CN202763597U - Automatically grinding system of centerless grinder - Google Patents

Automatically grinding system of centerless grinder Download PDF

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Publication number
CN202763597U
CN202763597U CN 201220497015 CN201220497015U CN202763597U CN 202763597 U CN202763597 U CN 202763597U CN 201220497015 CN201220497015 CN 201220497015 CN 201220497015 U CN201220497015 U CN 201220497015U CN 202763597 U CN202763597 U CN 202763597U
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CN
China
Prior art keywords
centerless grinder
discharging
belt
feeding
feed
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220497015
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Chinese (zh)
Inventor
张仁俊
高子兴
梁瑾
邵欣
韩智
刘志伟
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Jihua 3534 Clothing Co Ltd
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Jihua 3534 Clothing Co Ltd
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Priority to CN 201220497015 priority Critical patent/CN202763597U/en
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Publication of CN202763597U publication Critical patent/CN202763597U/en
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Abstract

The utility model discloses an automatically grinding system of a centerless grinder and belongs to the field of machining equipment. The automatically grinding system of the centerless grinder comprises a centerless grinder. A feeding system is arranged on a feeding port of the centerless grinder. A discharging system is arranged on a discharging port of the centerless grinder. A material receiving device is arranged on the end face of the discharging system. The feeding system comprises a lifer device, a feeding device and a blanking rack. The lifer device is arranged below the right end of the blanking rack. The feeding device is arranged on the right side of the ejector. The discharging system comprises a horizontally arranged discharging belt and a discharging support for supporting the discharging belt. On the base of using the centerless grinder, according to design and development of the feeding system and the discharging system which are matched with the centerless grinder to be used, the automatically grinding system of the centerless grinder can achieve automatic feeding and discharging. The automatically grinding system of the centerless grinder is time -saving and labor saving, high in efficiency and stable in product quality, and can completely replace manual operation and effectively improve working efficiency.

