CN204019689U - Gypsum board production line - Google Patents
Gypsum board production line Download PDFInfo
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- CN204019689U CN204019689U CN201420405279.7U CN201420405279U CN204019689U CN 204019689 U CN204019689 U CN 204019689U CN 201420405279 U CN201420405279 U CN 201420405279U CN 204019689 U CN204019689 U CN 204019689U
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Abstract
The utility model relates to a kind of gypsum board production line, comprises and is fixed on batch mixing feed mechanism, rabbling mechanism, shaping mechanism and cutting mechanism in frame; Described batch mixing feed mechanism comprises: comprise the mixing and blending machine, material elevator, feed bin and the spiral quantitative feeding machine that are linked in sequence; The utility model has carried out improving the Blending Efficiency of Blending that has improved powder from three production phases before, during and after gypsum board manufacture, moulding is not leak material, after avoiding moulding, plasterboard has bubble, burr, in the time of cutting plasterboard, does not produce hair stubble, improves on the whole the quality of product.
Description
Technical field
The utility model relates to a kind of plaster board production equipment, specifically a kind of gypsum board production line.
Background technology
, there are a lot of problems in present gypsum board manufacture, and 1, batch mixing is irregular; 2, after moulding, there is bubble; 3, plasterboard edge out-of-flatness; 4 cutting hairiness crops for rotation; When production, molding procedure also has the material of leakage phenomenon, has for the production that will ensure high-quality plasterboard the problem that defect rate is high, needs one and carries out in all its bearings improved gypsum board production line.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of production line that can improve from batch mixing, moulding, blank link gypsum board manufacture quality.
The utility model adopts following technical scheme:
The utility model comprises and is fixed on batch mixing feed mechanism, rabbling mechanism, shaping mechanism and cutting mechanism in frame; Described shaping mechanism comprises: be fixed on upper supporting roller and snub pulley in frame, be sleeved on upper forming strip on upper supporting roller, be sleeved on the compacted under band on snub pulley and be fixedly installed on the more than one vibrator-roller of lifting compacted under band in frame, described vibrator-roller is corresponding with anodontia mixer slurry outlet, described compacted under band is horizontally disposed with, described upper forming strip agrees with by format roll and compacted under band, upper forming strip and compacted under band agree with rear formation plasterboard forming cavity, before upper forming strip and compacted under band agree with, are charging apertures.
Furtherly, described cutting mechanism comprises: bracing frame and be arranged at the adjustable shelf on bracing frame; On described adjustable shelf, be provided with cylinder clamp assemblies for clamping plasterboard, for the saw blade of transverse cuts plasterboard, drive the cutting motor of saw blade, for driving the horizontal movable motor of cutting motor transverse shifting on adjustable shelf and the longitudinal movable motor for adjustable shelf is longitudinally returned.
Furtherly, described batch mixing feed mechanism comprises: comprise the mixing and blending machine, material elevator, feed bin and the spiral quantitative feeding machine that are linked in sequence; Described rabbling mechanism is the anodontia mixer being driven by stirring motor, and described anodontia mixer is provided with powder import, water inlet and anodontia mixer slurry outlet, and described spiral quantitative feeding machine is connected with powder import.
Furtherly, described mixing and blending machine comprises stir storehouse, be located at the charging aperture of stir storehouse upper end and be located at the discharging opening of stir storehouse lower end, in described stir storehouse, be from top to bottom horizontally arranged with multiple turning cylinders, the described turning cylinder left and right sides or a side are connected with the first motor, on described turning cylinder, be provided with multiple looms perpendicular to turning cylinder, described loom two ends are provided with stirrer paddle; On same turning cylinder, two adjacent looms are mutually vertical, and two looms in two adjacent turning cylinder same positions are mutually vertical; Described material elevator comprises the screw A that promotes cabin and be positioned at lifting cabin, and described screw A is connected with the second motor, and described material elevator lower end is connected with mixing and blending machine discharging opening, and described material elevator upper end communicates with feed bin material inlet; Described feed bin lower end material outlet is connected with spiral quantitative feeding machine; Described spiral quantitative feeding machine comprises for the 3rd motor of adjusting rotary speed and horizontal haul storehouse, is provided with the rotating shaft being connected on the 3rd motor and is arranged at the screw B on rotating shaft in described haul storehouse.
Furtherly, be positioned at two stirrer paddles on same loom mutually vertical, described turning cylinder is 2.
Furtherly, described charging aperture place is provided with vibrating head, and described vibrating head is horizontally disposed with, and described vibrating head is parallel with compacted under band, and described vibrator-roller is three, and three vibrator-rollers evenly arrange between anodontia mixer slurry outlet and charging aperture.
Furtherly, described compacted under band two sides are respectively arranged with blend stop, and described blend stop and compacted under band form a groove for molding of gypsum plate, described blend stop and compacted under welding.
