CN212445652U - Full-automatic plate splicing production line - Google Patents
Full-automatic plate splicing production line Download PDFInfo
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- CN212445652U CN212445652U CN201921781188.2U CN201921781188U CN212445652U CN 212445652 U CN212445652 U CN 212445652U CN 201921781188 U CN201921781188 U CN 201921781188U CN 212445652 U CN212445652 U CN 212445652U
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Abstract
The utility model discloses a full-automatic plate makeup production line, including diaphragm makeup machine and riser makeup machine, diaphragm makeup machine includes that the overlap adds a silk subassembly, cuts off material feeding unit and finished product cutting device, cuts off material feeding unit and can cut off the preceding panel that adds the output of overlap and add a silk subassembly, and cooperate the overlap to add a silk subassembly with the overlap and transversely splice into an organic whole preceding panel and the back panel that the overlap adds a silk subassembly and carry, cuts off material feeding unit and can be with the both sides of two panels of splicing together along the direction of delivery, and will splice together two panels of splicing together and outwards pinch the output; the finished product cutting device can cut off the plate output by the stopping and feeding device; the vertical plate splicing machine comprises a wire adding and splicing device and a mechanical arm, a clamping and conveying mechanism is arranged between the wire adding and splicing device and the mechanical arm, and the direction of the mechanical arm for carrying plates is perpendicular to the conveying direction of the clamping and conveying mechanism. The production line has good joint quality of the transversely spliced plates; the jigsaw can be automatically aligned when vertically spliced.
Description
Technical Field
The utility model relates to a wood working equipment field especially relates to a full-automatic panel makeup production line.
Background
With the continuous development of the artificial board industry and the intense market competition, the requirements on the quality of the board are higher and higher, and the composite board is widely applied to various industries, so that the development of the composite board manufacturing industry is greatly accelerated, and the development of the industry is also required to be automatically developed due to the huge demand.
At present, in the production process of the composite board, a large amount of manual assistance single machines are generally adopted for processing and splicing, the automation effect is poor, and a large amount of manpower is wasted; the makeup butt-joint equipment of traditional veneer, ubiquitous production efficiency is low, and the concatenation effect is poor scheduling problem, individual layer panel often need block up again after the horizontal piece together in addition, and the panel that obtains like this can form the dislocation well, and when later stage multilayer panel carries out compound, the composite sheet structure bulk strength and the toughness that compound obtained could reach the requirement.
Current splicing equipment can both realize generally that the independent production of violently piecing together and erectting, but current splicing equipment is in the panel concatenation, often two blocks of panel docks well when the butt joint around, the concatenation seam that leads to current panel is big, and current splicing equipment has not yet designed two blocks of panel and carries out the structure that docks around, make current panel scribble to glue at the later stage and add the clearance error of two blocks of panel when the silk splices integratively big, moreover violently piece together with erect when the conversion, cause the influence to the seam of concatenation easily. For example, in a panel splicing machine with an automatic vertical splicing function in chinese patent No. cn201810970535.x, the horizontal panel splicing machine simply splices and builds panels when splicing, and because the former raw material plates are fed manually or by a manipulator, there is inevitably a large distance between any two adjacent panels when starting. When two adjacent plates are spliced in the transverse splicing and splicing mechanism, the two plates can be close to and abut tightly only by the differential speed of the transverse splicing conveying device and the transverse splicing plate-feeding conveying belt. Because the two adjacent boards move forwards, the gap between the two adjacent boards cannot be well spliced and aligned in a moving environment, and the splicing quality in the later period is poor. And because of the differential speed, the distance error of the forward pinch of the two plates is large, so that the specification of the processed plate cannot easily meet the processing requirement. And in the process of transferring the plates between the horizontal splicing equipment and the vertical splicing equipment, the plates are not well positioned, so that the quality of the spliced plates is not high during later-stage vertical splicing.
Disclosure of Invention
The utility model aims at solving at least one of the above mentioned technical problems, and provides a full-automatic plate splicing production line, which effectively ensures that any two adjacent plates are effectively aligned when transversely spliced, and two adjacent plates after aligned splicing can be synchronously conveyed forwards, and the splicing seam has good quality; each plate needing to be vertically spliced can be accurately aligned in the vertical splicing process, and the vertical splicing quality is improved.
In order to realize the purpose, the utility model discloses a technical scheme be:
a full-automatic plate splicing production line comprises a transverse plate splicing machine and a vertical plate splicing machine, wherein the transverse plate splicing machine and the vertical plate splicing machine are both arranged on a rack, the transverse plate splicing machine comprises a trimming and wire adding assembly, a stopping and feeding device and a finished product cutting device, the trimming and wire adding assembly is used for trimming and cutting two ends of each plate along the advancing direction, and the back of each plate can be coated with glue and added with wires; the cutting and feeding device can cut off the front plate output by the edge-aligning wire-adding assembly and is matched with the edge-aligning wire-adding assembly to transversely splice the front plate and the rear plate conveyed by the edge-aligning wire-adding assembly into a whole, and the cutting and feeding device can trim and splice two sides of the two plates which are spliced together along the conveying direction and clamp and output the two plates which are spliced together; the finished product cutting device can cut off the connected plates output by the stopping and feeding device;
riser makeup machine send the mechanism, add a makeup device and can be along finished product cutting device output panel direction reciprocating motion's manipulator including pressing from both sides, press from both sides and send the mechanism setting and adding between a makeup device and the manipulator, the direction that the manipulator moved into panel is perpendicular with the direction of delivery who send the mechanism of pressing from both sides, the manipulator can the centre gripping panel and drag panel into press from both sides in sending the mechanism, press from both sides and send the mechanism and can cooperate and add the vertical concatenation panel of a makeup device.
As an improvement of the above technical scheme, the stopping and feeding device comprises a trimming disc cutter, a first servo motor, a first supporting and feeding mechanism and a first pressure feeding mechanism, wherein the first supporting and feeding mechanism and the first pressure feeding mechanism are both rotatably mounted on the frame, the first pressure feeding mechanism is arranged above the first supporting and feeding mechanism, and the first supporting and feeding mechanism can be matched with the first pressure feeding mechanism to receive and clamp the plate output by the wire feeding and conveying device; the first servo motor is arranged on the rack, the output end of the first servo motor is connected with the first pressure conveying mechanism or the first pressure conveying mechanism, and the first pressure conveying mechanism can be synchronously driven by the first pressure conveying mechanism; the trimming disc cutters are provided with a plurality of groups and are respectively arranged on two sides of the first supporting and conveying mechanism and the first pressure conveying mechanism along the conveying direction, and when the first supporting and conveying mechanism and the first pressure conveying mechanism synchronously rotate, the trimming disc cutters on the same side can be driven to be matched with each other to trim redundant parts on two sides of the plate.
As an improvement of the above technical scheme, the first supporting and conveying mechanism comprises a main shaft and a supporting and conveying press chain, the axial direction of the main shaft is perpendicular to the conveying direction of the plate, two groups of main shafts are arranged, and the two groups of main shafts are arranged in parallel and are respectively and rotatably mounted on the frame; the supporting and conveying press chain is provided with a plurality of groups, and the supporting and conveying press chain is wound on the two groups of main shafts at intervals; one end or two ends of any main shaft are connected with the first pressure feeding mechanism through a synchronous gear; the trimming disc cutters are arranged at two ends of at least one group of main shafts; one end of any main shaft is connected with the output end of the first servo motor.
As an improvement of the technical scheme, the first pressure feeding mechanism comprises two groups of driven shafts and pressure feeding drag chains, the driven shafts are arranged above one corresponding main shaft in parallel, the pressure feeding drag chains are arranged in a plurality of groups and are wound on the two groups of driven shafts respectively, each group of pressure feeding drag chains is wound on two driven shafts at a position right above the corresponding pressure feeding drag chains, and each group of pressure feeding drag chains can be matched with the pressure feeding drag chains below the corresponding position to clamp and feed the plates; a meshing gear meshed with the synchronous gear is arranged on the driven shaft close to one side of the synchronous gear; the driven shaft at one side corresponding to the main shaft provided with the trimming disc cutter is also provided with the trimming disc cutter; when the main shaft and the driven shaft synchronously rotate, the trimming disc cutters at the two sides of the driven shaft can be matched with the trimming disc cutters on the main shaft at corresponding positions to trim redundant parts at the two sides of the plate along the conveying direction.
As an improvement of the technical scheme, the trimming and wire adding assembly comprises a feeding device, a wire adding and conveying device and a trimming cutter device, wherein the feeding device is arranged at one end of the feeding of the rack and is used for outputting corrected plates; the wire adding conveying device is used for bearing the plate conveyed by the feeding device, coating glue on the back of the plate and adding wires; the trimming cutter device is arranged between the feeding device and the wire feeding conveying device and can level two ends of any one plate output by the feeding device along the conveying direction; the output end of the wire feeding conveying device is connected with the input end of the stop feeding device, and the wire feeding conveying device can be matched with the stop feeding device to splice the plates.
