CN109927152A - Fibrous plaster high speed production unit and processing technology - Google Patents

Abstract

The invention discloses a kind of fibrous plaster high speed production unit and processing technologys, production equipment mainly includes steady material formation system, pre- thermal-curable system, the servo-actuated diced system of double-station, drying and goes back to four part of heat utilization system, the ejecting plate speed of gypsum board production line can be made to reach 30-60 meters/min or more steady production, while improving the automatization level of production overall process；The extrusion structure of the formed clamp plate of innovative design and upper and lower forming belt guarantees that ejecting plate is high-quality；Fibrous plaster high-speed processing technology includes that material prepares, surely material molding, pre- heat cure, double-station Length-fixing cutting, drying and Waste Heat Recovery utilize five process；Institute is that phosphate fertilizer plant's industry tailing ardealite or power plant industry tailing sulphur gypsum are process using main raw material(s) gypsum powder, realizes waste utilization, the production cost of fibrous plaster is greatly reduced.

Description

Fibrous plaster high speed production unit and processing technology

Technical field

The present invention relates to a kind of machinery production equipment and production methods more particularly to a kind of fibrous plaster high-speed production to set Standby and processing technology.

Background technique

Fibrous plaster is a kind of construction material that fast development comes into vogue in recent years, it is with gypsum for main material Material, using fiber cloth as the planar architectural plate of surface application.Several years ago mainly using mask paper as surface application, stone is exploited from natural gypsum mine Cream, in recent years, China limit the exploitation of Gypsum Mine, and support energetically using power plant or phosphate fertilizer plant production tailing sulphur gypsum or Ardealite is that raw material produces plasterboard, these production tailings belong to the more intractable waste material of environmental protection, and processing cost is very high, but is used for Building materials of gypsum raw material, not only cost of material is extremely low, and realizes waste processing and utilize, and with mask paper price in recent years Continued, the cost of fiber cloth is lower than the cost of mask paper, therefore utilizes the equipment of sulphur gypsum or ardealite production plasterboard It is had become a hot topic of research with method.By taking power plant's tailing sulphur gypsum application as an example, foaming effect is general, is less suitable for use in paper In gypsum board manufacture, and the fibrous plaster suitable for production middle-high density, and the production equipment of fibrous plaster and processing Technique is badly in need of innovation, and existing equipment and process speed of production are slow, production efficiency is low to solve, and it is flexible to solve fiber cloth Property be greater than mask paper, rectify a deviation relative difficulty, fibrous plaster without edge sealing package easily overflow slurry defect.There is enterprise currently on the market Industry starts to be related to the exploitation of fibrous plaster panel device, but equipment and technique main or that utilize Thistle board, production are imitated Rate is lower, and production line production capacity is smaller, and gypsum board production line ejecting plate speed is generally lower than 15 meters/min, and it is significant to limit production efficiency It improves.Based on the above reasons, a kind of fibrous plaster high speed production unit and processing technology have been invented, gypsum board production line is made Ejecting plate speed reaches 30-60 meters/min or more, and main innovation point is: utilizing plate in traditional gypsum lath product line Transportation system, on the basis of turning to translation system, plate packaging system etc., innovative development steady material formation system, pre- heat cure The core key technologies such as system, double-station definite-length cutting system and drying and time heat utilization system, to realize production process High-speed automated, fibrous plaster production cost is greatly reduced in the densification of production equipment, high efficiency, generalization.

Summary of the invention

The technical problem to be solved in the present invention is to provide a kind of fibrous plaster high speed production unit, ejecting plate speed can reach To 30-60 meters/min or more, this equipment energy consumption is low, and yield is high, and mechanical automation degree is high.The present invention is according to cebollite simultaneously The material characteristics of cream plate develop a kind of fibrous plaster board machining process, and the plasterboard of production is high-quality, especially use original Material is mainly sulphur land plaster and phosphogypsum powder.

In order to solve the above technical problems, the technical solution used in the present invention is: a kind of fibrous plaster high-speed production is set It is standby, including surely expect that formation system 1, pre- thermal-curable system 2, double-station are servo-actuated diced system 3, drying and return heat utilization system 4, four A systematic order connection；

The steady material formation system 1 includes gypsum bunker 101, feed back pipe 102, cross conveyor 103, electronic scale 104, elevator 105, conveyer 106, water inlet pipe 107, liquid additive storehouse 108, blender 109, vibrating circular pipe line circular 110, hanger 111, on entangle Inclined machine 112, upper fiber cloth 113, upper forming belt 114, formed clamp plate 115, epithelium tape spool 116, expansion tightening wheel 117, plasterboard 118, drive roller shaft 119, hypodermis tape spool 120, support platform 121, pressing plate fixed frame 122, lower forming belt 123, levelling roll shaft 124, shaping area bracket 125, lower rectification machine 126, lower fiber cloth 127, lower fiber cloth holder 128, upper fiber cloth holder 129；

The 105 lower end input port of elevator connects gypsum bunker 101, and upper end delivery outlet connects cross conveyor 103, the cross Two outlets are set on the left of to conveyer 103, and central exit connects the hopper of electronic scale 104, and left side outlet connects back to expects pipe 102 Upper inlet, the lower outlet gypsum bunker 101 of feed back pipe 102；The lower outlet of the electronic scale 104 connects conveyer 106 Main feed mouth, the main feed mouth of the discharge port connection blender 109 of the conveyer 106,109 upper end of blender setting Two secondary feed inlets are separately connected water inlet pipe 107 and liquid additive storehouse 108, and the lower end outlet connection vibration of blender 109 is defeated Send pipe 110；

The lower forming belt 123 is arranged on the hypodermis tape spool 120 on shaping area bracket 125, the upside of lower forming belt 123 By the support of support platform 121；The upper forming belt 114 is circumferentially positioned at epithelium tape spool 116, formed clamp plate 115 and tensioner On wheel 117；The formed clamp plate 115 makes 114 lower end belt of forming belt be in a horizontal state；The levelling roll shaft 124 is arranged In the left side of upper forming belt 114, height of the lower surface apart from lower forming belt 123 is higher than 118 thickness of plasterboard；The driving Roll shaft 119 forms horizontal feed line and is set in the surely servo-actuated diced system 3 of material formation system 1, pre- thermal-curable system 2, double-station.

A further technical solution lies in: the inner surface of the upper forming belt 114 is U-shaped belt, epithelium tape spool 116 Left and right sides end is arranged and the U-shaped hierarchic structure matched of upper forming belt 114；The outer surface of the lower forming belt 123 For U-shaped belt.

A further technical solution lies in: 115 bottom surface of formed clamp plate is plane, is opened up on lower plane left and right directions Multiple groups groove, the width of formed clamp plate 115 are equal to the distance between U-shaped two medial surface of lower forming belt 123；The molding pressure Plate 115 is fixed on shaping area bracket 125 by pressing plate fixed frame 122, under the upper forming belt 114 under formed clamp plate 115 Surface is parallel with the upper surface of lower forming belt 123 and keeps gap, and clearance distance is equal to 118 thickness of plasterboard；The pressing plate Fixed frame 122 is rectangular frame structure, and lower end is fixed on the shaping area bracket 125 of 121 lower section of support platform, and in upper end bottom Face and the upper surface of formed clamp plate 115 are fixedly connected；Height adjustment is arranged on the vertical frame in two sides of the pressing plate fixed frame 122 to fill It sets.