Furtherly, described format roll is arranged in frame by adjustment rack, described adjustment rack is by fine setting leading screw up-down adjustment, described fine setting leading screw top is provided with adjustment handle, described format roll is provided with secondary pressing plate at the offside of charging aperture, described secondary pressing plate is fixed by front tension bar and adjustment rack, and described secondary pressing plate is fixed by back stay and frame.
Furtherly, support frame as described above top is provided with longitudinal rail, is provided with cross slide bearing below described adjustable shelf, and described cross slide bearing coordinates with longitudinal rail also can drive longitudinally guide rail slip of adjustable shelf; Described adjustable shelf is steel construction soldering member, described adjustable shelf is provided with cross slide way, described horizontal movable motor slides on this cross slide way by cross slide bearing, be provided with above horizontal tooth bar and this horizontal tooth bar of described adjustable shelf are positioned at cross slide way top, described horizontal movable motor output shaft front end is provided with gear, and this gear engages with horizontal tooth bar; Described adjustable shelf is provided with suspension channel-section steel, on described suspension channel-section steel, is connected with installing plate, and longitudinal movable motor is installed on described installing plate; Support frame as described above bottom is fixed with longitudinal rack, and the output shaft front end of described longitudinal movable motor is provided with gear, and this gear engages with longitudinal rack; Described cylinder clamp assemblies is fixedly connected with suspension channel-section steel by connecting plate; Described cutting motor is connected on adjustable shelf by suspension plate.
Furtherly, described cylinder clamp assemblies comprises two groups of upper and lower cylinders that are oppositely arranged, and the front end of cylinder is provided with grip block, and when work, upper and lower two grip blocks clamp plasterboard.
The utility model good effect is as follows:
The improvement of mixing mechanism has realized the function of batch mixing feeding, and reasonable in design, saves space, convenient operation, the design of mixing and blending machine, can realize the abundant stirring of upper materials, lower floor's material, and the different directions of realizing same position material stirs, can improve mixing quality and efficiency.
Shaping mechanism through vibrator-roller can take a walk fast, the uniformly whole region of compacted under band of vibrations slurry, vibrator-roller can also be removed the bubble in slurry, slurry on moulding belt can also continue to shake to mix avoids slurry mobile uneven, reduce slurry natural sedimentation, make slurry more evenly, stroll speed is faster, adulterate without bubble, make the plate body hardness after solidifying even, improve body intensity, avoid the appearance of bubble honeycomb.
Charging aperture arranges vibrating head, can make slurry further mix, and further ensures that slurry is covered with forming strip uniformly, further removes the bubble in slurry, ensures the quality of plate body.
Horizontally disposed vibrating head carries out smooth in advance to slurry, avoid too much slurry to pour in charging aperture and form slime flux, removes the bubble that do not break that floats over slurry top face, ensures the quality of plate body.
Three vibrator-rollers evenly arrange under the compacted under band between anodontia mixer slurry outlet and charging aperture, and slurry is dropped to by slurry outlet and in the process of advancing to charging aperture on compacted under band, has vibrator-roller and act on always, make the slurry can be more even.
Format roll is arranged on separately on adjustable support body, can adjust the thickness of plasterboard, produce the plate body of different-thickness according to client's requirement, be adjusted to the mechanism of forming roll by fine setting leading screw and adjustment handle, leading screw pressure-bearing property is good, lifting action conduction accurately, can linear regulation simple and reliable for structure, can be easy to be controlled to the height of forming roll.
Initiating terminal at format roll plasterboard forming area arranges secondary pressing plate, can ensure like this fiber cloth of plasterboard upper surface or paper and gypsum slurry laminating closely, to ensure flatness and the fiber cloth of plasterboard upper surface or the firmness of paper and plasterboard after plasterboard sclerosis, two back stays of fixed joint pressing plate are fixed in frame, two front tension bars and adjustment rack are fixed, in the time that moving up and down, adjustment rack need not regulate again the direction of front tension bar, only back stay is regulated to the upper surface that just can mate plasterboard, avoid like this in the time being adjusted to forming roll the secondary pressing plate can be to the restriction of the position of format roll, first regulate and adjust handle, after format roll puts in place, regulate again back stay, convenient, flexible, in the middle of compacted under band, form groove, good forming effect, not leakiness material, plasterboard edge is smooth, reduces the resistance of driving-belt.
The cast-cutting saw slice of cutting mechanism, cast-cutting saw slice under the drive of cutting motor back and forth transverse shifting complete the cutting work to plasterboard of realization, coping saw blade runs up, good cutting effect, efficiency are high, do not produce burr, because kerf quality is good, avoid the secondary cut processing after follow-up cutting, save a procedure.And owing to having saved secondary cut, can save material, and can reduce before waste material abandon caused pollution.
The utility model has carried out improving the Blending Efficiency of Blending that has improved powder from three production phases before, during and after gypsum board manufacture, moulding is not leak material, after avoiding moulding, plasterboard has bubble, burr, in the time of cutting plasterboard, does not produce hair stubble, improves on the whole the quality of product.
