CN206567973U - curved surface automatic polishing machine - Google Patents

curved surface automatic polishing machine Download PDF

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Publication number
CN206567973U
CN206567973U CN201720284139.2U CN201720284139U CN206567973U CN 206567973 U CN206567973 U CN 206567973U CN 201720284139 U CN201720284139 U CN 201720284139U CN 206567973 U CN206567973 U CN 206567973U
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China
Prior art keywords
main shaft
cylinder
curved surface
control system
portal frame
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Expired - Fee Related
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CN201720284139.2U
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Chinese (zh)
Inventor
何德伟
邱樟标
张玉龙
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Zhejiang Yongyu Machinery Manufacturing Co Ltd
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Zhejiang Yongyu Machinery Manufacturing Co Ltd
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Abstract

本实用新型公开了一种曲面自动抛光机,包括工作台和控制系统,工作台两侧分别固定设置有前后方向设置的相互平行的导轨,两导轨上架设有可沿导轨前后移动的龙门架,龙门架上设置有可沿龙门架横向移动的主轴,主轴内向下固定设置有气缸,气缸的输出轴末端固定设置有旋转电机,旋转电机的输出轴上固定连接有抛光轮,主轴的底部四角处向下方向分别固定设置有激光传感器,主轴和气缸间设置有压力传感器,气缸、旋转电机、压力传感器和激光传感器通过导线连通控制系统。通过该曲面自动抛光机,抛光后的工件表面纹理方向一致,粗糙度均匀,提高了产品抛光质量和效率,减少人力付出。

The utility model discloses a curved surface automatic polishing machine, which comprises a workbench and a control system. Two sides of the workbench are respectively fixed with parallel guide rails arranged in front and rear directions, and a gantry frame capable of moving forward and backward along the guide rails is erected on the two guide rails. The gantry is provided with a main shaft that can move laterally along the gantry, and a cylinder is fixed downward inside the main shaft, and a rotating motor is fixed at the end of the output shaft of the cylinder, and a polishing wheel is fixedly connected to the output shaft of the rotating motor. A laser sensor is fixedly arranged in the downward direction, a pressure sensor is arranged between the main shaft and the cylinder, and the cylinder, the rotating motor, the pressure sensor and the laser sensor are connected to the control system through wires. Through the curved surface automatic polishing machine, the texture direction of the polished workpiece surface is consistent, and the roughness is uniform, which improves the quality and efficiency of product polishing and reduces labor costs.

Description

曲面自动抛光机Surface automatic polishing machine

技术领域technical field

本实用新型涉及抛光打磨领域,尤其涉及一种大型工件的曲面自动抛光机。The utility model relates to the field of polishing and grinding, in particular to an automatic polishing machine for curved surfaces of large workpieces.

背景技术Background technique

现有曲面的表面的是由人工抛光达到要求,且表面抛光效果不均匀,条纹不一致,费工费时。The surface of the existing curved surface is manually polished to meet the requirements, and the surface polishing effect is uneven, the stripes are inconsistent, and it is labor-intensive and time-consuming.

中国专利公告号CN205218788U,公告日2016年5月11日,公开了提供一种可自动对双曲弧面的凹凸面进行抛光,加工弧面弧度和尺寸大小任意可调,自动调节双曲弧面拱高差给磨头带来的冲击,且加工效率高,能适用批量生产的双弧曲面抛光机。但该种曲面自动抛光机只能针对小型工件的曲面自动抛光,无法针对大型工件使用。Chinese Patent Announcement No. CN205218788U, announced on May 11, 2016, discloses a method that can automatically polish the concave-convex surface of the hyperbolic arc surface, the radian and size of the processed arc surface can be adjusted arbitrarily, and the hyperbolic arc surface can be automatically adjusted The impact of the arch height difference on the grinding head is high, and the processing efficiency is high, which can be applied to mass-produced double-arc surface polishing machines. However, this kind of curved surface automatic polishing machine can only automatically polish the curved surface of small workpieces, and cannot be used for large workpieces.

实用新型内容Utility model content

为解决上述技术问题,本实用新型设计了一种大型工件的曲面自动抛光机。In order to solve the above technical problems, the utility model designs a curved surface automatic polishing machine for large workpieces.