A further technical solution lies in: the lower fiber cloth holder 128 and upper fiber cloth holder 129 are arranged in shaping area bracket 125 lower part, upper fiber cloth 113 are sequentially connected through upper rectification machine 112,124 downside of levelling roll shaft and upper forming belt 114 Lower surface, lower fiber cloth 127 are sequentially connected the U-shaped bottom face by lower rectification machine 126,123 upper surface of lower forming belt；On described Rectification machine 112 is arranged on hanger 111, and the top of shaping area bracket 125 is arranged in the hanger 111.

A further technical solution lies in: the vibrating circular pipe line circular 110 include discharge tube 1101, longitudinal spring 1102, Crossed strip 1103, vibrating motor 1104, fixed frame 1105, hard tube head 1106；More than 1101 of the discharge tube is connected in parallel Enter in blender 108, connected between 1101 transverse direction of discharge tube by crossed strip 1103, and is connected by longitudinal spring 1102 At the top of fixed frame 1105, hard tube head 1106, the appearance of each hard tube head 1106 are installed in the head of every discharge tube 1101 Face is fixedly attached on fixed frame 1105, and the grout outlet of each hard tube head 1106 is horizontally placed on lower forming belt 114；It is described Fixed frame 1105 is rigid structure, is fixed on blender 109.

It include thermal-insulating body 201 a further technical solution lies in: the pre- thermal-curable system 2, heater 202, ultraviolet Lamp 203, curing area bracket 204, air inlet pipe 205；The thermal-insulating body 201 is upper and lower end closing, the semiclosed case of left and right perforation Heater 201 and ultraviolet lamp 203 are respectively set on inner wall, air inlet pipe 205 is arranged on tank wall for body；The connection of air inlet pipe 205 is dried Backheat wind efferent duct 405 that is dry and returning heat utilization system 4.

A further technical solution lies in: it includes cutting area bracket 301, track that the double-station, which is servo-actuated diced system 3, 302, slide plate 303, passive roller bearing 304, the first positioning rollers 305, the first locating wheel 306, servo motor 307, cutter device 308, the second locating wheel 309, the second positioning rollers 310；

The track 302 is arranged in parallel in the upper surface of cutting area bracket 301, and the slide plate 303 is that centre opens up slot Tabular, be mounted on track 302, downside be arranged servo motor 307,303 upper surface left and right ends of slide plate are respectively set two The passive roller bearing 304 of root, the middle position surface of two passive roller bearings 304, is respectively set a set of cutter device 308；The cunning The first positioning rollers 305 are arranged in center in the square hole of plate 303, and first positioning rollers 305 are the axis with interior ladder, First positioning rollers 305 and the second positioning rollers 310 are separately connected rotation drive device, the surface of the first positioning rollers 305, First locating wheel 306 is set, and the two sides fixing end of the first positioning rollers 305 is located in the intermediate slot of slide plate 303, and solid It is scheduled on cutting area bracket 301, the two sides fixing end of first locating wheel 306 is located at the outside of slide plate 303, and is fixed on and cuts It cuts on area's bracket 301；Second positioning rollers 310 are set on the right side of track 302, and the top setting second of the second positioning rollers 310 is fixed Position wheel 309；

The cutter device 308 includes support frame 3081, traverse rod 3082, driving wheel 3083, coupling mechanism 3084, saw blade 3085； Both ends support frame 3081 is fixed on slide plate 303, and the upright projection of saw blade 3085 is located between two passive roller bearings 304, driving Wheel 3083 drives saw blade 3085 by coupling mechanism 3084, and driving wheel 3083 and saw blade 3085 are separately connected driving motor；

A further technical solution lies in: drying and time heat utilization system 4 include drying cabinet 401, discharge pipe 402, suction ventilator 403, humidity discharging pipe 404, backheat wind efferent duct 405, heat exchanger 406, steam wind efferent duct 407, circulated air supervisor 408, heating Device 409, blast pipe 410, conveying axis 411, soft shelves curtain 412, hard baffle 413；

The drying cabinet 401 is thermal insulation material manufacture, and inside is multilayered structure, every layer of setting conveying axis 411, every layer of entrance Soft shelves curtain 412 is arranged in the top in place and exit, and hard baffle 413 is arranged in bottom；The left side top for drying cabinet 401, which is open, to be connected Discharge pipe 402, right hand top opening connection blast pipe 410, suction ventilator 403, the blower is arranged in 402 upper end of discharge pipe Heater 409, the connection circulation of heater 409 is arranged in the left port of 403 sealing connection circulated air supervisors 408,410 upper end of blast pipe The upper port of the right output port of wind supervisor 408, circulated air supervisor 408 connects humidity discharging pipe 404；Humidity discharging pipe 404 is connected to heat exchanger 406, the top of heat exchanger 406 is connected to backheat wind efferent duct 405, backheat wind efferent duct 405 be connected to pre- thermal-curable system 2 into The right end of tracheae 205, heat exchanger 406 is connected to steam wind efferent duct 407.

In order to solve the above technical problems, the technical solution used in the present invention is: a kind of fibrous plaster High-speed machining work Skill using above-mentioned apparatus and performs the following operations,

Step 1: material prepares, and will be delivered to stone after land plaster, glass fibre, solid additives in proportion precisely-proportioned mixing In creme storehouse 101, water inlet pipe 107 connects water supplying pipe, the external liquid additive supply opening in liquid additive storehouse 108；

Step 2: the gypsum powder mixed in gypsum bunker 101 is lifted into lateral transfer by steady material molding, elevator 105 In machine 103, gypsum powder is first delivered in the storage bin of electronic scale 104, if the powder in storage bin is in full state, Extra gypsum powder is fallen into feed back pipe 102 by the right output port of cross conveyor 103, and then returns to stone by feed back pipe 102 In creme storehouse 101；Electronic scale 104 is 106 quantitative feeding of conveyer, and gypsum powder is delivered to blender 109 by conveyer 106 It is interior, while water inlet pipe 107 is the water supply of 109 quantification of blender by metering transfer valve, liquid additive storehouse 108 is defeated by measuring Sending valve is additive of 109 quantification of blender for liquid, and a variety of materials uniform stirring in blender 108 is gypsum slurries； In the lower fiber cloth 127 for the groove that gypsum slurries flow to lower forming belt 123 by vibrating circular pipe line circular 110, first by levelling Roll shaft 124 tentatively flattens, and upper fiber cloth 113 is compressed on to the upper surface of gypsum slurries, is then squeezed by formed clamp plate 115 It is shaped to fibrous plaster；

Step 3: pre- heat cure, the molding fibrous plaster of initial set are delivered in the thermal-insulating body 201 of pre- thermal-curable system 2, add Hot device 202 heats plasterboard, and the hot wind in air inlet pipe 205 heats plasterboard, plasterboard solidification speed under high temperature Degree is accelerated；Ultraviolet lamp 203 irradiates lower UV glue and quickly solidifies simultaneously, further speeds up plasterboard solidification, when plasterboard is from incubator In body 201 when output, reach the curing degree that cutting needs；

Step 4: double-station scale cun cutting, the fibrous plaster after solidification transports at diced system, while double-station scale Two block gypsum plates of very little servo-actuated cutting realize quickly cutting；

Step 5: drying and Waste Heat Recovery utilize, and the plasterboard after cutting is transported to the closed drying cabinet of drying system 5 401 inner heating dryings form fibrous plaster final products；The hot steam generated in drying course passes through recyclable device and Re Jiao Parallel operation 406 is transported in thermal-insulating body 201, provides hot wind for pre- heat cure.