Description

The automatic grinding system that is used for centerless grinder
Technical field
The utility model relates to a kind of automatic grinding equipment, belongs to the machining equipment field, especially a kind of automatic grinding system for centerless grinder.
Background technology
At present, centerless grinder has widely in field of machining to be used, and such as at the stainless steel production field, in order to obtain the stainless steel rod iron of desired finish, or in order to reach tolerance adjustment, all needs to use centerless grinder to process.
In the process of centerless grinder processing rod iron, need constantly materials to be sent into grinding machine inside, after grinding machine processes the rod iron surface, also need to remove.Centerless grinder processing is manual feeding, feeding entirely in the workshop, and production efficiency is low, and the employment cost is high, and manually feeding style is difficult to hold feeding speed, causes feeding sometimes fast and sometimes slow, thereby affects product quality.Poor in the centerless grinder surrounding environment, noise is large, affects direct labor's health.
Through retrieval, a lot of feeding devices about centerless grinder are arranged, be that 201110046189.4 patent of invention discloses a kind of automatic feeding device of centerless grinding machine such as application number, this device guarantees that by limited block rod iron can not fall down, the blanking cylinder is set to be promoted the blanking piece and moves upward, with rod iron jack-up, cross limited block and fall in " V " type charging conduit, realize charging.But this equipment is in the blanking process, because the inclined-plane has gradient, all may cause many rod irons to fall rapidly when first time feeding, break through limited block, thereby makes irregular that rod iron falls, and perhaps overlaps.
In addition, application number a kind of automatic loading and unloading device of centerless grinder that has been 201010619007.3 patent disclosure, utilize the charging track to be connected centerless grinder with the discharging track, be installed on traversing groove between chain feed mechanism and the discharging slideway, discharging slideway sidepiece is equipped with EM induction system, traversing groove feed inlet end is equipped with air-path control system, EM induction system and the gas control system signal of falling is connected, enhance productivity, reduce hand labor intensity, by analysis, the application is similar for this patent, but in use, detect to advance by piston rod during its charging, complex structure is difficult to control, be to rely on the promotion of a rear workpiece to advance in discharging, can not effectively improve its operating efficiency.
The utility model content
The technical problems to be solved in the utility model provides a kind of automatic grinding system for centerless grinder, this system can realize self-feeding, and self-emptying is time saving and energy saving, efficient is high, constant product quality, can replace manually-operated fully, effectively improve operating efficiency.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of automatic grinding system for centerless grinder, comprise centerless grinder, the charging aperture of described centerless grinder is provided with feed system, the outlet of centerless grinder is provided with discharge system, and the end of described discharge system is provided with material collecting device, it is characterized in that feed system comprises Lifting Device, feed arrangement and discharging frame, the right-hand member below of described discharging frame is provided with Lifting Device, and the right side of Lifting Device is provided with feed arrangement; Discharge system comprises the outfeed belt of horizontal positioned and supports the discharging support of outfeed belt.
Said structure is done further to replenish, the right side of described discharge system is provided with material collecting device, described material collecting device comprises the receiving vat with the concordant placement of described outfeed belt, and the below of described receiving vat is provided with downward-sloping rewinding track, and the end of described rewinding track is connected with the rewinding case.
Said structure is described further, described Lifting Device comprises the second motor, the second reductor, feed wheel and the material loading top board that is arranged at the discharging frame below, described the second motor is connected with the feed wheel belt through the second reductor, and the top of feed wheel is provided with the material loading top board.
Said structure is described further, and described feed arrangement comprises the first motor, the first reductor, the feeding driving wheel that the Lifting Device right side is set, and described the first motor is connected with feeding driving wheel belt through the first reductor.
Said structure is described further, and described feed wheel is provided with eccentric ratio, and its eccentric ratio is connected with the material loading top board, and feed wheel, eccentric ratio and material loading top board form the crank block structure.
Said structure is described further, and the belt that is connected between described feeding driving wheel and the driven pulley is the V-shape belt of horizontal positioned, and the both sides of described V-shape belt are provided with baffle, and the top of described baffle is provided with the plug that the double-deck workpiece of restriction passes through.
The beneficial effect that adopts technique scheme to produce is:
1) the utility model is on the basis of using centerless grinder, the feed system and the discharge system that use by designing and developing out the cooperation centerless grinder, speed by control feed system and discharge system, form an automatic grinding system, replace artificial feeding and discharging, effectively improve operating efficiency, improved product quality;
2) Lifting Device in the utility model, the feed wheel drive eccentric ratio by rotation promotes the material loading top board and slides, the jack-up bar is realized the feeding of single bar, and this structure is utilized the mode of crank block, simple in structure, speed is controlled easily, and jacking is effective;
3) power in the utility model is all to provide by motor, the rotating speed of motor passes through Frequency Converter Control, be used for adjusting the speed of service of each system, make its speed of production that satisfies centerless grinder, whole grinding system can automatically operation in operatorless situation.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is that system of the present utility model forms schematic diagram;
Fig. 2 is the left view of the utility model feed system;