Brief description of the drawings
Accompanying drawing 1 is the utility model structural representation;
Accompanying drawing 2 is the utility model batch mixer front structure structural representation;
Accompanying drawing 3 is the utility model batch mixer side structure structural representation;
Accompanying drawing 4 is the utility model mixing mechanism stir storehouse structural representation;
Accompanying drawing 5 is the utility model mixing mechanism ration feeding machine structural representation;
Accompanying drawing 6 is the utility model shaping mechanism structural representation;
Accompanying drawing 7 is the utility model shaping mechanism vibrating head structural representation;
Accompanying drawing 8 is the utility model compacted under band section structure schematic diagram;
Accompanying drawing 9 is the utility model cutting mechanism Facad structure schematic diagram;
Accompanying drawing 10 is the utility model cutting mechanism side structure schematic diagram;
Accompanying drawing 11 for the utility model be Fig. 9 A portion enlarged drawing;
Accompanying drawing 12 for the utility model be Fig. 9 B portion enlarged drawing;
Accompanying drawing 13 for the utility model be Figure 10 C portion enlarged drawing;
Accompanying drawing 14 for the utility model be Figure 10 D portion enlarged drawing.
In the accompanying drawings: 1 frame, 2 stirring motors, 3 anodontia mixers, 4 powder imports, 5 water inlets, fiber roller on 6, 7 times fiber rollers, 8 panel turnover machines, 21-1 mixing and blending machine, 1-2 material elevator, 1-3 feed bin, 1-4 spiral quantitative feeding machine, 1-11 stir storehouse, 1-12 charging aperture, 1-13 discharging opening, 1-14 turning cylinder, 1-15 the first motor, 1-16 loom, 1-17 stirrer paddle, 1-21 promotes cabin, 1-22 screw A, 1-23 the second motor, 1-31 material inlet, 1-32 material outlet, 1-41 the 3rd motor, 1-42 haul storehouse, 1-43 rotating shaft, 1-44 screw B, 2-2 upper supporting roller, the upper forming strip of 2-21, 2-3 snub pulley, 2-31 compacted under band, 2-4 vibrator-roller, 2-5 is anodontia mixer slurry outlet, 2-6 format roll, 2-61 adjustment rack, 2-62 finely tunes leading screw, 2-63 adjusts handle, 2-7 charging aperture, 2-8 vibrating head, the secondary pressing plate of 2-9, 2-91 front tension bar, 2-92 back stay, 3-1 cross slide bearing, the horizontal movable motor of 3-2, the horizontal tooth bar of 3-3, 3-4 cross slide way, 3-5 adjustable shelf, 3-6 hangs channel-section steel, 3-7 grip block, 3-8 saw blade, 3-9 cylinder, 3-10 carrying roller, 3-11 bracing frame, 3-12 longitudinal rail, the longitudinal slide bearing of 3-13, 3-14 longitudinal rack, 3-15 gear, 3-16 cutting motor, the longitudinal movable motor of 3-17, 3-18 suspension plate, 3-19 installing plate, 4-1 blend stop, 4-3 groove.
Detailed description of the invention
As shown in accompanying drawing 1 to 14, a kind of gypsum board production line of the utility model, comprises and is fixed on batch mixing feed mechanism, rabbling mechanism, shaping mechanism and cutting mechanism in frame 1; Described batch mixing feed mechanism comprises: comprise mixing and blending machine 1-1, the material elevator 1-2, feed bin 1-3 and the spiral quantitative feeding machine 1-4 that are linked in sequence;
Described rabbling mechanism is the anodontia mixer 3 being driven by stirring motor 2, and described anodontia mixer 3 is provided with powder import 4, water inlet 5 and anodontia mixer slurry outlet 2-5, and described spiral quantitative feeding machine 1-4 is connected with powder import 4;
Described shaping mechanism comprises: be fixed on upper supporting roller 2-2 and snub pulley 2-3 in frame 1, be sleeved on the upper forming strip 2-21 on upper supporting roller 2-2, be sleeved on the compacted under band 2-31 on snub pulley 2-3 and be fixedly installed on the more than one vibrator-roller 2-4 that lifts compacted under band 2-31 in frame 1, described vibrator-roller 2-4 is corresponding with anodontia mixer slurry outlet 2-5, described compacted under band 2-31 is horizontally disposed with, described upper forming strip 2-21 agrees with by format roll 2-6 and compacted under band 2-31, upper forming strip 2-21 and compacted under band 2-31 agree with rear formation plasterboard forming cavity, before upper forming strip 2-21 and compacted under band 2-31 agree with, be charging aperture 2-7,
Described cutting mechanism comprises: bracing frame 3-11 and be arranged at the adjustable shelf 3-5 on bracing frame 3-11; On described adjustable shelf 3-5, be provided with cylinder clamp assemblies for clamping plasterboard, for the saw blade 3-8 of transverse cuts plasterboard, drive the cutting motor 3-16 of saw blade 3-8, for driving the horizontal movable motor 3-2 of cutting motor 3-16 transverse shifting on adjustable shelf 3-5 and the longitudinal movable motor 3-17 for adjustable shelf 3-5 is longitudinally returned.