本实用新型采用如下技术方案:The utility model adopts the following technical solutions:

一种曲面自动抛光机,包括工作台和控制系统,工作台两侧分别固定设置有前后方向设置的相互平行的导轨,两导轨上架设有可沿导轨前后移动的龙门架,龙门架上设置有可沿龙门架横向移动的主轴,主轴内向下固定设置有气缸,气缸的输出轴末端固定设置有旋转电机,旋转电机的输出轴上固定连接有抛光轮,主轴的底部四角处向下方向分别固定设置有激光传感器,主轴和气缸间设置有压力传感器,气缸、旋转电机、压力传感器和激光传感器通过导线连通控制系统。An automatic polishing machine for curved surfaces, including a workbench and a control system. The two sides of the workbench are respectively fixed with guide rails parallel to each other in the front and rear directions. The two guide rails are equipped with a gantry that can move back and forth along the guide rails. The gantry is provided with A main shaft that can move laterally along the gantry frame. A cylinder is fixed downward inside the main shaft. A rotary motor is fixed at the end of the output shaft of the cylinder. A polishing wheel is fixedly connected to the output shaft of the rotary motor. The four corners of the bottom of the main shaft are respectively fixed downwards. A laser sensor is arranged, a pressure sensor is arranged between the main shaft and the cylinder, and the cylinder, the rotating motor, the pressure sensor and the laser sensor are connected to the control system through wires.

作为优选,所述龙门架内设置有移动电机,龙门架和导轨间设置有移动轮,移动电机控制移动轮转动带动龙门架前后移动,移动电机通过导线连通控制系统。Preferably, a moving motor is arranged in the gantry, and a moving wheel is arranged between the gantry and the guide rail. The moving motor controls the rotation of the moving wheel to drive the gantry to move back and forth, and the moving motor is connected to the control system through a wire.

作为优选,所述主轴内设置有主轴电机,主轴和龙门架间设置有移动轮,主轴电机控制移动轮转动带动主轴横向移动,主轴电机通过导线连通控制系统。Preferably, a main shaft motor is arranged inside the main shaft, and a moving wheel is arranged between the main shaft and the gantry frame. The main shaft motor controls the rotation of the moving wheel to drive the main shaft to move laterally, and the main shaft motor is connected to the control system through wires.

作为优选,所述龙门架一侧固定设置有控制箱,控制箱内连接有控制系统,控制箱外固定设置有控制平台。Preferably, a control box is fixedly installed on one side of the gantry, a control system is connected inside the control box, and a control platform is fixedly installed outside the control box.

与现有技术相比,该曲面自动抛光机的主轴的底部四角处向下方向分别固定设置有激光传感器,当四个激光传感器都反馈照不到加工工件7时,主轴自动抬升到高处,龙门架沿前后方向向前走动,当其中任意一个激光传感器反馈遇到加工工件时,主轴下降,抛光轮碰到加工工件时,压力传感器感应压力,当压力达到预设置压力时,气缸锁定压力,激光传感器锁定光线反馈距离。龙门架沿前后方向走动,主轴根据激光传感器反馈的距离确定加工工件的坡度,从而调节主轴升降,当主轴感应压力减小时,主轴沿横向方向移动设定的距离,龙门架再沿前后方向运动,从而达到抛光轮在均匀压力下均匀抛光工件的目的。通过该曲面自动抛光机,抛光后的工件表面纹理方向一致,粗糙度均匀,提高了产品抛光质量和效率,减少人力付出。Compared with the prior art, the four corners of the bottom of the main shaft of the curved surface automatic polishing machine are respectively fixed with laser sensors in the downward direction. When all four laser sensors fail to illuminate the workpiece 7, the main shaft is automatically lifted to a high place. The gantry moves forward in the forward and backward direction. When any one of the laser sensors encounters the workpiece, the main shaft descends. When the polishing wheel touches the workpiece, the pressure sensor senses the pressure. When the pressure reaches the preset pressure, the cylinder locks the pressure. The laser sensor locks the light feedback distance. The gantry moves along the front and back directions, and the main shaft determines the slope of the workpiece according to the distance fed back by the laser sensor, thereby adjusting the up and down of the main shaft. When the pressure sensed by the main shaft decreases, the main shaft moves a set distance in the lateral direction, and the gantry moves in the front and rear direction again. So as to achieve the purpose of polishing the workpiece evenly under uniform pressure by the polishing wheel. Through the curved surface automatic polishing machine, the texture direction of the polished workpiece surface is consistent, and the roughness is uniform, which improves the quality and efficiency of product polishing and reduces labor costs.