As an improvement of the above technical scheme, the wire feeding and conveying device comprises a second pressing and conveying mechanism and a second supporting and conveying mechanism, the second pressing and conveying mechanism and the second supporting and conveying mechanism are driven by the same motor or motors corresponding to the same motor, one end of the second pressing and conveying mechanism in the plate output direction is hinged to the frame, two sides of the other end of the second pressing and conveying mechanism are movably connected with the frame through a second lifting and separating cylinder, and the second pressing and conveying mechanism is mounted on the frame and can rotate in the plate conveying direction; the second pressure feeding mechanism can be matched with the second delivery mechanism to clamp and splice the plate, and the feeding device can clamp and feed the plate into a clamping and feeding space formed by the second pressure feeding mechanism and the second delivery mechanism; and a wire adding mechanism for coating glue and adding wires to the plate is arranged between the clamping and conveying space formed by the second pressing and conveying mechanism and the second supporting and conveying mechanism.
As an improvement of the technical proposal, the finished product cutting device comprises a second supporting column, a second rotating rod, a second sliding cross rod, a second guillotine and a conveying belt, two groups of second supporting columns are arranged on two sides of the machine frame respectively, a second sliding groove is arranged on the side wall of one opposite side of the two second supporting columns, two ends of the second sliding cross rod are respectively installed in the second sliding grooves on the corresponding side in a sliding manner and movably penetrate out of the second sliding grooves, the second fodder chopper is arranged at the bottom of a second sliding cross rod, two ends of the second sliding cross rod are respectively connected with one end of a second lifting rod, the other end of each group of the second lifting rods is rotatably sleeved with a second rotating wheel, two ends of the second rotating rod are respectively eccentrically connected with the second rotating wheels on two sides, one end of the second rotating rod is connected with a fourth servo motor, and the fourth servo motor is arranged on the rack; one end of the conveying belt is arranged on one side, outside, below the second fodder chopper, the stopping and feeding device is arranged on the other side of the second fodder chopper, the conveying belt is connected with the second rotating rod through a synchronous belt, and the conveying belt can receive plates output by the stopping and feeding device and convey the plates outwards.
As an improvement of the technical scheme, the pinch mechanism comprises a main roller and a slave roller, the main roller and the slave roller can be rotatably arranged on the rack, the main roller and the slave roller can oppositely open and close to pinch the plate to be spliced, and one end of the main roller or the slave roller is connected with external driving equipment; a sliding rail parallel to the main roller is arranged on one side, located at the discharging side of the finished product cutting device, of the rack, and the manipulator can slide on the sliding rail in a reciprocating mode; when the mechanical arm slides along the slide rail and drags the plate output by the finished product cutting device into a clamping space formed by the main roller and the auxiliary roller, the main roller and the auxiliary roller are close to each other and pinch the plate to be spliced to the feeding end of the wire adding and splicing device.
As an improvement of the above technical solution, the manipulator includes a pushing structure, a sliding frame capable of sliding on the sliding rail in a reciprocating manner, and a driving mechanism for driving the sliding frame to slide on the sliding rail, wherein the pushing structure is arranged at one end of the sliding frame close to the feeding of the rack; the end, close to the feeding end of the rack, of the sliding frame is provided with a stretching tongue, a stretching part is arranged above the stretching tongue of the sliding frame, the downward pressing structure is downwards arranged on the stretching part, and the downward pressing structure can be matched with the stretching tongue to clamp the plate to be spliced; the driving mechanism can drive the sliding rack to slide along the direction of the sliding rail and drag the plate output by the finished product cutting device into a clamping space formed by the main roller and the auxiliary roller.
As an improvement of the technical scheme, the plate collecting device comprises a material pressing cylinder, a receiving conveyer belt for receiving plates output by the wire adding and splicing device, two L-shaped brackets and a stacking mechanism arranged right below the L-shaped brackets, wherein the two receiving conveyer belts are respectively arranged on two sides of a rack in the direction of the plates output by the wire adding and splicing device, the two L-shaped brackets are respectively arranged on two sides of the rack, the transverse parts of the two L-shaped brackets can extend into the lower part of the receiving conveyer belt and are matched with the receiving conveyer belt to clamp and convey the plates, and the two L-shaped brackets can be oppositely opened and closed; the transverse parts of the carrying conveyer belt and the L-shaped brackets can clamp and support two sides of the plate along the conveying direction, the output end of the material pressing cylinder is downwards arranged above the rack, and the material pressing cylinder can press two groups of plates supported by the transverse parts of the L-shaped brackets downwards onto the stacking mechanism.
Compared with the prior art, the beneficial effects of this application are:
the utility model discloses a full-automatic panel makeup production line utilizes the interception material feeding unit to accept and intercept the preceding panel that adds the output of silk conveyor in diaphragm makeup machine, and the back panel that is convenient for add the output of silk conveyor can align with the preceding panel in the interception material feeding unit, can effectively guarantee the quality of two panel interfaces, compares the tradition and utilizes the differential to align the mode of concatenation, and this structure is easier to align the concatenation with two blocks in front and back; in addition, the intercepting and feeding device can clamp and convey the two plates which are spliced together outwards in the lump, so that the situation that the two plates are dragged due to the differential speed in the conveying process to cause the joint between the two plates to be enlarged is avoided, and the joint between the two spliced plates meets the requirements. And stop material feeding unit can open automatically and stop in this application, and then when synchronous pinch sent the good panel of concatenation, can accurate control forward conveying capacity, accomplish the distance and carry panel. In addition, the stopping and feeding device can trim two sides of the plate while feeding, has strong function, improves the aesthetic property of the plate,
the utility model discloses a diaphragm plate splicing machine utilizes loading attachment to carry out prepositioning to the panel of material loading, improves the precision of panel later stage processing, and the neat edge cutters can flatten the both ends of arbitrary panel along the direction of delivery that the loading attachment exported, has guaranteed that two piece adjacent panels can conveniently align when the concatenation; the finished product cutting device can cut off the plates output by the stop feeding device according to requirements, is high in working efficiency, and can realize automatic processing.
According to the method, a manipulator with an adjustable position is adopted for feeding in a vertical plate splicing machine, the manipulator is used for clamping a to-be-spliced plate sent out by external equipment, then the to-be-spliced plate is dragged into a rack, and the position of the to-be-spliced plate in the rack is adjusted according to the width of the plate while the to-be-spliced plate is dragged into the rack, so that the wire adding splicing work of a wire adding and splicing device at the later stage is facilitated; due to the design, the manipulator can adjust the position of the plate to be spliced besides feeding, so that the quality of later-stage splicing is improved; the wire adding and splicing device is fed by the clamping and conveying mechanism, and the feeding of the manipulator can not be influenced by the openable design; and can adjust the clamp that adapts to different thickness panel and send the work, kill many birds with one stone. In addition, the dragging direction of the manipulator is perpendicular to the clamping and conveying direction of the clamping and conveying mechanism, so that the direction of the original plate to be spliced does not need to be changed when the manipulator receives the plate to be spliced output by the transverse plate splicing machine, the reversing work of the middle plate is reduced, and the production cost is reduced; this riser makeup machine can realize automatic feeding, effectively reduces the trouble that first horizontal makeup board need switching-over and adjusting position in the work of splicing is erected in the later stage, and work efficiency is high.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a front view of a cross plate splicing machine according to an embodiment of the present invention;
FIG. 3 is a top view of an embodiment of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2;
fig. 5 is a schematic structural view of an edge trimming cutter device in an embodiment of the present invention;
fig. 6 is a first schematic structural diagram of the stopping and feeding device in the embodiment of the present invention;
fig. 7 is a second schematic structural view of the stopping and feeding device in the embodiment of the present invention;
fig. 8 is a schematic structural view of a finished product cutting device according to an embodiment of the present invention;
fig. 9 is a front view of a riser makeup machine according to an embodiment of the present invention;
fig. 10 is a top view of a riser makeup machine in an embodiment of the invention;
FIG. 11 is a cross-sectional view taken along line B-B of FIG. 10;
fig. 12 is a schematic structural diagram of a board collecting device according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or there can be intervening components, and when a component is referred to as being "disposed in the middle," it is not just disposed in the middle, so long as it is not disposed at both ends, but rather is within the scope of the middle. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items
As shown in fig. 1-12, the utility model provides a full-automatic panel makeup production line, including diaphragm makeup machine and riser makeup machine, diaphragm makeup machine and riser makeup machine all set up in frame 1, and diaphragm makeup machine and riser makeup machine can also all be provided with frame 1 certainly, and the nature that is essentially the same here. The transverse plate splicing machine is used for splicing plates along the direction vertical to wood grain directions of the plates and is used for splicing raw material plates, namely the raw material plates which do not meet the design requirements and are not trimmed; and the vertical plate splicing machine is used for splicing plates along the wood grain direction of the plates and is used for splicing the primarily processed plates output by the transverse plate splicing machine. The transverse plate splicing machine comprises a trimming and wire adding assembly, a stopping and feeding device 2 and a finished product cutting device 3, wherein the trimming and wire adding assembly is used for trimming and cutting two ends of each plate along the advancing direction and can be used for coating glue and adding wires on the back of the plate; the cut-off feeding device 2 can cut off the front plate output by the edge-aligning wire-adding component and is matched with the edge-aligning wire-adding component to transversely splice the front plate and the rear plate conveyed by the edge-aligning wire-adding component into a whole, and the cut-off feeding device 2 can trim and cut two sides of the two plates spliced together along the conveying direction and clamp and output the two plates spliced together; the finished product cutting device 3 can cut off the connected plates output by the stopping and feeding device 2; wherein, riser makeup machine send mechanism 7, add a makeup device 8 and can be along 3 output plate direction reciprocating motion's of finished product cutting device manipulator 9 including pressing from both sides, press from both sides and send mechanism 7 to set up between adding a makeup device 8 and manipulator 9, the direction that the manipulator 9 moved into panel is perpendicular with the direction of delivery that presss from both sides and send mechanism 7, manipulator 9 can centre gripping panel and drag panel into press from both sides in sending mechanism 7, press from both sides and send mechanism 7 and can cooperate and add 8 vertical concatenation panels of a makeup device.