A further technical solution lies in: liquid additive described in step 1 includes white glue with vinyl and UV glue.

Detailed description of the invention

Fig. 1 is overall structure of the present invention；

Fig. 2 is steady material 1 structural schematic diagram of formation system；

Fig. 3 is the C of vibrating circular pipe line circular 110 to structural schematic diagram；

Fig. 4 is the D of discharge tube 1101 and longitudinal spring 1102, crossed strip 1103 to connection schematic diagram；

Fig. 5 is the D of hard tube head 1106 and fixed frame 1105 to connection schematic diagram；

Fig. 6 is the C of upper forming belt 114 and epithelium tape spool 116 to connection schematic diagram；

Fig. 7 be under schematic diagram the B of forming belt 123 and formed clamp plate 115 to schematic cross-section；

Fig. 8 is the B of formed clamp plate 115 to schematic diagram；

Fig. 9 is the B of formed clamp plate 115 and pressing plate fixed frame 122 to connection schematic diagram；

Figure 10 is schematic cross-section at the A of lower forming belt 123 and levelling roll shaft 124；

Figure 11 is the structural schematic diagram of pre- thermal-curable system 2；

Figure 12 is the structural schematic diagram that double-station is servo-actuated diced system 3；

Figure 13 is the structural schematic diagram of slide plate 303；

Figure 14 is the structural schematic diagram of cutter device 308；

Figure 15 is the connection schematic diagram of the first positioning rollers 305 and the first locating wheel 306；

Figure 16 is the connection schematic diagram of the second locating wheel 309 and drive roller shaft 119；

Figure 17 is drying and the structural schematic diagram for returning heat utilization system 4.

Specific embodiment

Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.Below Description only actually at least one exemplary embodiment be it is illustrative, never as to the application and its application or making Any restrictions.Based on the embodiment in the application, those of ordinary skill in the art are not making creative work premise Under every other embodiment obtained, shall fall in the protection scope of this application.

Many details are explained in the following description in order to fully understand the application, but the application can be with Implemented using other than the one described here other way, those skilled in the art can be without prejudice to the application intension In the case of do similar popularization, therefore the application is not limited by the specific embodiments disclosed below.

It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.

Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments Up to the unlimited scope of the present application processed of formula and numerical value.Simultaneously, it should be appreciated that for ease of description, each portion shown in attached drawing The size divided not is to draw according to actual proportionate relationship.For technology, side known to person of ordinary skill in the relevant Method and equipment may be not discussed in detail, but in the appropriate case, and the technology, method and apparatus should be considered as authorizing explanation A part of book.In shown here and discussion all examples, any occurrence should be construed as merely illustratively, and Not by way of limitation.Therefore, the other examples of exemplary embodiment can have different values.It should also be noted that similar label Similar terms are indicated in following attached drawing with letter, therefore, once it is defined in a certain Xiang Yi attached drawing, then subsequent attached It does not need that it is further discussed in figure.

In the description of the present application, it is to be understood that the noun of locality such as " front, rear, top, and bottom, left and right ", " laterally, vertical, Vertically, orientation or positional relationship indicated by level " and " top, bottom " etc. is normally based on orientation or position shown in the drawings and closes System is merely for convenience of description the application and simplifies description, and in the absence of explanation to the contrary, these nouns of locality do not indicate that It must have a particular orientation or be constructed and operated in a specific orientation with the device or element for implying signified, therefore cannot manage Solution is the limitation to the application protection scope；The noun of locality " inside and outside " refers to inside and outside the profile relative to each component itself.

For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ", " ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction " Side " or " under other devices or construction ".Thus, exemplary term " ... top " may include " ... top " and " in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and And respective explanations are made to the opposite description in space used herein above.

In addition, it should be noted that, limiting components using the words such as " first ", " second ", it is only for be convenient for Corresponding components are distinguished, do not have Stated otherwise such as, there is no particular meanings for above-mentioned word, therefore should not be understood as to this Apply for the limitation of protection scope.

Overall structure of the present invention is as shown in Figure 1, it is characterized by comprising steady material formation systems 1, pre- thermal-curable system 2, double Station is servo-actuated diced system 3, drying and returns heat utilization system 4.

Steady 2 structure of material formation system as shown in Fig. 2, it is characterized by comprising gypsum bunker 101, feed back pipe 102, Cross conveyor 103, electronic scale 104, elevator 105, conveyer 106, water inlet pipe 107, liquid additive storehouse 108, blender 109, vibrating circular pipe line circular 110, hanger 111, upper rectification machine 112, upper fiber cloth 113, upper forming belt 114, formed clamp plate 115, Epithelium tape spool 116, expansion tightening wheel 117, plasterboard 118, drive roller shaft 119, hypodermis tape spool 120, support platform 121, pressing plate are fixed Frame 122, lower forming belt 123, levelling roll shaft 124, shaping area bracket 125, lower rectification machine 126, lower fiber cloth 127, lower fiber Cloth holder 128, upper fiber cloth holder 129.

Gypsum powder is contained in gypsum bunker 101, and 105 lower end of elevator is protruded into gypsum powder in gypsum bunker 101 It is promoted in cross conveyor 103, two outlets is set on the left of cross conveyor 103, central exit connects the material of electronic scale 104 Bucket, left side outlet connect back to the upper inlet of expects pipe 102, the lower outlet gypsum bunker 101 of feed back pipe 102；Electronic scale 104 The main feed mouth of lower outlet connection conveyer 106, the main feed mouth of the discharge port connection blender 109 of conveyer 106, blender 109 upper ends are arranged two secondary feed inlets and are separately connected water inlet pipe 107 and liquid additive storehouse 108.

The preferred weighing belt of the electronic scale 104.

The liquid additive storehouse 108 is the container of upper and lower opening, and lower port is connected to blender by metering transfer valve 109, the external liquid additive supply opening of upper port.

The upper forming belt 114 and 116 structure of epithelium tape spool are as shown in fig. 6, the inner surface of upper forming belt 114 is U The left and right sides end of type belt, epithelium tape spool 116 is arranged and the U-shaped hierarchic structure matched of upper forming belt 114.

For 123 structure of lower forming belt as shown in fig. 7, outer surface is U-shaped belt, U-shaped depth is greater than plasterboard 118 With upper the sum of the height for forming belt 114, the distance between two U-shaped medial surfaces are equal to the width of upper forming belt 114.

As illustrated in figures 1 and 8, bottom surface is plane to the formed clamp plate 115, and the right and left is in outer circle arcuation, lower plane Multiple groups groove is opened up on left and right directions；The width of formed clamp plate 115 is equal between U-shaped two medial surface of lower forming belt 123 The length of distance, 115 lower plane of formed clamp plate is greater than 30 centimetres；Formed clamp plate 115, upper forming belt 114, upper fiber cloth 113, Plasterboard 118, lower fiber cloth 127, the fit structure of lower forming belt 123 are as shown in Figure 7.

