CN109591179A - Automatic magnesium cement board production cutting pipeline - Google Patents

Automatic magnesium cement board production cutting pipeline Download PDF

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Publication number
CN109591179A
CN109591179A CN201910053248.7A CN201910053248A CN109591179A CN 109591179 A CN109591179 A CN 109591179A CN 201910053248 A CN201910053248 A CN 201910053248A CN 109591179 A CN109591179 A CN 109591179A
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CN
China
Prior art keywords
roller
template
cutting
plate
gear
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Granted
Application number
CN201910053248.7A
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Chinese (zh)
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CN109591179B (en
Inventor
陈小杰
沈敏
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Huzhou Silver Shaft Intelligent Equipment Co Ltd
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Huzhou Silver Shaft Intelligent Equipment Co Ltd
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Priority to CN201910053248.7A priority Critical patent/CN109591179B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/123Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The present invention provides automatic magnesium cement board production cutting pipeline, including steel platform and upper plate mechanism;Steel platform upper end is provided with main conveyor line, to roller rolling body, spindle drive, cutting mechanism and lower material conveyer;Upper plate mechanism is set to the front end of main conveyor line;It is more sets to roller rolling body;More sets are set to main conveyor line upper end to roller rolling body;Template is delivered to roller rolling body by main conveyor line, so as to roll to roller rolling body to the plate in template;Cutting mechanism is set to the rear end to roller rolling body;Lower material conveyer is set to the rear end of cutting mechanism;Spindle drive is set to steel platform side;Spindle drive, to roller rolling body and main conveyor line, power is transferred to roller rolling body and main conveyor line by connection;By using above technical scheme, plate production efficiency is promoted, precision is high, high degree of automation, and strong applicability, is suitable for producing with a thickness of 200mm and following plate.

Description

Automatic magnesium cement board production cutting pipeline
Technical field
The invention belongs to cement sheet material production technical fields, and in particular to the production cutting of automatic magnesium cement board is defeated Line sending.
Background technique
Existing environment-friendly building materials production line is generally used for production decorative panel and light partition plate etc., and plate type is relatively simple, And plate thickness is generally less than 60mm, can not be used as the thicker fire prevention bearing partition plate of production thickness.
Existing production line generally by upper plate mechanism, main conveyor line, to roller rolling body, spindle drive, cutting mechanism, The compositions such as blanking conveying;Specific production procedure: template is carried to main conveyor line by upper plate mechanism;Template is defeated on main conveyor line It send, is excessively covered to roller rolling body, the plate in template is rolled;Plate is cut according to template length after rolling It cuts, the plate after cutting enters receiving rack by lower material conveyer together with template, completes the preceding road production of plate;Existing production line Production efficiency is lower, and cost of labor and cost of equipment maintenance are higher, specifically has the following problems:
First is that upper plate mechanism uses sucker conveying robot or manual handling, it is certain because having between template when sucker Manipulator Transportation Adsorption capacity, the case where will appear two templates while drawing when causing to draw, increase labour and labour cost;
Second is that main conveyor line, by the way of roller conveying, because of template bottom surface smoother, template can skid in conveying, influence The conveying of raw material;Template has large quantity of moisture spilling during transportation simultaneously, flow to main conveyor line, main conveyor line roller bearing Easy waterlogged damage;
Third is that it is less to roller rolling body, influence the thickness and precision of plate final molding;
Fourth is that manually adjust the spacing that mode adjusts upper and lower milling roller using screw rod to roller rolling body, low precision and time-consuming;
Fifth is that spindle drive is driven using chain transmission mode, low precision has between main conveyor line head and tail portion Speed difference, the case where will cause template separation or squeeze, low efficiency, and the quality of final plate is influenced very big;
Sixth is that it is mobile using ordinary motor traction cutting power head, plate is cut;It is poor because of plate thickness range 5-60mm Different bigger, when cutting slab, traction electric machine and cutting motor can bear relatively large load, motor easy to damage;
Seventh is that after plate is detached from conveyer, entering receiving rack by self inertia when blanking conveys;Plate length, thickness are different, Thus weight and inertia are also different, it may appear that cannot be completely into receiving rack the case where, need human assistance to push, influence to give birth to Produce efficiency;
Eighth is that can be mingled with raw material with a large amount of moisture because production line is when producing plate and overflow, cause production line circumferentially Face ring border is poor, needs to be collected in ground digging sink, and the waste water handled after collecting is more troublesome;
Ninth is that existing production line is because panel weight is lighter, structure is than lighter, and each principal organ is because of other structures problem, can not Produce the thicker plate of thickness.
Summary of the invention
The purpose of the present invention is shortcoming present in view of the above technology, propose that automatic magnesium cement board is raw Produce cutting pipeline, it is intended to which solving existing automatic magnesium cement board production cutting pipeline cannot produce with a thickness of 60mm The problem of above plate.
The present invention provides automatic magnesium cement board production cutting pipeline, including upper plate mechanism and steel platform;Steel Platform upper end is provided with main conveyor line, to roller rolling body, spindle drive, cutting mechanism and lower material conveyer;Upper plate Mechanism is set to the front end of main conveyor line;Upper plate mechanism is used to template being carried to main conveyor line;It is more sets to roller rolling body; More sets are set to main conveyor line upper end to roller rolling body;Template is delivered to roller rolling body by main conveyor line, so as to roller Rolling body rolls the plate in template;Cutting mechanism is set to the rear end to roller rolling body;Cutting mechanism is used for The plate rolled in template is cut;Lower material conveyer is set to the rear end of cutting mechanism;Lower material conveyer is used for mould Plate is delivered to receiving rack;Spindle drive is set to steel platform side;Spindle drive is by connection to roller rolling body And main conveyor line, power is transferred to roller rolling body and main conveyor line.
