A kind of new automatic middle plate plate joggling apparatus anyhow
Technical field
The invention belongs to sheet machining apparatus technical field, particularly to a kind of new automatic middle plate plate joggling apparatus anyhow。
Background technology
At present, along with industry of artificial boards constantly develops, the fierce market competition, the prescription of sheet material is also more and more higher;It addition, the improving constantly of cost of human resources, to this labor-intensive industry of composite plate, bringing bigger development and existence difficulty, industry of artificial boards is quick, and Traditional Man is mated formation, and to there is efficiency low, labor intensity is big, and quality is unstable, the problems such as waste of raw materials is serious。
Plate joggling apparatus is in recent years, the equipment received by sheet material industry gradually, and its major embodiment arrives: the non-overlapping gap of jigsaw, constant product quality, whole metallization processes, saves several aspects such as manpower;Now, it is horizontally-spliced that plate joggling apparatus popular on market can only make veneer carry out, can not meet plank stuff production technology horizontal, vertically report to the leadship after accomplishing a task the technological requirement mated formation, the utilization rate of sheet material is relatively low, and sheet material vertically splices and manually completes, and efficiency is low, labor intensity is big, and jigsaw is undesirable。
Summary of the invention
It is an object of the invention to overcome in prior art not enough, it is provided that a kind of new automatic middle plate plate joggling apparatus anyhow, it is achieved the automatization of the horizontally-spliced and vertical stitching of sheet material, time saving and energy saving, efficiency is high, it is ensured that jigsaw quality is good。
To achieve these goals, the technical solution used in the present invention is:
A kind of new automatic middle plate plate joggling apparatus anyhow, including frame, feed mechanism, trimming mechanism, jigsaw mechanism, suturing mechanism, fixed length mechanism;Described frame includes channel-section steel, angle steel, steel plate, square steel, frame adopts welding and the fixing connection of bolted mode, frame is used for carrying fixing connection feed mechanism, trimming mechanism, jigsaw mechanism, suturing mechanism, fixed length mechanism, described frame side is provided with control electricity cabinet, frame lower is provided with coil platform, and coil platform is provided with some tree lace circles;
Described feed mechanism includes transmission group, perpendicular cutting mechanism, described transmission group is mainly made up of Left Drive group, right transmission group, described Left Drive group, right transmission group include power transmission shaft, conveyer belt, described power transmission shaft is provided with conveyer belt, transmission shaft end is provided with bearing, bearing side is provided with plain bearing housing, the two is connected by screw, plain bearing housing one end is provided with screw rod, and screw rod is through fixture block, and described fixture block is connected on support by screw, rotary screw, plain bearing housing ejects, thus driving power transmission shaft to be displaced outwardly so that conveying belt tension;Described power transmission shaft one end is provided with motor, driven by motor drive axis, realizes feeding by conveyer belt;Described transmission group side is provided with perpendicular cutting mechanism, described perpendicular cutting mechanism includes cutting knife, guiding ruler, described cutting knife is arranged on power transmission shaft, described conveyer belt side is provided with guiding ruler, and guiding ruler overlaps on the supporting plate, and gripper shoe is provided with guide groove, guiding ruler bottom is provided with connecting rod, guiding ruler can be slided by connecting rod in guide groove, and connecting rod one end is connected to cylinder, Telescopic-cylinder drive guiding ruler in gripper shoe guide groove slidably;Horizontally slipping of guiding ruler regulates the width of sheet material in left and right transmission group, and the sheet material in left and right transmission group completes perpendicular cutting by the cutting knife on power transmission shaft so that sheet material left and right side is neat and specification is consistent;Described feed mechanism side is provided with trimming mechanism;