The coupling structure of the formed clamp plate 115 and pressing plate fixed frame 122 is as shown in figure 9, pressing plate fixed frame 122 is rectangular Shape frame structure, lower end are fixed on the shaping area bracket 125 of 121 lower section of support platform, upper end inner bottom surface and formed clamp plate 115 Upper surface be fixedly connected；Height adjustment device is set on the vertical frame in two sides of the pressing plate fixed frame 122.

The lower forming belt 123 is arranged on the hypodermis tape spool 120 of the left and right on shaping area bracket 125 two, right side Lower belt axis connection driving motor simultaneously rotates clockwise, and the upside of lower forming belt 123 is under the support of support platform 121 in steady Determine horizontality；Upper forming belt 114 is arranged on the epithelium tape spool 116 of left and right two of hanger 111, the upper belt on right side Axis connection driving motor simultaneously rotates counterclockwise, and expansion tightening wheel 117 makes forming belt tensioner, and formed clamp plate 115 is horizontally set on The inside of forming belt 114, the upper forming belt under formed clamp plate 115 are in a horizontal state；Formed clamp plate 115 passes through pressing plate Fixed frame 122 is fixed on shaping area bracket 125, the lower surface of the upper forming belt under formed clamp plate 115 and lower forming belt Upper surface it is parallel and keep gap, clearance distance is equal to 118 thickness of plasterboard；Levelling roll shaft 124 is arranged in upper forming belt 114 left side, height of the lower surface apart from lower forming belt 123 are higher than 118 thickness of plasterboard.

The bottom position of shaping area bracket 125, upper fiber is arranged in the lower fiber cloth holder 128 and upper fiber cloth holder 129 Cloth 113 is sequentially connected the lower surface by upper rectification machine 112,124 downside of levelling roll shaft and upper forming belt 114, lower fiber cloth 127 are sequentially connected the upper surface by lower rectification machine 126, lower forming belt 123；In the right side shaping area branch of hypodermis tape spool 120 On frame 125, drive roller shaft 119 is set.

The driving end of the hypodermis tape spool 120 is arranged on the hypodermis tape spool on right side, the driving end setting of epithelium tape spool 116 On the epithelium tape spool on right side, lower forming belt 123 is identical with upper 114 horizontal linear velocity of forming belt, can be to lower fiber cloth 127 and upper fiber cloth 113 apply equidirectional pulling force.

The levelling roll shaft 124 is the cylindrical shaft of external rotation driving capability, and linear velocity is no more than lower forming belt 123 horizontal velocity.

The lower end outlet connection vibrating circular pipe line circular 110 of blender 109, structure as shown in figure 3, figure 4 and figure 5, including discharge Hose 1101, longitudinal spring 1102, crossed strip 1103, vibrating motor 1104, fixed frame 1105, hard tube head 1106；It is described go out Hose more than 1101, material is connected in parallel in blender 108, is connected between 1101 transverse direction of discharge tube by crossed strip 1103, And the top of fixed frame 1105 is connected to by longitudinal spring 1102, hard tube head is installed on the head of every discharge tube 1101 1106, the outer surface of each hard tube head 1106 is fixedly attached on fixed frame 1105, and the grout outlet of each hard tube head 1106 is horizontal It is set on lower forming belt 114, fixed frame 1105 is rigid structure, is fixed on blender 109.

The pre- thermal-curable system 2 is as shown in figure 11, it is characterised in that: including thermal-insulating body 201, heater 202, ultraviolet Lamp 203, curing area bracket 204, air inlet pipe 205；The thermal-insulating body 201 is semiclosed cabinet, and the closing of cabinet upper and lower end is interior Heater 201 and ultraviolet lamp 203 are respectively set on side surface, air inlet pipe 205 is set on tank wall, is arranged on curing area bracket 204 Drive roller shaft 119.

The preferred radial pattern heater of the heater 201.

The double-station is servo-actuated diced system 3 as shown in figure 12, including cutting area bracket 301, track 302, slide plate 303, Passive roller bearing 304, the first positioning rollers 305, the first locating wheel 306, servo motor 307, cutter device 308, the second locating wheel 309, the second positioning rollers 310；Two tracks 302 are arranged in parallel in the upper surface of cutting area bracket 301, and the slide plate 303 is such as Shown in Figure 13, the tabular of slot being opened up for centre, is mounted on track 302, servo motor 307, upper table is arranged in downside Face left and right ends are respectively set two passive roller bearings 304, two with the middle position of passive roller bearing 304 right above, be respectively set one Cover cutter device 308；The first positioning rollers 305 are arranged in center in the square hole of slide plate 303, and the first positioning rollers 305 are band There is the axis of interior ladder, the width of ladder is greater than the width 2-20mm of plasterboard 118, and the height of ladder is greater than the thickness of plasterboard 118 Degree, the upper surface of the upper surface and drive roller shaft 119 of the upper surface of interior multi-diameter shaft and passive roller bearing 304 is in same level Face, the first positioning rollers 305 and the second positioning rollers 310 are separately connected rotation drive device；First positioning rollers 305 just on The first locating wheel 306 is arranged in side, and there are gap between them, the thickness that clearance distance is equal to plasterboard adds the first locating wheel 306 cylindricity error, as shown in figure 15；The two sides fixing end of first positioning rollers 305 is located at the intermediate rectangle of slide plate 303 It in hole, and is fixed on cutting area bracket 301, the two sides fixing end of the first locating wheel 306 is located at the outside of slide plate 303, and solid It is scheduled on cutting area bracket 301.

308 structure of cutter device is as shown in figure 14, including support frame 3081, traverse rod 3082, driving wheel 3083, connection Mechanism 3084, saw blade 3085；Both ends support frame 3081 is fixed on slide plate 303, and the Vertical Square for making saw blade 3085 is arranged in position To being located between two passive roller bearings 304, driving wheel 3083 drives saw blade 3085,3083 He of driving wheel by coupling mechanism 3084 Saw blade 3085 is separately connected driving motor.

In cutter device 308, if saw blade 3085 selects direction-free Toothless saw blade, coupling mechanism 3084 is selected direct-connected Bar；If saw blade 3085 selects the tooth form saw blade with directionality, the selection of coupling structure 3084 can rotate 180 ° of torsion structure Couple driving wheel 3083 and saw blade 3085, coupling structure 3084 is the common connector with rotation function, but need to be selected with automatically controlled Turning function.

Second positioning rollers 310 are set on the right side of track 302, and the second locating wheel is arranged in the top of the second positioning rollers 310 309, their structure and set-up mode is identical as the first positioning rollers 305 and the first locating wheel 306, but the second positioning rollers 310 fixed form and position and drive roller shaft 119 are identical, and connection structure is as shown in figure 16.

