CN206509875U - A kind of ceramic tile compound motion track burnishing device - Google Patents
A kind of ceramic tile compound motion track burnishing device Download PDFInfo
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- CN206509875U CN206509875U CN201720022997.XU CN201720022997U CN206509875U CN 206509875 U CN206509875 U CN 206509875U CN 201720022997 U CN201720022997 U CN 201720022997U CN 206509875 U CN206509875 U CN 206509875U
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- bistrique
- ceramic tile
- support beam
- motion track
- length feed
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- 239000000919 ceramic Substances 0.000 title claims abstract description 45
- 230000033001 locomotion Effects 0.000 title claims abstract description 30
- 150000001875 compounds Chemical class 0.000 title claims abstract description 25
- 238000005498 polishing Methods 0.000 claims abstract description 51
- 239000011888 foil Substances 0.000 claims description 12
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000011449 brick Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000010304 firing Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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Abstract
The utility model is related to a kind of ceramic tile compound motion track burnishing device.Ceramic tile compound motion track burnishing device of the present utility model, including frame and the traverse feed component, length feed component, polishing assembly and the conveying assembly that are arranged in frame；The traverse feed component includes traverse feed device and supporting plate, and the output end of the traverse feed device is connected with the supporting plate and is used to drive the supporting plate transverse shifting；The length feed component includes length feed device and support beam, and the length feed device is arranged in the supporting plate, and the output end of the length feed device is connected with the support beam and is used to drive the support beam to vertically move；The polishing assembly is arranged in the support beam；The conveying assembly includes conveying motor and conveyer belt, and output end and the conveyer belt of the conveying motor are connected, and the conveyer belt is located at below the polishing assembly and the conveying direction of the conveyer belt is parallel with the support beam.
Description
Technical field
The utility model is related to production equipment for ceramic tiles field, more particularly to a kind of ceramic tile compound motion track polishing dress
Put.
Background technology
The main function of pottery brick polisher is ground to firing the adobe surface completed, to improve firing adobe
Flatness and glossiness.
Traditional polishing machine, while adobe is conveyed on driving belt, bistrique rotates at a high speed and swung with crossbeam,
On the one hand the abrading block being installed on bistrique swings around swing rod, and it is in linear contact lay with adobe surface to make it, while revolved round the sun with mill, with
Crossbeam swing.The superposition of multiple motions forms continuous attrition process to adobe surface, adobe is obtained flat smooth
Surface.Single bistrique is as shown in figure 18 in the machining locus of ceramic tile surface.
Recently as the popularization of wide kiln, the yield more and more higher of ceramic production line, because each factory is essentially a machine one
Line is configured, so the linear velocity of polishing machine is more and more faster, by the time of last decade, polishing machine linear velocity is brought up to from 5m/min
30m/min, increases nearly 6 times.Due to walking the raising of brick linear velocity, single bistrique can not be covered effectively to brick face, and leakage is thrown
Region it is increasing, it is necessary to configure more bistriques to increase covering, but also cause adobe center section to be excessively ground simultaneously,
The length and installed power of production line are continuously increased, as shown in figure 18.
After brick face is widened, because crossbeam swing stroke is lengthened, the frequency and linear velocity of swing can not possibly be improved infinitely, so that
Single line yield reduction, adobe leakage throwing and overground contradiction is caused also more to protrude.
How to improve the uniformity and single bistrique of grinding just turns into big plate and ink-jet pattern permeating tile height to the coverage rate of adobe
It is badly in need of the problem solved in yield polishing process.
Utility model content
Based on this, the purpose of this utility model is there is provided a kind of ceramic tile compound motion track burnishing device, and it, which has, adds
Working medium amount is high, floor space is small, production efficiency is high, less energy consumption advantage.
A kind of ceramic tile compound motion track burnishing device, including frame and the traverse feed component, vertical that is arranged in frame
To feeder assembly, polishing assembly and conveying assembly；The traverse feed component includes traverse feed device and supporting plate, the transverse direction
The output end of feeder is connected with the supporting plate and is used to drive the supporting plate transverse shifting；The length feed component bag
Length feed device and support beam are included, the length feed device is arranged in the supporting plate, the output end of the length feed device
It is connected with the support beam and is used to drive the support beam to vertically move；The polishing assembly is arranged in the support beam；
The conveying assembly includes conveying motor and conveyer belt, and output end and the conveyer belt of the conveying motor are connected, institute
Conveyer belt is stated below the polishing assembly and the conveying direction of the conveyer belt is parallel with the support beam.