Described trimming mechanism includes front cutting knife group, rear cutting knife group, sheet material afterbody is cut away by described front cutting knife group, sheet material head is cut away by described rear cutting knife group, before described, rear cutting knife group includes cutting knife, gripper shoe, guide holder, guide rail, motor, described gripper shoe is provided with motor, motor shaft end is provided with gear, motor lower portion is provided with a pair cutting knife, described cutting knife is fixedly connected in gripper shoe by the rotating shaft of axle head, described cutting knife side sets gear, cutting knife shaft end gear engages with motor shaft end gear, motor top is provided with tooth bar, motor shaft end wheel and rack engages, motor drives cutting knife to move on tooth bar by shaft end gear, cutting knife is made to complete the motor process of crosscut;Described gripper shoe side is provided with guide holder, and the two is connected by screw, is provided with guide rail in guide holder, and guide rail is fixedly connected on support, and motor can freely-movable on guide rail;Being provided with left and right transmission group between described front cutting knife group and rear cutting knife group, sheet material is by front cutting knife group, and sheet material afterbody is cut away by front cutting knife group, and cutting knife group after being entered by left and right transmission group, sheet material head is cut away by rear cutting knife group;Described trimming mechanism side is provided with jigsaw mechanism;
Described jigsaw mechanism includes left jigsaw group, right jigsaw group, described left jigsaw group, right jigsaw group includes glue box, tree lace groove, pressure roller, it is provided with agitating roller in described glue box, agitating roller is fixedly connected in glue box by bearing, agitating roller axle head is provided with sprocket wheel, agitating roller axle head sprocket wheel connects motor by chain, described agitating roller is provided with some stirring vanes, stirring vane is provided with groove, groove supports the tree lace being stained with PUR, tree lace is facilitated to enter tree lace groove smoothly, described tree lace groove is screwed and is connected to glue box, glue box top is provided with base plate, base plate top is provided with pressing plate, described pressing plate top is provided with cylinder, described cylinder is fixedly connected in frame;Described tree lace groove side is provided with a pair pressure roller, and described lower compression roller bottom is provided with water tank, and lower compression roller rotates in water tank, it is prevented that melt viscosity is connected on pressure roller;So, tree lace constantly sticks on sheet material, and pressing plate passes through cylinder-pressing sheet material, convenient conveying;Tree lace or when all situation occurs in sheet material, cylinder lifts, so that support lifts, conveniently processes problem;Described jigsaw mechanism side is provided with left and right transmission group, and sheet material is horizontally-spliced good, enters suturing mechanism by left and right transmission group;
Described suturing mechanism includes gripper shoe, glue box, nozzle, pressure roller, described gripper shoe is provided with glue box, described glue box side is provided with nozzle, described nozzle one end is provided with motor, motor is fixedly connected in gripper shoe, and nozzle side is provided with a pair pressure roller, and lower compression roller bottom is provided with water tank, lower compression roller rotates in water tank, it is prevented that melt viscosity is connected on pressure roller;Tree lace, by, after glue box, being stained with the tree lace of PUR, is entered in pressure roller by nozzle, and under the drive of motor, nozzle swings, and tree lace forms Z-type trend in pressure roller;In left and right transmission group, sheet material is after horizontally-spliced completing, and is swung by the nozzle in suturing mechanism, and tree lace passes through pressure roller, and the sheet material of left and right transmission group is carried out vertical Z-type stitching, and the sheet material after the stitching of vertical Z-type enters fixed length mechanism;
Described fixed length mechanism includes cutting knife, gripper shoe, guide holder, guide rail, rotary encoder, described gripper shoe is provided with motor, motor shaft end is provided with gear, motor lower portion is provided with a pair cutting knife, described cutting knife is fixedly connected in gripper shoe by the rotating shaft of axle head, described cutting knife side sets gear, cutting knife shaft end gear engages with motor shaft end gear, motor top is provided with tooth bar, motor shaft end wheel and rack engages, motor drives cutting knife to move on tooth bar by shaft end gear, described gripper shoe side is provided with guide holder, the two is connected by screw, guide rail it is provided with in guide holder, guide rail is fixedly connected on support;In fixed length mechanism, the sheet material after vertical Z-type stitching is carried out crop by cutting knife, and in transmission group, the sheet material after sewing up is carried out fixed length by the rotary encoder of transmission shaft end, and sheet material is carried out crosscut by cutting knife, and the sheet material after crosscut falls into rewinding frame。