Further, upper plate mechanism includes conveying robot and hydraulic lifting/lowering conveyer;Hydraulic lifting/lowering conveyer liftable It is set to below conveying robot;Handling machinery is provided with hook plate mechanism and vacuum chuck on hand;Conveying robot passes through sucker Template is picked up, so that hook plate mechanism hooks template side, so that template is pushed to main conveyor line.
It further, include installs case and transmission mechanism to roller rolling body;Installs case is fixed in steel platform;Installs case It is connected with upside milling roller, downside milling roller, belt feeder driving roller and screw rod lifter;Upside milling roller is rotatably arranged Above belt feeder driving roller;Downside milling roller is rotatably set to below belt feeder driving roller;Spindle drive with Transmission mechanism transmission connection;Upside milling roller and downside milling roller are sequentially connected with transmission mechanism respectively, so that spindle drive machine Power is transferred to upside milling roller and downside milling roller by transmission mechanism by structure;Transmission mechanism is also passed with belt feeder driving roller Dynamic connection;Plate in template is delivered to upside milling roller and is rolled with downside by belt feeder driving roller by set lace It is rolled between roller;Sliding rail is provided in installs case;Screw rod lifter is slidably set in sliding rail;Screw rod lifter includes Sliding block;Upside milling roller is rotationally connected on sliding block;Upside milling roller is connected to screw rod lifter by sliding block liftable;It is sliding Rail goes up and down driving motor by connection wire rod, so that the elevating movement in sliding rail of screw rod lifter, so that upside milling roller be made to exist Elevating movement in installs case, to be rolled to the plate in template.
Further, transmission mechanism includes power teeth wheel shaft and rolls transmission shaft;Power teeth wheel shaft and spindle drive Transmission connection;Power gear is provided on power teeth wheel shaft;It rolls transmission shaft one end and is provided with one-stage gear;It is another to roll transmission shaft One end is provided with angular wheel;Power teeth wheel shaft is sequentially connected by power gear and one-stage gear, and power is transferred to stone roller Press transmission shaft;Belt feeder driving roller is provided with belt feeder driving gear and secondary gear;Angular wheel and secondary gear are driven Connection, with drive belt machine driving roller;Downside milling roller one end is provided with downside milling roller driving gear;Downside milling roller is another One end is provided with level Four gear;Belt feeder drives gear to drive gear transmission connection by tertiary gear and downside milling roller, with Power is transferred to downside milling roller;Upside milling roller is provided with upside milling roller driving gear;Level Four gear is rolled with upside Roller drives gear transmission connection, and power is transferred to upside milling roller.
Further, spindle drive includes retarder, spindle drive motor, main shaft and shaft coupling;Retarder Equipped with input terminal and output end;The output end of retarder is two;The input terminal of retarder is connect with spindle drive motor drive; Two output ends and main shaft of retarder are sequentially connected;Main shaft is multistage;Multistage main shaft is passed by shaft coupling Dynamic connection;It further include gear-box;Gear-box and main shaft are sequentially connected, and the power of spindle drive motor is transferred to roller Rolling body and main conveyor line.
Further, cutting mechanism includes that support, cutting power head, linear guide and template clamp separating mechanism;Branch Seat is set to steel platform upper end;Linear guide is fixedly connected on support;Cutting power head is set in linear guide;Straight line is led Rail and travel driving motor are sequentially connected;Cutting power head is moved back and forth in linear guide by travel driving motor;Cutting Power head is equipped with cutting blade;Cutting power head is connect with cutting power motor drive, to drive cutting blade rotation to mould Plate in plate is cut;Template clamps separating mechanism and is set on support, to be clamped to the template on main conveyor line Or separation.
Further, lower material conveyer includes that blanking driving motor, blanking conveyer belt, delivery device and push are led Rail;Blanking driving motor is set in steel platform;Blanking driving motor is connected with blanking driven roller;The socket of blanking conveyer belt In blanking driven roller;Push guide rail is fixed on steel platform two sides;Delivery device is slidably set in push guide rail;Push driving Motor connects push guide rail by chain, to drive delivery device to move back and forth in push guide rail.
Further, delivery device includes cylinder and push plate;Cylinder is by connection push plate, to be dug or be returned to push plate It falls;Push plate is located above blanking conveyer belt;Push plate is moved back and forth above blanking conveyer belt by delivery device, with Template on blanking conveyer belt is released into lower material conveyer;Blanking conveyer belt is more grooved belts.
It further, further include control system;Control system and upper plate mechanism are electrically connected, to control upper plate mechanism for mould Plate is carried to main conveyor line;Control system and spindle drive are electrically connected, and are transmitted with controlling spindle drive for power To roller rolling body and main conveyor line;Control system and cutting mechanism are electrically connected, to control cutting mechanism in template Plate is cut;Control system is also electrically connected with lower material conveyer, and template is delivered to rewinding to control lower material conveyer Frame.