The front plate output by the wire adding and conveying device 5 is received and cut by the cut-off and feeding device 2 in the transverse plate splicing machine, so that the rear plate output by the wire adding and conveying device 5 can be aligned with the front plate in the cut-off and feeding device 2 conveniently, the quality of interfaces of the two plates can be effectively guaranteed, and compared with the traditional mode of aligning and splicing by using a differential speed, the structure can align and splice the front plate and the rear plate more easily; in addition, the interception feeding device 2 can clamp and convey the two plates which are spliced together outwards in the lump to output, so that the situation that the two plates are pulled due to differential speed in the conveying process to increase the joint between the two plates is avoided, and the joint between the two spliced plates meets the requirements is ensured. And stop material feeding unit 2 can open automatically and stop in this application, and then when synchronous pinch sent the good panel of concatenation, can accurate control forward conveying capacity, accomplish the distance and carry panel. In addition, both sides of the plate can be trimmed while feeding by the aid of the stopping feeding device 2, the function is strong, and attractiveness of the plate is improved.
Referring to fig. 2 to 8, the trimming and wire adding assembly comprises a feeding device 4, a wire adding and conveying device 5 and a trimming and cutting device 6, wherein the feeding device 4 is arranged at one end of the feeding frame 1 and is used for outputting corrected plates; the wire adding conveying device 5 is used for bearing the plate conveyed by the feeding device 4, gluing the back of the plate and adding wires; the trimming cutter device 6 is arranged between the feeding device 4 and the wire feeding conveying device 5, and can level two ends of any one plate output by the feeding device 4 along the conveying direction; the output end of the wire feeding conveying device 5 is connected with the input end of the stopping and feeding device 2, and the wire feeding conveying device 5 can be matched with the stopping and feeding device 2 to splice the plates.
In this application, loading attachment 4 be conventional conveyer belt 42 can, in order to can rectify artifical or the manipulator panel of placing one by one, loading attachment 4 sets up a deflector 41 in this application, be provided with a plurality of leading wheels on the deflector 41, after operation workman or manipulator will treat that the makeup board is placed on conveyer belt 42, because conveyer belt 42 drives and treats that the makeup board is pay-off forward, treat that the makeup board can export loading attachment 4 in the automatic correction position rear under the effect of deflector 41, can effectively guarantee the processing of back equipment to panel like this. In this embodiment the conveyor belt 42 is driven by a fifth servomotor 43 mounted on the frame 1.
Referring to fig. 2 to 5, along with panel forward motion, in order to guarantee that the both ends of the panel that loading attachment 4 exported on the advancing direction level, this application utilizes flush limit cutters 6 to flatten the both ends of arbitrary panel along direction of delivery that loading attachment 4 exported, has guaranteed that two adjacent panels can conveniently align when the concatenation. Wherein, the trimming cutter device 6 comprises a first support column 61, a first rotating rod 62, a first sliding cross rod 63, a first guillotine 64 and an output roller 65, the first support column 61 is provided with two groups and respectively arranged at two sides of the frame 1, a first sliding groove 66 is arranged on one side wall of two opposite sides of the first support column 61, two ends of the first sliding cross rod 63 are respectively slidably mounted in the first sliding groove 66 at one corresponding side and movably penetrate through the first sliding groove 66, the first guillotine 64 is mounted at the bottom of the first sliding cross rod 63, two ends of the first sliding cross rod 63 are respectively connected with one end of a first lifting rod 67, the other end of the first lifting rod 67 of each group is rotatably sleeved with a first rotating wheel 69, two ends of the first rotating rod 62 are respectively eccentrically connected with the first rotating wheels 69 at two sides, one end of the first rotating rod 62 is connected with a third servo motor 68, the third servo motor 68 is mounted on the frame 1; the output roller 65 is rotatably installed between the two groups of first supporting columns 61 and located below the first chopper 64, the output roller 65 is connected with the first rotating rod 62 through a belt, the output roller 65 can convey the plates output by the feeding device 4 to the wire feeding conveying device 5, and the first chopper 64 can be matched with the output roller 65 to chop the plates.
When the third servo motor 68 rotates, the output end of the third servo motor can simultaneously drive the first rotating rod 62 and the output roller 65, and the output roller 65 can drive the plate passing through the output end of the third servo motor and convey the plate to the wire feeding conveying device 5; the first rotating rod 62 rotates, and the first rotating rod 62 rotates to drive the first rotating wheels 69 on two sides to rotate, so as to drive the first rotating rod 62 to eccentrically move around the first rotating wheels 69. In this embodiment, the first rotating rod 62 is vertically disposed, so that the first rotating rod 62 can reciprocate up and down according to the rotation of the first rotating wheel 69, and further drives the first sliding cross rod 63 to slide up and down in the first sliding groove 66. The first guillotine 66 at the bottom of the first sliding cross bar 63 further realizes reciprocating guillotine cutting of both ends of the plate. In actual use, because the arbitrary adjacent both sides of first hand hay cutter 64 descend the hand hay cutter and cut the panel, must be the both ends of hand hay cutter, consequently, the conveying speed of output roller 65 will adjust according to the length of panel, for this reason in order to improve the adaptability of processing, the drive ratio between output roller 65 and first bull stick 62 need control according to the length of actual panel and select for use in this application, can adjust through intermediate mechanism, for example the band pulley of different drive ratios or other structures are adjusted. Of course, instead of adjusting the transmission ratio between the output roller 65 and the first rotating rod 62, the adjustment can be achieved by adjusting the height of the first guillotine 64, which is not described in detail herein. In another embodiment of the present application, the output roller 65 may not be connected to the first rotating rod 62, the output roller 65 can rotate freely, and the sheet material output by the feeding device 4 does not need to be fed by the output roller 65 when passing through the output roller 65, so that the output roller 65 can be designed to rotate freely around its axis.
Referring to fig. 2, 3 and 4, the wire feeding and conveying device 5 includes a second pressing and conveying mechanism 51 and a second supporting and conveying mechanism 52, the second pressing and conveying mechanism 51 and the second supporting and conveying mechanism 52 are driven by the same motor or respective corresponding motors, one end of the second pressing and conveying mechanism 51 in the plate output direction is hinged to the frame 1, two sides of the other end are movably connected with the frame 1 through a second lifting and separating cylinder 54, and the second pressing and conveying mechanism 51 is mounted on the frame 1 and can rotate in the plate conveying direction; the second pressing and feeding mechanism 51 can be matched with the second delivery mechanism 52 to clamp and splice the plate, and the feeding device 4 can clamp and feed the plate into a clamping and feeding space formed by the second pressing and feeding mechanism 51 and the second delivery mechanism 52; a wire adding mechanism 53 for applying glue and adding wires to the sheet is arranged between the clamping and conveying spaces formed by the second pressing and conveying mechanism 51 and the second supporting and conveying mechanism 52. The wire-adding mechanism 53 can adopt a wire-adding and splicing mechanism in a novel longitudinal plate-splicing machine for plates in Chinese patent CN 201720038832.1.