Drying and time heat utilization system 4 as shown in figure 17, including dry cabinet 401, discharge pipe 402, suction ventilator 403, row Damp pipe 404, backheat wind efferent duct 405, heat exchanger 406, steam wind efferent duct 407, circulated air supervisor 408, heater 409, Blast pipe 410, conveying axis 411, soft shelves curtain 412, hard baffle 413, conveyor track 414；Cabinet 401 is dried to manufacture for thermal insulation material, Inside is multilayered structure, and every layer of setting conveying axis 411 transports plasterboard 118, and the top setting in every layer of inlet and exit is soft Shelves curtain 412, bottom are arranged hard baffle 413, and the height of hard baffle 413 is equal to the height for transporting axis 411, when soft shelves curtain 412 is sagging Interlock with hard baffle 413, forms the closing to entrance and exit；Dry the left side top opening connection discharge pipe of cabinet 401 402, suction ventilator 403 is arranged in right hand top opening connection blast pipe 410,402 upper end of discharge pipe, and the circulated air supervisor 408 is Three-port structure, the left port of the sealing connection circulated air of blower 403 supervisor 408, heater 409, heating is arranged in 410 upper end of blast pipe Device 409 is connected to the right output port of circulated air supervisor 408, and the upper port of circulated air supervisor 408 connects humidity discharging pipe 404；Humidity discharging pipe 404 It is connected to heat exchanger 406, the top of heat exchanger 406 is connected to backheat wind efferent duct 405, the connection preheating of backheat wind efferent duct 405 The air inlet pipe 205 of curing system 2, right end are connected to steam wind efferent duct 407；The conveyor track 414 is sequentially connected drying cabinet 401 Interior each layer.

Processing technology

A kind of fibrous plaster high-speed processing technology

Step 1: material prepares, and land plaster (ardealite or sulphur gypsum), glass fibre, solid additives are accurately matched in proportion It is delivered to after mixing in gypsum bunker 101, water inlet pipe 107 connects water supplying pipe, and the external liquid additive in liquid additive storehouse 108 supplies Answer mouth；The land plaster is ardealite or sulphur gypsum, and the solid additives include solid coagulant, solid retarder, The liquid additive includes white glue with vinyl and UV glue；

Step 2: the gypsum powder mixed in gypsum bunker 101 is lifted into cross conveyor by steady material molding, elevator 105 In 103, gypsum powder is first delivered in the storage bin of electronic scale 104, more if the powder in storage bin is in full state Remaining gypsum powder is fallen into feed back pipe 102 by the right output port of cross conveyor 103, and then returns to gypsum by feed back pipe 102 In feed bin 101；Electronic scale 104 is 106 quantitative feeding of conveyer, and gypsum powder is delivered in blender 109 by conveyer 106, Water inlet pipe 107 is the water supply of 109 quantification of blender by metering transfer valve simultaneously, and liquid additive storehouse 108 passes through metering conveying Valve is additive of 109 quantification of blender for liquid, and a variety of materials uniform stirring in blender 108 is gypsum slurries；Stone In the lower fiber cloth 127 for the groove that cream slurries flow to lower forming belt 123 by vibrating circular pipe line circular 110, pass through levelling roller first Axis 124 tentatively flattens, and upper fiber cloth 113 is compressed on to the upper surface of gypsum slurries, is then squeezed by formed clamp plate 115 Type is fibrous plaster；

Step 3: pre- heat cure, the molding fibrous plaster of initial set are delivered in the thermal-insulating body 201 of pre- thermal-curable system 2, add Hot device 202 heats plasterboard, and the hot wind in air inlet pipe 205 heats plasterboard, plasterboard solidification speed under high temperature Degree is accelerated；Ultraviolet lamp 203 irradiates lower UV glue and quickly solidifies simultaneously, further speeds up plasterboard solidification, when plasterboard is from incubator In body 201 when output, reach the curing degree that cutting needs；

Step 4: double-station scale cun cutting, the fibrous plaster after solidification transport double-station and are servo-actuated at diced system, simultaneously Double-station scale cun two block gypsum plates of servo-actuated cutting, realize quickly cutting；

Step 5: drying and Waste Heat Recovery utilize, and the plasterboard after cutting is transported to the closed drying cabinet 401 of drying system 5 Inner heating drying forms fibrous plaster final products；The hot steam generated in drying course passes through recyclable device and heat exchange Device 406 is transported in thermal-insulating body 201, provides hot wind for pre- heat cure.

The high speed production unit and processing technology of fibrous plaster, main includes improving shaping speed, conveying speed, cutting Speed and drying rate, and need production technology to be innovated, and carry out accessories rebuilding to equipment.

Specific embodiment

(1) surely expect the course of work of formation system 1:

Mixing prepares, including will be delivered to gypsum material after land plaster, glass fibre, solid additives in proportion precisely-proportioned mixing In storehouse 101, water inlet pipe 107 connects water supplying pipe, the external liquid additive supply opening in liquid additive storehouse 108.

Initial installation fiber cloth process: the upper fiber cloth 113 for being mounted on upper fiber cloth holder 129 is sequentially passed through from left to right Upper rectification machine 112, the downside of levelling roll shaft 124, upper forming belt 114 lower surface, will be mounted under lower fiber cloth holder 128 Fiber cloth 127 sequentially passes through the groove inner surface of lower rectification machine 126 and lower forming belt 123 from left to right；Due to fiber cloth Flexibility is much higher than mask paper, when conveying easy sideslip, therefore need that rectification machine is arranged in high speed production unit.

The good gypsum powder of mixture in gypsum bunker 101 is lifted into cross conveyor by gypsum material slurry, elevator 105 In 103, gypsum powder is transported to first in the hopper of electronic scale 104, if the material stock of hopper has been expired, extra gypsum powder is logical The left port for crossing cross conveyor 103 flows into feed back pipe 102, and then flows back into gypsum bunker 101；Electronic scale 104 is defeated It send machine 106 to be fed according to quantity and is transported in blender 109, the additive and water of liquid are flowed by metering transfer valve by set amount In blender 109, uniform stirring is gypsum slurries, and gypsum slurries flow to the recessed of lower forming belt 123 by vibrating circular pipe line circular 110 In the lower fiber cloth 113 of slot inner surface.

The beneficial effect of vibrating circular pipe line circular 110 is: each discharge tube 1101 is connected using horizontal and vertical spring, Under the effect of vibrating motor 1104, discharge tube 1101 is made to keep vibration, the gypsum slurries in hose can rapid sequential outflow, It avoids local flow unsmooth and frozen plug, hard tube head 1106 is set on the head of discharge tube 1101 and is consolidated with fixed frame 1105 It is fixed, guarantee that gypsum slurries have stability when flowing out hard tube head 1106.And when conventional gypsum sheet metal forming, need to be arranged a work Position is levelling manually by gypsum slurries, and timing kneading gypsum slurries efferent duct is to prevent local solidification.

Fibrous plaster sheet metal forming, gypsum slurries flow in the lower fiber cloth 127 of the groove inner surface of lower forming belt 123, Hypodermis tape spool 120 and epithelium tape spool 116 rotate, and drive lower forming belt 123 and upper forming belt 114 to move respectively, and then band Dynamic lower fiber cloth 127 and upper fiber cloth 113 move right, and gypsum slurries are tentatively flattened when passing through levelling roll shaft 124, into And when passing through upper 114 lower surface of formation belt under 115 lower plane of formed clamp plate, it is extruded in lower 123 groove of forming belt It is shaped to the plasterboard of required thickness, upper fiber cloth 113 and lower fiber cloth 127 are respectively pressed into upper surface and the following table of plasterboard Face, gypsum slurries start initial set at this time, and fiber cloth secures the relative position of fiber cloth by pre-hardening gypsum slurries adhesion；Gypsum Behind the lower plane region that plate passes through formed clamp plate 115, forming belt 114 in disengaging are transported to driven roller by lower forming belt 123 On axis 119 and it is detached from lower forming belt 123, plasterboard driven rolls axis 119 continues to transport next station；Hypodermis tape spool 120 Driving end be arranged on the hypodermis tape spool on right side, the driving end of epithelium tape spool 116 is arranged on the epithelium tape spool on right side, under making 114 pairs of forming belt 123 and upper forming belt form tensile force type scraping effect to lower fiber cloth 127 and upper fiber cloth 113 respectively, Have open and flat using fiber cloth stretching during high-speed molding.

