate and press strip, is finally rejected and packed, whole process can be automatic Change the production for completing solar thermal collector, greatly improve efficiency, reduce cost of labor, it is ensured that the stability of product quality.
, should again because described group of frame apparatus includes being used for pre- group of frame apparatus for being inserted frame, corner brace and bottom plate in advance The downstream of pre- group frame apparatus is provided with the pressing device for compressing frame, corner brace and bottom plate from surrounding, so, this group of frame apparatus Assembling is more reasonable, first carry out ensuring after pre- group frame the inserting between bottom plate, frame and corner brace three be stably not readily separated after again Compressed, make the assembling of three more solid reliable.
In addition, again because pre- group frame apparatus uses above-mentioned structure, the pre- group of frame apparatus can be in the Level Promoting mistake of frame Complete to insert with corner brace and bottom plate in journey, so as to realize frame, corner brace and the automatic assembling of bottom plate three, solve solar energy collection Problem during the automated production of hot device.
Again because the corner brace shifting apparatus employs above-mentioned structure, corner brace and frame can be facilitated accurately to coordinate, Frame and the corner brace corner brace in initial inserting are limited on station to be installed, and in the lasting moving process of frame, corner brace Be gradually inserted, the contraction of the upper corner brace limited block of limit and lower corner brace limited block then driven by synchronous driving structure, so as to corner brace with Corner brace shifting apparatus departs from, and so, the inserting of whole corner brace is completed during frame horizontal moves completely, is so acted more Add smooth, built-up time is minimum.
It is described again because the described second main conveying roller line includes the tube core conveying roller line and plate core conveying roller line that are parallel to each other The side of tube core conveying roller line is provided with tube core station, and tube core cache shelf is provided with the tube core station, described 3rd main conveying roller line is parallel with plate core conveying roller line, and the plate core welder is arranged at the 3rd main conveying roller line and plate core is defeated Between sending roller line, the side of the 3rd main conveying roller line is provided with absorber plate station, is set in absorber plate station There is absorber plate cache shelf, the tube core conveying arrangement is prolonged by tube core station across tube core conveying roller line and plate core conveying roller line Plate core welder is extended, the absorber plate conveying arrangement across the 3rd main conveying roller line and is extended to by absorber plate station Plate core welder, the feeding rhythm of the making rhythm of tube core and absorber plate accurate can be carried out using above-mentioned structure Match somebody with somebody, so as to meet the requirement of plate core making, and the arrangement of the second main conveying roller line and the 3rd main conveying roller line, be also convenient for plate core The arrangement of welder, tube core conveying arrangement and absorber plate conveying arrangement, make structure compacter.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the top partial view diagram of the bottom plate frame component automatic moulding production line of the embodiment of the present invention;
Fig. 2 is the remainder top view of the bottom plate frame component automatic moulding production line of the embodiment of the present invention;
Fig. 3 is the top partial view diagram of finished product assembly line;
Fig. 4 is the remainder top view of finished product assembly line;
Fig. 5 is the top partial view diagram of plate core component automatic moulding production line;
Fig. 6 is the remainder top view of plate core component automatic moulding production line;
Fig. 7 is the stereogram of pre- group of frame apparatus;
Fig. 8 is another stereogram of pre- group of frame apparatus;
Fig. 9 is the stereogram for eliminating corner brace shifting apparatus of pre- group of frame apparatus;
Figure 10 is the stereogram for eliminating frame retained part of pre- group of frame apparatus;
Figure 11 is Figure 10 left view
Figure 12 is the stereogram of corner brace shifting apparatus;
Figure 13 is the side schematic view of corner brace shifting apparatus;
Figure 14 is Figure 13 left view;
Figure 15 is the three-dimensional cutaway view of upper lock tongue and lower dead bolt;
Figure 16 is the stereogram of upper corner brace limited block;
Figure 17 is the top view of upper corner brace limited block;
Figure 18 is the stereogram of intermediate support;
Figure 19 is the stereogram of micromatic setting;
Figure 20 is the stereogram of bottom plate positioning-lifting device;
Figure 21 is the stereogram of positioner;
Figure 22 is the structural representation of tube core;
In accompanying drawing:1. the first main conveying roller line;2. bottom plate feeding device;201. bottom plates stack region;202. bottom plates position Station;203. bottom plate shifting apparatus;
3. group frame apparatus in advance;301. frame;302. first crossbeam;303. second cross beam;304. fixed mounting;305. the Two are slidably installed seat;306. first are slidably installed seat;307. benchmark mounting seats;308. left pinch power set;309. left frame Clamping device;Power set are pinched after 310.;Frame clamping device after 311.;312. right pinch power set;313. left frame Clamping device;314. front bezel clamping devices;Power set are pinched before 315.;316. micromatic setting;31601. finely tune base; 31602. WidFin slide;31603. slide is finely tuned vertically;31604. the first spiral micrometer head;31605. fixed seat; 31606. push block;31607. vertical latch;31608. vertical clamping screw;31609. the second spiral micrometer head;317. angle Code automatic charging device;318. corner brace shifting apparatus;31801. upper connecting base;31802. buffing pad;31803. buffering resets bullet Spring;31804. polished rod;31805. upper plate;31806. bearing top plate;31807. base-plate;31808. lower shoe;31809. Intermediate support;318091. it is vertically directed groove;318092. mounting groove;318093. the first guide groove;318094. the second guide groove; 318095. the 3rd guide groove;318096. the 4th guide groove;31810. upper corner brace limited block;318101. spacing block body; 318102. contiguous block;318103. guide pad;318104. first shrinks force inclined-plane;318105. second shrinks force inclined-plane; 31811. lower corner brace limited block;31812. the first force voussoir;31813. the second force voussoir;31814. the 3rd force voussoirs; 31815. the 4th force voussoirs;31816. the first cushion block;31817. the second cushion block;31818. connecting lateral plate;31819. the first pressure Contracting spring;31820. upper lock tongue;The inclined-plane 318201. bolt retraction exerts a force;31821. lower dead bolt;31822. the second compression spring; 319. bottom plate conveying devices;320. bottom plate positioning-lifting devices;32001. bottom plate lifting platform;32002. sucker;32003. end Locating piece;321. first corner brace drive devices;322. crossbeam drive devices;323. second corner brace drive devices;