The wire adding mechanism 53 comprises a second glue pool 531, a second gluing shaft 532, a second wire pressing plate 533 and a second glue wire cooling copper wheel 534, a second heating rod 535 for melting glue particles is arranged in the second glue pool 531, the second glue pool 531 spans over the second supporting and conveying mechanism 52, the second gluing shaft 532 is rotatably mounted in the second glue pool 531, a second dispensing wheel 536 is arranged on the second gluing shaft 532, and the second dispensing wheel 536 can dispense plates passing through the space between the second pressing and conveying mechanism 51 and the second supporting and conveying mechanism 52; the second wire pressing plate 533 is arranged on the rack 1 at the upper part of the second glue pool 531 and extends into the second glue pool 531, and the second glue line cooling copper wheel 534 is arranged at one end of the rack 1 for discharging and is positioned behind the second glue pool 531. The second thread pressing plate 533 is provided with a plurality of limiting notches for limiting the threads, and the second thread pressing plate 533 extends into the second glue pool 531, so that the threads can be adhered with melted glue when passing through the limiting notches, and the threads are adhered to the back of the plate by the glue. To improve the adhesion of the wires, the second glue application wheel 536 pre-applies a layer of glue to the back of the sheet, thus ensuring that the wires adhere effectively to the back of the sheet. The purpose of the second glue line cooling copper wheel 534 is mainly to cool the threads and glue on the back of the board and speed up the bonding of the threads to the spliced board.
In addition, the second pumping mechanism 51 comprises a second undercarriage 512 with one end hinged on the frame 1, a second driving shaft 513 arranged at two ends of the second undercarriage 512 in the conveying direction, and a plurality of second upper pressure chains 514 wound between the two second driving shafts 513, wherein the second driving shaft 513 near the hinged end is connected with the output end of the second servo motor 515; two sides of the second landing gear 512 are movably connected with the frame 1 through a second lift-off cylinder 511. The second supporting and conveying mechanism 52 comprises second rotating rollers 521 rotatably arranged at two ends of the conveying direction of the rack 1 and second lower pressing chains 522 arranged on the second rotating rollers 521, the second lower pressing chains 522 are provided with a plurality of groups and correspondingly arranged below the second upper pressing chains 514, and the second upper pressing chains 514 can be matched with the second lower pressing chains 522 to pinch the plate; the second rotary roller 521 near the input end of the second servo motor 515 is connected to the second drive shaft 513 via a timing wheel. In order to save equipment, only the second servo motor 515 is arranged on the machine frame 1, the output end of the second servo motor 515 is connected with one end of the second driving shaft 513, and the synchronizing wheel on the second driving shaft 513 can drive the second rotating roller 521 to rotate, so that the second lower pressing chain 522 and the second upper pressing chain 514 can synchronously pinch and convey plates. In addition, the second driving shaft 513 drives the second glue line cooling copper wheel 534 and the second gluing shaft 532 to rotate through a synchronous chain. After the whole transversely spliced plate is output from the clamping and conveying space of the second lower pressing chain 522 and the second upper pressing chain 514, the stopping and feeding device 2 can receive the transversely spliced plate which is already spliced.
In this application, utilize to intercept feeding unit 2 and accept and intercept preceding panel that second lower part pressure chain 522 and second upper portion pressure chain 514 cooperation were exported, it can align with the preceding panel that stops in feeding unit 2 to be convenient for second lower part pressure chain 522 cooperation second upper portion pressure chain 514 export, realize one and move a quiet butt joint, can effectively guarantee the quality of two panel interfaces, compare the mode that the tradition utilized the differential to align the concatenation, this structure aligns the concatenation with two blocks before and after more easily. In addition, this application has got rid of the design of accomplishing the rubber coating in the traditional conveyor 5 that adds the silk and makeup, only designs two structures of rubber coating and adding the silk in adding a conveyor 5, has simplified overall structure's design, has reduced the cost of manufacturing.
Referring to fig. 2, 3, 4, 6 and 7, the stopping and feeding device 2 includes an edge-trimming disc cutter 21, a first servo motor 22, a first delivery mechanism 23 and a first pressure-feeding mechanism 24, the first delivery mechanism 23 and the first pressure-feeding mechanism 24 are both rotatably mounted on the frame 1, the first pressure-feeding mechanism 24 is arranged above the first delivery mechanism 23, and the first delivery mechanism 23 can cooperate with the first pressure-feeding mechanism 24 to receive and pinch the sheet material output by the wire-feeding and conveying device 5; the first servo motor 22 is installed on the frame 1, and the output end of the first servo motor is connected with the first delivery mechanism 23 or the first pressure feeding mechanism 24, and the first delivery mechanism 23 can synchronously drive the first pressure feeding mechanism 24; the trimming disc cutters 21 are provided with a plurality of groups and are respectively arranged on two sides of the first supporting and conveying mechanism 23 and the first pressure conveying mechanism 24 along the conveying direction, and when the first supporting and conveying mechanism 23 and the first pressure conveying mechanism 24 synchronously rotate, the trimming disc cutters 21 on the same side can be driven to mutually cooperate and trim redundant parts on two sides of the plate. The first dragging mechanism 23 and the first pressing mechanism 24 can be conventional conveyor belts or transmission chain structures, so long as the pinching can be realized, and the requirements of the protection scheme of the application can be met. Since the application requires a distance-controlled transport of the spliced plates, in order to ensure the transport accuracy, a first servomotor 22 is used, which is basically due to the characteristic of the servomotor itself being able to convert the received electrical signal into an angular displacement or angular velocity output on the motor shaft, which is the feature by which the application achieves a distance-controlled transport of the plates.
In this application, the interception feeding device 2 can synchronously clamp and convey two plates which are spliced together outwards in a clamping manner, so that the situation that two plates are dragged due to differential reasons in the conveying process to increase the joint between the two plates is avoided, and the joint between the two plates which are spliced meets the requirements is ensured. In this application, the first supporting and feeding mechanism 23 and the first pressure feeding mechanism 24 rotate synchronously, so that the purpose is to ensure that when the spliced plates are clamped and fed in the later period, the spliced plates cannot be pulled at the splicing seam due to the fact that a differential speed exists between the first supporting and feeding mechanism 23 and the first pressure feeding mechanism 24, and the quality of the splicing seam is further influenced. In addition, in the application, the first servo motor 22 can be automatically started and stopped, so that when the first supporting and conveying mechanism 23 is matched with the first pressing and conveying mechanism 24 to synchronously clamp and convey the spliced plates, the characteristic that the servo motor can convert received electric signals into angular displacement or angular speed output on a motor shaft is utilized, forward conveying amount is accurately controlled, and plate conveying at fixed intervals is achieved. In addition, the stopping and feeding device 2 is further provided with a trimming disc cutter 21, when the first supporting and feeding mechanism 23 and the first pressing and feeding mechanism 24 rotate synchronously, the trimming disc cutters 21 on the first supporting and feeding mechanism 23 and the first pressing and feeding mechanism 24 can be matched with each other to clamp and cut two sides of the plate along the conveying direction, and the attractiveness and the smoothness of the plate are improved. In the present application, the trimming disc cutter 21 actually processes a cutting edge on the outer side edge of a circular ring or a circular ring, and the upper and lower trimming disc cutters 21 on the same side cooperate with each other to clamp and cut the redundant parts on the two sides of the plate.
Referring to fig. 6 and 7, a specific structure of a first supporting and feeding mechanism 23 is provided in the present application, where the first supporting and feeding mechanism 23 includes a main shaft 231 and a supporting and feeding press chain 232, an axial direction of the main shaft 231 is perpendicular to a conveying direction of a plate material, two groups of the main shafts 231 are provided, and the two groups of the main shafts 231 are arranged in parallel and respectively rotatably mounted on the frame 1; the supporting and conveying press chains 232 are provided with a plurality of groups and are wound on the two groups of main shafts 231 at intervals; one end or both ends of any main shaft 231 are connected with the first pressure feeding mechanism 24 through a synchronous gear 233; the trimming disc cutter 21 is mounted on both ends of at least one set of the main shaft 231; one end of any one of the spindles 231 is connected to an output end of the first servo motor 22. In the present application, the edge-trimmer-disc cutter 21 is preferably provided only on both ends of one set of the main shaft 231, and on the same main shaft 231 as the synchronizing gear 233. In addition, in this application, one end of the spindle 231 is connected to the output end of the first servomotor 22, and in order to increase the post-processing trouble, the first servomotor 22, the synchronizing gear 233, and the trimming disc cutter 21 are all disposed on the same spindle 231. In order to increase the flexibility of the movement, a coupling is provided between the first servomotor 22 and the spindle 231 to which it is connected.