Furtherly, described mixing and blending machine 1-1 comprises stir storehouse 1-11, be located at the charging aperture 1-12 of stir storehouse 1-11 upper end and be located at the discharging opening 1-13 of stir storehouse 1-11 lower end, in described stir storehouse 1-11, be from top to bottom horizontally arranged with multiple turning cylinder 1-14, the described turning cylinder 1-14 left and right sides or a side are connected with the first motor 1-15, described turning cylinder 1-14 is upper is provided with multiple loom 1-16 perpendicular to turning cylinder 1-14, and described loom 1-16 two ends are provided with stirrer paddle 1-17; On same turning cylinder 1-14, two adjacent loom 1-16 are mutually vertical, and two loom 1-16 in two adjacent turning cylinder 1-14 same positions are mutually vertical; Described material elevator 1-2 comprises the screw A1-22 that promotes cabin 1-21 and be positioned at lifting cabin 1-21, described screw A1-22 is connected with the second motor 1-23, described material elevator 1-2 lower end is connected with mixing and blending machine 1-1 discharging opening 1-13, and described material elevator 1-2 upper end communicates with feed bin 1-3 material inlet 1-31; Described feed bin 1-3 lower end material outlet 1-32 is connected with spiral quantitative feeding machine 1-4; Described spiral quantitative feeding machine 1-4 comprises for the 3rd motor 1-41 of adjusting rotary speed and horizontal haul storehouse 1-42, is provided with the rotating shaft 1-43 being connected on the 3rd motor 1-41 and is arranged at the screw B1-44 on rotating shaft 1-43 in described haul storehouse 1-42.
Furtherly, be positioned at two stirrer paddle 1-17 on same loom 1-16 mutually vertical.
Furtherly, described turning cylinder 1-14 is 2.
Furtherly, described charging aperture 2-7 is provided with vibrating head 2-8, and described vibrating head 2-8 is horizontally disposed with, and described vibrating head 2-8 is parallel with compacted under band 2-31, described vibrator-roller 2-4 is three, and three vibrator-roller 2-4 evenly arrange between anodontia mixer slurry outlet 2-5 and charging aperture 2-7.
Furtherly, described compacted under band 2-31 two sides are respectively arranged with blend stop 4-1, and described blend stop 4-1 and compacted under band 2-31 form a groove 4-3 for molding of gypsum plate, described blend stop 4-1 and compacted under band 2-31 welding.
Furtherly, described format roll 2-6 is arranged in frame 1 by adjustment rack 2-61, and described adjustment rack 2-61 is by fine setting leading screw 2-62 up-down adjustment, and described fine setting leading screw 2-62 top is provided with adjusts handle 2-63.
Furtherly, described format roll 2-6 is provided with secondary pressing plate 2-9 at the offside of charging aperture 2-7, and described secondary pressing plate 2-9 fixes by front tension bar 2-91 and adjustment rack 2-61, and described secondary pressing plate 2-9 is fixing by back stay 2-92 and frame 1.
Furtherly, support frame as described above 3-11 top is provided with longitudinal rail 3-12, is provided with cross slide bearing 3-1 below described adjustable shelf 3-5, and described cross slide bearing 3-1 coordinates with longitudinal rail 12 also can drive longitudinally guide rail 3-12 slip of adjustable shelf 3-3; Described adjustable shelf 3-3 is steel construction soldering member, described adjustable shelf 3-3 is provided with cross slide way 3-4, described horizontal movable motor 2 slides on this cross slide way 4 by cross slide bearing 3-1, be provided with above horizontal tooth bar 3-3 and this horizontal tooth bar 3-3 of described adjustable shelf 3-3 are positioned at cross slide way 3-4 top, described horizontal movable motor 3-2 output shaft front end is provided with gear 3-15, and this gear 3-15 engages with horizontal tooth bar 3-3; Described adjustable shelf 3-5 is provided with and hangs channel-section steel 3-6, on described suspension channel-section steel 3-6, is connected with installing plate 3-19, and longitudinal movable motor 3-17 is installed on described installing plate 3-19; Support frame as described above 3-11 bottom is fixed with longitudinal rack 3-14, and the output shaft front end of described longitudinal movable motor 3-17 is provided with gear, and this gear engages with longitudinal rack 3-14; Described cylinder clamp assemblies is fixedly connected with suspension channel-section steel 3-6 by connecting plate; Described cutting motor 3-16 is connected on adjustable shelf 3-5 by suspension plate 3-18.