4. frame forming production line;5. frame feeding manipulator;6. four jiaos of pressing devices;7. pressing device;701. long side Frame pressing device;702. turntable;703. short frame pressing devices 703;704. turntable;A 8. glue spreading apparatus;9. insulation Cotton feeding device;901. heat-preservation cotton storing units;902. heat-preservation cotton positional stations;903. heat-preservation cotton shifting apparatus;904. rotation Delivery platform;10. the 4th main conveying roller line;The 4th main conveying roller line of 1001. epimere;The 4th main conveying roller line of 1002. hypomere; 11. linking assembling station;12. sealing ring storage area;13. second glue spreading device;14. glass plate feeding device;1401. glass Plate storage area;The first positioner of 1402. glass plates;1403. glass plate positional stations;1404. glass plate shifting apparatus;15. Press strip assembling device;1501. press strip erecting device;1502. press strip compaction apparatus;16;Device for eliminating;17. faulty materials pipeline; 18. edge-sealed packaging machine;19. shrink-packaging's machine;20. palletizing apparatus of packing;21. a kind of tube forming all-in-one;2101. four-in-one Forming machine;2102. a kind of tubing manipulators;22nd, two class tube forming all-in-one;23. three class tube forming all-in-ones; 2301. five in one forming machine;2302. pipe joint rotary welding machine;2303. 3 class tubing manipulators;24. the second main conveying roller Line;2401. tube core conveying roller lines;2402. plate core conveying roller lines;25. die bond device;26. tube core pressuring flat device;27. gas Close property on-line measuring device;28. tube core mobile manipulator;29. corner brace saw cutting device;30. tube core cache shelf;31. plate core is welded Device;32. absorber plate cache shelf;33. tube core conveying arrangement;34. absorber plate conveying arrangement;35. absorber plate feeding device; 3501. absorber plate storage area;3502. absorber plate positional stations;3503. absorber plate shifting apparatus;36. turn-over rig;37. rank Connect conveying roller line;38. corner brace;38-1. upper strata corner brace;38-2. lower floor's corner brace;39. end gauge;40. side location-plate; 41. lift guide table;42. side datum plate;43. a kind of tubing;44. two class tubing;45. three class tubing;A, upper channel;B、 Lower channel;C, upper inserting gap;D, lower inserting gap;E, region is assembled.
Embodiment
Below by specific embodiment, the present invention is described in further detail.
A kind of automatic production line of solar thermal collector, the automatic production line can automatic assembling production solar energy collection Hot device, solar thermal collector are plate-type collector, and it includes bottom plate, frame, corner brace, heat-preservation cotton, insulation sliver, tube core, heat absorption Plate, glass plate, press strip, wherein frame include four section bars, and the both ends of its section bar process inclined-plane at 45 °, set on four section bars Jack and lower jack are equipped with, and bottom is provided with backplane slot, and backplane slot can be plugged into the surrounding of bottom plate, and four Section bar is fixed into rectangular frame structure by eight corner brace insertings, and the section bar of each right angle is upper and lower two.And assemble bottom plate After border component, heat-preservation cotton be platy structure, it is necessary to by heat-preservation cotton by glue bonding on bottom plate, the medial surface of frame bonds It is incubated sliver;Tube core is made up of the different tubing of three classes, and as shown in figure 22, a kind of tubing 43 is straight tube, and the both ends of straight tube block, The side of straight tube is provided with several jacks;Two class tubing 44 are also straight tube and diameter is smaller than a kind of tubing 43;Three class tubing 45 Identical with a kind of caliber of tubing 43 and including two kinds of different specifications of length, it includes straight length and bend loss, straight length One end blocks, and side is provided with several jacks, and the both ends of two class tubing 44 are inserted into a kind of class tubing of tubing 43 and three In 45 jack, the end of the webmaster section of three class tubing 45 is welded with pipe joint.Whole tube core is the glide path as fluid; Absorber plate can use currently used black chromium, black titanium, three kinds of model coatings of blue titanium, the present embodiment using blue titanium, that is, The blue diaphragm plate mentioned at present.Die bond forms plate core in the plate face of absorber plate, and then plate core is integrally placed in heat-preservation cotton, Tube core contacts with heat-preservation cotton, the pipe joint of tube core from frame it is slotting go out, glass plate is bonded on absorber plate and then is fixed by press strip The surrounding of glass plate.And current this solar thermal collector does not have the production that can fully achieve automatic assembling shaping Line.
As shown in Figures 1 to 6, a kind of automatic production line of solar thermal collector includes
Bottom plate frame component automatic moulding production line, it includes the first main conveying roller line 1, on the first main conveying roller line 1 Bottom plate feeding station, group frame station, a gluing station, heat-preservation cotton assembly station, linking assembling station 11 have been sequentially arranged, the One main conveying roller line 1 is current existing conveying technology, is conveyed using roll-type and coordinates servomotor to drive, and it is accurate fixed to can be achieved Position and start and stop.
The bottom plate feeding device 2 that bottom plate is delivered to bottom plate feeding station is provided with the bottom plate feeding station;Such as Fig. 1 institutes State, bottom plate feeding device 2 includes being arranged at the bottom plate storage rack that bottom plate stacks region 201, and bottom plate is placed on after storage rack the bottom of by Plate shifting apparatus 203 is moved on bottom plate positional stations 202, sets bottom plate positioner to be used on the bottom plate positional stations 202 The structure of positioning plate, the structure of the positioner and the positioner mentioned hereinafter is substantially similar, in the bottom of conveying roller line Lifting guide table 41 is installed, being provided with roller on the lifting guide table 41 facilitates bottom plate to move, the roll stand of conveying roller line It is upper to be provided with end gauge 39, and it is also provided with side lay.Side lay is included by motor or without bar Electric cylinders or the side location-plate 40 of cylinder driving, and coordinate and fix the positioning that different side datum plates 42 realizes bottom plate.Certainly exist In the positioner mentioned hereinafter, it can be adjusted according to the position to be positioned, for example, working as needs bottom plate (blue diaphragm plate, guarantor Wen Mian, glass plate) when being positioned at the middle part of conveying roller line, the side location-plates 40 of two mutual cooperations can be set to realize. And the structure of bottom plate shifting apparatus 203 and heat-preservation cotton shifting apparatus 903, glass plate shifting apparatus 1404, the blue film mentioned hereinafter Plate shifting apparatus, the structure of tube core shifting apparatus are similar.Using can the rectilinear movement of two stations Suction cup assembly it is real Existing, Suction cup assembly is movable linearly and liftable, so as to be moved after the lifting of adsorbable bottom plate;Certainly, only needed in mobile tube core Make Suction cup assembly into clamp assemblies and clamp tube core lifting movement with the mode of clamping, and this shifting apparatus can root Selected according to those skilled in the art according to existing structure and shifting apparatus.
