CN109352758B - Board splicing machine with automatic vertical splicing function - Google Patents
Board splicing machine with automatic vertical splicing function Download PDFInfo
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- CN109352758B CN109352758B CN201811469860.4A CN201811469860A CN109352758B CN 109352758 B CN109352758 B CN 109352758B CN 201811469860 A CN201811469860 A CN 201811469860A CN 109352758 B CN109352758 B CN 109352758B
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- plate
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- 239000011265 semifinished product Substances 0.000 claims abstract description 30
- 239000000047 product Substances 0.000 claims abstract description 8
- 238000010008 shearing Methods 0.000 claims description 39
- 239000003292 glue Substances 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000009966 trimming Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000498 cooling water Substances 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 239000011120 plywood Substances 0.000 description 6
- 239000012943 hotmelt Substances 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
The invention relates to the technical field of splicing equipment, in particular to a splicing machine with an automatic vertical splicing function. The device comprises a horizontal jigsaw machine, a vertical jigsaw machine vertically arranged at the tail end of the horizontal jigsaw machine, a receiving device arranged at the tail end of the vertical jigsaw machine and a finished product conveying belt arranged between the vertical jigsaw machine and the receiving device; according to the invention, the vertical splicing plate splicing machine is arranged at the tail end of the horizontal splicing plate machine, and the transversely spliced plates are directly driven by the semi-finished product conveyor belt to enter the vertical splicing plate machine to finish vertical splicing, so that finished plates with fixed sizes are obtained, and the transverse splicing and the vertical splicing are finished by the machine, so that manual paving and splicing are replaced, the labor intensity is reduced, the working efficiency is improved, and meanwhile, the quality of the spliced plates is ensured.
Description
Technical Field
The invention relates to the technical field of splicing equipment, in particular to a splicing machine with an automatic vertical splicing function.
Background
The plywood is made up by cutting wood segment into single boards or cutting wood Fang Bao into Cheng Baomu, and then using adhesive to glue them to form three-layer or multi-layer plate material, usually using odd-layer single boards, and making the fibre directions of adjacent layers of single boards mutually perpendicular and glue them together.
The plywood is one of common materials for furniture, is one of three artificial boards, and can also be used as materials for airplanes, ships, trains, automobiles, buildings, packaging boxes and the like. A group of veneers are typically assembled and glued perpendicular to each other in the grain direction of adjacent layers, typically with the skins and inner layers symmetrically disposed on either side of the center layer or core. The plate blank is formed by longitudinally and transversely matching the glued single plates according to the wood grain direction, and is pressed under the condition of heating or non-heating. The number of layers is typically odd and the minority is even. The difference of physical and mechanical properties in the longitudinal and transverse directions is small. Typical plywood types are three-ply board, five-ply board and the like. The plywood can improve the utilization rate of wood and is a main way for saving wood.
In the production and processing process of the plywood, firstly, the boards with smaller sizes are spliced into single boards with specified sizes, and then the single boards are bonded according to the layer number requirement to prepare the plywood.
The traditional splicing mode is to splice by manual pavement, so that the labor intensity is high, the working efficiency is low, and the quality of the spliced plates is unstable; in recent years, a transverse splicing plate machine appears in the market, and can splice plates transversely, so that the labor intensity is reduced to a certain extent, and the working efficiency is improved, but the splicing plate is needed to be manually performed when the splicing plate is vertically spliced, and the problems of high labor intensity, low working efficiency and unstable quality of the splicing plate are not fundamentally solved.
Disclosure of Invention
The invention aims to provide a jigsaw machine with an automatic vertical jigsaw function, which solves the technical problems.