Ceramic tile compound motion track burnishing device of the present utility model is by setting traverse feed component and length feed group
Part, realizes and polishing assembly is fed horizontal and vertical while, be effectively improved the Efficient Coverage Rate of bistrique, reduce
Leakage is thrown or overground phenomenon, improves the processing quality and quality of ceramic tile performance, meanwhile, its floor space is small, equipment is few, to mould
The consumption of tool is few, both improves production efficiency, energy consumption is effectively reduced again.
Further, the traverse feed device is traverse feed motor；The traverse feed component also includes traverse feed
Leading screw, the traverse feed leading screw is fixed by a horizontal leading screw support base, one end and the horizontal stroke of the traverse feed leading screw
To the output end connection of feeding motor, a horizontal ball nut, the horizontal ball spiral shell are provided with the traverse feed leading screw
It is female to be connected with the supporting plate.
Further, the traverse feed component also includes cross slide way, and the cross slide way is arranged in the frame,
The supporting plate is slideably positioned on the cross slide way by a sliding block.
Further, the length feed device is length feed motor；The length feed component also includes longitudinal rail
With length feed leading screw, the support beam is slideably positioned on the longitudinal rail, and the length feed leading screw passes through a longitudinal direction
Feed screw support base is fixed in the supporting plate, and longitudinal ball nut is provided with the length feed leading screw, described vertical
It is connected to ball nut with the support beam, one end of the length feed leading screw and the output end of the length feed motor connect
Connect.
Further, the polishing assembly includes bistrique motor, grinding spindle and bistrique；The bistrique motor
It is vertically arranged in the support beam, the output end of the bistrique motor connects through a bistrique drive belt and the grinding spindle
Connect, the bistrique is fixed on the grinding spindle.
Further, the polishing assembly also includes bistrique pusher cylinder, and the cylinder body of the bistrique pusher cylinder is fixed on
In the support beam, piston rod and the grinding spindle of the bistrique pusher cylinder are socketed, and the bistrique pusher cylinder is used for
The grinding spindle is driven to move up and down.
Further, the conveying assembly also includes belt pulley for feeding foil, and the belt pulley for feeding foil is articulated in the bottom of the frame,
The conveyer belt is arranged on the belt pulley for feeding foil, and the output end of the conveying motor is connected with the belt pulley for feeding foil.
Further, in addition to controller, the controller is arranged in the frame, the controller and the transverse direction
Feeder assembly, length feed component, polishing assembly and the connection of conveying assembly signal.
Relative to prior art, ceramic tile compound motion track burnishing device of the present utility model is by setting traverse feed group
Part and length feed component, realize and polishing assembly are fed horizontal and vertical while, be effectively improved bistrique has
Coverage rate is imitated, reduces and Lou throws or overground phenomenon, the processing quality and quality of ceramic tile performance is improved, meanwhile, it takes up an area face
The small, equipment of product is few, and the consumption to mould is few, both improves production efficiency, energy consumption is effectively reduced again.Ceramic tile of the present utility model
Compound motion track burnishing device has crudy height, floor space is small, production efficiency is high, less cost of power.
In order to more fully understand and implement, the utility model is described in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the front view of ceramic tile compound motion track burnishing device of the present utility model.
Fig. 2 is the top view of ceramic tile compound motion track burnishing device of the present utility model.
Fig. 3 is the side view of ceramic tile compound motion track burnishing device of the present utility model.
Fig. 4 is the structural representation of traverse feed component.
Fig. 5 is the structural representation of length feed component.
Fig. 6 is the structural representation of polishing assembly.
Fig. 7 is step S1 mobile schematic diagram.
Fig. 8 is step S1 synthesis movement schematic diagram.
Fig. 9 is step S1 composite vector schematic diagram.
Figure 10 is step S1 polishing locus schematic diagram.
Figure 11 is step S2 mobile schematic diagram.
Figure 12 is step S2 polishing locus schematic diagram.
Figure 13 is step S3 mobile schematic diagram.
Figure 14 is step S3 polishing locus schematic diagram.
Figure 15 is step S4 mobile schematic diagram.
Figure 16 is step S4 polishing locus schematic diagram.
Figure 17 is the schematic diagram of the composite polishing track of ceramic tile surface.
Figure 18 is the ceramic tile surface polishing locus schematic diagram of prior art.
Embodiment
Refer to Fig. 1-3, ceramic tile compound motion track burnishing device of the present utility model, including frame 10 and be arranged on machine
Traverse feed component 20, length feed component 30, polishing assembly 40, conveying assembly 50 and controller on frame 10.Traverse feed
Component 20 is used to drive polishing assembly 40 to carry out traverse feed, and length feed component 30 is used to drive polishing assembly 40 to carry out longitudinal direction
Feeding, conveying assembly 50 is then used to convey ceramic tile for polishing assembly 40.The controller is arranged in the frame 10, the control
Device processed is connected with the traverse feed component 20, length feed component 30, polishing assembly 40 and the signal of conveying assembly 50.