The group frame that bottom plate, four edges frame and corner brace be assembled into rectangle underframe component is provided with described group of frame station Device.Wherein, as described in Figure 1, in this production line, described group of frame apparatus includes being used to carry out frame, corner brace and bottom plate in advance Pre- group of frame apparatus 3 of inserting, the downstream of the pre- group of frame apparatus 3 is provided with the compression for compressing frame, corner brace and bottom plate from surrounding Device 7.And pressing device 7 includes long margin frame pressing device 7017, short frame pressing device 703 and two turntables 702,704, Long margin frame pressing device 7017, short frame pressing device 703 are respectively intended to compress long margin frame and short frame, and compress for convenience Device 7 preferably compresses, and corner pressing device 76 is provided with the upstream of long margin frame pressing device 7017, in advance to rectangle The corner of framework is compressed.And turntable 702,704 is used for border component carrying out 90 ° of rotations, the position of border component is adjusted Put.
As shown in Fig. 7 to Figure 19, the pre- group of frame apparatus 3 includes frame 301, and rectangle is provided with the frame 301 Region E is assembled, the first main conveying roller line 1 passes through assembling region E, the first main conveying roller in assembling region E lower section Underface vertical sliding on line 1 positioned at assembling region E is provided with bottom plate positioning-lifting device 320, describes for convenience, first Main conveying roller line 1 is referred to as bottom plate conveying device 319 in assemble region E one section.The positioning-lifting device includes bottom plate liter Platform 32001 is dropped, several suckers 32002 are provided with bottom plate lifting platform 32001, fixed bottom plate is adsorbed using the principle of negative pressure, And liftable end locating piece 32003 is being provided with downstream, for being accurately positioned bottom end.And due to the side of bottom plate Face positioning positions in bottom plate feeding, therefore is just positioned here without side.When needing positioning, end locating piece 32003 rise stop bottom end, so as to realize that end positions.
It is provided with the left of assembling region E in the frame 301 and is horizontally slipped by left pinch power set 308 driving Left frame clamping device 309, be provided with the right side of the assembling region E and horizontally slipped by right pinch power set 312 driving Left frame clamping device 313, the installed in front of the assembling region E has to be slid back and forth by preceding pinch power set 315 driving Front bezel clamping device 314, be provided with rear side of the assembling region E and slid back and forth by rear pinch power set 310 driving Rear frame clamping device 311;In the present embodiment, mention it is front and rear it is left back be with Fig. 7 stand frame feeding manipulator 5 phase What offside determined.
Wherein left frame clamping device 309, left frame clamping device 313, front bezel clamping device 314, the clamping of rear frame The structure of device 311 can be the same or different, in the present embodiment, by taking left frame clamping device 309 as an example, and the left frame Clamping device 309 includes the left crossbeam that is installed in frame 301 of horizontally slipping, and is slidably installed along the longitudinal direction on the left crossbeam Have an active slide unit and at least one driven slide unit, each driven slide unit is respectively positioned on the same side of active slide unit, active slide unit with Passed sequentially through between driven slide unit, each driven slide unit facilitate each slide unit close or separated link gear connection, the left crossbeam On left slide unit drive device is installed, left slide unit drive device is motor, and passes through screw-nut body and active slide unit and be driven Connection, is connected between the left slide unit drive device and the active slide unit at most edge, wherein, active slide unit and driven slide unit On be mounted on left fixture for clamping left frame, left fixture clamps frame by the way of clamping up and down, set on fixture There are clip slot, the fixture block driven on clip slot along being provided with by clamping cylinder.
Similarly, front bezel clamping device 314 and rear frame clamping device 311 can use left frame clamping device 309 identical Structural clamp frame, and the structure of left frame clamping device 313 is similar to its, simply the structure of fixture is different, left frame clamping The right fixture of device 313 clamps frame by the way of left and right clamps, and right fixture includes the left surface of the side clamping plate and left frame Coordinate, be provided with the side clamping plate can horizontal extension turnover side fixture block, the side fixture block clamp power by upset simultaneously Device drives and side clip board engagement is from horizontal sandwich left frame.Upset clamping power set use rotary cylinder.
The frame 301 is fixed with the first crossbeam 302 extended along the longitudinal direction, and the first crossbeam 302 is positioned at assembling Region E downstream, one end of the first crossbeam 302 are fixed with benchmark mounting seat 307, and the other end is provided with by the first corner brace Drive device 321 drives slide along the longitudinal direction first to be slidably installed seat 306, and the first corner brace drive device 321 uses nothing Bar electric cylinders drive, and certainly, can also use other type of drive, such as linear electric motors, the frame 301 is positioned at assembling region E Upstream side horizontally slip second cross beam 303 be installed, the horizontal stroke that driving second cross beam 303 moves is provided with the frame 301 Beam drive device 322, one end of the second cross beam 303 are fixed with fixed mounting 304, and the other end is provided with by the second corner brace Drive device 323 drives slide along the longitudinal direction second to be slidably installed seat 305;The corner brace of crossbeam drive device 322 and second Drive device 323 also drives using without bar electric cylinders, and the benchmark mounting seat 307, fixed mounting 304, first are slidably installed seat 306 and second the horizontal resiliency that is slidably installed on seat 305 be slidably fitted with and facilitate frame to be moved in level for placing two layers of corner brace The corner brace shifting apparatus 318 inserted during dynamic with corner brace;The moving direction of the corner brace shifting apparatus 318 is with assembling region E's It is parallel to the angular bisector that should locate right angle, the height for the upper strata corner brace 38-1 that each corner brace shifting apparatus 318 is placed and each frame Upper jack it is highly corresponding;The lower floor corner brace 38-2 height that each corner brace shifting apparatus 318 is placed and the lower jack height of each frame Corresponding, four right angles in the frame 301 positioned at assembling region E are provided with for corner brace to be sent into corner brace shifting apparatus 318 corner brace automatic charging device 317.
Wherein corner brace is to be moved to by the sawing final finishing of corner brace saw cutting device 29 in corner brace automatic charging device 317, corner brace Corner brace is pushed into the caching storage for taking caching passage and lower caching passage by automatic charging device 317 by the way of horizontal push Expect block, and cache storing block and coordinated with corner brace shifting apparatus 318, so as to which corner brace is sent in corner brace shifting apparatus 318.