Fig. 3 is the material collecting device structural representation;
Fig. 4 is the feedstock direction view of feed arrangement;
Wherein: 1, feed system, 1-1, material loading top board, 1-2, feeding belt, 1-3, feeding driving wheel, 1-4, feed wheel, 1-5, the first reductor, 1-6, the first motor, 1-7, the second reductor, 1-8, the second motor, 1-9, frequency converter, 1-10, discharging frame, 1-11, V-shape belt, 1-12, baffle, 1-13, plug;
2, centerless grinder;
3, discharge system, 3-1, controller, 3-2, discharging support;
4, material collecting device, 4-1, rewinding track, 4-2, rewinding case, 4-3, receiving vat, 4-4, rewinding support;
The specific embodiment
1 as can be known with reference to the accompanying drawings, and the utility model is specifically related to a kind of automatic grinding system for centerless grinder, and this system belongs to the machining equipment field, is the automation grinding system of designing and developing for satisfying centerless grinder.
Automatic grinding service system in the utility model comprises centerless grinder 2, and the charging aperture of described centerless grinder 2 is provided with feed system 1, and the outlet of centerless grinder 2 is provided with discharge system 3, and the end of described discharge system 3 is provided with material collecting device 4.As shown in Figure 2, feed system 1 comprises Lifting Device, feed arrangement and discharging frame 1-10, and wherein discharging frame 1-10 is comprised of two parts, a part is the platform of level, being used for preventing that bar, another part from being the slideway that tilts, can be that bar slowly slides under Action of Gravity Field; Right side, bottom at slideway, be provided with Lifting Device, Lifting Device comprises the second motor 1-8 that is arranged at discharging frame 1-10 below, the second reductor 1-7, feed wheel 1-4 and material loading top board 1-1, the second motor 1-8 is connected with feed wheel 1-4 belt through the second reductor 1-7, the top of feed wheel 1-4 is provided with material loading top board 1-1, feed wheel 1-4 is provided with eccentric ratio, its eccentric ratio is connected with material loading top board 1-1, feed wheel 1-4, eccentric ratio and material loading top board 1-1 form the crank block structure, material loading top board 1-1 upwards ejects, be used for promoting the bar rising of least significant end, it is rolled in the feed arrangement.Feed arrangement comprises the first motor 1-6 that the Lifting Device right side is set; the first reductor 1-5; feeding driving wheel 1-3; described the first motor 1-6 is connected with feeding driving wheel 1-3 belt through the first reductor 1-5; wherein feeding driving wheel 1-3 and its driven pulley form a feeding train; V-shape belt 1-11 by horizontal positioned carries bar; the both sides of described V-shape belt are provided with baffle 1-12; the top of described baffle is provided with plug 1-13; as shown in Figure 4, can to limit the upper strata of double-deck bar be one by the bar that makes its assurance enter centerless grinder to this plug.
By accompanying drawing 1 as can be known, the discharge system in the utility model 3 comprises the outfeed belt of horizontal positioned and the discharging support 3-2 of support outfeed belt.The right side of discharge system 3 is provided with material collecting device 4, as shown in Figure 4, material collecting device 4 comprises the receiving vat 4-3 with the concordant placement of described outfeed belt, the below of receiving vat 4-3 is provided with downward-sloping rewinding track 4-1, the end of rewinding track 4-1 is connected with rewinding case 4-2, rewinding track 4-1 all can for the flat board or the web plate that tilt, mainly be to allow bar slowly slide along its surface, be respectively equipped with receiving vat 4-3 at the up and down two ends of rewinding track 4-1 and the plate that connects material, receiving vat 4-3 is the square steel plate, mainly be to allow bar levelling in receiving vat 4-3, and roll in the rewinding case 4-3 along rewinding track 4-1 that this material collecting device supports by rewinding support 4-4.
In addition, the feed system 1 in the utility model and discharge system 3 all are to transport bar by belt pulley, and be both high together with the import and export of centerless grinder, and horizontal positioned, realizes that bar passes in and out smoothly.
In order to realize the grinding and feeding of automation, the first motor 1-6 in the utility model and the second motor 1-8, and the motor in the discharge system, can control with frequency converter 1-9, adjust the rotating speed of each motor, realize continuous feeding and discharging, whole system can continually be moved, realize full-automation, increase work efficiency.
The concrete occupation mode of native system: when using the utility model, bar is placed on the discharging frame 1-10 first, adjust the less grinder for grinding parameter, then, open the power switch of feeder, set the parameter that frequency converter 1-9 and less grinder for grinding parameter are complementary, then start frequency converter 1-9, frequency converter 1-9 controls the second motor 1-8, the second motor 1-8 drives the second reductor 1-7, and the second reductor 1-7 drives feed wheel 1-4, and feed wheel 1-4 drives material loading top board 1-1, material loading top board 1-1 carries out one by one material loading, bar by upper to feeding belt 1-2; In material loading, frequency converter 1-9 also controls the first motor 1-6, and the first motor 1-6 drives the first reductor 1-5, and the first reductor 1-5 drives feeding driving wheel 1-3, feeding driving wheel 1-3 drives feeding belt 1-2, and feeding belt 1-2 drives material and carries out sending in centerless grinder bar to carry out grinding.After centerless grinder is good the bar grinding, send into the belt conveyor of discharge system 3 from centerless grinder 2 outlets, discharge system 3 and feed arrangement are similar, it is the V-shape belt transportation bar by driven by motor, end by belt conveyor enters material collecting device 4, at first adjust the position in receiving vat 4-3, then bar slips in the rewinding case 4-2 along rewinding track 4-1, and the grinding process of whole bar can be finished.
The process that material loading and feeding are mated mutually in the utility model has just realized self-feeding in the past centerless grinder, can close automatic charging machine after the material grinding is complete.
Utilize the utility model can solve the problem that centerless grinder is processed complete manual feeding, manual discharging, realize automatic charging feeding, self-emptying rewinding, changed present one man operation into by original two people operation, saved the employment cost, improve feeding efficiency, improved working environment.