Referring to Fig. 4, the traverse feed component 20 of the present embodiment includes traverse feed device 21, supporting plate 22, transverse direction
Feed screw 23 and cross slide way 24.
The output end of the traverse feed device 21 is connected with the supporting plate 22 and for driving the supporting plate 22 laterally
It is mobile.The present embodiment is preferably provided with a traverse feed device support base 25, and it is used to fix the traverse feed device 21
In frame 10.The traverse feed device 21 is traverse feed motor.
The traverse feed leading screw 23 is fixed by a horizontal leading screw support base 26, one end of the traverse feed leading screw 23
It is connected with the output end of the traverse feed motor, a horizontal ball nut 27, institute is provided with the traverse feed leading screw 23
Horizontal ball nut 27 is stated to be connected with the supporting plate 22.The cross slide way 24 is arranged in the frame 10, the support
Plate 22 is slideably positioned on the cross slide way 24 by a sliding block.The cross slide way 24 of the present embodiment preferably passes through one
Cross slide way bearing 28 is fixed in frame 10.The present embodiment uses shaft coupling by one end of traverse feed leading screw 23 and the horizontal stroke
To feeding motor connection.
Referring to Fig. 5, the length feed component 30 of the present embodiment includes length feed device 31, support beam 32, longitudinal direction
Guide rail 33 and length feed leading screw 34.
The length feed device 31 is arranged in the supporting plate 22, and the present embodiment is preferably provided with a length feed device
Supporting plate 35 is so that length feed device is arranged in the supporting plate 22.The output end of the length feed device 31 and the support
Beam 32 is connected and for driving the support beam 32 to vertically move.The length feed device 31 of the present embodiment is length feed electricity
Machine.
The support beam 32 is slideably positioned on the longitudinal rail 33, and the length feed leading screw 34 passes through a longitudinal silk
Thick stick support base 36 is fixed in the supporting plate 22, and longitudinal ball nut 37 is provided with the length feed leading screw 34, described
Longitudinal ball nut 37 is connected with the support beam 32, one end of the length feed leading screw 34 and the length feed motor
Output end is connected.
Referring to Fig. 6, the polishing assembly 40 is arranged in the support beam 32.The polishing assembly 40 of the present embodiment
Including bistrique motor 41, bistrique pusher cylinder 42, grinding spindle 43 and bistrique 44.
The bistrique motor 41 is vertically arranged in the support beam 32, the output end of the bistrique motor 41
It is connected through a bistrique drive belt 45 with the grinding spindle 43, the bistrique 44 is fixed on the grinding spindle 43.
The cylinder body of the bistrique pusher cylinder 42 is fixed in the support beam 32, the piston of the bistrique pusher cylinder 42
Bar is socketed with the grinding spindle 43, and the bistrique pusher cylinder 42 is used to drive the grinding spindle 43 to move up and down.Pass through
Socket, when grinding spindle 43 drives and rotated in bistrique motor 41, grinding spindle 43 will not be with bistrique pusher cylinder 42
Piston rod is interfered, when needing adjustment 44 height of bistrique, is started and is moved down on the promotion grinding spindle 43 of bistrique pusher cylinder 42
It is dynamic.
The conveying assembly 50 of the present embodiment includes conveying motor 51, belt pulley for feeding foil 52 and conveyer belt 53.The conveying
The output end of motor 51 is connected with the conveyer belt 53, and the conveyer belt 53 is located at the lower section of polishing assembly 40 and described
The conveying direction of conveyer belt 53 is parallel with the support beam 32.The belt pulley for feeding foil 52 is articulated in the bottom of the frame 10, institute
State conveyer belt 53 to be arranged on the belt pulley for feeding foil 52, the output end of the conveying motor 51 is connected with the belt pulley for feeding foil 52.
The traverse feed device 21 of the present embodiment, length feed device 31, bistrique motor 41 and conveying motor 51 are preferred
Ground is set to servomotor.
The polishing method of ceramic tile compound motion track burnishing device of the present utility model, comprises the following steps：
If two opposite speed that traverse feed device 21 promotes supporting plate 22 to move back and forth are respectivelyWithThe two exhausted
It is equal to being worth；Length feed device 31 promotes the two opposite speed moving back and forth of support beam 32 to be respectivelyWithThe two exhausted
It is equal to being worth；The sum velocity of supporting plate 22 and support beam 32 is
If the absolute value of the speed of the conveying ceramic tile of conveyer belt 53 is v；
Make v withOrAbsolute value difference it is constant and be 0；
S1. Fig. 7-Figure 10 is referred to.