As shown in Figure 11 to Figure 19, the corner brace shifting apparatus 318 include upper plate 31805, bearing top plate 31806, in Between bearing 31809, base-plate 31807 and lower shoe 31808;The bearing top plate 31806 and base-plate 31807 are solid respectively Due to the top and bottom of intermediate support 31809, the upper plate 31805, intermediate support 31809 and lower shoe 31808 pass through Connecting lateral plate 31818 is fixed as one, and is provided between the upper plate 31805 and bearing top plate 31806 and facilitates corner brace along angle The upper channel A that the angular bisector direction operation of code passes through, is provided between the lower shoe 31808 and base-plate 31807 The lower channel B for facilitating angular bisector direction operation of the corner brace along corner brace to pass through;Wherein, upper channel A downstream end is L Type, and lower channel B downstream is W types.Wherein, the top of upper plate 31805 is provided with buffing pad 31802, buffing pad It is slidably mounted on 31802 by two polished rods 31804 on upper connecting base 31801, and buffing pad 31802 and upper connecting base Buffering back-moving spring 31803 is provided between 31801, such can of buffing pad 31802 is relative to the elasticity of upper connecting base 31801 Slide, and upper connecting base 31801 is directly fixed between corresponding mounting seat by micromatic setting 316.Bullet on lower shoe 31808 Property is slidably fitted with the slip side of the first cushion block 31816 and the second cushion block 31817, the first cushion block 31816 and the second cushion block 31817 It is parallel to two right angle plate portions respectively with corner brace, and under the support of the upper surface of the first cushion block 31816 and the second cushion block 31817 Layer corner brace 38-2, it so may insure that lower floor's corner brace 38-2 placement states are stable, and the first cushion block 31816 and the second cushion block The stroke that 31817 elastic shrinkage can facilitate frame to move is enough.
Vertical sliding is provided with the upper corner brace limited block 31810 being synchronized with the movement and lower corner brace on the intermediate support 31809 Limited block 31811, the upper corner brace limited block 31810 is identical with the structure of lower corner brace limited block 31811 and upper and lower mirror image is set, The first vertical compression spring 31819, institute are provided between the upper corner brace limited block 31810 and lower corner brace limited block 31811 State corner brace limited block 31810 and lower corner brace limited block 31811 exposes from intermediate support 31809 and is respectively protruding into upper channel A With the right angle inner side for stopping corner brace in the range of lower channel B;It is spacing that the upper corner brace of drive is provided with the intermediate support 31809 The synchronous driving structure of block 31810 and the lower synchronization telescope of corner brace limited block 31811.
As shown in Figure 16 and Figure 17, upper corner brace limited block 31810 includes spacing block body 318101, spacing block body 318101 be four-prism, and the bottom of the adjacent right-angled side faces of the spacing block body 318101 is provided with contiguous block 318102, institute State the first contraction force contraction of inclined-plane 318104 and second force inclined-plane 318105 to be arranged on contiguous block 318102, the connection Horizontal-extending guide pad 318103 is additionally provided with block 318102, guide pad 318103 is the guide pad 318103 of T-shaped and erected Directly it is slidably mounted at the interior angle of the intermediate support 31809 and is vertically directed groove 318091,
As shown in figure 18, the intermediate support 31809 be a section be L-shaped column structure, the intermediate support 31809 interior right angle, which is provided with, is vertically directed groove 318091, and this is vertically directed the convenient upper corner brace limited block 31810 of groove 318091 With being slidably installed for the guide pad 318103 of lower corner brace limited block 31811, it is located on the intermediate support 31809 and is vertically directed groove 318091 both sides are provided with mounting groove 318092, for installing upper lock tongue 31820 and lower dead bolt 31821.Intermediate support 31809 On be provided with the first guide groove 318093, the second guide groove 318094, the 3rd guide groove 318095 and the 4th guide groove 318096.
Vertical sliding is provided with a pair of upper lock tongues 31820 and lower dead bolt 31821 on the intermediate support 31809, in each pair The second vertical compression spring 31822, upper lock tongue 31820 and lower dead bolt are provided between dead bolt 31820 and lower dead bolt 31821 31821 extend through bearing top plate 31806 and base-plate 31807 is stretched into the range of upper channel A and lower channel B, lock Tongue 31820 and lower dead bolt 31821 are located in the corner brace traveling of upper corner brace limited block 31810 and lower corner brace limited block 31811 respectively Side is swum, the upstream sidepiece of the corner brace traveling of the upper lock tongue 31820 and lower dead bolt 31821 is provided with the convenient dead bolt coordinated with corner brace Force inclined-plane 318201 is shunk, two upper lock tongues 31820 and upper corner brace limited block 31810, which cooperate, limits upper strata corner brace 38-1 Two right angle plate portions be at station to be installed, two lower 31821 times corner brace limited blocks 31811 of dead bolt cooperate under limitation Layer corner brace 38-2 two right angle plate portions are at station to be installed, when corner brace is in upper channel A station to be installed, corner brace The upper inserting gap for facilitating frame to insert is provided between the downstream end that two right angle plate portions and upper channel A corner brace are advanced C, equally, when corner brace is in lower channel B station to be installed, two right angle plate portions of corner brace are advanced with lower channel B corner brace Downstream end between be provided with facilitate frame insert lower inserting clearance D.
In the present embodiment, synchronous driving structure, which includes the synchronous driving structure, to be included being slidably mounted on intermediate support The first force force force force voussoir of voussoir 31814 and the 4th of voussoir the 31813, the 3rd of voussoir 31812, second on 31809 31815, the first force voussoir 31812 and the 3rd exerts a force, and voussoir 31814 is symmetrical above and below to be arranged at corner brace limited block 31810 With the side of lower corner brace limited block 31811, the glide direction of the first force force voussoir 31814 of voussoir 31812 and the 3rd and angle One right angle plate portion of code is parallel, and the second force voussoir 31813 and the 4th is exerted a force, and voussoir 31815 is symmetrical above and below to be arranged at The opposite side of corner brace limited block 31810 and lower corner brace limited block 31811, the second force force voussoir of voussoir 31813 and the 4th 31815 glide direction is parallel with another right angle plate portion of corner brace, is provided with guiding surface on each voussoir that exerts a force, the guiding is oblique Face is used to coordinate with the force inclined-plane of corresponding upper corner brace limited block 31810.In the assembling process of corner brace and frame completely by Frame controls, and when corner brace is in station to be installed, frame horizontal promotes, because the both ends of frame have 45 ° of inclined-planes, therefore, frame Level Promoting during will produce active force along frame length direction, then the first right angle plate portion part with corner brace of frame Insertion, when then frame moves whole corner brace transfer frame can move, while frame can extrude four force voussoirs, and the wedge that exerts a force Block will act on corner brace limited block 31810 and lower corner brace limited block 31811, so that its synchronous, so, corner brace is just Corner brace shifting apparatus 318 can be departed from, then corner brace is just as frame is integrally mobile, and so, the spacing between frame gradually contracts Small, the insertion depth of corner brace is gradually deepened, and is finally completed inserting.