The first pressure-feed mechanism 24 comprises two sets of driven shafts 241 and pressure-feed drag chains 242, the driven shafts 241 are arranged above one corresponding main shaft 231 in parallel, the pressure-feed drag chains 242 are arranged in a plurality of sets and are wound on the two sets of driven shafts 241 respectively, each set of pressure-feed drag chains 242 is wound on two driven shafts 241 at a position right above the corresponding pressure-feed drag chain 232, and each set of pressure-feed drag chains 242 can be matched with the pressure-feed drag chain 232 below the corresponding position to pinch the plate; a meshing gear 243 meshed with the synchronizing gear 233 is arranged on the driven shaft 241 near the synchronizing gear 233; the driven shaft 241 on the side corresponding to the main shaft 231 on which the trimming disc cutter 21 is mounted is also provided with the trimming disc cutter 21; when the main shaft 231 rotates synchronously with the driven shaft 241, the edge-trimmer-chuck blades 21 on both sides of the driven shaft 241 can trim the excess portions on both sides of the sheet material in the conveying direction in cooperation with the edge-trimmer-chuck blades 21 on the main shaft 231 at the corresponding positions. In actual use, the driven shaft 241 is provided with a chain wheel meshed with the pressure-feeding drag chain 242, and the main shaft 231 is also provided with a chain wheel meshed with the pressure-feeding pressure chain 232; in the application, the pressing drag chain 242 and the supporting and conveying press chain 232 are adopted, the plate is clamped on the supporting and conveying press chain 232 mainly by the self weight of the pressing drag chain 242, and the phenomenon that the main shaft 231 drives the traditional belt line to slip during transmission is reduced by adopting chain transmission. For the sake of simplicity, the first pumping mechanism 24 may be designed as the same as the second pumping mechanism 51 in the present application, or vice versa; the first carrying mechanism 23 may adopt the structural design of the second carrying mechanism 52, or vice versa.
Further referring to fig. 2, fig. 3 and fig. 8, after the board after the concatenation is exported from intercepting material feeding unit 2, need cut the board and obtain the board of wanting length as required, this application utilizes finished product cutting device 3 to cut off the board that intercepting material feeding unit 2 exported as required, and work efficiency is high, can realize automated processing. The finished product cutting device 3 comprises a second support column 31, a second rotating rod 32, a second sliding cross rod 33, a second fodder chopper 34 and a conveying belt 35, wherein the second support column 31 is provided with two groups which are respectively arranged at two sides of the rack 1, a second sliding groove 36 is arranged on the side wall of one opposite side of the two second support columns 31, two ends of the second sliding cross rod 33 are respectively slidably mounted in the second sliding groove 36 at one corresponding side and movably penetrate through the second sliding groove 36, the second fodder chopper 34 is mounted at the bottom of the second sliding cross rod 33, two ends of the second sliding cross rod 33 are respectively connected with one end of a second lifting rod 37, the other end of each group of the second lifting rod 37 is rotatably sleeved with a second rotating rod 38, two ends of the second rotating rod 32 are respectively eccentrically connected with the second rotating rods 38 at two sides, one end of the second rotating rod 32 is connected with a fourth servo motor 39, the fourth servo motor 39 is installed on the frame 1; one end of the conveying belt 35 is arranged on one side, outside, below the second fodder chopper 34, the stopping and feeding device 2 is arranged on the other side of the second fodder chopper 34, the conveying belt 35 is connected with the second rotating rod 32 through a synchronous belt, and the conveying belt 35 can receive the plates output by the stopping and feeding device 2 and convey the plates outwards. For precise control, it is obvious that there is a certain relationship between the action of the fourth servo motor 38 and the rotation of the main shaft 231, that is, the fourth servo motor 39 is linked with the first servo motor 22, which is simply understood that after the first servo motor 22 rotates for a preset number of turns, a preset length of the plate material can be conveyed outwards, and after the first servo motor 22 rotates for the preset number of turns, the fourth servo motor 39 drives the second guillotine 34 to descend and cut the plate material. The linkage between the two servo motors is already a conventional technology, and since this process is not a protection of the present application, the present application does not describe in detail how the fourth servo motor 39 and the first servo motor 22 are linked. The working principle of the finished product cutting device 3 is basically the same as that of the edging cutter device 4, except that the fourth servo motor 39 also synchronously drives the conveying belt 35.
The transverse plate splicing machine adopted by the utility model carries out pre-positioning on the loaded plates by utilizing the loading device 4, improves the precision of the later processing of the plates, and the edge-aligning cutter device 6 can flatten the two ends of any plate output by the loading device 4 along the conveying direction, thereby ensuring that two adjacent plates can be conveniently aligned when being spliced; the finished product cutting device 3 can cut off the plate output by the stopping and feeding device 2 according to the requirement, the working efficiency is high, and automatic processing can be realized.
With further reference to fig. 1 and 9 to 11, the vertical plate splicing machine of the present invention uses the position-adjustable manipulator 9 to perform loading, uses the manipulator 9 to clamp the plate to be spliced sent out by the external device, then drags the plate to be spliced into the frame 1, and adjusts the position of the plate to be spliced in the frame 1 according to the width of the plate while dragging, so as to facilitate the wire-adding splicing work of the wire-adding and splicing device 8 at the later stage; due to the design, the manipulator 9 can adjust the position of the plate to be spliced besides feeding, so that the quality of later-stage splicing is improved; in the application, the clamping and conveying mechanism 7 is used for feeding the wire adding and splicing plate device 8, and the openable design of the clamping and conveying mechanism does not influence the feeding of the manipulator 9; and can adjust the clamp that adapts to different thickness panel and send the work, kill many birds with one stone. In addition, the dragging direction of the manipulator 9 is perpendicular to the clamping and conveying direction of the clamping and conveying mechanism 7, and the design can ensure that the original direction of the plate to be spliced does not need to be changed when the manipulator 9 receives the plate to be spliced output by the transverse splicing equipment, so that the work of reversing the middle plate is reduced, and the production cost is reduced. Wherein, add the structural design of silk makeup device 5 in can adopting above-mentioned diaphragm makeup machine of silk makeup device 8. Of course, the novel wire-adding and splicing mechanism in the longitudinal plate splicing machine of the plate, which is disclosed in chinese patent CN201720038832.1, can also be used, which is not limited to the above description, as long as the structure capable of realizing the function in the prior art can be used.
Referring to fig. 9 to 11, the pinch mechanism 7 includes a master roller 71 and a slave roller 72, both the master roller 71 and the slave roller 72 are rotatably mounted on the frame 1, the master roller 71 and the slave roller 72 can open and close oppositely to pinch the to-be-spliced plates, and one end of the master roller 71 or the slave roller 72 is connected with an external driving device; a slide rail 11 parallel to the main roller 71 is arranged on one side of the machine frame 1, which is positioned at the discharging side of the finished product cutting device 3, and the manipulator 9 can slide on the slide rail 11 in a reciprocating manner; after the manipulator 9 slides along the slide rail 11 and pulls the boards output by the finished product cutting device 3 into the clamping space formed by the main roller 71 and the auxiliary roller 72, the main roller 71 and the auxiliary roller 72 approach each other and pinch the boards to be spliced to the feeding end of the wire and board feeding device 8. The setting direction of slide rail 11 is unanimous with the output direction of diaphragm makeup machine in fact, and such design can make this panel that diaphragm makeup machine was exported can directly carry out correct material loading on this riser concatenation machine without the switching-over, has reduced the amount of labour of panel adjustment. In the application, in order to realize that the manipulator 9 can slide back and forth, a telescopic mechanism or a screw rod mechanism can be designed to drive, so that the manipulator 9 can be driven to continuously work and feed materials in a limited space. In the application, in order to save the design space and reduce the size of the whole equipment, when the manipulator 9 drags the plate not in place, the main roller 71 and the slave roller 72 are mutually opened at the moment, and the design does not influence the manipulator 9 to drag the plate for feeding; when the sheet feeding is completed, the main roller 71 and the sub roller 72 are brought close to each other to engage with the pinch sheet. After the main roller 71 and the auxiliary roller 72 feed the plates into the wire adding and splicing device 8, the mechanical arm 9 slides reversely on the slide rail 11 and repeats the next feeding work.
In order to enable the master roller 71 and the slave roller 72 to cooperate with each other to pinch the sheet to be spliced and enable the gap between the master roller 71 and the slave roller 72 to be adjustable, in another embodiment of the application, the frame 1 is provided with a lifting mechanism 12 above the master roller 71, the output end of the lifting mechanism 12 is arranged downwards, the slave roller 72 is rotatably mounted on the output end of the lifting mechanism 12, and the lifting mechanism 12 can drive the slave roller 72 to descend and cooperate with the master roller 71 to pinch the sheet to be spliced. For this reason, lifting mechanism 12 includes lift cylinder 121 and driving rack 122 in this application, lift cylinder 121 is provided with two sets ofly, sets up respectively in the both sides of frame 1, and the output of two sets of lift cylinders 121 sets up downwards and is connected with the both ends of driving rack 122, for making driving rack 122 go up and down better, is provided with guide pillar 123 on the driving rack 122, guide pillar 123 activity cartridge is on frame 1. And both ends of the slave roller 72 are rotatably mounted on the driving frame 122 through bearings, in order to better pinch the plate to be spliced in the application, two sets of slave rollers 72 and two sets of master rollers 71 are arranged, and the two sets of slave rollers 72 are mounted on the driving frame 122.