Start conveying assembly 50, the conveying motor 51 conveying ceramic tile of driving conveying belt 53；
Start traverse feed component 20 and length feed component 30, traverse feed device 21 promotes supporting plate 22 to carry outTo
Transverse shifting, support beam 32 and polishing assembly carry out transverse shifting therewith,
Meanwhile, length feed device 31 promotes support beam 32 to carry outTo vertically move,
During this period, polishing assembly 40 is polished to ceramic tile,
Until support beam 32 is moved to extreme position horizontal and vertical.
When not considering the feeding of conveyer belt 53,
To transverse shifting withTo the resultant motion vertically moved be diagonal movement
By adjusting v size, andWithDirection and absolute value size, v withWith reference to an available transverse direction is worn
The straight line of ceramic tile surface is crossed, is the polishing locus of the step ceramic tile surface, as shown in Figure 10.
S2. Figure 11 and Figure 12 are referred to.
The stopping of traverse feed component 20 is acted, and its stopping action retention time is N；
Within the N periods, the propelled longitudinally device of length feed component 30 promotes support beam 32 to carry outTo longitudinal direction move
It is dynamic,
During this period, polishing assembly 40 is polished,
Until support beam 32 is longitudinally moving to extreme position；
Due to the stopping of traverse feed component 20 action, now, the feeding of polishing assembly only hasTo vertically move, andWith
V resultant motion withCollinearly, it is straight line longitudinal on ceramic tile, the polishing rail of ceramic tile surface in the polishing locus of ceramic tile surface
Mark is as shown in figure 12.
S3. Figure 13-14 is referred to.
Traverse feed component 20 restarts, and traverse feed device 21 promotes supporting plate 22 to carry outTo transverse shifting, support
Beam 32 and polishing assembly 40 carry out transverse shifting therewith,
Meanwhile, length feed device 31 promotes support beam 32 to carry outTo vertically move,
During this period, polishing assembly 40 is polished to ceramic tile,
Until support beam 32 is moved to extreme position horizontal and vertical.
Its polishing principles and track can refer to S1.
S4. Figure 15-16 is referred to.
The stopping of traverse feed component 20 is acted, and its stopping action retention time is also N；
Within the N periods, the propelled longitudinally device of length feed component 30 promotes support beam 32 to carry outTo longitudinal direction move
It is dynamic,
During this period, polishing assembly 40 is polished,
Until support beam 32 is longitudinally moving to extreme position.
Its polishing principles and track can refer to S2.
S5. S1 is repeated to S4.
The composite polishing track of ceramic tile surface is as shown in figure 17.
The track of ceramic tile surface is rectangular path, and the Efficient Coverage Rate of bistrique 44 is greatly improved in it, reduces and Lou throws
Or overground phenomenon.
Relative to prior art, ceramic tile compound motion track burnishing device of the present utility model is by setting traverse feed group
Part and length feed component, realize and polishing assembly are fed horizontal and vertical while, be effectively improved bistrique has
Coverage rate is imitated, reduces and Lou throws or overground phenomenon, the processing quality and quality of ceramic tile performance is improved, meanwhile, it takes up an area face
The small, equipment of product is few, and the consumption to mould is few, both improves production efficiency, energy consumption is effectively reduced again.Ceramic tile of the present utility model
Compound motion track burnishing device has crudy height, floor space is small, production efficiency is high, less cost of power.
Embodiment described above only expresses several embodiments of the present utility model, and it describes more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that for the common skill of this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
Protection domain of the present utility model.
Claims (8)
1. a kind of ceramic tile compound motion track burnishing device, it is characterised in that：Enter including frame and the transverse direction being arranged in frame
To component, length feed component, polishing assembly and conveying assembly；The traverse feed component includes traverse feed device and support
Plate, the output end of the traverse feed device is connected with the supporting plate and is used to drive the supporting plate transverse shifting；It is described vertical
Include length feed device and support beam to feeder assembly, the length feed device is arranged in the supporting plate, and the longitudinal direction is entered
Output end to device is connected with the support beam and is used to drive the support beam to vertically move；The polishing assembly is arranged at institute
State in support beam；The conveying assembly includes conveying motor and conveyer belt, output end and the conveyer belt of the conveying motor
Drive connection, the conveyer belt is located at below the polishing assembly and the conveying direction of the conveyer belt and the support Liangping
OK.