And it is as shown in figure 19, micromatic setting 316 includes fine setting base 31601, and level is slided on the fine setting base 31601 WidFin slide 31602 is installed, push block 31606 is fixed with WidFin slide 31602, is finely tuned on base 31601 Fixed seat 31605 is fixed with, horizontally disposed first spiral micrometer head 31604 is rotatablely equipped with fixed seat 31605, this first Spiral micrometer head 31604 contacts with push block 31606;Finely tune and horizontal latch is fixed with base 31601, on horizontal latch Horizontal-extending horizontal bar hole is provided with, horizontal clamping screw is installed in horizontal bar hole and is used for locking WidFin slide 31602.Guide pin bushing is provided with WidFin slide 31602, vertical slide 31603 of finely tuning is to slide peace by four vertical guide rods On WidFin slide 31602, guide pin bushing is provided with WidFin slide 31602, vertical guide rod is inserted into guide pin bushing, is erected Directly back-moving spring is set between guide rod and guide pin bushing.By vertical between vertical fine setting slide 31603 and WidFin slide 31602 Latch 31607 and vertical clamping screw 31608 are locked, and crank is rotatablely equipped with WidFin slide 31602, the song Handle includes drive end and lifting end, and the second spiral coordinated with the drive end of crank is provided with WidFin slide 31602 and is surveyed Micro- first 31609.
The frame of pre- group frame apparatus 3 is clamped using frame feeding manipulator 5, and the frame feeding manipulator 5 is current market On the six axis robot that has occurred.And frame forming production line 4 is provided with the side of frame feeding manipulator 5, frame shaping The process equipment of production line 4 is current conventional equipment, mainly carries out the simple section bars such as fixed length beveling, punching to section bar Process operation.
It is provided with the inside of the bottom plate and frame surrounding of the rectangle underframe component to having organized frame to enter on gluing station Glue spreading apparatus 8 of row gluing, a glue spreading apparatus 8 are operated using Glue Spreading Robot, and Glue Spreading Robot is to adopt on the market The product of purchase, known to specific structure.
It is provided with the heat-preservation cotton assembly station in the heat-preservation cotton on the bottom plate that heat-preservation cotton is delivered to rectangle underframe component Expect device 9;Heat-preservation cotton feeding device 9 is identical with the structure of bottom plate feeding device 2, including heat-preservation cotton storing unit 901 and insulation Cotton transplantation device, heat-preservation cotton positional stations 902 set positioner to position underframe component, and simply, heat-preservation cotton feeding device 9 is also Include a rotation delivery platform 904, bottom plate frame component has bonded be transported to after heat-preservation cotton on rotation delivery platform 904 after Surrounding insulation sliver can manually be placed.
Plate core component automatic moulding production line, it includes tube core forming production line, absorber plate feeding production line and plate core weldering Connection device 31,
Tube core forming production line includes being used for conveying the second main conveying roller line 24 of tube core, the second main conveying roller line 24 it is upper Trip end is provided with die bond device 25, and the side of second primary transfer line is provided with tube core mobile manipulator 28, in pipe Tube core pressuring flat device 26 and air-tightness on-line measuring device 27, the tube core are provided with the opereating specification of core mobile manipulator 28 Mobile manipulator 28 clamps tube core and moved between tube core pressuring flat device 26, the conveying roller line of air-tightness on-line measuring device 27 and second It is dynamic;The second main conveying roller line 24 includes the tube core conveying roller line 2401 and plate core conveying roller line 2402 being parallel to each other, described The side of tube core conveying roller line 2401 is provided with tube core station, and tube core cache shelf is provided with the tube core station 30, the 3rd main conveying roller line is parallel with plate core conveying roller line 2402, and it is defeated that the plate core welder 31 is arranged at the 3rd master Send between roller line and plate core conveying roller line 2402, the side of the 3rd main conveying roller line is provided with absorber plate station, inhales Absorber plate cache shelf 32 is provided with hot plate station, the tube core conveying arrangement 33 is defeated across tube core by tube core station Roller line 2401 and plate core conveying roller line 2402 is sent to extend to plate core welder 31, the absorber plate conveying arrangement 34 is by absorber plate Station is across the 3rd main conveying roller line and extends to plate core welder 31.The tube core conveying roller line 2401 and plate core are defeated Send the conveying direction of roller line 2402 identical, the conveying direction of the 3rd main conveying roller line and the conveying of plate core conveying roller line 2402 In the opposite direction.Tube core conveying arrangement 33 is similar with the structure of bottom plate feeding device 2 with the structure of plate core conveying arrangement, simply uses Be fixture clamping tube core lifting.
And the arrangement of above-mentioned second main 24 and the 3rd main conveying roller line of conveying roller line can make welding and the plate core of tube core Welding rhythm coincide, shorten the stand-by period.
Die bond device 25 is welded using flame welding machine, and plate core welder 31 uses double Laser Welding Pick and welded.The upstream of die bond device 25 is additionally provided with a kind of tube forming one for processing tube core one kind pipe Machine 21, for process two class tube forming all-in-ones 22 of the class pipe of tube core two with for process three class tubing of the class pipe of tube core three into Type all-in-one 23, a kind of tube forming all-in-one 21, two class tube forming all-in-ones 22 and three class tube forming all-in-ones 23 by corresponding tubing manipulator clipping operation, a kind of tube forming all-in-one 21, two class tube forming all-in-ones 22 and three class tube forming all-in-one 23 delivered to by corresponding transport trolley at die bond device 25.
As shown in figure 5, a kind of tube forming all-in-one 21 includes four-in-one forming machine 2101, it includes tubing and unreels school Circle, fixed length cutting, pull out hole (drilling) and both ends spinning welding end socket;And the Switch of working position of this kind of four-in-one forming machine 2101 this Using a kind of tubing manipulator 2102;And two class tube forming all-in-ones 22 are relatively simple for structure, it is only necessary to unreel school circle With customized cut-off.And three class tube forming all-in-ones 23 include five in one forming machine 2301;The five in one forming machine 2301 School circle, fixed length cutting are unreeled including tubing, pull out hole (drilling), bend pipe, one end spinning welding end socket;The other end is moved to pipe joint Welded in rotary welding machine 2302;The process of whole Switch of working position is completed by three class tubing manipulators 2303, the tubing Former tubular object extruding equipment on the market can be used to complete;
The absorber plate feeding production line includes the 3rd main conveying roller line, and the upstream end of the 3rd main conveying roller line is set There is absorber plate feeding device 35, absorber plate feeding device includes absorber plate shifting apparatus 3503, and absorber plate shifting apparatus 3503 will Absorber plate on absorber plate storage area 3501 is moved at the absorber plate positional stations 3502 of the 3rd main conveying roller line and positioned.