It further, further include sink;Sink is fixedly connected below steel platform, to receive to the sewage on production line Collection;Sink is inverted triangle structure, so that the sewage of production line flow to the middle part of sink;Connector is provided in the middle part of sink;Water Slot is connected to by connector with apparatus for treating sewage, to carry out purified treatment to sewage.
This production line is mainly used for the production conveying of novel environment friendly building materials (magnesia cement plate material), especially suitable for fire partition The production of plate conveys;This production line maximum can produce the fire-proof partition plate of 200mm thickness, final finished can be used as in building every Wall, Side fascia, floor plates, roof boarding and partition panel etc.;Finished product has fire protection flame retarding, heat-insulation and heat-preservation, light-weight aseismatic, environmental protection section The advantages that energy, quick construction, greatly facilitate the development of intelligent assembled architecture;What this production line had compared with the prior art Advantage is as follows:
1. upper plate mechanism is by the way of sucker manipulator and hook plate mechanism combination, separation and carrying template, and mating hydraulic liter The lifting of platform bearer template is dropped, template is enable fast and accurately to be carried to main conveyor line;It avoids between template because of vacuum adsorption force, Occurs the case where two templates are drawn simultaneously when drawing;
2. main conveyor line is using belt carrying template and is transmitted, the slippage problems occurred when roller conveying templates are solved;And It is driven using belt, can be with waterproof, structure is simpler, easy to maintain;
3. increasing to roller rolling body is 6 sets, guarantees the thickness and precision of plate final molding, improve precision;
4. pair roller rolling body is by the way of screw rod lifter combination servo motor, to upside milling roller and downside milling roller Spacing is adjusted, and is provided with the digital display that display rolls opening size, and realization is full-automatic, high-precision to roll size It adjusts;And to complete machine frame is rolled and drive mechanism improves, improves the carrying for rolling host, precision and adjusts height, It is able to satisfy the requirement of production 200mm thickness plate, the plate enriched on production line produces type;
5. spindle drive is driven using large-size machine, by multistage shaft and Hooks coupling universal coupling, power is transferred to roller Rolling body and belt conveyor, and by stage-geared, make it is all on production line roll host and belt conveyor, with Same transmission speed conveys template, guarantees the consistency of each mechanism speed of production line;It avoids because of each mechanism speed not The case where with causing template to separate or squeezing, greatly improve the quality of final plate;
6. the travel driving motor and cutting power motor of pair cutting power head optimize, dynamic using servo motor driving cutting The walking of power head, and using high effect frequency conversion brake motor as cutting power motor, reach walking and cutting speed is electrodeless can It adjusts, overload protection, the function that positive and negative rotation is continuously cut, improves production line cutting efficiency, motor overload is avoided to damage;
7. installing power delivery device additional on lower material conveyer, after solving plate disengaging conveyer, appearance does not have by self inertia Completely into receiving rack, and the problem of need human assistance to push, cost of labor is substantially reduced;
8. increasing whole production line, production line bottom is made there are enough spaces that one sufficiently large wastewater collection sink is installed, this Sample, which is just not necessarily to dig pit on the ground, carries out wastewater collection, and wastewater collection sink can be directly connected to apparatus for treating sewage, to waste water into Row purified treatment realizes recycling for water, energy conservation and environmental protection.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Below with reference to attached drawing, the invention will be further described:
Fig. 1 is the structural schematic diagram of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 2 is the structural schematic diagram of the upper plate mechanism of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 3 is the structural schematic diagram to roller rolling body of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 4 is the structural schematic diagram to roller rolling body of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 5 is the structural schematic diagram of the spindle drive of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 6 is the structural schematic diagram of the cutting mechanism of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 7 is the structural schematic diagram of the lower material conveyer of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 8 is the structural schematic diagram of the delivery device of automatic magnesium cement board of the present invention production cutting pipeline;
Fig. 9 is the structural schematic diagram of the hook plate mechanism of automatic magnesium cement board of the present invention production cutting pipeline.