2. ceramic tile compound motion track burnishing device according to claim 1, it is characterised in that：The traverse feed device is
Traverse feed motor；The traverse feed component also includes traverse feed leading screw, and the traverse feed leading screw passes through a transverse wire
Thick stick support base is fixed, and one end of the traverse feed leading screw is connected with the output end of the traverse feed motor, and the transverse direction is entered
To a horizontal ball nut is provided with leading screw, the horizontal ball nut is connected with the supporting plate.
3. ceramic tile compound motion track burnishing device according to claim 2, it is characterised in that：The traverse feed component
Also include cross slide way, the cross slide way is arranged in the frame, and the supporting plate is slideably positioned in institute by a sliding block
State on cross slide way.
4. ceramic tile compound motion track burnishing device according to claim 1, it is characterised in that：The length feed device is
Length feed motor；The length feed component also includes longitudinal rail and length feed leading screw, and the support beam, which is slided, to be set
In on the longitudinal rail, the length feed leading screw is fixed in the supporting plate by a length feed leading screw support base,
Longitudinal ball nut is provided with the length feed leading screw, longitudinal ball nut is connected with the support beam, it is described vertical
It is connected to one end of feed screw with the output end of the length feed motor.
5. ceramic tile compound motion track burnishing device according to claim 1, it is characterised in that：The polishing assembly includes
Bistrique motor, grinding spindle and bistrique；The bistrique motor is vertically arranged in the support beam, and the bistrique drives
The output end of dynamic motor is connected through a bistrique drive belt with the grinding spindle, and the bistrique is fixed on the grinding spindle.
6. ceramic tile compound motion track burnishing device according to claim 5, it is characterised in that：The polishing assembly is also wrapped
Bistrique pusher cylinder is included, the cylinder body of the bistrique pusher cylinder is fixed in the support beam, the work of the bistrique pusher cylinder
Stopper rod is socketed with the grinding spindle, and the bistrique pusher cylinder is used to drive the grinding spindle to move up and down.
7. ceramic tile compound motion track burnishing device according to claim 1, it is characterised in that：The conveying assembly is also wrapped
Belt pulley for feeding foil is included, the belt pulley for feeding foil is articulated in the bottom of the frame, and the conveyer belt is arranged on the belt pulley for feeding foil, institute
The output end for stating conveying motor is connected with the belt pulley for feeding foil.
8. ceramic tile compound motion track burnishing device according to claim 1, it is characterised in that：Also include controller, institute
Controller is stated to be arranged in the frame, the controller and the traverse feed component, length feed component, polishing assembly and
Conveying assembly signal is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720022997.XU CN206509875U (en) | 2017-01-09 | 2017-01-09 | A kind of ceramic tile compound motion track burnishing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720022997.XU CN206509875U (en) | 2017-01-09 | 2017-01-09 | A kind of ceramic tile compound motion track burnishing device |
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| Publication Number | Publication Date |
|---|---|
| CN206509875U true CN206509875U (en) | 2017-09-22 |
Family
ID=59865457
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720022997.XU Active CN206509875U (en) | 2017-01-09 | 2017-01-09 | A kind of ceramic tile compound motion track burnishing device |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671691A (en) * | 2017-10-26 | 2018-02-09 | 广东科达洁能股份有限公司 | A kind of ceramic polishing devices and methods therefor |
| CN108284377A (en) * | 2017-01-09 | 2018-07-17 | 广东科达洁能股份有限公司 | A kind of ceramic tile compound motion track burnishing device and method |
| WO2019085582A1 (en) * | 2017-10-30 | 2019-05-09 | 广东科达洁能股份有限公司 | Ceramic foam material surface cutting machine |
-
2017
- 2017-01-09 CN CN201720022997.XU patent/CN206509875U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108284377A (en) * | 2017-01-09 | 2018-07-17 | 广东科达洁能股份有限公司 | A kind of ceramic tile compound motion track burnishing device and method |
| CN108284377B (en) * | 2017-01-09 | 2023-12-19 | 广东科达洁能股份有限公司 | Ceramic tile composite motion trail polishing method |
| CN107671691A (en) * | 2017-10-26 | 2018-02-09 | 广东科达洁能股份有限公司 | A kind of ceramic polishing devices and methods therefor |
| CN107671691B (en) * | 2017-10-26 | 2023-08-08 | 广东科达洁能股份有限公司 | Ceramic tile polishing device and method |
| WO2019085582A1 (en) * | 2017-10-30 | 2019-05-09 | 广东科达洁能股份有限公司 | Ceramic foam material surface cutting machine |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guangzhou long industrial area, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |
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