Between 3rd main the conveying roller line and plate core welder 31, the second main conveying roller line 24 and plate core welder Tube core conveying arrangement 33 and absorber plate conveying arrangement 34 are respectively arranged between 31;The downstream of the second main conveyor line roller line It is provided with the turn-over rig 36 for the plate core component turn-over completed to welding, the turn-over downstream of the turn-over rig 36 is provided with and the The linking conveying roller line 37 that one main conveying roller line 1 is connected at linking assembling station 11;The turn-over principle of the turn-over rig 36 is Including a base, two upper clamping frames that can individually overturn and lower clamping frame are provided with base, is set on upper clamping frame and lower clamping frame There are multiple parallel bars, initially clamping frame upset at present is in feed side, and upper clamping frame is in exit side, and then plate core is conveyed through coming When advance to the top of lower clamping frame, then upper clamping frame upset clamps plate core together with lower clamping frame, then upper clamping frame and lower clamping frame Overall upset, such plate core are just dropped on linking conveying roller line 37 by turn-over.
Need that manually plate core movement is placed on bottom plate frame component and by three class tubing at linking conveying roller line 37 Pipe joint pass therefrom in the through hole of a frame, the linking assembling station 11 of the first main conveying roller line 1 is nearby also Sealing ring storage area 12 is placed with, facilitates operation to add sealing ring.
Finished product assembly line, it includes the 4th main conveying roller line 10 being connected with the first main phase of conveying roller line 1, the 4th master Second glue spreading station, glass plate feeding station, press strip assembling station, part eject station and packaging have been sequentially arranged on conveying roller line 10 Station, the 4th main conveying roller line 10 include the 4th main conveying roller line 100110 of epimere and the 4th main conveying roller line of hypomere 100210, the first main conveying roller line 1 is identical with the parallel and conveying direction of the second main conveying roller line 24, the epimere the 4th The main conveying roller line straight line of conveying roller line 100110 and first linking, the 4th main conveying roller line 100210 of hypomere and upper end the 4th Main conveying roller line 10 is vertical, and the device for eliminating 16 is arranged at the 4th main conveying roller line 100210 of hypomere and the master of epimere the 4th is defeated The joining place of roller line 100110 is sent, the device for eliminating 16 includes a rotatable finished product delivery platform, the device for eliminating 16 opposite side is provided with faulty materials pipeline 17, and the faulty materials pipeline 17 is conllinear with the conveying roller line of hypomere the 4th.Described two The second glue spreading dress that gluing is carried out to the upper surface of the absorber plate of the underframe plate core component after assembling is provided with secondary gluing station 13 are put, the structure of second glue spreading device 13 is identical with a structure of glue spreading apparatus 8.
The glass plate feeding device for the top that glass plate is placed on to absorber plate is provided with the glass plate feeding station 14, wherein, glass plate feeding device 14 includes glass plate storage area 1401, for depositing glass plate, and glass plate storage area Glass plate just positioner 1402 is provided between 1401 and the 4th main conveying roller line 10 of domain;Glass plate just adopt by positioner 1402 Location structure is similar with Figure 21 location structure, and this positioning does not position still to glass plate, and is also convenient for glass The protective paper of glass plate bottom is separated with glass plate, and glass plate positional stations 1403 are provided with the 4th main conveying roller line 10, is used To position discharge position on glass plate, the positioner fixed at this is similar with foregoing positioner, and glass plate shifting apparatus 1404 are used for movable glass plate, and structure is similar with the structure of heat-preservation cotton transplantation device, bottom plate transplantation device.
The press strip that the scuncheon that press strip is placed on into underframe plate core component is provided with the press strip assembling station assembles Device 15, is provided with device for eliminating 16 in the part eject station, and the solar thermal collector of finished product is carried out on the multiple package position The packing device of packaging.Device for eliminating 16 is using rotatable rejecting platform selecting landline, the sun of hand inspection assembling The quality of energy heat collector, then enter the 4th main conveying roller line 100210 of hypomere for certified products, it is defeated into faulty materials if unqualified Line sending 17.
Press strip assembling device 15 includes press strip erecting device 1501 and press strip compaction apparatus 1502, and the installation of press strip uses people Work is put, directly compacting after being well placed.And packing device also uses edge-sealed packaging machine 18 and heat for current conventional equipment Contracting packing machine 19, which coordinates, to be packed.The downstream of packing device may be provided with packing palletizing apparatus 20, for stacking.
Whole piece automatic production line can also use REID to carry out various process tracking, in the assembling of each part Multiple RFID read-write heads are set in process, and coordinate the RFID label tag paper for being put into or being bonded in real time to be tracked.
Performs device, the screw-nut bodies such as the cylinder mentioned in the present embodiment, motor are current routine techniques, In April, 2008 the 28th printing in the 5th edition, Beijing《Mechanical design handbook the 5th edition》In detailed disclose cylinder, electricity The concrete structure and principle of machine and other transmission mechanisms and other designs, belong to prior art, and its structure is cheer and bright, With regard in detail on 08 01st, 2008 the 3rd edition SMC training materials of modern practical pneumatics published by China Machine Press Disclose vacuum unit, gas return path and programme-control, it is also existing technology to indicate the gas circuit structure in the present embodiment, It is cheer and bright, published on 07 01st, 2015 by Chemical Industry Press《Motor drives and speed governing》Also Jie detailed in book Continued motor control and travel switch, therefore, circuit, gas circuit connection be all clear.
Embodiment described above is only the description to the preferred embodiment of the present invention, not as the limit to the scope of the invention It is fixed, the various modifications made on the basis of design spirit of the present invention is not departed to technical solution of the present invention and transformation, it all should fall In the protection domain for entering claims of the present invention determination.