In figure: 1- steel platform;2- upper plate mechanism;3- main conveyor line;4- is to roller rolling body;5- spindle drive;6- Cutting mechanism;Material conveyer under 7-;8- sink;21- hydraulic lifting/lowering conveyer;22- conveying robot;The caching conveying of 23- template Machine;24- hook plate mechanism;25- vacuum chuck;41- installs case;42- transmission mechanism;Milling roller on the upside of 43-;Milling roller on the downside of 44-; 45- belt feeder driving roller;46- screw rod lifter;47- sliding rail;48- screw rod goes up and down driving motor;49- sliding block;51- slows down Device;52- spindle drive motor;53- main shaft;54- shaft coupling;55- gear-box;61- support;62- cutting power head;63- Linear guide;64- template clamps separating mechanism;65- cutting power motor;66- travel driving motor;67- cutting blade;71- Blanking driving motor;72- blanking conveyer belt;73- delivery device;74- pushes guide rail;75- pushes driving motor;76- is pushed away Plate;77- cylinder;78- blanking driven roller;241- hook hand support;242- hook hand;243- hook luck cylinder;420- power teeth wheel shaft; 421- power gear;422- one-stage gear;423- secondary gear;424- tertiary gear;425- level Four gear;426- rolls transmission Axis;427- angular wheel;Milling roller drives gear on the upside of 431-;Milling roller drives gear on the downside of 441-;The driving of 451- belt feeder Gear.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination;The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect It connects, is also possible to be electrically connected or can communicate each other;It can be directly connected, can also indirectly connected through an intermediary, it can be with It is the interaction relationship of the connection or two elements inside two elements, unless otherwise restricted clearly.For this field For those of ordinary skill, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
As shown in Figures 1 to 9, the present invention provides automatic magnesium cement board production cutting pipeline, including steel is put down Platform 1 and upper plate mechanism 2;Wherein, 1 upper end of steel platform be provided with main conveyor line 3, to roller rolling body 4, spindle drive 5, cut Cutting mill structure 6 and lower material conveyer 7;Upper plate mechanism 2 is set to the front end of main conveyor line 3;Upper plate mechanism 2 is for carrying template To main conveyor line 3;Specifically, upper plate mechanism 2 carries template and is spaced closely together linking;Template is conveyed and is added in main conveyor line 3 Raw material (plate not rolled);The process of addition raw material is completed before being delivered to roller rolling body 4;To roller roller Structure 4 is more sets;More sets are set to 3 upper end of main conveyor line to roller rolling body 4;Template is delivered to by main conveyor line 3 rolls roller Mechanism 4, so as to be rolled to roller rolling body 4 to the plate in template;Specifically, main conveyor line 3 is taken using Belt Conveying It is conveyed for roller, solves the slippage problems occurred when roller conveying templates, and use Belt Conveying, can be with waterproof, structure is simpler It is single, it is easy to maintain;Cutting mechanism 6 is set to the rear end to roller rolling body 4;Cutting mechanism 6 is used for to roller rolling body 4 The plate rolled in template is cut;Specifically, the plate in template is delivered at cutting mechanism after roller-compaction, root Plate is cut according to template length;Lower material conveyer 7 is set to the rear end of cutting mechanism 6;Lower material conveyer 7 is used for mould Plate is delivered to receiving rack;Spindle drive 5 is set to 1 side of steel platform;Spindle drive 5 is by connection to roller roller Structure 4 and main conveyor line 3, power is transferred to roller rolling body 4 and main conveyor line 3;Specifically, upper plate mechanism 2 is by removing It transports manipulator 22 and template is carried to main conveyor line 3, then the plate in template is delivered to roller rolling body by main conveyor line 3 4 carry out roller-compaction;It is preferably 6 sets to roller rolling body 4, and is set on main conveyor line 3;More sets are logical to roller rolling body 4 Conveyer belt connection is crossed, the plate rolled is passed through into main conveyor line 3 and is delivered to cutting mechanism 6, thus to having rolled Plate carries out cutting process by template length, template is finally delivered to receiving rack by lower material conveyer 7 again, before completing plate Road production;By using above-mentioned technical proposal, the efficiency of climbing shuttering production, precision is high, highly reliable, high degree of automation, And the plate of abundant production line produces type, strong applicability greatly improves the quality of final plate, and quality is high.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 9, in the present embodiment, upper plate mechanism 2 includes handling machinery Hand 22 and hydraulic lifting/lowering conveyer 21;21 liftable of hydraulic lifting/lowering conveyer is set to 22 lower section of conveying robot;Handling machinery Hook plate mechanism 24 and vacuum chuck 25 are provided on hand 22;Conveying robot 22 picks up template side by sucker, so that hook plate Template is hooked in mechanism 24, so that template is pushed to main conveyor line 3 by the movement by conveying robot 22, to carry out to template Separation and carrying;Specifically, template caches conveyer 23 and template is delivered to hydraulic lifting/lowering conveyer 21, hydraulic lifting/lowering conveyer 21 are raised up to conveying robot 22, and template caching conveyer 23 stops conveying, and conveying robot 22 is by hook plate mechanism 24 and very Suction disk 25 separates template, and conveying robot 22 is mobile to be carried to main conveyor line 3 for template, and template separation and carrying are fast It is fast and accurate;Further, hook plate mechanism 24 includes hook hand 242 and hook luck cylinder 243;Hook hand 242 is rotationally connected with hook hand On support 241;Hook hand 242 is connect with hook luck cylinder 243, to drive hook hand 242 around hook by the stretching motion of hook luck cylinder 243 Hand support 241 rotates, and is separated to hook template, avoids between template because vacuum adsorption force occurs two templates when drawing It the case where adhesion, effectively improves handling efficiency, reduces cost of labor, template falls off or mould caused by avoiding because of two templates of absorption Board position offset, influences the plate quality of production and efficiency.