Preferably, in described feed mechanism, conveyer belt side is provided with bracket, and described bracket is fixedly connected in frame, and carrier structure is simple, can save the width of conveyer belt, reduces production cost。
Preferably, a left side in described trimming mechanism, right transmission group top is provided with shift mechanism, described shift mechanism includes cylinder, lifting rod, described cylinder is fixedly connected in frame, cylinder axle head is connected to a left side by pin, on the support of right transmission group, a described left side, right transmission group frame upper is provided with lifting rod, lifting rod is fixedly connected on support by bearing, described lifting rod axle head is provided with gear, gear side is provided with tooth bar, the two engages each other, cylinder shrinks, drive support moves up, so that lifting rod shaft end gear climbs in tooth bar, reduce the load of cylinder;Described trimming mechanism middle left and right transmission group top is provided with shift mechanism so that transmission group compresses sheet material, facilitates the trimming mechanism cutting to sheet material head and afterbody so that sheet material head and afterbody are neat, are conducive to the glued jigsaw of sheet material。
Preferably, before and after described left jigsaw group and right jigsaw group, relative position staggers, right jigsaw group front portion is provided with transmission group, sheet material splices in left and right jigsaw group, the position relative misalignment that sheet material in left and right transmission group is horizontally-spliced, sheet material in left and right transmission group is staggered stitching in suturing mechanism, and after sheet material is sewed up, intensity is high。
Preferably, in described suturing mechanism, gripper shoe bottom is provided with guide pillar, guide pillar side is provided with screw mandrel, guide pillar bottom is provided with guide pin bushing, guide pin bushing is connected on fixing plate by screw, described screw mandrel is connected with handle, and rotary handle makes gripper shoe move up and down under screw mandrel effect, conveniently detects and safeguards suturing mechanism。
Present invention beneficial effect compared with prior art shows:
1) realize the automatization of the horizontally-spliced and vertical stitching of sheet material, work and become letter, one man operation by numerous, be done directly some row actions such as full-automatic edging, splicing, darning, fixed length, complete whole change, automation process of sheet fabrication;
2) easy to operate, strong adaptability, sustainable work, stable and reliable operation, there is the features such as efficient, energy-conservation, economic, practical;
3) sheet material is after horizontally-spliced completing, and is swung by the nozzle in suturing mechanism, and tree lace passes through pressure roller, the sheet material of left and right transmission group is carried out vertical Z-type stitching, horizontally-spliced and the vertical stitching of sheet material is once completed, uses manpower and material resources sparingly, reduce production cost;
4) in suturing mechanism, gripper shoe bottom is provided with guide pillar and screw mandrel, rotary screw lower handle so that gripper shoe moves up and down under screw mandrel effect, maintains easily the glue box in suturing mechanism, nozzle, pressure roller, simple to operate, easy to use。
Accompanying drawing explanation
Accompanying drawing 1 is a kind of new automatic middle plate plate joggling apparatus structural representation anyhow of the present invention;
Accompanying drawing 2 is feeding machine structure schematic diagram in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 3 is conveyer belt partial enlargement structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 4 is guiding ruler structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 5 is trimming mechanism structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 6 is trimming mechanism internal structure schematic diagram in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 7 is jigsaw mechanism structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 8 is jigsaw mechanism internal structure schematic diagram in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 9 is suturing mechanism structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