Upper fiber cloth 113 is arranged in the lower section of levelling roll shaft 124, and the end portion of levelling roll shaft 124 protrude into it is lower at In the U-type groove of type belt 114, the both sides of the face of levelling roll shaft 124 and the two sides of U-type groove are in close contact, and avoid levelling roll shaft 124 directly contact gypsum slurries, and gypsum slurries solidification, which is bonded on levelling roll shaft 124, to be not easily cleaned；The rotation of levelling roll shaft 124 Linear velocity be no more than lower forming belt 123 horizontal velocity, can guarantee upper fiber cloth 113 tighten with it is smooth.

115 lower surface of formed clamp plate opens up groove group, reduces the U-shaped surface contact of lower surface and upper forming belt 114 Area reduces frictional force when relative motion, will not be because of the excessive generation vibration of frictional force after the speed for improving forming belt It is dynamic, while upper forming belt 114 is per se with certain toughness and rigidity, when 115 groove group of formed clamp plate is arranged than comparatively dense, Lower surface is divided equally the pressure at right angle of upper 114 upper surface of forming belt by its toughness, therefore plasterboard upper surface will not be made to be formed Uneven effect.

Plasterboard is extruded together in the enclosure space in lower 123 groove of forming belt, avoids gypsum slurries from side Excessive, the U-shaped structure of upper forming belt 114, increase forming belt 114 two sides and lower forming belt 123 it is U-shaped The contact area of side further increases anti-overflow effect, to eliminate the excessive rear institute of gypsum slurries in traditional molding scheme The cleaning plant needed, at the same guarantee upper forming belt 114 inner surface U-type groove can with the bottom surface of formed clamp plate 115 and Two sides are fitted close, and lateral shift, the inner surface U-type groove of upper forming belt 114 and the ladder knot of epithelium tape spool 116 does not occur Structure matches, and lateral displacement does not occur.

Formed clamp plate 115 can adjust vertical height by pressing plate fixed frame 122, so as to adjust molding plasterboard Thickness, expansion tightening wheel 117 realize the tension effect in thickness adjusting to upper forming belt 123.

(2) course of work of pre- thermal-curable system 2:

In conventional gypsum board production technology, plasterboard is transported to diced system and carries out Length-fixing cutting, still after molding machine molding In high speed production unit, plasterboard conveying speed is significantly increased, and when reaching diced system, solidification is insufficient, and cutting effect is bad, Plasterboard can only be waited sufficiently to solidify by lengthening pipeline, cause production line too long, therefore in fibrous plaster high-speed production In line, pre- heat curing process is designed, develops pre- thermal-curable system 2, and devise backheat drying and returning in heat utilization system 4 Device makes natural coagulation process reform heating solidification and ultra-violet curing technique of the plasterboard before being cut, thus substantially Shorten production line length.

Fibrous plaster driven rolls axis 119 is transported in thermal-insulating body 201, and the heater 202 on cabinet wall is to stone Cream plate radiant heating promotes solidification, and ultraviolet lamp 203 irradiates plasterboard, promotes UV adhesive curing, and air inlet pipe 205 is blown into hot dry wind to stone Cream plate dries up heat cure, and three kinds of modes act on down, plasterboard in thermal-insulating body 201 can rapid curing, and then pass through driving Roll shaft 119 is transported to next station and carries out scale cun cutting.The preferred radial pattern heater of heater 202 is because if selecting Air transmitted formula heater, produced heat are easy to be blown away by the hot dry wind that air inlet pipe 205 is blown into, and cause heat waste larger, UV is purple It is that the unique of this technique innovates that external exposure, which solidifies, and traditional Thistle board, mask paper can block ultraviolet light, can not the ultraviolet photograph of UV Solidification is penetrated, the surface of fibrous plaster is the fiber cloth of covering, and fiber has certain gap, and fiber cloth has been pressed into gypsum In the surface of plate, UV glue is very fast by curing rate after ultraviolet light irradiation, and 205 hot blast drying of air inlet pipe further speeds up plasterboard Solidification.

(3) double-station is servo-actuated the course of work of diced system 3:

The toughness and elasticity of fiber cloth are stronger, using the plug-in strip Cutting process of traditional Thistle board, the coarse rapid wear of cut surface It is bad, therefore using servo-actuated sawing mode, but the cutting speed of servo-actuated Sawing Process is slower, not can guarantee in high-speed production with Returning quickly of dynamic cutter device after monolithic plasterboard is cut repeats to cut, so developing double-station is servo-actuated cutter Skill, while servo-actuated two block gypsum plate of sawing, the every two sawing length of conveying of plasterboard complete a sawing stroke, i.e., servo-actuated cutting The stroke of the servo-actuated cutting of the reciprocating stroke of device and single-station is identical, to realize the fly-cutting in high-speed production.

Fibrous plaster from the passive roller bearing 304 in the left side being transported on slide plate 303 in pre- thermal-curable system 2, according to It is secondary pass through the first positioning rollers 305, the passive roller bearing 304 on right side, right side drive roller shaft 119, the passive roller bearing in left side and the right side The distance of the passive roller bearing of side is the cut lengths length of a block gypsum plate, when plasterboard right end cutting apart from 303 right side of slide plate When cutting the distance of device 308 and reaching a Cutting Length, slide plate 303 is under the driving of servo motor 307 along track 302 and gypsum The equidirectional same speed movement of plate, two cutter devices 308 start to carry out lateral sawing along traverse rod 3082, and the single cut time does not surpass Journey time of the slide plate 303 along track 302 from left end to right end is crossed, it is rectangular that 303 stroke distances of slide plate are no more than 303 inside of slide plate The left side in shape hole is to the distance of 306 left side of the first locating wheel, and otherwise saw blade 3085 can occur dry with the first locating wheel 306 It relates to, after cutting, slide plate 303 continues to move with 308 back resetting of cutter device, fibrous plaster, the backhaul of slide plate 303 Resetting time is no more than plasterboard and transports two sawing length required times, to realize repetition sawing.

When slide plate 303 and the equidirectional same speed of fibrous plaster move, passive roller bearing 304 plays branch to fibrous plaster Support effect, when 303 back resetting of slide plate, passive roller bearing 304 and fibrous plaster are to roll connection, will not be damaged under plasterboard Surface.