Furtherly, described cylinder clamp assemblies comprises two groups of upper and lower cylinders that are oppositely arranged, and the front end of cylinder 3-9 is provided with grip block 3-7, and when work, upper and lower two grip block 3-7 clamp plasterboard.
The explanation as an example of fibrous plaster example below:
At production line front end, it is anodontia mixer 3, above anodontia mixer 3, install fiber roller 6, fiber roller 7 under installing in the front at anodontia mixer 3, upper fiber roller 6 and lower fiber roller 7 be placed directly on corresponding support just passable, support is according to installing additional behind the position in workshop, and support can be set, and upper fiber roller 6 and lower fiber roller 7 is placed on to ground artificial and unreels as production line conveying fiber cloth.
For the sub-material of mixing drops into batch mixing feed mechanism in proportion, as accompanying drawing 1, 2, 3, 4, shown in 5, granular material enters stir storehouse 1-11 by charging aperture 1-12, starting the first motor 1-15 rotates turning cylinder 1-14, drive loom 1-16 and stirrer paddle 1-17 to rotate simultaneously, play the effect of stirring material, in whipping process, on same turning cylinder 1-14, because stirrer paddle 1-17 and turning cylinder 1-14 are 45 ° of angles, therefore can material be pushed to left side or right side in the time stirring, and adjacent stirrer paddle is perpendicular, therefore just give and push away the material slot milling coming, in the time that turning cylinder 1-14 turns over 90 °, further promote material transverse shifting, in addition, on upper and lower two adjacent turning cylinder 1-14, the loom 1-16 of same position is vertical, while starting turning cylinder 1-14, material between adjacent two turning cylinder 1-14 is alternately stirred by the loom 1-16 on upper and lower two turning cylinder 1-14, coordinate the left and right impetus of the upper stirrer paddle 1-17 of same turning cylinder 1-14 to material, can realize the abundant stirring of material.
Further, upper two the symmetrical stirrer paddle 1-17 of same loom 1-16 are mutually vertical, make in loom rotation process the material region of its movement locus process, alternately pushed to left side and right side by the different stirrer paddle 1-17 of both direction, realize stir full and uniform.
After material fully stirs, material enters material elevator 1-2 from discharging opening 1-13, impetus by screw A1-22 moves upward, enter feed bin 1-3 from the material inlet 1-31 at feed bin 1-3 top, then enter horizontal spiral quantitative feeding machine 1-4 from the material outlet 1-32 of feed bin 1-3 lower end, material moves forward by screw B 1-44 impetus.
The outlet of spiral quantitative feeding machine 1-4 is connected with the powder import 4 of anodontia mixer 3, in the time that entering anodontia mixer 3, powder has clogging, between powder import 4 and the outlet of spiral quantitative feeding machine 1-4, anti-block apparatus is set, anti-block apparatus is vertical conveying worm.Powder enters anodontia mixer 3 mixed liquor rear and that water inlet 4 is come in and under the drive of stirring motor 2, carries out mix and blend, and the plasterboard mortar being stirred is overflowed by anodontia mixer slurry outlet 2-5, enters shaping mechanism.
The shaping mechanism course of work is, as shown in accompanying drawing 1,6,7, slurry is dropped to and in the upper process of advancing to charging aperture 2-7 of compacted under band 2-31, is had vibrator-roller 2-4 and shock club 2-8 always to slurry effect by anodontia mixer slurry outlet 2-5, make slurry rapid diffusion, mix, smooth, bubble removing, the last further smooth slurry upper surface of vibrating head 2-8, removing slurry upper surface is the bubble breaking, slurry, entering before plasterboard moulding hardening region more homogeneously, improves the quality of plasterboard after sclerosis.
Especially described in producd fibers plasterboard, vibrating head 2-8 presses and is set up fiber cloth, described compacted under band 2-31 lifts lower fiber cloth, through vibrator-roller 2-4 vibrations, lower fiber cloth infiltrates in gypsum slurry, upper fiber cloth infiltrates in gypsum slurry through the vibrations of vibrating head 2-8, enter into subsequently reflection moulding in forming cavity, the fiber cloth of the fiber cloth plasterboard after moulding is apart from closing on the distance that gypsum board surface is 2-3mm.
In the time being arranged to the height of forming roll 2-6, when being namely set, plasterboard thickness just can realize moving up and down of whole format roll 2-6, the linear regulation that format roll 2-6 can be stable as long as rotate regulating handle 2-63.
Two groups of fixed bars of secondary pressing plate 2-9 arrange respectively, except the location that facilitates self regulates, also facilitate the free adjustment of format roll 2-6.
Through can take a walk fast, the uniformly whole region of compacted under band 31 of the vibrations slurry of vibrator-roller 4, vibrator-roller 4 can also be removed the bubble in slurry, slurry on compacted under band 31 can also continue to shake to mix avoids slurry mobile uneven, reduce slurry natural sedimentation, make slurry more evenly, stroll speed is faster, adulterate without bubble, make the plate body hardness after solidifying even, improve body intensity, avoid the appearance of bubble honeycomb.