Accompanying drawing 10 is fixed length mechanism structural representation in a kind of new automatic middle plate plate joggling apparatus anyhow of the present invention;
In figure: 1-frame, 2-feed mechanism, 3-trimming mechanism, 4-jigsaw mechanism, 5-suturing mechanism, 6-fixed length mechanism, 7-coil platform, 8-controls electricity cabinet, 21-Left Drive group, the right transmission group of 22-, 23-erects cutting mechanism, cutting knife group before 31-, cutting knife group after 32-, 33-shift mechanism, the left jigsaw group of 41-, the right jigsaw group of 42-, 201-power transmission shaft, 202-conveyer belt, 203-guiding ruler, 204-cutting knife, 205-motor, 206-cylinder, 207-support, 208-bracket, 2011-bearing, 2012-plain bearing housing, 2013-screw rod, 2014-fixture block, 2031-guide groove, 301-gripper shoe, 302-guide holder, 303-guide rail, 304-gear, 305-tooth bar, 306-lifting rod, 401-pressing plate, 402-base plate, 403-glue box, 404-tree lace groove, 405-agitating roller, 406-pressure roller, 407-stirring vane, 408-water tank, 501-nozzle, 502-guide pillar, 503-screw mandrel, 504-fixes plate。
Detailed description of the invention
For convenience of the understanding of those skilled in the art, below in conjunction with accompanying drawing 1-10, technical scheme is further elaborated with。
A kind of new automatic middle plate plate joggling apparatus anyhow, including frame 1, feed mechanism 2, trimming mechanism 3, jigsaw mechanism 4, suturing mechanism 5, fixed length mechanism 6;Described frame 1 includes channel-section steel, angle steel, steel plate, square steel, frame 1 adopts welding and the fixing connection of bolted mode, frame 1 is used for carrying fixing connection feed mechanism 2, trimming mechanism 3, jigsaw mechanism 4, suturing mechanism 5, fixed length mechanism 6, described frame 1 side is provided with control electricity cabinet 8, frame 1 bottom is provided with coil platform 7, and coil platform 7 is provided with some tree lace circles。
Described feed mechanism 2 includes transmission group, perpendicular cutting mechanism 23, described transmission group is mainly by Left Drive group 21, right transmission group 22 forms, described Left Drive group 21, right transmission group 22 includes power transmission shaft 201, conveyer belt 202, described power transmission shaft 201 is provided with conveyer belt 202, power transmission shaft 201 axle head is provided with bearing 2011, bearing 2011 side is provided with plain bearing housing 2012, the two is connected by screw, plain bearing housing 2012 one end is provided with screw rod 2013, screw rod 2013 traverse fixture block 2014, described fixture block 2014 is connected on support 207 by screw, rotary screw 2013, plain bearing housing 2012 ejects, thus driving power transmission shaft 201 to be displaced outwardly, make conveyer belt 202 tensioning;Described power transmission shaft 201 one end is provided with motor 205, and motor 205 drives power transmission shaft 201 to rotate, and realizes feeding by conveyer belt 202;Described transmission group side is provided with perpendicular cutting mechanism 23, described perpendicular cutting mechanism 23 includes cutting knife 204, guiding ruler 203, described cutting knife 204 is arranged on power transmission shaft 201, described conveyer belt 202 side is provided with guiding ruler 203, and guiding ruler 203 is overlapped in gripper shoe 301, and gripper shoe 301 is provided with guide groove 2031, guiding ruler 203 bottom is provided with connecting rod, guiding ruler 203 can be slided by connecting rod guide groove 3031 in, and connecting rod one end is connected to cylinder 206, cylinder 206 stretch drive guiding ruler 203 in gripper shoe 301 guide groove slidably;Horizontally slipping of guiding ruler 203 regulates the width of sheet material in left and right transmission group, and the sheet material in left and right transmission group completes perpendicular cutting by the cutting knife on power transmission shaft so that sheet material left and right side is neat and specification is consistent;Described feed mechanism 2 side is provided with trimming mechanism 3。