It preferably, include installation to roller rolling body 4 in the present embodiment as shown in Figures 1 to 9 in conjunction with above scheme Case 41 and transmission mechanism 42;Installs case 41 is fixed in steel platform 1;Installs case 41 is connected with upside milling roller 43, downside is rolled Roller 44, belt feeder driving roller 45 and screw rod lifter 46;Upside milling roller 43 is rotatably set to belt feeder driving roller 45 tops;Downside milling roller 44 is rotatably set to 45 lower section of belt feeder driving roller;Spindle drive 5 and transmission mechanism 42 Transmission connection;Upside milling roller 43 and downside milling roller 44 are sequentially connected with transmission mechanism 42 respectively, so that spindle drive 5 Power is transferred to upside milling roller 43 and downside milling roller 44 by transmission mechanism 42, to make upside milling roller 43 and downside Milling roller 44 rotates between installs case 41;Transmission mechanism 42 is also sequentially connected with belt feeder driving roller 45;Belt feeder driving Template on belt is delivered between upside milling roller 43 and downside milling roller 44 to template by roller 45 by set lace In plate rolled;Sliding rail 47 is provided in installs case 41;Screw rod lifter 46 is slidably set in sliding rail 47;Screw rod Lifter 46 includes sliding block 49;Upside milling roller 43 is rotationally connected on sliding block 49;Upside milling roller 43 can by sliding block 49 Lifting is connected to screw rod lifter 46;Sliding rail 47 goes up and down driving motor 48 by connection wire rod, so that screw rod lifter 46 is in cunning Elevating movement in rail 47, to make the upside elevating movement in installs case 41 of milling roller 43, to grind the plate in template Pressure;Specifically, screw rod lifting driving motor 48 is servo motor;Roller rolling body 4 is ground by 46 pairs of upsides of screw rod lifter Pressure roller 43 carries out elevating movement, so as to adjust the spacing of upside milling roller 43 and downside milling roller 44, with the plate to different-thickness Material is rolled;Further, digital display screen is additionally provided with to roller rolling body 4, rolls opening size for showing;Number Display screen is by connection control system, to realize the stroke of control screw rod lifter 46, to control the liter of downside milling roller 44 Drop rolls opening size to adjust;Using the above scheme, the efficiency and quality that plate roller-compaction can be improved roll size reality Existing full-automatic regulation, precision is high, and finished product error is small;Further, quantity roller rolling body 4 being set on main conveyor line 3 It is 26 sets;Quantity to roller rolling body 4 is preferably 6 sets, can meet the needs of production 200mm and following thickness plate, is fitted Strong with property, precision is high, high-efficient;Further, transmission mechanism 42 includes power teeth wheel shaft 420 and rolls transmission shaft 426;Power Gear shaft 420 and spindle drive 5 are sequentially connected, so that the power of spindle drive 5 is transferred to transmission mechanism 42;Power Power gear 421 is provided on gear shaft 420;It rolls 426 one end of transmission shaft and is provided with one-stage gear 422;Roll transmission shaft 426 The other end is provided with angular wheel 427;Power teeth wheel shaft 420 is sequentially connected by power gear 421 and one-stage gear 422, with Power is transferred to and rolls transmission shaft 426, rolls the rotation of transmission shaft 426 to drive;Belt feeder driving roller 45 is provided with skin Band machine driving gear 451 and secondary gear 423;Angular wheel 427 and secondary gear 423 are sequentially connected, with the drive of drive belt machine Dynamic roller 45;Milling roller 44 one end in downside is provided with downside milling roller driving gear 441;Milling roller 44 other end in downside is provided with Level Four gear 425;Belt feeder drives gear 451 to drive gear 441 to be sequentially connected by tertiary gear 424 and downside milling roller, Power is transferred to downside milling roller 44;Upside milling roller 43 is provided with upside milling roller driving gear 431;Level Four gear 425 are sequentially connected with upside milling roller driving gear 431, and power is transferred to upside milling roller 43;Specifically, transmission mechanism 42 realize belt conveyor driven roller by one-stage gear 422, secondary gear 423, tertiary gear 424 and level Four gear 425 Cylinder, upper milling roller and lower milling roller operate synchronously, to be promoted to the carrying of roller rolling body 4, precision and be adjusted high Degree, to meet the production requirement with a thickness of 200mm and plate below;It is straight due to upside milling roller 43 and downside milling roller 44 Diameter is different, needs that gear ratio is arranged, so that the two transmission speed reaches consistent;Upside milling roller 43 and downside milling roller 44 Spacing, as needed produce plate thickness be adjusted, downside milling roller 44 is motionless, upside milling roller 43 pass through screw rod liter It drops structure and carries out elevating movement, thus realize rolling for the plate of different-thickness, high-efficient, precision height and strong applicability, production Board quality out is good, and quality is high.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 9, in the present embodiment, spindle drive 5 includes slowing down Device 51, spindle drive motor 52, main shaft 53 and shaft coupling 54;Retarder 51 is equipped with input terminal and output end;Retarder 51 Output end be two;The input terminal and spindle drive motor 52 of retarder 51 are sequentially connected;Two output ends of retarder 51 It is sequentially connected with main shaft 53;Main shaft 53 is multistage;Multistage main shaft 53 is sequentially connected by shaft coupling 54;Also wrap Include gear-box 55;Gear-box 55 and main shaft 53 are sequentially connected, and the power of spindle drive motor 52 is transferred to and is ground roller Press mechanism 4 and main conveyor line 3 guarantee each mechanism speed of production line to convey with identical transmission speed to template Consistency, template separates or squeezes to obtain situation caused by avoiding because of each mechanism speed difference, thus the precision for improving conveying and rolling, It reduces between template because extruding occurs damaging to obtain problem, greatly improves final board quality;Specifically, shaft coupling 54 includes universal Shaft coupling 54 and Drum Tooth Coupling 54, to promote transmission efficiency.