In order to solve the problems, the invention adopts the following technical scheme:
a jigsaw machine with an automatic vertical jigsaw function comprises a horizontal jigsaw machine, a vertical jigsaw machine vertically arranged at the tail end of the horizontal jigsaw machine, a receiving device arranged at the tail end of the vertical jigsaw machine and a finished product conveying belt arranged between the vertical jigsaw machine and the receiving device; the transverse splicing and splicing machine comprises a transverse splicing rack, wherein the top of the transverse splicing and splicing rack is provided with a transverse splicing and conveying mechanism, a transverse splicing and trimming mechanism and a transverse splicing and splicing mechanism; the vertical splicing and splicing machine comprises a vertical splicing frame, wherein the top of the vertical splicing and splicing frame is provided with a steering mechanism, a vertical splicing and conveying mechanism, a vertical splicing and trimming mechanism and a vertical splicing and splicing mechanism;
the transverse splicing conveying mechanism comprises a transverse splicing plate conveying belt and a transverse splicing conveying device arranged at the tail end of the transverse splicing plate conveying belt; a correction roller is arranged on one side of the tail end of the transverse splicing plate conveyor belt; the transverse splicing conveying device comprises a plurality of chain conveying belts and conveying rails, wherein the conveying rails comprise transverse splicing large arms arranged on two sides of a transverse splicing rack, a plurality of rail vertical plates which are arranged in parallel with the transverse splicing large arms and connecting transverse plates for connecting the rail vertical plates; the number of the track risers is the same as that of the chain conveyor belts, and the track risers are arranged above the bottom surfaces of the chain conveyor belts; the connecting transverse plates are vertically fixed at the tops of the vertical plates of the tracks, and two ends of the connecting transverse plates are respectively fixedly arranged on the inner side walls of the two transverse splicing large arms;
the steering mechanism comprises a vertical splicing plate conveying device and a semi-finished product conveying belt arranged below the vertical splicing plate conveying device, and the conveying direction of the vertical splicing plate conveying device is perpendicular to the conveying direction of the semi-finished product conveying belt; the vertical splicing plate conveying device comprises a plurality of pairs of first pinch rolls and a bracket arranged above a vertical splicing frame, wherein the first pinch rolls comprise a first upper pinch roll and a first lower pinch roll, two ends of the first upper pinch roll are respectively assembled on two side walls of the bracket in a rotating connection mode, two ends of the first lower pinch roll are respectively assembled on two side walls of the vertical splicing frame in a rotating connection mode, and the end part of one of the first lower pinch rolls is in transmission connection with the power output end of the power device; the semi-finished product conveyor belt is fixedly connected with the bracket through a key bar, and the bottom of the semi-finished product conveyor belt is provided with a lifting cylinder for driving the semi-finished product conveyor belt and the bracket to lift;
the vertical splicing conveying mechanism comprises a vertical splicing conveying device arranged at the tail end of the vertical splicing plate conveying device, and the vertical splicing conveying device comprises a plurality of pairs of second pinch rollers and vertical splicing large arms arranged at two sides of a vertical splicing rack; the second pinch roll comprises a second upper pinch roll and a second lower pinch roll, two ends of the second upper pinch roll are respectively assembled on the inner side walls of the two vertical splicing large arms in a rotating connection mode, two ends of the second lower pinch roll are respectively assembled on the two side walls of the vertical splicing machine frame in a rotating connection mode, and the end part of one of the second lower pinch rolls is in transmission connection with the power output end of the power device;
the transverse splicing and trimming mechanism comprises a transverse splicing front shearing blade set and a transverse splicing rear shearing blade set;
the vertical splicing and trimming structure comprises a vertical splicing front shearing cutter set and a vertical splicing rear shearing cutter set;
the structure of the front transverse splicing shearing knife set, the rear transverse splicing shearing knife set, the front vertical splicing shearing knife set and the rear vertical splicing shearing knife set is the same, and the front transverse splicing shearing knife set comprises a track fixing plate fixedly arranged on two sides of the frame, a lower cutter fixedly arranged at the bottom of the track fixing plate, an upper cutter arranged in the track of the track fixing plate and capable of moving up and down along the track, and a power driving device for driving the upper cutter to move up and down along the track; the power driving device comprises a driving motor, a planetary reducer, a spline shaft in transmission connection with a power output end of the planetary reducer and eccentric wheels assembled at two ends of the spline shaft, and the eccentric wheels are connected with two ends of the upper cutter through a connecting shaft;
the structure of the horizontal splicing plate mechanism is the same as that of the vertical splicing plate mechanism, and the horizontal splicing plate mechanism comprises a heating glue groove, wherein a heating pipe is arranged in the heating glue groove; the outer side wall of one side of the heating glue groove is provided with a plurality of wire arranging plates, the corresponding inner side wall is provided with a plurality of wire dipping brackets which are in one-to-one correspondence with the wire arranging plates, and the inner side wall of the other side is provided with a plurality of wire scraping plates which are in one-to-one correspondence with the wire dipping brackets; a pair of press rolls are arranged at the rear of the heating glue groove, and a cooling water box is arranged at the lower part of each press roll.