When plasterboard is cut, optimum efficiency is that stable synchronous follow-up is kept not deviate between plasterboard and slide plate 303, therefore Need to carry out position to plasterboard to fix, but since plasterboard is an entirety before cutting, and fibrous plaster itself compared with Weight, therefore the fixed required chucking power in position does not need too greatly.The device of first positioning rollers 305 connection driving rotation, directly It connects and is fixed on cutting area bracket 301, linear velocity is identical with the linear velocity of drive roller shaft 119, can be realized to plasterboard Conveying, plasterboard is located in the first positioning rollers 305 in ladder, realizes the limitation of plasterboard lateral position, the first positioning rollers The first locating wheel 306 is arranged in 305 upper end, and plasterboard in vertical direction fix by position, ensures that plasterboard is cut in this way When stability.First locating wheel, 306 lower surface retains minim gap apart from plasterboard upper surface, is due to the first positioning rollers 305, the second positioning rollers 310 have certain cylindricity error, if the first locating wheel 306 and plasterboard are in close contact, Cylindricity error under high speed can generate vibrating effect to plasterboard, not stay gap that can damage gypsum board surface, therefore set micro- Small―gap suture distance is equal to cylindricity error value, generate the first locating wheel 306 can to plasterboard by cylindricity error certain Clamping effect, and plasterboard upper and lower surfaces will not be damaged, the clamping principle of the second positioning rollers 310 and the second locating wheel 309 It is identical, realize plasterboard stable position.

In cutter device 308, if saw blade 3085 selects direction-free Toothless saw blade, coupling mechanism 3084 is selected direct-connected Bar, is responsible for connection driving wheel 3083 and saw blade 3085, saw blade 3085 do not needed after one way cutting 180 ° of rotation can backhaul cut It cuts；If saw blade 3085 selects the tooth form saw blade with directionality, the selection of coupling structure 3084 can rotate 180 ° of torsion structure Couple driving wheel 3083 and saw blade 3085, when sawing 3085 is after the completion of one way is cut, backhaul is cut again after 180 ° of torsion, with suitable The directionality of tooth form saw blade is answered, coupling structure 3084 is the common connector with rotation function, but need to be selected with automatically controlled steering function Can.Saw blade 3085 is in vertical direction between two passive roller bearings 304, will not be sawed and be hurt slide plate 303.

(4) it dries and returns 4 course of work of heat utilization system:

Dry the enclosed construction principle of cabinet 401, dry every layer of inlet and outlet in cabinet 401 be respectively provided be cross-linked it is soft Shelves curtain 412 and hard baffle 413, every layer is in closed state, and then entirely drying cabinet 401 is in closed state, works as plasterboard In import or export, soft shelves curtain 412 is overlapped on the upper surface of plasterboard, and the height of hard baffle 413 is equal to the height for transporting axis 411 Degree, drying cabinet 401 are also in closed state.

Hot air circulation drying course, the gas dried in cabinet 401 is sucked out suction ventilator 403 from discharge pipe 402, in gas Containing a large amount of vapor, when gas is by circulated air supervisor 408, the density of hot steam is lower, enters humidity discharging pipe 404, Dry gas is sent back in drying cabinet 401 by being heated by blast pipe 410 when heater 409, realizes hot air circulation Drying, and dry-heat air is more advantageous to the moist plasterboard of drying.

In traditional stoving process, the hot steam into humidity discharging pipe 404 is wasted, and hot steam passes through heat exchanger 406 herein Heat exchange, the heat after heat exchange pass through the air inlet pipe 205 of backheat wind efferent duct 405 and pre- thermal-curable system 2 in the form of hot dry wind, It is blown into thermal-insulating body 201, realizes that heat recovery recycles.

Advantage

A whole set of production equipment is compact-sized, and high production efficiency, the degree of automation is strong, stable production process, and production capacity is high；Processing technology Process is novel, scientific and reasonable, is very suitable to fibrous plaster high speed and manufactures；Institute is phosphate fertilizer plant using main raw material(s) gypsum powder Industrial tailing ardealite or power plant industry tailing sulphur gypsum are process, and realize waste utilization, fibrous plaster is greatly reduced Production cost.

Claims (10)

1. a kind of fibrous plaster high speed production unit, it is characterised in that: including surely expecting formation system (1), pre- thermal-curable system (2), double-station is servo-actuated diced system (3), drying and goes back to heat utilization system (4)；

The steady material formation system (1) includes gypsum bunker (101), feed back pipe (102), cross conveyor (103), electronic scale (104), elevator (105), conveyer (106), water inlet pipe (107), liquid additive storehouse (108), blender (109), vibration Delivery pipe (110), upper forming belt (114), formed clamp plate (115), epithelium tape spool (116), expansion tightening wheel (117), plasterboard (118), drive roller shaft (119), hypodermis tape spool (120), support platform (121), lower forming belt (123), levelling roll shaft (124), shaping area bracket (125)；

Elevator (105) the lower end input port connects gypsum bunker (101), and upper end delivery outlet connects cross conveyor (103), Two outlets of setting on the left of the cross conveyor (103), central exit connect the hopper of electronic scale (104), and left side outlet connects Take back the upper inlet of expects pipe (102), the lower outlet gypsum bunker (101) of feed back pipe (102)；The electronic scale (104) It is lower outlet connection conveyer (106) main feed mouth, the conveyer (106) discharge port connection blender (109) master into Material mouth, blender (109) upper end are arranged two secondary feed inlets and are separately connected water inlet pipe (107) and liquid additive storehouse (108), lower end outlet connection vibrating circular pipe line circular (110) of blender (109)；

The lower forming belt (123) is arranged on the hypodermis tape spool (120) on shaping area bracket (125), lower forming belt (123) support of the upside by support platform (121)；The upper forming belt (114) be circumferentially positioned at epithelium tape spool (116), On formed clamp plate (115) and expansion tightening wheel (117)；The formed clamp plate (115) makes forming belt (114) lower end belt in level State；The levelling roll shaft (124) is arranged in the left side of upper forming belt (114), and lower surface is apart from lower forming belt (123) Height is higher than plasterboard (118) thickness；The drive roller shaft (119) composition horizontal feed line be set to steady material formation system (1), Pre- thermal-curable system (2), double-station are servo-actuated in diced system (3).

2. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the upper forming belt (114) inner surface is U-shaped belt, the U-shaped phase of the left and right sides end setting and upper forming belt (114) of epithelium tape spool (116) The hierarchic structure of cooperation；The outer surface of the lower forming belt (123) is U-shaped belt.

3. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the formed clamp plate (115) bottom surface is plane, and multiple groups groove is opened up on lower plane left and right directions, and the width of formed clamp plate (115) is equal to lower molding The distance between U-shaped two medial surface of belt (123)；The formed clamp plate (115) is fixed on by pressing plate fixed frame (122) On type area bracket (125), the lower surface of the upper forming belt (114) under formed clamp plate (115) and lower forming belt (123) it is upper Surface is parallel and keeps gap, and clearance distance is equal to plasterboard (118) thickness；The pressing plate fixed frame (122) is rectangle frame Frame structure, lower end are fixed on the shaping area bracket (125) below support platform (121), upper end inner bottom surface and formed clamp plate (115) upper surface is fixedly connected；Height adjustment device is set on the vertical frame in two sides of the pressing plate fixed frame (122).

4. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the steady material molding system System (1) further include hanger (111), upper rectification machine (112), upper fiber cloth (113), lower rectification machine (126), lower fiber cloth (127), lower fiber cloth holder (128), upper fiber cloth holder (129)；

The lower fiber cloth holder (128) and upper fiber cloth holder (129) are arranged in the lower part of shaping area bracket (125), upper fiber cloth (113) it is sequentially connected through on the downside of upper rectification machine (112), levelling roll shaft (124) and the lower surface of upper forming belt (114), under Fiber cloth (127) is sequentially connected the U-shaped bottom face by lower rectification machine (126), lower forming belt (123) upper surface；It is entangled on described Inclined machine (112) is arranged on hanger (111), top of hanger (111) setting in shaping area bracket (125).

5. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the vibrating circular pipe line circular It (110) include discharge tube (1101), longitudinal spring (1102), crossed strip (1103), vibrating motor (1104), fixed frame (1105), hard tube head (1106)；More of the discharge tube (1101) is connected in parallel, discharge tube interior into blender (108) (1101) it is connected between transverse direction by crossed strip (1103), and is connected to fixed frame (1105) by longitudinal spring (1102) Hard tube head (1106) are installed on the head at top, every discharge tube (1101), and the outer surface of each hard tube head is fixedly attached to solid Determine on frame (1105), the grout outlet of each hard tube head is horizontally placed on lower forming belt (114)；The fixed frame (1105) is Rigid structure is fixed on blender (109).

6. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the pre- heat cure system System (2) includes thermal-insulating body (201), heater (202), ultraviolet lamp (203), curing area bracket (204), air inlet pipe (205)；Institute Thermal-insulating body (201) is stated as upper and lower end closing, the semiclosed cabinet of left and right perforation, be respectively set on inner wall heater (201) and Air inlet pipe (205) are arranged on tank wall in ultraviolet lamp (203)；Air inlet pipe (205) connection is dried and is returned heat utilization system (4) Backheat wind efferent duct (405).

7. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: the double-station is servo-actuated Diced system (3) includes cutting area bracket (301), track (302), slide plate (303), passive roller bearing (304), the first positioning rollers (305), the first locating wheel (306), servo motor (307), cutter device (308), the second locating wheel (309), the second positioning rolling Axis (310)；

The track (302) is arranged in parallel in the upper surface of cutting area bracket (301), and the slide plate (303) is that centre opens up length The tabular of square hole, in orbit, servo motor (307) are arranged in downside, and slide plate upper surface left and right ends are respectively set for installation A set of cutter device (308) are respectively set in the middle position surface of two passive roller bearings (304), two passive roller bearings；It is described Center setting the first positioning rollers (305) in the square hole of slide plate (303), first positioning rollers (305) are with interior The axis of ladder, the first positioning rollers (305) and the second positioning rollers (310) are separately connected rotation drive device, the first positioning rolling The first locating wheel (306) are arranged in the surface of axis, and the two sides fixing end of the first positioning rollers (305) is located in slide plate (303) Between in slot, and be fixed on cutting area bracket (301), the two sides fixing end of first locating wheel (306), which is located at, to be slided The outside of plate (303), and be fixed on cutting area bracket (301)；The second positioning rollers (310) are set on the right side of track, second is fixed The second locating wheel (309) are arranged in the top of position roller bearing (310)；

The cutter device (308) include support frame (3081), traverse rod (3082), driving wheel (3083), coupling mechanism (3084), Saw blade (3085)；Both ends support frame (3081) is fixed on slide plate (303), and the upright projection of saw blade (3085) is located at two passively Between roller bearing (304), driving wheel (3083) drives saw blade (3085) by coupling mechanism (3084), driving wheel (3083) and saw blade (3085) it is separately connected driving motor.

8. a kind of fibrous plaster high speed production unit according to claim 1, it is characterised in that: drying and backheat utilize System (4) includes drying cabinet (401), discharge pipe (402), suction ventilator (403), humidity discharging pipe (404), backheat wind efferent duct (405), heat exchanger (406), steam wind efferent duct (407), circulated air are responsible for (408), heater (409), blast pipe (410), conveying axis (411), soft shelves curtain (412), hard baffle (413)；

The drying cabinet (401) is thermal insulation material manufacture, and inside is multilayered structure, and every layer of setting conveying axis (411), every layer enters Soft shelves curtain (412) is arranged at mouthful and top in exit, and hard baffle (413) is arranged in bottom；Dry the left side top of cabinet (401) Suction ventilator is arranged in opening connection discharge pipe (402), right hand top opening connection blast pipe (410), discharge pipe (402) upper end (403), heater is arranged in the left port of blower (403) the sealing connection circulated air supervisor (408), blast pipe (410) upper end (409), the right output port of heater (409) connection circulated air supervisor (408), the upper port that circulated air is responsible for (408) connect humidity discharging It manages (404)；Humidity discharging pipe (404) is connected to heat exchanger (406), and the top of heat exchanger (406) is connected to backheat wind efferent duct (405), backheat wind efferent duct (405) is connected to the air inlet pipe (205) of pre- thermal-curable system (2), and the right end of heat exchanger (406) connects Logical steam wind efferent duct (407).

9. a kind of fibrous plaster high-speed processing technology, it is characterised in that: using the equipment described in claim 1 and execute such as Lower operation,

Step 1: material prepares, and will be delivered to stone after land plaster, glass fibre, solid additives in proportion precisely-proportioned mixing In creme storehouse (101), water inlet pipe (107) connects water supplying pipe, liquid additive storehouse (108) external liquid additive supply opening；

Step 2: the gypsum powder mixed in gypsum bunker (101) is lifted into transverse direction by steady material molding, elevator (105) In conveyer (103), gypsum powder is first delivered in the storage bin of electronic scale (104), if the powder in storage bin is in Full state, extra gypsum powder is fallen into feed back pipe (102) by the right output port of cross conveyor (103), and then is passed through back Expects pipe (102) returns in gypsum bunker (101)；Electronic scale (104) is conveyer (106) quantitative feeding, and conveyer (106) is by stone In cream powder carry to blender (109), while water inlet pipe (107) is the confession of blender (109) quantification by metering transfer valve Water, liquid additive storehouse (108) are additive of blender (109) quantification for liquid, a variety of materials by metering transfer valve It is gypsum slurries in blender (108) interior uniform stirring；Gypsum slurries flow to lower forming belt by vibrating circular pipe line circular (110) (123) it in the lower fiber cloth (127) of groove, is tentatively flattened by levelling roll shaft (124) first, and by upper fiber cloth (113) It is compressed on the upper surface of gypsum slurries, is then fibrous plaster by formed clamp plate (115) extrusion forming；

Step 3: pre- heat cure, the molding fibrous plaster of initial set are delivered to the thermal-insulating body (201) of pre- thermal-curable system (2) Interior, heater (202) heats plasterboard, and the hot wind in air inlet pipe (205) heats plasterboard, gypsum under high temperature Plate curing rate is accelerated；Ultraviolet lamp (203) irradiates lower UV glue and quickly solidifies simultaneously, further speeds up plasterboard solidification, works as gypsum Plate when output, reaches the curing degree that cutting needs out of thermal-insulating body (201)；

Step 4: double-station scale cun cutting, the fibrous plaster after solidification transports at diced system, while double-station scale Two block gypsum plates of very little servo-actuated cutting realize quickly cutting；

Step 5: drying and Waste Heat Recovery utilize, and the plasterboard after cutting is transported to the closed drying cabinet of drying system (5) (401) inner heating drying forms fibrous plaster final products；The hot steam generated in drying course passes through recyclable device and heat Exchanger (406) is transported in thermal-insulating body (201), provides hot wind for pre- heat cure.

10. a kind of fibrous plaster high-speed processing technology of the liquid additive according to claim 9, feature exist In: liquid additive described in step 1 includes white glue with vinyl and UV glue.