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 9, in the present embodiment, cutting mechanism 6 includes support 61, cuts It cuts power head 62, linear guide 63 and template and clamps separating mechanism 64;Support 61 is set to 1 upper end of steel platform;Linear guide 63 are fixedly connected on support 61;Cutting power head 62 is set in linear guide 63;Linear guide 63 and travel driving motor 66 transmission connections;Cutting power head 62 is moved back and forth in linear guide 63 by travel driving motor 66;Cutting power head 62 It is equipped with cutting blade 67;Cutting power head 62 and cutting power motor 65 are sequentially connected, to drive the rotation pair of cutting blade 67 Plate in template is cut, and the length for cutting plate is determined by template length;Template clamps separating mechanism 64 and is set to branch On seat 61, the template on main conveyor line 3 is clamped or be separated;Specifically, when the plate in template cutting when, cutting Mechanism 6 and template are in relative static conditions, so that cutting blade 67 remains and the plate in template when cutting walking Vertically, guarantee the straightness and precision of cutting;Template, which clamps separating mechanism 64, to separate a certain distance front and back template, make to cut Cutting blade 67 is cut in isolated gap, to completely cut through the plate in template, and is not damaged to template;Specifically, Travel driving motor 66 uses servo motor, to drive the walking of cutting power head 62;Cutting power motor 65 uses high effect Frequency conversion brake motor, with electrodeless adjustable, the overload protection that reaches walking and cutting speed, the function that positive and negative rotation is continuously cut is improved Production line cutting efficiency, avoids motor overload from damaging.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 9, in the present embodiment, lower material conveyer 7 drives including blanking Dynamic motor 71, blanking conveyer belt 72, delivery device 73 and push guide rail 74;Blanking driving motor 71 is set to steel platform On 1;Blanking driving motor 71 is connected with blanking driven roller 78;Blanking conveyer belt 72 is socketed on blanking driven roller 78;Push Guide rail 74 is fixed on 1 two sides of steel platform;Delivery device 73 is slidably set in push guide rail 74;Push driving motor 75 passes through Chain connection push guide rail 74, to drive delivery device 73 to move back and forth in push guide rail 74;By adopting the above technical scheme, have After effect solves the lower material conveyer 7 of template disengaging, occur by self inertia not completely into receiving rack, and human assistance is needed to push away The problem of sending reduces cost of labor to promote transfer efficiency;Further, delivery device 73 includes cylinder 77 and push plate 76; Cylinder 77 is by connection push plate 76, push plate 76 is dug or be fallen after rise;Push plate 76 is located at 72 top of blanking conveyer belt; Push plate 76 is moved back and forth above blanking conveyer belt 72 by delivery device 73, by the mould on blanking conveyer belt 72 Plate releases lower material conveyer 7;Blanking conveyer belt 72 be more grooved belts, using have many grooves belt, make pusher Mechanism reduces the frictional force between template and belt when pushing template, and the upper surface of more grooved belts is not easy dust stratification and miscellaneous Matter, when reducing the work of delivery device 73, template and belt cause fretting wear;Specifically, when template enter blanking belt feeder it Before, cylinder 77 retracts, and digs push plate 76, makes push plate 76 not and influence template to can smoothly enter into lower material conveyer 7;When template enters blanking Conveyer 7, and when being delivered to the second half section, push plate 76 is fallen after rise, and push driving motor 75 works, and drives 76 mechanism of push plate on guide rail It moves in a straight line, template push is entered into receiving rack.
It preferably, further include control system in the present embodiment as shown in Figures 1 to 9 in conjunction with above scheme;Control system System is electrically connected with upper plate mechanism 2, is carried to main conveyor line 3 to control upper plate mechanism 2 for template;Control system and spindle drive Mechanism 5 is electrically connected, and is transferred to controlling spindle drive 5 for power to roller rolling body 4 and main conveyor line 3;Control system System is electrically connected with cutting mechanism 6, is cut with controlling cutting mechanism 6 to the plate in template;Control system also with blanking Conveyer 7 is electrically connected, and template is delivered to receiving rack to control lower material conveyer 7;Specifically, control system is PLC control System, to control the motor on production line, thus avoid production line occur template overstock or template feeding time interval It is too long, to influence production efficiency.
It preferably, further include sink 8 in the present embodiment as shown in Figures 1 to 9 in conjunction with above scheme;Sink 8 is fixed It is connected to 1 lower section of steel platform, to be collected to the sewage on production line;Sink 8 is inverted triangle structure, and slope is arranged in both ends, So that the sewage of production line flow to the middle part of sink 8;The middle part of sink 8 is provided with connector;Sink 8 passes through connector and sewage Processor connection, to carry out purified treatment to sewage;Specifically, steel platform 1 is increased by bracket, to meet the installation of sink 8 Space carries out wastewater collection to solve the problems, such as to dig pit on the ground, and sink 8 can be directly connected to apparatus for treating sewage, to useless Water carries out purified treatment, realizes recycling for water, energy conservation and environmental protection.