Preferably: the plate splicing machine with the automatic vertical splicing function further comprises an electrical control system, and the horizontal plate splicing machine, the vertical plate splicing machine and the material receiving device are respectively connected and controlled by the electrical control system.
Preferably: and a transverse splicing carrier roller for assisting the plate to enter the semi-finished product conveyor belt is arranged at the rear of the transverse splicing rear shearing knife group.
Preferably: and a vertical splicing carrier roller for assisting the plate to enter the finished product conveying belt is arranged at the rear of the vertical splicing rear shearing knife group.
Preferably: the semi-finished product conveyor belt adopts a pattern conveyor belt.
Preferably: one end of the transverse splicing large arm is hinged with the outer side wall of the transverse splicing machine frame, and the other end of the transverse splicing large arm is connected with a transverse splicing lifting device fixedly arranged on the outer side wall of the transverse splicing machine frame; the horizontal lifting device is a horizontal cylinder, the top end of a piston rod of the horizontal lifting device is connected with a horizontal large arm through a horizontal support arm, and the cylinder body is fixedly arranged on the outer side wall of the horizontal frame through a cylinder seat.
Preferably: one end of the vertical splicing large arm is hinged with the outer side wall of the vertical splicing frame, and the other end of the vertical splicing large arm is connected with a vertical splicing lifting device fixedly arranged on the outer side wall of the vertical splicing frame; the vertical splicing lifting device is a vertical splicing air cylinder, the top end of a piston rod of the vertical splicing lifting device is connected with a vertical splicing large arm through a vertical splicing support arm, and the cylinder body is fixedly arranged on the outer side wall of the vertical splicing frame through an air cylinder seat.
Preferably: the four corners of support do not are equipped with guider, guider include fixed guide block and the fixed guide bar that sets up in erecting the frame of piecing together on the support, the guide block on be equipped with the guiding hole, guide bar and guiding hole one-to-one setting.
Preferably: the plate feeding ends of the first upper clamping roller and the first lower clamping roller are provided with semicircular nylon wheels.
Preferably: a limiting block is arranged between the four corners of the bottom of the support and the vertical splicing frame, and soft plastic is arranged on the limiting block.
The beneficial effects are that: compared with the prior art, the vertical splicing plate splicing machine is arranged at the tail end of the horizontal splicing plate splicing machine, the plates subjected to transverse splicing are directly driven by the semi-finished product conveyor belt to enter the vertical splicing plate splicing machine to finish vertical splicing, finished plates with fixed sizes are obtained, the transverse splicing and the vertical splicing are finished by the machine, manual paving and splicing are replaced, the labor intensity is reduced, the working efficiency is improved, and meanwhile the quality of the spliced plates is guaranteed.