Described trimming mechanism 3 includes front cutting knife group 31, rear cutting knife group 32, sheet material afterbody is cut away by described front cutting knife group 31, sheet material head is cut away by described rear cutting knife group 32, before described, rear cutting knife group includes cutting knife 204, gripper shoe 301, guide holder 302, guide rail 303, motor 205, described gripper shoe 301 is provided with motor 205, motor 205 axle head is provided with gear 304, motor 205 bottom is provided with a pair cutting knife 204, described cutting knife 304 is fixedly connected in gripper shoe 301 by the rotating shaft of axle head, described cutting knife 204 side sets gear 304, cutting knife 204 shaft end gear engages with motor 205 shaft end gear, motor 205 top is provided with tooth bar 305, motor 205 shaft end gear engages with tooth bar 305, motor 205 drives cutting knife 204 to move on tooth bar 305 by shaft end gear, cutting knife 204 is made to complete the motor process of crosscut;Described gripper shoe 301 side is provided with guide holder 302, and the two is connected by screw, is provided with guide rail 303 in guide holder 302, and guide rail 303 is fixedly connected on support 207, and motor 205 can freely-movable on guide rail 303;Being provided with left and right transmission group between described front cutting knife group 31 and rear cutting knife group 32, sheet material is by front cutting knife group 31, and sheet material afterbody is cut away by front cutting knife group 31, and cutting knife group 32 after being entered by left and right transmission group, sheet material head is cut away by rear cutting knife group 32;Described trimming mechanism 3 side is provided with jigsaw mechanism 4。
Described jigsaw mechanism 4 includes left jigsaw group 41, right jigsaw group 42, described left jigsaw group 41, right jigsaw group 42 includes glue box 403, tree lace groove 404, pressure roller 406, in described glue box, 403 are provided with agitating roller 405, agitating roller 405 is fixedly connected in glue box 403 by bearing, agitating roller 405 axle head is provided with sprocket wheel, agitating roller axle head sprocket wheel connects motor 205 by chain, described agitating roller 405 is provided with some stirring vanes 407, stirring vane 407 is provided with groove, groove supports the tree lace being stained with PUR, tree lace is facilitated to enter tree lace groove 404 smoothly, described tree lace groove 404 is screwed and is connected to glue box 403, glue box 403 top is provided with base plate 402, base plate 402 top is provided with pressing plate 401, described pressing plate 401 top is provided with cylinder 206, described cylinder 206 is fixedly connected in frame 1;Described tree lace groove 404 side is provided with a pair pressure roller 406, and described lower compression roller 406 bottom is provided with water tank 408, and lower compression roller 406 rotates in water tank 408, it is prevented that melt viscosity is connected on pressure roller 406;So, tree lace constantly sticks on sheet material, and pressing plate 401 compresses sheet material, convenient conveying by cylinder 206;Tree lace or when all situation occurs in sheet material, cylinder 206 lifts, so that support 207 lifts, conveniently processes problem;Described jigsaw mechanism 4 side is provided with left and right transmission group, and sheet material is horizontally-spliced good, enters suturing mechanism 5 by left and right transmission group。
Described suturing mechanism 5 includes gripper shoe 301, glue box 403, nozzle 501, pressure roller 406, described gripper shoe 301 is provided with glue box 403, described glue box 403 side is provided with nozzle 501, described nozzle 501 one end is provided with motor 205, motor 205 is fixedly connected in gripper shoe 301, and nozzle 501 side is provided with a pair pressure roller 406, and lower compression roller 406 bottom is provided with water tank 408, lower compression roller 406 rotates in water tank 408, it is prevented that melt viscosity is connected on pressure roller 406;Tree lace is by, after glue box 403, being stained with the tree lace of PUR, enter in pressure roller 406 by nozzle 501, and under the drive of motor 205, nozzle 501 swings, and tree lace forms Z-type trend in pressure roller 406;In left and right transmission group, sheet material is after horizontally-spliced completing, and is swung by the nozzle 501 in suturing mechanism 5, and tree lace passes through pressure roller 406, and the sheet material of left and right transmission group is carried out vertical Z-type stitching, and the sheet material after the stitching of vertical Z-type enters fixed length mechanism 6。
Described fixed length mechanism 6 includes cutting knife 204, gripper shoe 301, guide holder 302, guide rail 303, rotary encoder, described gripper shoe 301 is provided with motor 205, motor 205 axle head is provided with gear 304, motor 205 bottom is provided with a pair cutting knife 204, described cutting knife 204 is fixedly connected in gripper shoe 301 by the rotating shaft of axle head, described cutting knife 204 side sets gear 304, cutting knife 204 shaft end gear engages with motor 205 shaft end gear, motor 205 top is provided with tooth bar 305, motor 205 shaft end gear engages with tooth bar 305, motor 205 drives cutting knife 204 to move on tooth bar 305 by shaft end gear, described gripper shoe 301 side is provided with guide holder 302, the two is connected by screw, guide rail 303 it is provided with in guide holder 302, guide rail 303 is fixedly connected on support 207;In fixed length mechanism 6, the sheet material after vertical Z-type stitching is carried out crop by cutting knife, and in transmission group, the sheet material after sewing up is carried out fixed length by the rotary encoder of power transmission shaft 201 axle head, and sheet material is carried out crosscut by cutting knife 204, and the sheet material after crosscut falls into rewinding frame。