Claims (10)

  1. A kind of 1. automatic production line of solar thermal collector, it is characterised in that:Including
    Bottom plate frame component automatic moulding production line, it includes the first main conveying roller line, is sequentially set on the first main conveying roller line It is equipped with bottom plate feeding station, organizes frame station, a gluing station, heat-preservation cotton assembly station, linking assembling station, on the bottom plate The bottom plate feeding device that bottom plate is delivered to bottom plate feeding station is provided with material station;It is provided with described group of frame station the bottom of by Plate, four edges frame and corner brace be assembled into the group frame apparatus of rectangle underframe component, are provided with a gluing station pair The glue spreading apparatus that gluing is carried out on the inside of the bottom plate and frame surrounding of the rectangle underframe component of frame, the heat-preservation cotton assembling are organized The heat-preservation cotton feeding device being provided with station on the bottom plate that heat-preservation cotton is delivered to rectangle underframe component;
    Plate core component automatic moulding production line, it includes tube core forming production line, absorber plate feeding production line and plate core welding dress Put, tube core forming production line includes being used for the second main conveying roller line for conveying tube core, and the upstream end of the second main conveying roller line is set There is die bond device, the side of second primary transfer line is provided with tube core mobile manipulator, in tube core mobile manipulator Opereating specification in be provided with tube core pressuring flat device and air-tightness on-line measuring device, the tube core mobile manipulator clamps tube core Moved between tube core pressuring flat device, air-tightness on-line measuring device and the second conveying roller line;The absorber plate feeding production line Including the 3rd main conveying roller line, the upstream end of the 3rd main conveying roller line is provided with absorber plate feeding device, the 3rd master Tube core transport is respectively arranged between conveying roller line and plate core welder, between the second main conveying roller line and plate core welder Device and absorber plate conveying arrangement;The downstream of the second main conveyor line roller line is provided with the plate core component completed to welding and turned over The turn-over rig in face, the turn-over downstream of the turn-over rig is provided with is being connected linking at assembling station with the first main conveying roller line Linking conveying roller line;
    Finished product assembly line, it includes the 4th main conveying roller line being mutually connected with the first main conveying roller line, the 4th main conveying roller Second glue spreading station, glass plate feeding station, press strip assembling station, part eject station and multiple package position, institute have been sequentially arranged on line State the secondary painting for being provided with second glue spreading station and gluing being carried out to the upper surface of the absorber plate of the underframe plate core component after assembling Adhesive dispenser, the glass plate feeding device for the top that glass plate is placed on to absorber plate is provided with the glass plate feeding station, The press strip assembling device for the scuncheon that press strip is placed on to underframe plate core component is provided with the press strip assembling station, it is described It is provided with device for eliminating in part eject station, the packaging packed on the multiple package position to the solar thermal collector of finished product fills Put.
  2. A kind of 2. automatic production line of solar thermal collector as claimed in claim 1, it is characterised in that:Described group of frame apparatus Including the pre- group of frame apparatus for frame, corner brace and bottom plate to be inserted in advance, the downstream of the pre- group of frame apparatus is provided with side The pressing device that frame, corner brace and bottom plate compress from surrounding.
  3. A kind of 3. automatic production line of solar thermal collector as claimed in claim 2, it is characterised in that:The pre- group of frame dress Put including frame, the assembling region of rectangle is provided with the frame, the first main conveying roller line is in the lower section in assembling region Through assembling region, the underface vertical sliding on the first main conveying roller line positioned at assembling region is provided with bottom plate positioning and risen Falling unit, the left frame to be horizontally slipped by left pinch power set driving is installed on the left of assembling region in the frame Clamping device, it is described to assemble the left frame clamping dress for being provided with the right side of region and being horizontally slipped by right pinch power set driving Put, the installed in front in the assembling region has the front bezel clamping device slid back and forth by preceding pinch power set driving, described The rear frame clamping device slid back and forth by rear pinch power set driving is installed on rear side of assembling region;
    The frame is fixed with the first crossbeam extended along the longitudinal direction, and the first crossbeam is located at the downstream in assembling region, One end of the first crossbeam is fixed with benchmark mounting seat, and the other end is provided with by the first corner brace drive device drives edge front and back It is slidably installed seat to the first of slip, the frame horizontally slips positioned at the upstream side in assembling region and is provided with second cross beam, institute The crossbeam drive device that driving second cross beam movement is provided with frame is stated, one end of the second cross beam is fixed with fixed installation Seat, the other end are provided with second slided along the longitudinal direction by the driving of the second corner brace drive device and are slidably installed seat;The benchmark Mounting seat, fixed mounting, first are slidably installed seat and the second equal horizontal resiliency on seat that is slidably installed is slidably fitted with for putting Put the corner brace shifting apparatus that two layers of corner brace facilitates frame during moving horizontally and corner brace inserts;The shifting of the corner brace shifting apparatus Dynamic direction is parallel with the angular bisector to that should locate right angle for assembling region, the height for the upper strata corner brace that each corner brace shifting apparatus is placed Spend corresponding with the upper jack of each frame height;The lower floor's corner brace height and the lower jack of each frame that each corner brace shifting apparatus is placed are high Degree is corresponding, and four right angles in the frame positioned at assembling region are provided with for corner brace to be sent into corner brace shifting apparatus Corner brace automatic charging device.
  4. A kind of 4. automatic production line of solar thermal collector as claimed in claim 3, it is characterised in that:The corner brace transfer Device includes upper plate, bearing top plate, intermediate support, base-plate and lower shoe;Bearing top plate and the base-plate difference The top and bottom of intermediate support are fixed on, the upper plate, intermediate support and lower shoe are fixed as one by connecting lateral plate, The upper channel that the angular bisector direction operation for facilitating corner brace along corner brace passes through is provided between upper plate and the bearing top plate, The lower channel that the angular bisector direction operation for facilitating corner brace along corner brace passes through is provided between the lower shoe and base-plate;
    Vertical sliding is provided with the upper corner brace limited block being synchronized with the movement and lower corner brace limited block, the upper angle on the intermediate support Code limited block is identical with the structure of lower corner brace limited block and upper and lower mirror image is set, the upper corner brace limited block and lower corner brace limited block Between be provided with the first vertical compression spring, the upper corner brace limited block and lower corner brace limited block expose and divided from intermediate support Do not stretch into the range of upper channel and lower channel on the inside of the right angle for stopping corner brace;It is provided with the intermediate support in drive The synchronous driving structure of corner brace limited block and lower corner brace limited block synchronization telescope;
    Vertical sliding is provided with a pair of upper lock tongues and lower dead bolt on the intermediate support, is set between each pair upper lock tongue and lower dead bolt There is the second vertical compression spring, upper lock tongue and lower dead bolt extend through bearing top plate and base-plate stretches into upper channel with In layer channel range, upper lock tongue and lower dead bolt are respectively positioned at the corner brace traveling upstream of upper corner brace limited block and lower corner brace limited block It is oblique that the upstream sidepiece that the corner brace of side, the upper lock tongue and lower dead bolt is advanced is provided with the convenient bolt retraction force coordinated with corner brace Two right angle plate portions of face, two upper lock tongues and upper corner brace limited block mutual cooperation limitation upper strata corner brace are at work to be installed , two right angle plate portions of corner brace limited block mutual cooperation limitation lower floor corner brace are at station to be installed under two lower dead bolts, When corner brace is in the station to be installed of upper channel, the downstream end of two right angle plate portions of corner brace and the corner brace traveling of upper channel Between be provided with facilitate frame insert upper inserting gap, equally, when corner brace is in the station to be installed of lower channel, the two of corner brace The lower inserting gap for facilitating frame to insert is provided between the downstream end that individual right angle plate portion and the corner brace of lower channel are advanced.