Drawings
FIG. 1 is a schematic view of a horizontal jigsaw machine according to the present invention;
FIG. 2 is a schematic view of a vertical plate splicing machine according to the present invention;
FIG. 3 is a schematic diagram of the structure of the front, rear, front and rear horizontal, vertical and rear vertical shearing blade sets according to the present invention;
FIG. 4 is a schematic diagram of the structure of the horizontal and vertical jigsaw mechanism according to the present invention.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
Examples
Referring to fig. 1-4, the automatic vertical splicing machine with the automatic vertical splicing function comprises a horizontal splicing machine, a vertical splicing machine vertically arranged at the tail end of the horizontal splicing machine, a receiving device arranged at the tail end of the vertical splicing machine and a finished product conveying belt arranged between the vertical splicing machine and the receiving device. The automatic feeding device also comprises an electrical control system, and the horizontal plate splicing machine, the vertical plate splicing machine and the receiving device are respectively connected and controlled by the electrical control system. The transverse splicing and splicing machine comprises a transverse splicing rack 101, and a transverse splicing and conveying mechanism, a transverse splicing and trimming mechanism and a transverse splicing and splicing mechanism are arranged at the top of the transverse splicing and splicing machine. The vertical jigsaw machine comprises a vertical jigsaw frame 201, and a steering mechanism, a vertical jigsaw conveying mechanism, a vertical jigsaw trimming mechanism and a vertical jigsaw mechanism are arranged at the top of the vertical jigsaw frame. Wherein:
the horizontal splicing conveying mechanism comprises a horizontal splicing plate conveying belt 102 and a horizontal splicing conveying device arranged at the tail end of the horizontal splicing plate conveying belt 102. A correction roller 103 is arranged on one side of the tail end of the transverse splicing plate conveyor belt 102. The horizontal splicing conveying device comprises a plurality of chain conveying belts (not shown in the drawing) and conveying rails, wherein the conveying rails comprise horizontal splicing large arms 104 arranged on two sides of a horizontal splicing rack 101, a plurality of rail vertical plates 105 arranged parallel to the horizontal splicing large arms 104 and connecting transverse plates 106 connected with the rail vertical plates 105. The number of the rail risers 105 is the same as the number of the chain conveyors (not shown in the drawings), and the rail risers 105 are disposed above the bottom surface of the chain conveyors (not shown in the drawings). The connecting transverse plates 106 are vertically fixed at the tops of the vertical plates 105 of each track, and two ends of the connecting transverse plates 106 are fixedly arranged on the inner side walls of the two transverse splicing large arms 104 respectively. One end of the transverse splicing large arm 104 is hinged with the outer side wall of the transverse splicing machine frame 101, and the other end of the transverse splicing large arm is connected with a transverse splicing lifting device fixedly arranged on the outer side wall of the transverse splicing machine frame 101. The horizontal splicing lifting device is a horizontal splicing air cylinder 109, the top end of a piston rod of the horizontal splicing air cylinder is connected with the horizontal splicing large arm 104 through a horizontal splicing support arm 110, and a cylinder body is fixedly arranged on the outer side wall of the horizontal splicing machine frame 101 through an air cylinder seat.
The steering mechanism comprises a vertical splicing plate conveying device and a semi-finished product conveying belt 5 arranged below the vertical splicing plate conveying device, the conveying direction of the vertical splicing plate conveying device is mutually perpendicular to the conveying direction of the semi-finished product conveying belt 5, and the semi-finished product conveying belt 5 adopts a pattern conveying belt. The vertical splicing plate conveying device comprises a plurality of pairs of first pinch rollers and a bracket 202 arranged above a vertical splicing frame 201, wherein the first pinch rollers comprise a first upper pinch roller 203 and a first lower pinch roller 204, two ends of the first upper pinch roller 203 are assembled on two side walls of the bracket 202 in a rotating connection mode respectively, two ends of the first lower pinch roller 204 are assembled on two side walls of the vertical splicing frame 201 in a rotating connection mode respectively, and one end of the first lower pinch roller 204 is in transmission connection with a power output end of a power device. The plate feeding ends of the first upper clamping roller 203 and the first lower clamping roller 204 are provided with semicircular nylon wheels 9. The semi-finished plate is prevented from collision when entering the steering mechanism. The semi-finished product conveyor belt 5 is fixedly connected with the bracket 202 through the key bar 6, and a lifting cylinder (not shown in the drawing) for driving the semi-finished product conveyor belt 5 and the bracket 202 to lift is arranged at the bottom of the semi-finished product conveyor belt. The four corners of the support 202 are respectively provided with a guide device, the guide devices comprise guide blocks 7 fixedly arranged on the support 202 and guide rods 8 fixedly arranged on the vertical splicing frame 201, the guide blocks 7 are provided with guide holes, and the guide rods 8 are arranged in one-to-one correspondence with the guide holes. When the support 202 is lifted, the guide block 7 slides up and down along the guide rod 8, and the position of the first upper clamping roller 203 is limited by the guide hole and the guide rod 8 so as to avoid shaking dislocation. Limiting blocks are arranged between the four corners of the bottom of the support 202 and the vertical splicing frame 201, and soft plastic is arranged on the limiting blocks. The position between the bracket 202 and the vertical splicing rack 201 is limited by the limiting block, and the soft plastic on the limiting block can reduce vibration and noise between the bracket 202 and the vertical splicing rack 201 and prolong the service life of the machine body.