With further reference to fig. 9 and 10, the robot 9 includes a pushing structure 91, a sliding frame 92 capable of sliding reciprocally on the sliding rail 11, and a driving mechanism 93 for driving the sliding frame 92 to slide on the sliding rail 11, wherein the pushing structure 91 is disposed on one end of the sliding frame 92 close to the feeding of the rack 1; an extending tongue 94 is arranged at one end, close to the feeding end of the rack 1, of the sliding frame 92, an extending part 95 is arranged above the extending tongue 94 of the sliding frame 92, the downward pressing structure 91 is downwards arranged on the extending part 95, and the downward pressing structure 91 can be matched with the extending tongue 94 to clamp the board to be spliced; the drive mechanism 93 can drive the carriage 92 to slide along the slide rail 11, and drag the sheet material fed out from the product cutting device 3 into the nip space formed by the main roller 71 and the sub roller 72. In this embodiment, the driving mechanism 93 is designed by using a telescopic cylinder, mainly considering that the lifting mechanism 12 is designed in a pneumatic manner, and in order to reduce the cost, the driving mechanism 93 in this embodiment uses a cylinder to control the telescopic movement; the driving mechanism 93 may also drive the sliding rack 92 to slide on the sliding rail 11 in a reciprocating manner by a screw driving method. In order to improve the degree of automation, a first sensor for detecting whether a plate to be spliced is arranged at the front end of the sliding frame 92, the first sensor can control the downward pressing structure 91 to extend out, and in order to control the downward pressing structure 91 to release the plate to be spliced after the sliding frame 92 moves to the right position, a second sensor 14 is arranged at a corresponding position of the tail end of the inner side of the sliding rail 11 of the rack 1, when the second sensor 14 detects that the sliding frame 92 moves to the inner side of the rack 1, the second sensor controls the downward pressing structure 91 to contract and release the clamped plate to be spliced, and how the second sensor 14 and the first sensor control the air cylinder to extend and retract is a commonly used technology in the field, and detailed description is omitted here.
In addition, the extension tongue 94 is designed mainly to better receive the plate output by the transverse plate splicing machine on the sliding frame 92, and the outward end of the extension tongue 94 is also provided with a groove in actual use, so that the sliding frame 92 can be inserted below the plate during reciprocating motion. In order to more firmly clamp the plate in the present application, two sets of pushing structures 91 and two sets of corresponding protrusions 95 are designed in the present application, and the two sets of pushing structures 91 and two sets of corresponding protrusions 95 are respectively installed on two ends of one side of the sliding frame 92 receiving the plate.
When the sliding frame 92 drags the board to be spliced, the board to be spliced locally tilts due to certain flexibility. In order to prevent the to-be-spliced board from touching the rack 1 or other equipment due to tilting in the dragging process and facilitate the main roller 71 to cooperate with the to-be-spliced board clamped and tilted from the roller 72, in the application, the rack 1 is provided with a pressing plate mechanism 13 above the sliding frame 92, the pressing plate mechanism comprises a pressing strip 131, a pushing wheel 133 and an adjusting cylinder 132 for adjusting the tightness of the pressing strip, the adjusting cylinder 132 is installed on the rack 1, the output end of the adjusting cylinder is connected with one end of the pressing strip 131, the other end of the pressing strip 131 is arranged at one end of the rack 1 located at the tail end of the sliding rail 11, and the pressing strip 131 and the sliding rail 11 are arranged in parallel; the pushing wheel 133 is rotatably mounted on the frame 1 and abuts against the inner side of the pressing bar 131. This application utilizes layering 131 to push down the waited-up makeup board of perk, then utilizes the flexible volume of adjusting cylinder 132 to adjust the elasticity of whole layering 131, can effectively avoid waiting that the makeup board passes through the perk and influences normal work. In this embodiment, the pressing bar 131 has a certain weight, and can droop under its own weight, thereby pressing the tilted boards to be spliced. In order to avoid excessive sagging of the pressing strip 131, a support plate matched with the pressing strip 131 is arranged on the machine frame 1, and the pressing strip 131 is matched with the support plate to press and limit the to-be-spliced plates. In order not to influence the movement of the sliding frame 92, the support plate is inserted into the sliding frame 92, i.e. one end of the support plate is mounted on the inner side of the machine frame 1, the other end extends into the sliding frame 92, and the support plate does not contact the sliding frame 92.
Referring to fig. 11, the wire-adding and splicing device 8 in the present application includes a feeding belt 81, an upper feeding mechanism 82 and a lower feeding mechanism 83, the feeding belt 81, the upper feeding mechanism 82 and the lower feeding mechanism 83 are driven by the same motor or respective corresponding motors, one end of the upper feeding mechanism 82 along the output direction of the to-be-spliced plates is hinged on the rack 1, two sides of the other end are movably connected with the rack 1 through a first lift-off cylinder 85, the upper feeding mechanism 82 can clamp and splice the to-be-spliced plates in cooperation with the lower feeding mechanism 83, and the clamping mechanism 3 can clamp and feed the to-be-spliced plates in a clamping space formed by the upper feeding mechanism 82 and the lower feeding mechanism 83; the feeding belt 81 is arranged on the output end of the lower supporting and feeding mechanism 83; and a wire adding and splicing mechanism 84 for gluing and adding wires to the boards to be spliced is arranged between the clamping and conveying space formed by the upper pressing and conveying mechanism 82 and the lower supporting and conveying mechanism 83. The feeding belt 81 mainly functions to output the spliced vertical spliced board outwards. The mechanism of the transverse plate splicing machine and the vertical plate splicing machine can be basically the same, so that in the embodiment, the upper pressure feeding mechanism 82 is the same as that of the second pressure feeding mechanism 51; the lower carrying mechanism 83 has the same structure as the second carrying mechanism 52; the wire adding and splicing plate mechanism 84 and the wire adding mechanism 53 have the same structure, and the design can save the trouble of replacing parts in the later period and reduce the production cost. In addition, the principle of plate splicing in the vertical plate splicing machine is as follows: the upper pressing mechanism 82 can be matched with the lower supporting and conveying mechanism 83 to clamp and convey a previous plate to be spliced, meanwhile, the wire adding and splicing mechanism 84 is used for coating glue and adding wires on the plate to be spliced, the main roller 71 positioned in the feeding direction of the lower supporting and conveying mechanism 83 is matched with the auxiliary roller 72 to be capable of conveying the next plate to be spliced to a clamping and conveying space formed by the upper pressing mechanism 82 and the lower supporting and conveying mechanism 83, and the upper pressing mechanism 82 and the lower supporting and conveying mechanism 83 do not clamp and convey the previous plate to be spliced forward at the moment, so that the next plate to be spliced can be abutted against the previous plate to be spliced. When two boards to be spliced are abutted, the upper pressing and conveying mechanism 82 is matched with the lower supporting and conveying mechanism 83 to clamp and convey the two boards to be spliced, and simultaneously along with the movement of the two boards to be spliced, the wire adding and splicing mechanism 84 can glue and add wires to fix the rear board to be spliced, so that the front board to be spliced and the rear board to be spliced can be connected into a whole.
Referring to fig. 11, in some designs, because the vertical assembled plates are different in specification, a finished product cutter 86 is arranged between the feeding belt 81 and the lower supporting and feeding mechanism 83 for cutting large plates with different length specifications. In addition, just carry out vertical makeup in this application because the riser makeup machine is after diaphragm makeup machine first processing, generally speaking in the diaphragm makeup machine because every board of violently assembling has been repaiied the cutting by the deburring dish sword 21 of both sides in the interception material feeding unit 2 along the ascending length of wood grain length direction, and the specification of erectting is basically gone on under the prerequisite of not destroying horizontal makeup board as far as possible, for the intensity after improving later stage panel complex of some enterprises for this reason, can generally remain two boards along the wood grain direction both ends after the vertical makeup. For example, when the three plates are vertically spliced, the three transversely spliced plates can be vertically spliced, and when the three plates are vertically spliced into one large plate, each large plate is separated from the joint of the two adjacent transversely spliced plates; in order to improve the strength of the composite plates, some enterprises can splice six plates, that is, each plate is formed by splicing two transversely spliced plates on the basis of the three-splicing. When the later-stage composite board is compounded, the three-spliced board and the six-spliced board can be alternately used, so that the strength of the later-stage composite board is improved.