This production line is mainly used for the production conveying of novel environment friendly building materials (magnesia cement plate material), especially suitable for fire partition The production of plate conveys;This production line maximum can produce the fire-proof partition plate of 200mm thickness, final finished can be used as in building every Wall, Side fascia, floor plates, roof boarding and partition panel etc.;Finished product has fire protection flame retarding, heat-insulation and heat-preservation, light-weight aseismatic, environmental protection section The advantages that energy, quick construction, greatly facilitate the development of intelligent assembled architecture;What this production line had compared with the prior art Advantage is as follows:
1. upper plate mechanism is by the way of sucker manipulator and hook plate mechanism combination, separation and carrying template, and mating hydraulic liter The lifting of platform bearer template is dropped, template is enable fast and accurately to be carried to main conveyor line;It avoids between template because of vacuum adsorption force, Occurs the case where two templates are drawn simultaneously when drawing;
2. main conveyor line is using belt carrying template and is transmitted, the slippage problems occurred when roller conveying templates are solved;And It is driven using belt, can be with waterproof, structure is simpler, easy to maintain;
3. increasing to roller rolling body is 6 sets, guarantees the thickness and precision of plate final molding, improve precision;
4. pair roller rolling body is by the way of screw rod lifter combination servo motor, to upside milling roller and downside milling roller Spacing is adjusted, and is provided with the digital display that display rolls opening size, and realization is full-automatic, high-precision to roll size It adjusts;And to complete machine frame is rolled and drive mechanism improves, improves the carrying for rolling host, precision and adjusts height, It is able to satisfy the requirement of production 200mm thickness plate, the plate enriched on production line produces type;
5. spindle drive is driven using large-size machine, by multistage shaft and Hooks coupling universal coupling, power is transferred to roller Rolling body and belt conveyor, and by stage-geared, make it is all on production line roll host and belt conveyor, with Same transmission speed conveys template, guarantees the consistency of each mechanism speed of production line;It avoids because of each mechanism speed not The case where with causing template to separate or squeezing, greatly improve the quality of final plate;
6. the travel driving motor and cutting power motor of pair cutting power head optimize, dynamic using servo motor driving cutting The walking of power head, and using high effect frequency conversion brake motor as cutting power motor, reach walking and cutting speed is electrodeless can It adjusts, overload protection, the function that positive and negative rotation is continuously cut, improves production line cutting efficiency, motor overload is avoided to damage;
7. installing power delivery device additional on lower material conveyer, after solving plate disengaging conveyer, appearance does not have by self inertia Completely into receiving rack, and the problem of need human assistance to push, cost of labor is substantially reduced;
8. increasing whole production line, production line bottom is made there are enough spaces that one sufficiently large wastewater collection sink is installed, this Sample, which is just not necessarily to dig pit on the ground, carries out wastewater collection, and wastewater collection sink can be directly connected to apparatus for treating sewage, to waste water into Row purified treatment realizes recycling for water, energy conservation and environmental protection.
The above, only presently preferred embodiments of the present invention not do limitation in any form to the present invention.It is any ripe Those skilled in the art is known, without departing from the scope of the technical proposal of the invention, all using technology contents described above Many possible changes and modifications or equivalent example modified to equivalent change are made to technical solution of the present invention.Therefore, all It is the content without departing from technical solution of the present invention, any change modification made to the above embodiment of technology according to the present invention, Equivalent variations and modification belong to the protection scope of the technical program.

Claims (10)

1. automatic magnesium cement board production cutting pipeline, which is characterized in that including steel platform (1) and upper plate mechanism (2);Steel platform (1) upper end is provided with main conveyor line (3), to roller rolling body (4), spindle drive (5), cutting machine Structure (6) and lower material conveyer (7);
The upper plate mechanism (2) is set to the front end of the main conveyor line (3);The upper plate mechanism (2) is for carrying template To the main conveyor line (3);
Described is more sets to roller rolling body (4);It covers more and described roller rolling body (4) is set on the main conveyor line (3) End;The main conveyor line (3) template is delivered to it is described to roller rolling body (4) so that it is described to roller rolling body (4) to mould Plate in plate is rolled;
The cutting mechanism (6) is set to the rear end to roller rolling body (4);The cutting mechanism (6) is used for rolling Plate in template is cut;
The lower material conveyer (7) is set to the rear end of the cutting mechanism (6);The lower material conveyer (7) is used for template It is delivered to receiving rack;
The spindle drive (5) is set to the steel platform (1) side;The spindle drive (5) passes through connection institute It states to roller rolling body (4) and the main conveyor line (3), power is transferred to described to roller rolling body (4) and the master Pipeline (3).
2. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that on described Trigger structure (2) includes conveying robot (22) and hydraulic lifting/lowering conveyer (21);Hydraulic lifting/lowering conveyer (21) liftable It is set to below the conveying robot (22);Hook plate mechanism (24) and vacuum chuck are provided on the conveying robot (22) (25);The conveying robot (22) picks up template side by the sucker, so that the hook plate mechanism (24) hooks template, To which template is pushed to the main conveyor line (3).
3. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that described right Roller rolling body (4) includes installs case (41) and transmission mechanism (42);The installs case (41) is fixed on the steel platform (1) On;The installs case (41) is connected with upside milling roller (43), downside milling roller (44), belt feeder driving roller (45) and silk Bar lifter (46);The upside milling roller (43) is rotatably set to above the belt feeder driving roller (45);Under described Side milling roller (44) is rotatably set to below the belt feeder driving roller (45);The spindle drive (5) with it is described Transmission mechanism (42) transmission connection;The upside milling roller (43) and the downside milling roller (44) respectively with the transmission mechanism (42) it is sequentially connected, so that power is transferred to the upside by the transmission mechanism (42) by the spindle drive (5) Milling roller (43) and the downside milling roller (44);The transmission mechanism (42) is also driven with the belt feeder driving roller (45) Connection;Plate in template is delivered to the upside milling roller by set lace by the belt feeder driving roller (45) (43) it is rolled between the downside milling roller (44);Sliding rail (47) are provided in the installs case (41);The screw rod Lifter (46) is slidably set in the sliding rail (47);The screw rod lifter (46) includes sliding block (49);The upside Milling roller (43) is rotationally connected on the sliding block (49);The upside milling roller (43) passes through the sliding block (49) liftable It is connected to the screw rod lifter (46);The sliding rail (47) goes up and down driving motor (48) by connection wire rod, so that the silk Bar lifter (46) is in the sliding rail (47) interior elevating movement, to make the upside milling roller (43) in the installs case (41) Upper elevating movement, to be rolled to the plate in template.