The vertical splicing conveying mechanism comprises a vertical splicing conveying device arranged at the tail end of the vertical splicing plate conveying device, and the vertical splicing conveying device comprises a plurality of pairs of second pinch rollers and vertical splicing large arms 205 arranged at two sides of the vertical splicing rack 201. The second pinch roller comprises a second upper pinch roller 206 and a second lower pinch roller 207, two ends of the second upper pinch roller 206 are respectively assembled on the inner side walls of the two vertical splicing large arms 205 in a rotating connection mode, two ends of the second lower pinch roller 207 are respectively assembled on the two side walls of the vertical splicing rack 201 in a rotating connection mode, and one end of the second lower pinch roller 207 is in transmission connection with the power output end of the power device. One end of the vertical splicing large arm 205 is hinged with the outer side wall of the vertical splicing frame 201, and the other end is connected with a vertical splicing lifting device fixedly arranged on the outer side wall of the vertical splicing frame 201. The vertical splicing lifting device is a vertical splicing air cylinder 210, the top end of a piston rod of the vertical splicing air cylinder is connected with a vertical splicing large arm 205 through a vertical splicing support arm 211, and a cylinder body is fixedly arranged on the outer side wall of the vertical splicing rack 201 through an air cylinder seat.
The transverse splicing and trimming mechanism comprises a transverse splicing front shearing blade set 107 and a transverse splicing rear shearing blade set 108.
The vertical spelling and trimming structure comprises a vertical spelling front shearing blade group 208 and a vertical spelling rear shearing blade group 209.
The structure of the front transverse shearing blade set 107, the rear transverse shearing blade set 108, the front vertical shearing blade set 208 and the rear vertical shearing blade set 209 is the same, and the device comprises a track fixing plate 31 fixedly arranged on two sides of the frame, a lower cutter 32 fixedly arranged at the bottom of the track fixing plate 31, an upper cutter 33 arranged in the track of the track fixing plate 31 and capable of moving up and down along the track, and a power driving device for driving the upper cutter 33 to move up and down along the track. The power driving device comprises a driving motor, a planetary reducer 34, a spline shaft 35 in transmission connection with the power output end of the planetary reducer 34 and eccentric wheels 36 assembled at two ends of the spline shaft 35, wherein the eccentric wheels 36 are connected with two ends of the upper cutter 33 through connecting shafts 37.
The structure of the horizontal splicing plate mechanism is the same as that of the vertical splicing plate mechanism, and the horizontal splicing plate mechanism comprises a heating glue groove 41, and a heating pipe 42 is arranged in the heating glue groove 41. The outer side wall of one side of the heating glue groove 41 is provided with a plurality of wire arranging plates 43, the corresponding inner side wall is provided with a plurality of wire dipping brackets 44 which are in one-to-one correspondence with the wire arranging plates 43, and the inner side wall of the other side is provided with a plurality of wire scraping plates 45 which are in one-to-one correspondence with the wire dipping brackets 44. A pair of press rollers 46 are arranged at the rear of the heating glue groove 41, and a cooling water box is arranged at the lower part of the press rollers 46.
The rear of the transverse splicing rear shearing knife group 108 is provided with a transverse splicing carrier roller 111 for assisting the plate to enter the semi-finished product conveyor belt 5.
And a vertical splicing carrier roller 212 for assisting the plate to enter the finished product conveying belt is arranged at the rear of the vertical splicing rear shearing knife set 209.
As other embodiments of the present invention, the guiding devices at four corners of the support 202 may take the form of sliding blocks and sliding rails, the sliding blocks are fixedly installed at four corners of the support 202, the sliding rails are fixedly installed on the vertical splicing frame 201, and when the support 202 is lifted up and down, the sliding blocks slide up and down along the sliding rails to guide the support 202, so as to define the position of the first upper clamping roller 203, so as to avoid shaking dislocation.