Claims (6)

1. automatic grinding system that is used for centerless grinder, comprise centerless grinder (2), the charging aperture of described centerless grinder (2) is provided with feed system (1), the outlet of centerless grinder (2) is provided with discharge system (3), the end of described discharge system (3) is provided with material collecting device (4), it is characterized in that feed system (1) comprises Lifting Device, feed arrangement and discharging frame (1-10), the right-hand member below of described discharging frame (1-10) is provided with Lifting Device, and the right side of Lifting Device is provided with feed arrangement; Discharge system (3) comprises the outfeed belt of horizontal positioned and supports the discharging support (3-2) of outfeed belt.
2. the automatic grinding system for centerless grinder according to claim 1, the right side that it is characterized in that described discharge system (3) is provided with material collecting device (4), described material collecting device (4) comprises the receiving vat (4-3) with the concordant placement of described outfeed belt, the below of described receiving vat (4-3) is provided with downward-sloping rewinding track (4-1), and the end of described rewinding track (4-1) is connected with rewinding case (4-2).
3. the automatic grinding system for centerless grinder according to claim 1 and 2, it is characterized in that described Lifting Device comprises the second motor (1-8), the second reductor (1-7), feed wheel (1-4) and the material loading top board (1-1) that is arranged at discharging frame (1-10) below, described the second motor (1-8) is connected with feed wheel (1-4) belt through the second reductor (1-7), and the top of feed wheel (1-4) is provided with material loading top board (1-1).
4. the automatic grinding system for centerless grinder according to claim 1 and 2, it is characterized in that described feed arrangement comprises the first motor (1-6), the first reductor (1-5), the feeding driving wheel (1-3) that the Lifting Device right side is set, described the first motor (1-6) is connected with feeding driving wheel (1-3) belt through the first reductor (1-5).
5. the automatic grinding system for centerless grinder according to claim 3, it is characterized in that described feed wheel (1-4) is provided with eccentric ratio, its eccentric ratio is connected with material loading top board (1-1), and feed wheel (1-4), eccentric ratio and material loading top board (1-1) form the crank block structure.
6. the automatic grinding system for centerless grinder according to claim 4; it is characterized in that the belt that is connected between described feeding driving wheel (1-3) and the driven pulley is the V-shape belt (1-11) of horizontal positioned; the both sides of described V-shape belt (1-11) are provided with baffle (1-12), and the top of described baffle (1-12) is provided with the plug (1-13) that the double-deck workpiece of restriction passes through.
CN 201220497015 2012-09-26 2012-09-26 Automatically grinding system of centerless grinder Expired - Fee Related CN202763597U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220497015 CN202763597U (en) 2012-09-26 2012-09-26 Automatically grinding system of centerless grinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220497015 CN202763597U (en) 2012-09-26 2012-09-26 Automatically grinding system of centerless grinder

Publications (1)

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CN202763597U true CN202763597U (en) 2013-03-06

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848272A (en) * 2012-09-26 2013-01-02 际华三五三四制衣有限公司 Automatic grinding system for centerless grinding machine
CN105945717A (en) * 2016-06-28 2016-09-21 苏州博来喜电器有限公司 Vertical sander for automatically collecting materials
CN109108745A (en) * 2018-10-31 2019-01-01 南京拓创精密金属材料有限公司 A kind of mating automatic loading/unloading equipment of quick-detachable centerless grinding machine
CN109531299A (en) * 2018-12-28 2019-03-29 浙江景宁精工轴承有限公司 Bearing outside surface grinding conveying, processing integrated machine
CN109531299B (en) * 2018-12-28 2024-04-30 浙江景宁精工轴承有限公司 Bearing outer surface grinding, conveying and processing integrated machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848272A (en) * 2012-09-26 2013-01-02 际华三五三四制衣有限公司 Automatic grinding system for centerless grinding machine
CN105945717A (en) * 2016-06-28 2016-09-21 苏州博来喜电器有限公司 Vertical sander for automatically collecting materials
CN109108745A (en) * 2018-10-31 2019-01-01 南京拓创精密金属材料有限公司 A kind of mating automatic loading/unloading equipment of quick-detachable centerless grinding machine
CN109531299A (en) * 2018-12-28 2019-03-29 浙江景宁精工轴承有限公司 Bearing outside surface grinding conveying, processing integrated machine
CN109531299B (en) * 2018-12-28 2024-04-30 浙江景宁精工轴承有限公司 Bearing outer surface grinding, conveying and processing integrated machine

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130306

Termination date: 20160926