In described feed mechanism 2, conveyer belt 202 side is provided with bracket 208, and described bracket 208 is fixedly connected in frame 1, bracket 208 simple in construction, can save the width of conveyer belt 202, reduces production cost。
A left side in described trimming mechanism 3, right transmission group top is provided with shift mechanism 33, described shift mechanism 33 includes cylinder 206, lifting rod 306, described cylinder 206 is fixedly connected in frame 1, cylinder 206 axle head is connected to a left side by pin, on the support 207 of right transmission group, a described left side, right transmission group support 207 top is provided with lifting rod 306, lifting rod 306 is fixedly connected on support 207 by bearing, described lifting rod 306 axle head is provided with gear 304, gear 304 side is provided with tooth bar 305, the two engages each other, cylinder 206 shrinks, support 207 is driven to move up, so that lifting rod 306 shaft end gear climbs in tooth bar 305, reduce the load of cylinder 206;Described trimming mechanism 3 middle left and right transmission group top is provided with shift mechanism 33 so that transmission group compresses sheet material, facilitates the trimming mechanism 3 cutting to sheet material head and afterbody so that sheet material head and afterbody are neat, are conducive to the glued jigsaw of sheet material。
Before and after described left jigsaw group 41 and right jigsaw group 42, relative position staggers, right jigsaw group 42 front portion is provided with transmission group, sheet material splices in left and right jigsaw group, the position relative misalignment that sheet material in left and right transmission group is horizontally-spliced, sheet material in left and right transmission group is staggered stitching in suturing mechanism 5, sheet material sew up after intensity。
In described suturing mechanism 5, gripper shoe 301 bottom is provided with guide pillar 502, guide pillar 502 side is provided with screw mandrel 503, guide pillar 502 bottom is provided with guide pin bushing, guide pin bushing is connected on fixing plate 504 by screw, described screw mandrel 503 is connected with handle, rotary handle makes gripper shoe 301 move up and down under screw mandrel 503 acts on, and conveniently detects and safeguards suturing mechanism 5。
A kind of new automatic middle plate plate joggling apparatus anyhow, work process is as follows: sheet material is by the left side in feed mechanism, right transmission group enters perpendicular cutting mechanism, after completing perpendicular cutting by perpendicular cutting mechanism, make sheet material left and right side neat and specification is consistent, sheet material enters trimming mechanism, sheet material is by front cutting knife group, sheet material afterbody is cut away by front cutting knife group, sheet material is by the left side in trimming mechanism, cutting knife group after the entrance of right transmission group, sheet material head is cut away by rear cutting knife group, sheet material enters plate joggling apparatus structure after completing front and back trimming, sheet material is horizontally-spliced good, by the left side in jigsaw mechanism, right transmission group enters suturing mechanism, to a left side, the sheet material of right transmission group carries out vertical Z-type stitching, sheet material after the stitching of vertical Z-type enters fixed length mechanism, in fixed length mechanism, the sheet material after vertical Z-type stitching is carried out crop by cutting knife, in transmission group, the sheet material after sewing up is carried out fixed length by the rotary encoder of transmission shaft end, sheet material is carried out crosscut by last cutting knife, sheet material after crosscut falls into rewinding frame, sheet material enters next process。
Above content is only the structure example to the present invention and explanation; described specific embodiment is made various amendment or supplements or adopt similar mode to substitute by affiliated those skilled in the art; without departing from invention structure or surmount the scope that present claims book is defined, protection scope of the present invention all should be belonged to。