If the finished product cutter 87 is used for cutting, only the wire added by the wire adding and splicing mechanism 84 needs to be cut. Since the wire is flexible, the conventional finishing cutter 87 is difficult to cut such flexible and stretchable flexible material. Therefore, a fuse mechanism 86 capable of lifting is further arranged between the lower supporting and feeding mechanism 83 and the feeding belt 81, the fuse mechanism 86 comprises a pair of fuse cylinders 861 capable of extending upwards and contracting, and fuse rods 862 of which two ends are respectively arranged on the output ends of the two fuse cylinders 861; the fusing rod 862 is electrically heated and connected with external power-on equipment; and a pair of fusing cylinders 861 are respectively arranged at two sides of the frame 1, and a fusing rod 862 is erected on the frame. When the lower conveying mechanism 83 cooperates with the upper conveying mechanism 82 to convey vertically spliced plates, the conveying belt 81 receives the output plates; in the application, the conveying speed of the feeding belt 81 is higher than the clamping and conveying speed of the lower supporting and conveying mechanism 83 matched with the upper pressing and conveying mechanism 82, the design can enlarge the gap between a complete vertically spliced plate on the feeding belt 81 and the non-vertically spliced plate between the lower supporting and conveying mechanism 83 and the upper pressing and conveying mechanism 82, and then the fusing rod 862 rises to just fuse the silk threads between the plates.
Referring to fig. 1 and 12, the plate collecting device 10 is further included in the present application, the plate collecting device 10 includes a material pressing cylinder 101, a carrying conveyor belt 102 for carrying the plate material output by the wire adding and plate splicing device 8, two L-shaped brackets 103, and a stacking mechanism 104 disposed under the L-shaped brackets 103, the two carrying conveyor belts 102 are respectively disposed on two sides of the rack 1 in the direction of the plate material output by the wire adding and plate splicing device 8, the two L-shaped brackets 103 are respectively disposed on two sides of the rack 1, the transverse portions of the two L-shaped brackets 103 can extend into the lower portion of the carrying conveyor belt 102 and cooperate with the carrying conveyor belt 102 to clamp the plate material, and the two L-shaped brackets 103 can be opened and closed in opposite directions; the transverse parts of the carrying conveyer belt 102 and the L-shaped brackets 103 can clamp and support two sides of a plate along the conveying direction, the output end of the material pressing cylinder 101 is downwards arranged above the rack 1, and the material pressing cylinder 101 can press the plate supported by the transverse parts of the two groups of L-shaped brackets 103 down onto the stacking mechanism 104. The plates output by the feeding belt 81 enter a clamping and conveying space between the L-shaped bracket 103 and the receiving conveying belt 102, when the plates are in place, the two groups of L-shaped brackets 103 swing outwards and are opened oppositely, and the vertically spliced plates are supported by mutual matching between the L-shaped brackets 103 and the receiving conveying belt 102, so that the vertically spliced plates fall down after the L-shaped brackets 103 are loosened, and the whole vertically spliced plate is pressed on the stacking mechanism 104 by the material pressing cylinder 101 to finish blanking. In the above, the stacking mechanism 104, the L-shaped bracket 103 and the material pressing cylinder 101 cooperate to form a plate collecting mechanism of a middle plate-type plate-splicing machine, which is not described in detail herein, even the whole plate collecting device 10 can adopt the structure of the plate collecting mechanism in the chinese patent CN 201320628473.7. Furthermore, the L-shaped bracket 103 may be driven by a driving cylinder 106 so that the L-shaped bracket 103 is reciprocally swung around its own longitudinal direction; the carrier tape 102 is driven 105 by a carrier motor.
According to the method, the manipulator 9 with the adjustable position is adopted for feeding in the vertical plate splicing machine, the manipulator 9 is utilized for clamping a to-be-spliced plate sent out by external equipment, then the to-be-spliced plate is dragged into the rack 1, and the position of the to-be-spliced plate in the rack 1 is adjusted according to the width of the plate while the to-be-spliced plate is dragged, so that the wire adding and splicing work of the wire adding and splicing device 8 at the later stage is facilitated; due to the design, the manipulator 9 can adjust the position of the plate to be spliced besides feeding, so that the quality of later-stage splicing is improved; in the application, the clamping and conveying mechanism 7 is used for feeding the wire adding and splicing plate device 8, and the openable design of the clamping and conveying mechanism does not influence the feeding of the manipulator 9; and can adjust the clamp that adapts to different thickness panel and send the work, kill many birds with one stone. In addition, the dragging direction of the manipulator 9 is perpendicular to the clamping and conveying direction of the clamping and conveying mechanism 7, and the design can ensure that the manipulator 9 does not need to change the direction of the original plate to be spliced when receiving the plate to be spliced output by the transverse plate splicing machine, so that the work of reversing the middle plate is reduced, and the production cost is reduced; this riser makeup machine can realize automatic feeding, effectively reduces the trouble that first horizontal makeup board need switching-over and adjusting position in the work of splicing is erected in the later stage, and work efficiency is high.
The above embodiments are only used for illustrating the technical solutions of the present invention and are not limited thereto, and any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a full-automatic panel makeup production line, includes diaphragm makeup machine and riser makeup machine, and diaphragm makeup machine and riser makeup machine all set up in the frame, its characterized in that: the transverse plate splicing machine comprises a trimming and wire adding assembly, a stopping and feeding device and a finished product cutting device, wherein the trimming and wire adding assembly is used for trimming and cutting two ends of each plate along the advancing direction and can be used for coating glue and adding wires on the back of the plate; the cutting and feeding device can cut off the front plate output by the edge-aligning wire-adding assembly and is matched with the edge-aligning wire-adding assembly to transversely splice the front plate and the rear plate conveyed by the edge-aligning wire-adding assembly into a whole, and the cutting and feeding device can trim and splice two sides of the two plates which are spliced together along the conveying direction and clamp and output the two plates which are spliced together; the finished product cutting device can cut off the connected plates output by the stopping and feeding device;
riser makeup machine send the mechanism, add a makeup device and can be along finished product cutting device output panel direction reciprocating motion's manipulator including pressing from both sides, press from both sides and send the mechanism setting and adding between a makeup device and the manipulator, the direction that the manipulator moved into panel is perpendicular with the direction of delivery who send the mechanism of pressing from both sides, the manipulator can the centre gripping panel and drag panel into press from both sides in sending the mechanism, press from both sides and send the mechanism and can cooperate and add the vertical concatenation panel of a makeup device.
2. The fully automatic plate splicing production line of claim 1, wherein the stop feeding device comprises an edge trimming disc cutter, a first servo motor, a first delivery mechanism and a first pressure feeding mechanism, the first delivery mechanism and the first pressure feeding mechanism are both rotatably mounted on the frame, the first pressure feeding mechanism is arranged above the first delivery mechanism, and the first delivery mechanism can cooperate with the first pressure feeding mechanism to receive and clamp the plate output by the wire feeding conveying device; the first servo motor is arranged on the rack, the output end of the first servo motor is connected with the first pressure conveying mechanism or the first pressure conveying mechanism, and the first pressure conveying mechanism can be synchronously driven by the first pressure conveying mechanism; the trimming disc cutters are provided with a plurality of groups and are respectively arranged on two sides of the first supporting and conveying mechanism and the first pressure conveying mechanism along the conveying direction, and when the first supporting and conveying mechanism and the first pressure conveying mechanism synchronously rotate, the trimming disc cutters on the same side can be driven to be matched with each other to trim redundant parts on two sides of the plate.
3. The fully automatic plate splicing production line as claimed in claim 2, wherein the first supporting and conveying mechanism comprises a main shaft and a supporting and conveying press chain, the axial direction of the main shaft is perpendicular to the conveying direction of the plates, two groups of the main shafts are arranged, and the two groups of the main shafts are arranged in parallel and are respectively and rotatably mounted on the machine frame; the supporting and conveying press chain is provided with a plurality of groups, and the supporting and conveying press chain is wound on the two groups of main shafts at intervals; one end or two ends of any main shaft are connected with the first pressure feeding mechanism through a synchronous gear; the trimming disc cutters are arranged at two ends of at least one group of main shafts; one end of any main shaft is connected with the output end of the first servo motor.