Charging aperture 2-7 arranges vibrating head 2-8, can make slurry further mix, and further ensures that slurry is covered with forming strip uniformly, further removes the bubble in slurry, ensures the quality of plate body.
Horizontally disposed vibrating head 2-8 carries out smooth in advance to slurry, avoid too much slurry to pour in charging aperture and form slime flux, removes the bubble that do not break that floats over slurry top face, ensures the quality of plate body.
Three vibrator-roller 2-4 evenly arrange under the compacted under band between anodontia mixer slurry outlet 2-5 and charging aperture 2-7, slurry is dropped to by slurry outlet and in the process of advancing to charging aperture on compacted under band, has vibrator-roller 2-4 and act on always, makes the slurry can be more even.
Format roll 2-6 is arranged on separately on adjustable adjustment rack 2-61, can adjust the thickness of plasterboard, produce the plate body of different-thickness according to client's requirement, be adjusted to the mechanism of forming roll 2-6 by fine setting leading screw 2-62 and adjustment handle 2-63, leading screw pressure-bearing property is good, lifting action conduction accurately, can linear regulation simple and reliable for structure, can be easy to be controlled to the height of forming roll.
Initiating terminal at format roll 2-6 plasterboard forming area arranges secondary pressing plate 2-9, can ensure like this fiber cloth of plasterboard upper surface or paper and gypsum slurry laminating closely, to ensure flatness and the fiber cloth of plasterboard upper surface or the firmness of paper and plasterboard after plasterboard sclerosis, two back stay 2-92 of fixed joint pressing plate are fixed in frame solid 1, two front tension bar 2-91 and adjustment rack 2-61 fix, in the time that moving up and down, adjustment rack 2-61 need not regulate again the direction of front tension bar 2-91, only back stay 2-92 is regulated to the upper surface that just can mate plasterboard, avoid like this in the time being adjusted to forming roll 2-6 the secondary pressing plate 2-9 can be to the restriction of the position of format roll 2-6, first regulate and adjust handle, after format roll puts in place, regulate again back stay, convenient, flexible.
In regulating plasterboard thickness, the cooperation of upper forming strip 21 and compacted under band 2-31 can be matched in clearance; As shown in Figure 2, can be also that compacted under band 2-31 is that in fluted body, forming strip 2-21 covers on compacted under band 2-31; Can also be that upper forming strip 2-21 and compacted under band 2-31 groove mouth are set, upper forming strip 2-21 be deep in compacted under band 2-31 groove.
As shown in accompanying drawing 1,7, the both sides of compacted under band 2-31 respectively arrange a blend stop 4-1, there is certain distance at the edge of the outer lateral extent compacted under band 2-31 of blend stop 4-1, described blend stop 4-1 and compacted under band 2-31 form a groove 4-3 for molding of gypsum plate, and the size of this groove 4-3 and the size of preformed plasterboard adapt.Compacted under band of the present utility model and blend stop are structure as a whole, a groove of middle formation, leakiness material not when moulding, and the plasterboard edge after moulding is smooth, blend stop 4-1 is relative, and plasterboard is static, save original baffle plate for moulding and avoided and the activity friction of gypsum plate body, reduce moulding belt resistance, reduce the energy consumption of moulding belt motor.
Plasterboard is through the transmission after-hardening of a segment distance, and the plasterboard after sclerosis enters into cutting mechanism.
As shown in accompanying drawing 1,9,10,11,12,13,14, bracing frame 3-11 and be arranged at this two large divisions of adjustable shelf 3-5 on bracing frame 3-11, adjustable shelf 3-5 moves and drives each parts integrated moving above, on adjustable shelf 3-5, be provided with cylinder clamp assemblies for clamping plasterboard, for the saw blade 3-8 of transverse cuts plasterboard, drive the cutting motor 3-16 of saw blade 3-8, for driving the horizontal movable motor 3-2 of cutting motor 3-16 transverse shifting on adjustable shelf 3-5 and the longitudinal movable motor 3-17 for adjustable shelf 3-5 is longitudinally returned.When work, cylinder clamp assemblies clamps plasterboard, and the grip block 7 below when clamping rises to carrying roller place plane, and both are in same level.Saw blade 3-8 transverse shifting under the drive of horizontal movable motor 3-2 completes cutting.When work, adjustable shelf 3-5, along with the movement of plasterboard vertically moves, is driven and is returned by longitudinal movable motor 3-17 while returning; Bracing frame 3-11 top is provided with two parallel longitudinal rail 3-12, is provided with 3-2 cross slide bearing 3-1 below described adjustable shelf 3-5, and described cross slide bearing 3-1 coordinates with longitudinal rail 3-12 also can drive longitudinally guide rail 3-12 slip of adjustable shelf 3-3; Adjustable shelf 3-3 is steel construction soldering member, described adjustable shelf 3-3 is provided with cross slide way 3-4, described horizontal movable motor 3-2 slides on this cross slide way 3-4 by cross slide bearing 3-1, be provided with above horizontal tooth bar 3-3 and this horizontal tooth bar 3-3 of described adjustable shelf 3-3 are positioned at cross slide way 3-4 top, described horizontal movable motor 3-2 output shaft front end is provided with gear 3-15, this gear 3-15 engages with horizontal tooth bar 3-3, and when transverse shifting, gear 3-15 is laterally rolling on tooth bar 3-3; Adjustable shelf 3-5 is provided with and hangs channel-section steel 3-6, on described suspension channel-section steel 3-6, is connected with installing plate 3-19, and longitudinal movable motor 3-17 is installed on described installing plate 3-19; Support frame as described above 3-11 bottom is fixed with longitudinal rack 3-14, and the output shaft front end of described longitudinal movable motor 3-17 is provided with gear, and this gear engages with longitudinal rack 3-14;
Cylinder clamp assemblies is fixedly connected with suspension channel-section steel 3-6 by connecting plate; Described cutting motor 3-16 is connected on adjustable shelf 3-5 by suspension plate 3-18.