  5. A kind of 5. automatic production line of solar thermal collector as claimed in claim 4, it is characterised in that:The automatic metaplasia Producing line also includes frame forming production line, is provided between the frame forming production line and pre- group frame for clamping frame placement Frame feeding manipulator in assembling region.
  6. A kind of 6. automatic production line of solar thermal collector as claimed in claim 5, it is characterised in that:Second master is defeated Roller line is sent to include the tube core conveying roller line and plate core conveying roller line being parallel to each other, the side of the tube core conveying roller line is provided with pipe Core station, tube core cache shelf, the 3rd main conveying roller line and plate core conveying roller are provided with the tube core station Line is parallel, and the plate core welder is arranged between the 3rd main conveying roller line and plate core conveying roller line, the 3rd main conveying The side of roller line is provided with absorber plate station, and absorber plate cache shelf, the tube core fortune are provided with absorber plate station Defeated device extends to plate core welder, the heat absorption by tube core station across tube core conveying roller line and plate core conveying roller line Plate conveying arrangement across the 3rd main conveying roller line and extends to plate core welder by absorber plate station.
  7. A kind of 7. automatic production line of solar thermal collector as claimed in claim 6, it is characterised in that:The tube core conveying Roller line is identical with the conveying direction of plate core conveying roller line, conveying direction and the plate core conveying roller line of the 3rd main conveying roller line Conveying direction is opposite.
  8. A kind of 8. automatic production line of solar thermal collector as described in any one of claim 1 to 7, it is characterised in that:Institute State die bond device upstream be additionally provided with for process tube core one kind pipe a kind of tube forming all-in-one, for process manage Two class tube forming all-in-ones of the class pipe of core two and the three class tube forming all-in-ones for processing the class pipe of tube core three, described one kind Tube forming all-in-one, two class tube forming all-in-ones and three class tube forming all-in-ones are pressed from both sides by corresponding tubing manipulator Operation is held, a kind of tube forming all-in-one, two class tube forming all-in-ones and three class tube forming all-in-ones pass through correspondingly Transport trolley deliver at die bond device.
  9. A kind of 9. automatic production line of solar thermal collector as claimed in claim 8, it is characterised in that:4th master is defeated Roller line is sent to include the 4th main conveying roller line of epimere and the 4th main conveying roller line of hypomere, the first main conveying roller line and the second master are defeated Send the parallel and conveying direction of roller line identical, the 4th main conveying roller line of epimere and the first conveying roller line straight line linking is described The 4th main conveying roller line of hypomere and the 4th main conveying roller line of upper end are vertical, and the device for eliminating is arranged at the 4th main conveying of hypomere The joining place of the 4th main conveying roller line of roller line and epimere, the device for eliminating include a rotatable finished product delivery platform, institute The opposite side for stating device for eliminating is provided with faulty materials pipeline, and the faulty materials pipeline and the conveying roller line of hypomere the 4th are conllinear.
  10. A kind of 10. automatic production line of solar thermal collector as claimed in claim 9, it is characterised in that:First master The linking assembling station of conveying roller line is nearby also placed with sealing ring storage area.
CN201710574438.4A 2017-07-14 2017-07-14 Automatic production line of solar heat collector Active CN107339812B (en)

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Publication number Priority date Publication date Assignee Title
CN108188755A (en) * 2018-02-09 2018-06-22 天普新能源科技有限公司 A kind of solar energy large flat heat collector manufacturing method and equipment
CN110605573A (en) * 2019-08-05 2019-12-24 重庆大学 Automatic assembly line and assembly process for radiation plate
CN111941082A (en) * 2020-07-17 2020-11-17 天津市双兴自动门有限公司 Special machining center device for stand column
CN114378400A (en) * 2021-12-31 2022-04-22 日出东方控股股份有限公司 Automatic feeding and welding system for plate core of ultra-large flat plate collector
CN114664978A (en) * 2022-05-21 2022-06-24 江苏金牛能源设备有限公司 Fast-assembling solar panel's equipment lathe

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CN204053470U (en) * 2014-08-18 2014-12-31 广东五星太阳能股份有限公司 Fixed flat-plate solar collector kludge
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CN102699679A (en) * 2012-06-06 2012-10-03 广东五星太阳能股份有限公司 Horizontal flat-plate type solar energy heat-collector assembling machine
CN202792590U (en) * 2012-07-18 2013-03-13 杨宪杰 Combined flat-plate solar heat collector with arc-shaped casing
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CN108188755A (en) * 2018-02-09 2018-06-22 天普新能源科技有限公司 A kind of solar energy large flat heat collector manufacturing method and equipment
CN108188755B (en) * 2018-02-09 2023-09-15 天普新能源科技有限公司 Manufacturing method and equipment for solar large-sized flat plate collector
CN110605573A (en) * 2019-08-05 2019-12-24 重庆大学 Automatic assembly line and assembly process for radiation plate
CN111941082A (en) * 2020-07-17 2020-11-17 天津市双兴自动门有限公司 Special machining center device for stand column
CN111941082B (en) * 2020-07-17 2022-03-25 天津市双兴自动门有限公司 Special machining center device for stand column
CN114378400A (en) * 2021-12-31 2022-04-22 日出东方控股股份有限公司 Automatic feeding and welding system for plate core of ultra-large flat plate collector
CN114378400B (en) * 2021-12-31 2023-01-03 日出东方控股股份有限公司 Automatic feeding and welding system for plate core of ultra-large flat plate collector
CN114664978A (en) * 2022-05-21 2022-06-24 江苏金牛能源设备有限公司 Fast-assembling solar panel's equipment lathe
CN114664978B (en) * 2022-05-21 2022-08-23 江苏金牛能源设备有限公司 Fast-assembling solar panel's equipment lathe

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