4. The fully automatic plate splicing production line as claimed in claim 3, wherein the first pressing mechanism comprises two sets of driven shafts and pressing drag chains, the driven shafts are arranged in two sets and are respectively arranged above the corresponding main shafts in parallel, the pressing drag chains are arranged in a plurality of sets and are respectively wound on the two sets of driven shafts, each set of pressing drag chains is wound on two driven shafts at a position right above the corresponding pressing drag chains, and each set of pressing drag chains can be matched with the pressing drag chains below the corresponding position to clamp plates; a meshing gear meshed with the synchronous gear is arranged on the driven shaft close to one side of the synchronous gear; the driven shaft at one side corresponding to the main shaft provided with the trimming disc cutter is also provided with the trimming disc cutter; when the main shaft and the driven shaft synchronously rotate, the trimming disc cutters at the two sides of the driven shaft can be matched with the trimming disc cutters on the main shaft at corresponding positions to trim redundant parts at the two sides of the plate along the conveying direction.
5. The full-automatic plate splicing production line as claimed in claim 1 or 2, wherein the edge-aligning and wire-adding assembly comprises a feeding device, a wire-adding conveying device and an edge-aligning cutter device, wherein the feeding device is arranged at one end of a frame for feeding and outputting corrected plates; the wire adding conveying device is used for bearing the plate conveyed by the feeding device, coating glue on the back of the plate and adding wires; the trimming cutter device is arranged between the feeding device and the wire feeding conveying device and can level two ends of any one plate output by the feeding device along the conveying direction; the output end of the wire feeding conveying device is connected with the input end of the stop feeding device, and the wire feeding conveying device can be matched with the stop feeding device to splice the plates.
6. The fully automatic plate splicing production line according to claim 5, wherein the wire feeding and conveying device comprises a second feeding mechanism and a second supporting and conveying mechanism, the second feeding mechanism and the second supporting and conveying mechanism are driven by the same motor or respective corresponding motors, one end of the second feeding mechanism in the plate output direction is hinged to the frame, two sides of the other end of the second feeding mechanism are movably connected with the frame through a second lifting cylinder, and the second feeding mechanism is mounted on the frame and can rotate in the plate conveying direction; the second pressure feeding mechanism can be matched with the second delivery mechanism to clamp and splice the plate, and the feeding device can clamp and feed the plate into a clamping and feeding space formed by the second pressure feeding mechanism and the second delivery mechanism; and a wire adding mechanism for coating glue and adding wires to the plate is arranged between the clamping and conveying space formed by the second pressing and conveying mechanism and the second supporting and conveying mechanism.
7. The full-automatic plate splicing production line as claimed in claim 1 or 2, wherein the finished product cutting device comprises two sets of second support columns, second rotating rods, second sliding cross rods, second guillotines and a conveying belt, the second support columns are provided with two sets of second sliding grooves respectively arranged on two sides of the frame, the side walls of the two opposite sides of the two second support columns are provided with second sliding grooves, two ends of each second sliding cross rod are respectively slidably mounted in the second sliding grooves on the corresponding side and movably penetrate through the second sliding grooves, the second guillotines are mounted at the bottoms of the second sliding cross rods, two ends of each second sliding cross rod are respectively connected with one end of a second lifting rod, the other end of each set of second lifting rod is rotatably sleeved with a second rotating wheel, two ends of each second rotating rod are respectively eccentrically connected with the second rotating wheels on two sides, one end of each second rotating rod is connected with a fourth servo motor, the fourth servo motor is arranged on the rack; one end of the conveying belt is arranged on one side, outside, below the second fodder chopper, the stopping and feeding device is arranged on the other side of the second fodder chopper, the conveying belt is connected with the second rotating rod through a synchronous belt, and the conveying belt can receive plates output by the stopping and feeding device and convey the plates outwards.
8. The fully automatic plate splicing production line as claimed in claim 1, wherein the pinch mechanism comprises a master roller and a slave roller, the master roller and the slave roller are rotatably mounted on the frame, the master roller and the slave roller can open and close oppositely to pinch the plate to be spliced, and one end of the master roller or the slave roller is connected with an external driving device; a sliding rail parallel to the main roller is arranged on one side, located at the discharging side of the finished product cutting device, of the rack, and the manipulator can slide on the sliding rail in a reciprocating mode; when the mechanical arm slides along the slide rail and drags the plate output by the finished product cutting device into a clamping space formed by the main roller and the auxiliary roller, the main roller and the auxiliary roller are close to each other and pinch the plate to be spliced to the feeding end of the wire adding and splicing device.
9. The fully automatic plate splicing production line of claim 8, wherein the manipulator comprises a pushing structure, a sliding frame capable of sliding back and forth on the sliding rail, and a driving mechanism for driving the sliding frame to slide on the sliding rail, and the pushing structure is arranged at one end of the sliding frame close to the feeding end of the rack; the end, close to the feeding end of the rack, of the sliding frame is provided with a stretching tongue, a stretching part is arranged above the stretching tongue of the sliding frame, the downward pressing structure is downwards arranged on the stretching part, and the downward pressing structure can be matched with the stretching tongue to clamp the plate to be spliced; the driving mechanism can drive the sliding rack to slide along the direction of the sliding rail and drag the plate output by the finished product cutting device into a clamping space formed by the main roller and the auxiliary roller.
10. The fully automatic plate splicing production line of claim 1, further comprising a plate collecting device, wherein the plate collecting device comprises a pressing air cylinder, a receiving conveyor belt for receiving the plates output by the wire-adding and splicing device, two L-shaped brackets and a stacking mechanism arranged right below the L-shaped brackets, the two receiving conveyor belts are respectively arranged on two sides of the rack in the direction of the plates output by the wire-adding and splicing device, the two L-shaped brackets are respectively arranged on two sides of the rack, the transverse parts of the two L-shaped brackets can extend below the receiving conveyor belt and cooperate with the receiving conveyor belt to clamp the plates, and the two L-shaped brackets can be opened and closed oppositely; the transverse parts of the carrying conveyer belt and the L-shaped brackets can clamp and support two sides of the plate along the conveying direction, the output end of the material pressing cylinder is downwards arranged above the rack, and the material pressing cylinder can press two groups of plates supported by the transverse parts of the L-shaped brackets downwards onto the stacking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921781188.2U CN212445652U (en) | 2019-10-23 | 2019-10-23 | Full-automatic plate splicing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921781188.2U CN212445652U (en) | 2019-10-23 | 2019-10-23 | Full-automatic plate splicing production line |
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| Publication Number | Publication Date |
|---|---|
| CN212445652U true CN212445652U (en) | 2021-02-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921781188.2U Expired - Fee Related CN212445652U (en) | 2019-10-23 | 2019-10-23 | Full-automatic plate splicing production line |
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| CN (1) | CN212445652U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110733085A (en) * | 2019-10-23 | 2020-01-31 | 南宁市帕沃机械设备有限公司 | full-automatic plate splicing production line |
| CN114351965A (en) * | 2022-01-14 | 2022-04-15 | 玛格瑞斯(盐城)新型建材有限公司 | Composite heat-insulating plate containing magnesium oxysulfate and preparation equipment and method thereof |
| CN114603659A (en) * | 2022-04-05 | 2022-06-10 | 南京林业大学 | Unit board gluing device and method suitable for high-frequency hot pressing of solid wood jointed boards |
| CN115182106A (en) * | 2022-07-08 | 2022-10-14 | 海宁市现代汽车座套有限公司 | Stitching device and stitching method for automobile seat protective cover |
| CN117657744A (en) * | 2023-12-21 | 2024-03-08 | 广州赛志系统科技有限公司 | Plate feeding system and plate feeding method |
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2019
- 2019-10-23 CN CN201921781188.2U patent/CN212445652U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110733085A (en) * | 2019-10-23 | 2020-01-31 | 南宁市帕沃机械设备有限公司 | full-automatic plate splicing production line |
| CN114351965A (en) * | 2022-01-14 | 2022-04-15 | 玛格瑞斯(盐城)新型建材有限公司 | Composite heat-insulating plate containing magnesium oxysulfate and preparation equipment and method thereof |
| CN114603659A (en) * | 2022-04-05 | 2022-06-10 | 南京林业大学 | Unit board gluing device and method suitable for high-frequency hot pressing of solid wood jointed boards |
| CN114603659B (en) * | 2022-04-05 | 2022-09-16 | 南京林业大学 | Unit board gluing device and method suitable for high-frequency hot pressing of solid wood jointed boards |
| CN115182106A (en) * | 2022-07-08 | 2022-10-14 | 海宁市现代汽车座套有限公司 | Stitching device and stitching method for automobile seat protective cover |
| CN115182106B (en) * | 2022-07-08 | 2023-12-26 | 海宁市现代汽车座套有限公司 | Stitching device and stitching method for automobile seat protective sleeve |
| CN117657744A (en) * | 2023-12-21 | 2024-03-08 | 广州赛志系统科技有限公司 | Plate feeding system and plate feeding method |
| CN117657744B (en) * | 2023-12-21 | 2024-05-10 | 广州赛志系统科技有限公司 | Plate feeding system and plate feeding method |
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Granted publication date: 20210202 |