Cylinder clamp assemblies comprises two groups of upper and lower cylinders that are oppositely arranged, four cylinders altogether, and the front end of cylinder 3-9 is provided with grip block 3-7, and when work, upper and lower two grip block 3-7 clamp plasterboard, and many group cylinders also can be set certainly as required.
Plasterboard after cutting enters into the panel turnover machine 8 of end, puts packaging then put in storage through the laggard windrow of reprint.
Be noted that agreeing with and refer to herein: upper forming strip 2-21, under format roll 2-6 effect, draws close compacted under band 2-31 gradually at feed end, finally goes up the forming cavity that is formed for plasterboard moulding between forming strip 2-21 and compacted under band 2-31; On under this state, forming strip 2-21 and compacted under band 2-31 can form the charging aperture 2-7 of a wedge shape, and vibrating head 2-8 is parallel respectively with compacted under band 2-31 with charging aperture 2-7.Upper forming strip 2-21 and compacted under band 2-31 be operation in the same way synchronously.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the case of not departing from the spirit or scope of the invention, realize in other embodiments.Therefore, the invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a gypsum board production line, is characterized in that: it comprises that being fixed on frame (1) goes up batch mixing feed mechanism, rabbling mechanism, shaping mechanism and cutting mechanism;
Described shaping mechanism comprises: be fixed on upper supporting roller (2-2) and snub pulley (2-3) in frame (1), be sleeved on the upper forming strip (2-21) on upper supporting roller (2-2), be sleeved on the compacted under band (2-31) on snub pulley (2-3) and be fixedly installed on the more than one vibrator-roller (2-4) of lifting compacted under band (2-31) in frame (1), described vibrator-roller (2-4) is corresponding with anodontia mixer slurry outlet (2-5), described compacted under band (2-31) is horizontally disposed with, described upper forming strip (2-21) agrees with by format roll (2-6) and compacted under band (2-31), upper forming strip (2-21) and compacted under band (2-31) agree with rear formation plasterboard forming cavity, before upper forming strip (2-21) and compacted under band (2-31) agree with, be charging aperture (2-7).
2. gypsum board production line according to claim 1, is characterized in that: described cutting mechanism comprises: bracing frame (3-11) and be arranged at the adjustable shelf (3-5) on bracing frame (3-11); On described adjustable shelf (3-5), be provided with cylinder clamp assemblies for clamping plasterboard, for the saw blade (3-8) of transverse cuts plasterboard, drive the cutting motor (3-16) of saw blade (3-8), for driving the horizontal movable motor (3-2) of cutting motor (3-16) transverse shifting on adjustable shelf (3-5) and the longitudinal movable motor (3-17) for adjustable shelf (3-5) is longitudinally returned.
3. gypsum board production line according to claim 1 and 2, is characterized in that: described batch mixing feed mechanism comprises: comprise the mixing and blending machine (1-1), material elevator (1-2), feed bin (1-3) and the spiral quantitative feeding machine (1-4) that are linked in sequence; Described rabbling mechanism is the anodontia mixer (3) being driven by stirring motor (2), described anodontia mixer (3) is provided with powder import (4), water inlet (5) and anodontia mixer slurry outlet (2-5), and described spiral quantitative feeding machine (1-4) is connected with powder import (4).