The working principle of the invention is briefly described as follows:
and (5) transverse splicing: the plate enters a transverse splicing plate machine through a transverse splicing plate conveying belt 102, and is corrected by a correction roller 103 to run straight into a transverse splicing front shearing knife set 107 for shearing and trimming; after front and back trimming is completed, a chain conveyor belt (not shown in the drawing) drives the plates to move, meanwhile, a rail vertical plate 105 arranged above the bottom surface of the chain conveyor belt (not shown in the drawing) presses down and regularizes the plates, so that the plates enter a transverse splicing plate mechanism flatly, glue lines penetrate through a wire arranging plate 43 and a wire soaking bracket 44 and enter a heating glue groove 41, glue lines adhered with hot melt glue are continuously adhered to the plates after the excessive hot melt glue is scraped by a wire scraping plate 45, and are pressed by a press roll 46, a cooling water box is arranged at the lower part of the press roll 46, and the press roll 46 rotates in the cooling water box to prevent the hot melt glue from being adhered to the press roll 46; the transversely spliced sheet is cut into a length of semifinished sheet by a transversely spliced shearing blade set 108.
Turning: a lifting cylinder (not shown in the drawing) stretches to push the semi-finished product conveyor belt 5 and the bracket 202 to rise to a certain height until the upper surface of the semi-finished product conveyor belt 5 and the upper surface of the first lower clamping roller 204 are positioned on the same horizontal plane, and the semi-finished product plate enters the semi-finished product conveyor belt 5 through the transverse splicing carrier roller 111; when the semi-finished plate completely enters the semi-finished conveyer 5, a lifting cylinder (not shown in the drawing) contracts to drive the semi-finished conveyer 5 and the bracket 202 to descend, and the first upper clamping roller 203 and the first lower clamping roller 204 clamp the semi-finished plate and convey the semi-finished plate to the vertical splicing conveyer. Then, the lifting cylinder (not shown in the drawing) is extended again to push the semi-finished product conveyor 5 and the bracket 202 to rise to a certain height until the upper surface of the semi-finished product conveyor 5 and the upper surface of the first lower nip roller 204 are on the same horizontal plane, and the next semi-finished product plate is waited for entering.
And (3) vertically splicing: the semi-finished plate is turned by a turning mechanism and enters a vertical front shearing cutter group 208 for shearing and trimming; after front and back trimming is completed, the glue line passes through the wire arranging plate 43 and the wire soaking bracket 44 and enters the heating glue groove 41, the glue line stuck with the hot melt glue is continuously stuck on a semi-finished plate after being scraped by the wire scraping plate 45, and is pressed by the pressing roller 46, a cooling water box is arranged at the lower part of the pressing roller 46, the pressing roller 46 rotates in the cooling water box, and the hot melt glue is prevented from being stuck on the pressing roller 46; the vertically spliced plates are cut into finished plates with fixed sizes through the vertically spliced shearing knife groups 209, and the finished plates enter a finished product conveying belt through the vertically spliced carrier rollers 212 and then fall onto a receiving device.
The foregoing is only the embodiments of the present invention, and the patent scope of the invention is not limited thereto, but is also within the scope of the invention, as long as the equivalent structures described in the specification and drawings of the present invention are used directly or indirectly in other related technical fields.
Claims (10)
1. A jigsaw machine with an automatic vertical jigsaw function comprises a horizontal jigsaw machine, a vertical jigsaw machine vertically arranged at the tail end of the horizontal jigsaw machine, a receiving device arranged at the tail end of the vertical jigsaw machine and a finished product conveying belt arranged between the vertical jigsaw machine and the receiving device; the transverse splicing and splicing machine comprises a transverse splicing rack (101), wherein the top of the transverse splicing and splicing rack is provided with a transverse splicing and conveying mechanism, a transverse splicing and trimming mechanism and a transverse splicing and splicing mechanism; the vertical splicing and splicing machine comprises a vertical splicing rack (201), wherein the top of the vertical splicing and splicing rack is provided with a steering mechanism, a vertical splicing and conveying mechanism, a vertical splicing and trimming mechanism and a vertical splicing and splicing mechanism; the method is characterized in that:
the transverse splicing conveying mechanism comprises a transverse splicing plate conveying belt (102) and a transverse splicing conveying device arranged at the tail end of the transverse splicing plate conveying belt (102); a correction roller (103) is arranged at one side of the tail end of the transverse splicing plate conveyor belt (102); the transverse splicing conveying device comprises a plurality of chain conveying belts and conveying tracks, wherein the conveying tracks comprise transverse splicing large arms (104) arranged on two sides of a transverse splicing rack (101), a plurality of track vertical plates (105) which are arranged in parallel with the transverse splicing large arms (104) and connecting transverse plates (106) which are connected with the track vertical plates (105); the number of the track risers (105) is the same as that of the chain conveyor belts, and the track risers (105) are arranged above the bottom surfaces of the chain conveyor belts; the connecting transverse plates (106) are vertically fixed at the tops of the vertical rails (105), and two ends of the connecting transverse plates (106) are respectively fixedly arranged on the inner side walls of the two transverse splicing large arms (104);
the steering mechanism comprises a vertical splicing plate conveying device and a semi-finished product conveying belt (5) arranged below the vertical splicing plate conveying device, and the conveying direction of the vertical splicing plate conveying device is perpendicular to the conveying direction of the semi-finished product conveying belt (5); the vertical splicing plate conveying device comprises a plurality of pairs of first pinch rollers and a bracket (202) arranged above a vertical splicing frame (201), wherein the first pinch rollers comprise a first upper pinch roller (203) and a first lower pinch roller (204), two ends of the first upper pinch roller (203) are respectively assembled on two side walls of the bracket (202) in a rotating connection mode, two ends of the first lower pinch roller (204) are respectively assembled on two side walls of the vertical splicing frame (201) in a rotating connection mode, and one end part of the first lower pinch roller (204) is in transmission connection with a power output end of a power device; the semi-finished product conveyor belt (5) is fixedly connected with the bracket (202) through a key bar (6), and a lifting cylinder for driving the semi-finished product conveyor belt (5) and the bracket (202) to lift is arranged at the bottom of the semi-finished product conveyor belt;
the vertical splicing conveying mechanism comprises a vertical splicing conveying device arranged at the tail end of the vertical splicing plate conveying device, and the vertical splicing conveying device comprises a plurality of pairs of second pinch rollers and vertical splicing large arms (205) arranged at two sides of a vertical splicing rack (201); the second pinch roll comprises a second upper pinch roll (206) and a second lower pinch roll (207), two ends of the second upper pinch roll (206) are respectively assembled on the inner side walls of the two vertical splicing large arms (205) in a rotating connection mode, two ends of the second lower pinch roll (207) are respectively assembled on the two side walls of the vertical splicing frame (201) in a rotating connection mode, and one end of the second lower pinch roll (207) is in transmission connection with the power output end of the power device;
the transverse splicing and trimming mechanism comprises a transverse splicing front shearing blade set (107) and a transverse splicing rear shearing blade set (108);
the vertical splicing and trimming mechanism comprises a vertical splicing front shearing blade set (208) and a vertical splicing rear shearing blade set (209);
the structure of the front transverse splicing shearing cutter set (107), the rear transverse splicing shearing cutter set (108), the front vertical splicing shearing cutter set (208) and the rear vertical splicing shearing cutter set (209) is the same, and the front transverse splicing shearing cutter set comprises a track fixing plate (31) fixedly arranged on two sides of a frame, a lower cutter (32) fixedly arranged at the bottom of the track fixing plate (31), an upper cutter (33) arranged in a track of the track fixing plate (31) and capable of moving up and down along the track, and a power driving device for driving the upper cutter (33) to move up and down along the track; the power driving device comprises a driving motor, a planetary reducer (34), a spline shaft (35) in transmission connection with the power output end of the planetary reducer (34) and eccentric wheels (36) assembled at two ends of the spline shaft (35), wherein the eccentric wheels (36) are connected with two ends of an upper cutter (33) through a connecting shaft (37);
the structure of the horizontal splicing plate mechanism is the same as that of the vertical splicing plate mechanism, and the horizontal splicing plate mechanism comprises a heating glue groove (41), and a heating pipe (42) is arranged in the heating glue groove (41); a plurality of wire arranging plates (43) are arranged on the outer side wall of one side of the heating glue groove (41), a plurality of wire dipping brackets (44) which are in one-to-one correspondence with the wire arranging plates (43) are arranged on the corresponding inner side wall, and a plurality of wire scraping plates (45) which are in one-to-one correspondence with the wire dipping brackets (44) are arranged on the inner side wall of the other side; a pair of press rollers (46) are arranged at the rear of the heating glue groove (41), and a cooling water box is arranged at the lower part of the press rollers (46).