4. automatic magnesium cement board production cutting pipeline according to claim 3, which is characterized in that the biography Motivation structure (42) includes power teeth wheel shaft (420) and rolls transmission shaft (426);The power teeth wheel shaft (420) and the main shaft Transmission mechanism (5) transmission connection;Power gear (421) are provided on the power teeth wheel shaft (420);It is described to roll transmission shaft (426) one end is provided with one-stage gear (422);Described transmission shaft (426) other end that rolls is provided with angular wheel (427);Institute It states power teeth wheel shaft (420) to be sequentially connected by the power gear (421) and the one-stage gear (422), power is passed Transmission shaft (426) are rolled described in being handed to;The belt feeder driving roller (45) is provided with belt feeder driving gear (451) and second level Gear (423);The angular wheel (427) and the secondary gear (423) are sequentially connected, to drive the belt feeder driven roller Cylinder (45);Described downside milling roller (44) one end is provided with downside milling roller driving gear (441);The downside milling roller (44) The other end is provided with level Four gear (425);Belt feeder driving gear (451) passes through tertiary gear (424) and the downside Milling roller drives gear (441) transmission connection, and power is transferred to the downside milling roller (44);The upside milling roller (43) it is provided with upside milling roller driving gear (431);The level Four gear (425) and the upside milling roller drive gear (431) it is sequentially connected, power is transferred to the upside milling roller (43).
5. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that the master Shaft transmission (5) includes retarder (51), spindle drive motor (52), main shaft (53) and shaft coupling (54);It is described to subtract Fast device (51) is equipped with input terminal and output end;The output end of the retarder (51) is two;The input of the retarder (51) End is sequentially connected with the spindle drive motor (52);Two output ends of the retarder (51) and the main shaft (53) Transmission connection;The main shaft (53) is multistage;Main shaft described in multistage (53) is connected by the shaft coupling (54) transmission It connects;It further include gear-box (55);The gear-box (55) and the main shaft (53) are sequentially connected, by the spindle drive The power of motor (52) is transferred to described to roller rolling body (4) and the main conveyor line (3).
6. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that described to cut Cutting mill structure (6) includes that support (61), cutting power head (62), linear guide (63) and template clamp separating mechanism (64);Institute It states support (61) and is set to the steel platform (1) upper end;The linear guide (63) is fixedly connected on the support (61);Institute Cutting power head (62) is stated to be set in the linear guide (63);The linear guide (63) and travel driving motor (66) pass Dynamic connection;The cutting power head (62) is back and forth transported in the linear guide (63) by the travel driving motor (66) It is dynamic;The cutting power head (62) is equipped with cutting blade (67);The cutting power head (62) and cutting power motor (65) Transmission connection, to drive the cutting blade (67) rotation to cut the plate in template;The template clamps seperator Structure (64) is set on the support (61), the template on the main conveyor line (3) is clamped or be separated.
7. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that under described Material conveyer (7) includes blanking driving motor (71), blanking conveyer belt (72), delivery device (73) and push guide rail (74);The blanking driving motor (71) is set on the steel platform (1);The blanking driving motor (71) is connected with blanking Driven roller (78);The blanking conveyer belt (72) is socketed on the blanking driven roller (78);The push guide rail (74) is solid Due to the steel platform (1) two sides;The delivery device (73) is slidably set in the push guide rail (74);Push driving Motor (75) connects the push guide rail (74) by chain, to drive the delivery device (73) in the push guide rail (74) Interior reciprocating motion.
8. automatic magnesium cement board production cutting pipeline according to claim 7, which is characterized in that described to push away Sending mechanism (73) includes cylinder (77) and push plate (76);The cylinder (77) is by connecting the push plate (76), to push away to described Plate (76) is dug or is fallen after rise;The push plate (76) is located above the blanking conveyer belt (72);The push plate (76) It is moved back and forth above the blanking conveyer belt (72) by the delivery device (73), by the lower material conveyer skin Template on band (72) releases the lower material conveyer (7);The blanking conveyer belt (72) is more grooved belts.
9. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that further include Control system;The control system and the upper plate mechanism (2) are electrically connected, and are removed with controlling the upper plate mechanism (2) for template It is transported to the main conveyor line (3);The control system and the spindle drive (5) are electrically connected, to control the main shaft Power is transferred to described to roller rolling body (4) and the main conveyor line (3) by transmission mechanism (5);The control system and institute Cutting mechanism (6) electrical connection is stated, the plate in template is cut with controlling the cutting mechanism (6);The control system System is also electrically connected with the lower material conveyer (7), is delivered to the rewinding to control the lower material conveyer (7) for template Frame.
10. automatic magnesium cement board production cutting pipeline according to claim 1, which is characterized in that also wrap Include sink (8);The sink (8) is fixedly connected below the steel platform (1), to be collected to the sewage on production line; The sink (8) is inverted triangle structure, so that the sewage of the production line flow to the middle part of the sink (8);The sink (8) Middle part be provided with connector;The sink (8) is connected to by connector with apparatus for treating sewage, to carry out at purification to sewage Reason.
CN201910053248.7A 2019-01-21 2019-01-21 Full-automatic magnesium cement board production cutting transfer chain Active CN109591179B (en)

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