4. gypsum board production line according to claim 3, it is characterized in that: described mixing and blending machine (1-1) comprises stir storehouse (1-11), be located at the charging aperture (1-12) of stir storehouse (1-11) upper end and be located at the discharging opening (1-13) of stir storehouse (1-11) lower end, in described stir storehouse (1-11), be from top to bottom horizontally arranged with multiple turning cylinders (1-14), described turning cylinder (1-14) left and right sides or a side are connected with the first motor (1-15), described turning cylinder (1-14) is upper is provided with multiple looms (1-16) perpendicular to turning cylinder (1-14), described loom (1-16) two ends are provided with stirrer paddle (1-17), upper at same turning cylinder (1-14), adjacent two looms (1-16) are mutually vertical, and two looms (1-16) in adjacent two turning cylinders (1-14) same position are mutually vertical,
Described material elevator (1-2) comprises the screw A(1-22 that promotes cabin (1-21) and be positioned at lifting cabin (1-21)), described screw A(1-22) be connected with the second motor (1-23), described material elevator (1-2) lower end is connected with mixing and blending machine (1-1) discharging opening (1-13), and described material elevator (1-2) upper end communicates with feed bin (1-3) material inlet (1-31);
Described feed bin (1-3) lower end material outlet (1-32) is connected with spiral quantitative feeding machine (1-4);
Described spiral quantitative feeding machine (1-4) comprises for the 3rd motor (1-41) of adjusting rotary speed and horizontal haul storehouse (1-42), is provided with and is connected in the rotating shaft (1-43) on the 3rd motor (1-41) and is arranged at the screw B(1-44 on rotating shaft (1-43) in described haul storehouse (1-42)).
5. gypsum board production line according to claim 4, is characterized in that: be positioned at two stirrer paddles (1-17) on same loom (1-16) mutually vertical, described turning cylinder (1-14) is 2.
6. gypsum board production line according to claim 1, it is characterized in that: described charging aperture (2-7) locates to be provided with vibrating head (2-8), described vibrating head (2-8) is horizontally disposed with, described vibrating head (2-8) is parallel with compacted under band (2-31), described vibrator-roller (2-4) is three, and three vibrator-rollers (2-4) evenly arrange between anodontia mixer slurry outlet (2-5) and charging aperture (2-7).
7. according to the gypsum board production line described in claim 1,2,5 or 6 any one, it is characterized in that: described compacted under band (2-31) two sides are respectively arranged with blend stop (4-1), described blend stop (4-1) forms a groove for molding of gypsum plate (4-3) with compacted under band (2-31), described blend stop (4-1) and compacted under band (2-31) welding.
8. gypsum board production line according to claim 7, it is characterized in that: described format roll (2-6) is arranged in frame (1) by adjustment rack (2-61), described adjustment rack (2-61) is by fine setting leading screw (2-62) up-down adjustment, described fine setting leading screw (2-62) top is provided with adjusts handle (2-63), described format roll (2-6) is provided with secondary pressing plate (2-9) at the offside of charging aperture (2-7), described secondary pressing plate (2-9) is fixing by front tension bar (2-91) and adjustment rack (2-61), described secondary pressing plate (2-9) is fixing by back stay (2-92) and frame (1).
9. gypsum board production line according to claim 2, it is characterized in that: support frame as described above (3-11) top is provided with longitudinal rail (3-12), described adjustable shelf (3-5) is provided with cross slide bearing (3-1) below, and described cross slide bearing (3-1) coordinates with longitudinal rail (12) and can drive longitudinally guide rail (3-12) slip of adjustable shelf (3-3);
Described adjustable shelf (3-3) is steel construction soldering member, described adjustable shelf (3-3) is provided with cross slide way (3-4), described horizontal movable motor (2) slides on this cross slide way (4) by cross slide bearing (3-1), be provided with above horizontal tooth bar (3-3) and this horizontal tooth bar (3-3) of described adjustable shelf (3-3) are positioned at cross slide way (3-4) top, described horizontal movable motor (3-2) output shaft front end is provided with gear (3-15), and this gear (3-15) engages with horizontal tooth bar (3-3);
Described adjustable shelf (3-5) is provided with and hangs channel-section steel (3-6), is connected with installing plate (3-19) on described suspension channel-section steel (3-6), and longitudinal movable motor (3-17) is installed on described installing plate (3-19); Support frame as described above (3-11) bottom is fixed with longitudinal rack (3-14), and the output shaft front end of described longitudinal movable motor (3-17) is provided with gear, and this gear engages with longitudinal rack (3-14);
Described cylinder clamp assemblies is fixedly connected with suspension channel-section steel (3-6) by connecting plate;
Described cutting motor (3-16) is connected on adjustable shelf (3-5) by suspension plate (3-18).
10. according to the gypsum board production line described in claim 2 or 9, it is characterized in that: described cylinder clamp assemblies comprises two groups of upper and lower cylinders that are oppositely arranged, the front end of cylinder (3-9) is provided with grip block (3-7), and when work, upper and lower two grip blocks (3-7) clamp plasterboard.
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| CN201420405279.7U CN204019689U (en) | 2014-07-22 | 2014-07-22 | Gypsum board production line |
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| CN201420405279.7U CN204019689U (en) | 2014-07-22 | 2014-07-22 | Gypsum board production line |
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