2. The jigsaw machine with automatic vertical jigsaw function according to claim 1, wherein: the automatic feeding device also comprises an electrical control system, and the horizontal plate splicing machine, the vertical plate splicing machine and the receiving device are respectively connected and controlled by the electrical control system.
3. The jigsaw machine with automatic vertical jigsaw function according to claim 2, characterized in that: and a transverse splicing carrier roller (111) for assisting the plate to enter the semi-finished product conveyor belt (5) is arranged at the rear of the transverse splicing rear shearing knife group (108).
4. The jigsaw machine with automatic vertical jigsaw function according to claim 2, characterized in that: and a vertical splicing carrier roller (212) for assisting the plate to enter the finished product conveying belt is arranged at the rear of the vertical splicing rear shearing knife group (209).
5. The jigsaw machine with automatic vertical jigsaw function according to claim 2, characterized in that: the semi-finished product conveyor belt (5) adopts a pattern conveyor belt.
6. The automatic vertical splicing machine according to any one of claims 1 to 5, wherein: one end of the transverse splicing large arm (104) is hinged with the outer side wall of the transverse splicing machine frame (101), and the other end of the transverse splicing large arm is connected with a transverse splicing lifting device fixedly arranged on the outer side wall of the transverse splicing machine frame (101); the horizontal splicing lifting device is a horizontal splicing air cylinder (109), the top end of a piston rod of the horizontal splicing air cylinder is connected with a horizontal splicing large arm (104) through a horizontal splicing support arm (110), and the cylinder body is fixedly arranged on the outer side wall of the horizontal splicing machine frame (101) through an air cylinder seat.
7. The automatic vertical splicing machine according to any one of claims 1 to 5, wherein: one end of the vertical splicing large arm (205) is hinged with the outer side wall of the vertical splicing frame (201), and the other end of the vertical splicing large arm is connected with a vertical splicing lifting device fixedly arranged on the outer side wall of the vertical splicing frame (201); the vertical splicing lifting device is a vertical splicing air cylinder (210), the top end of a piston rod of the vertical splicing air cylinder is connected with a vertical splicing large arm (205) through a vertical splicing support arm (211), and the cylinder body is fixedly arranged on the outer side wall of the vertical splicing machine frame (201) through an air cylinder seat.
8. The automatic vertical splicing machine according to any one of claims 1 to 5, wherein: the four corners department of support (202) be equipped with guider respectively, guider include fixed guide block (7) that set up on support (202) and fixed guide bar (8) that set up on erectting frame (201), guide block (7) on be equipped with the guiding hole, guide bar (8) and guiding hole one-to-one setting.
9. The automatic vertical splicing machine according to any one of claims 1 to 5, wherein: the plate feeding ends of the first upper clamping roller (203) and the first lower clamping roller (204) are provided with semicircular nylon wheels (9).
10. The automatic vertical splicing machine according to any one of claims 1 to 5, wherein: limiting blocks are arranged between the four corners of the bottom of the support (202) and the vertical splicing rack (201), and soft plastic is arranged on the limiting blocks.
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CN201810970535.XA CN108748460A (en) | 2018-08-24 | 2018-08-24 | With the automatic perpendicular plate joggling apparatus for spelling function |
CN201810970535X | 2018-08-24 |
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CN201811469860.4A Active CN109352758B (en) | 2018-08-24 | 2018-12-04 | Board splicing machine with automatic vertical splicing function |
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CN109986658A (en) * | 2019-04-11 | 2019-07-09 | 林化兵 | A kind of board joint method of the vertical plate joggling apparatus of middle plate |
CN110281326A (en) * | 2019-07-25 | 2019-09-27 | 山东昶兴智能科技有限公司 | A kind of full-automatic multi-layer plate two-shipper production line |
CN110216750A (en) * | 2019-07-25 | 2019-09-10 | 山东昶兴智能科技有限公司 | A kind of full-automatic two-shipper production line of multi-layer board |
CN110253692A (en) * | 2019-07-25 | 2019-09-20 | 山东昶兴智能科技有限公司 | A kind of full-automatic multi-layer plate single machine production line |
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CN108748460A (en) | 2018-11-06 |
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