附图说明Description of drawings

图1是本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the utility model;

图中:1、工作台,2、导轨,3、龙门架,4、主轴,5、激光传感器,6、抛光轮,7、加工工件。In the figure: 1. Workbench, 2. Guide rail, 3. Gantry frame, 4. Main shaft, 5. Laser sensor, 6. Polishing wheel, 7. Processing workpiece.

具体实施方式detailed description

下面通过具体实施例,并结合附图,对本实用新型的技术方案作进一步的具体描述:Below by specific embodiment, in conjunction with accompanying drawing, the technical scheme of the utility model is described further in detail:

实施例:如附图1所示,一种曲面自动抛光机,包括工作台1和控制系统,工作台两侧分别固定设置有前后方向设置的相互平行的导轨2,两导轨上架设有可沿导轨前后移动的龙门架3,龙门架上设置有可沿龙门架横向移动的主轴4,主轴内向下固定设置有气缸,气缸的输出轴末端固定设置有旋转电机,旋转电机的输出轴上固定连接有抛光轮6,主轴的底部四角处向下方向分别固定设置有激光传感器5,主轴和气缸间设置有压力传感器,气缸、旋转电机、压力传感器和激光传感器通过导线连通控制系统,龙门架内设置有移动电机,龙门架和导轨间设置有移动轮,移动电机控制移动轮转动带动龙门架前后移动,移动电机通过导线连通控制系统,主轴内设置有主轴电机,主轴和龙门架间设置有移动轮,主轴电机控制移动轮转动带动主轴横向移动,主轴电机通过导线连通控制系统,龙门架一侧固定设置有控制箱,控制箱内连接有控制系统,控制箱外固定设置有控制平台。Embodiment: As shown in accompanying drawing 1, a curved surface automatic polishing machine includes a workbench 1 and a control system. The two sides of the workbench are respectively fixed with mutually parallel guide rails 2 arranged in the front and rear directions. The gantry 3 that the guide rail moves back and forth, the gantry is provided with a main shaft 4 that can move laterally along the gantry, a cylinder is fixedly arranged downward inside the main shaft, a rotating motor is fixedly installed at the end of the output shaft of the cylinder, and the output shaft of the rotating motor is fixedly connected There is a polishing wheel 6, and laser sensors 5 are respectively fixed in the downward direction at the four corners of the bottom of the main shaft, and a pressure sensor is arranged between the main shaft and the cylinder. There is a moving motor, a moving wheel is set between the gantry and the guide rail, the moving motor controls the rotation of the moving wheel to drive the gantry to move forward and backward, the moving motor is connected to the control system through a wire, a main shaft motor is installed in the main shaft, and a moving wheel is set between the main shaft and the gantry The main shaft motor controls the rotation of the moving wheel to drive the main shaft to move laterally. The main shaft motor is connected to the control system through wires. A control box is fixed on one side of the gantry, connected to the control system inside the control box, and a control platform is fixed outside the control box.

该曲面自动抛光机的主轴的底部四角处向下方向分别固定设置有激光传感器,当四个激光传感器都反馈照不到加工工件7时,主轴自动抬升到高处,龙门架沿前后方向向前走动,当其中任意一个激光传感器反馈遇到加工工件时,主轴下降,抛光轮碰到加工工件时,压力传感器感应压力,当压力达到预设置压力时,气缸锁定压力,激光传感器锁定光线反馈距离。龙门架沿前后方向走动,主轴根据激光传感器反馈的距离确定加工工件的坡度,从而调节主轴升降,当主轴感应压力减小时,主轴沿横向方向移动设定的距离,龙门架再沿前后方向运动,从而达到抛光轮在均匀压力下均匀抛光工件的目的。The four corners of the bottom of the main shaft of the curved surface automatic polishing machine are respectively fixed with laser sensors in the downward direction. When the four laser sensors fail to illuminate the workpiece 7, the main shaft is automatically lifted to a high place, and the gantry moves forward along the front and rear directions. Walking, when any one of the laser sensor feedback meets the workpiece, the spindle will drop, and when the polishing wheel touches the workpiece, the pressure sensor will sense the pressure. When the pressure reaches the preset pressure, the cylinder will lock the pressure, and the laser sensor will lock the light feedback distance. The gantry moves along the front and back directions, and the main shaft determines the slope of the workpiece according to the distance fed back by the laser sensor, thereby adjusting the up and down of the main shaft. When the pressure sensed by the main shaft decreases, the main shaft moves a set distance in the lateral direction, and the gantry moves in the front and rear direction again. So as to achieve the purpose of polishing the workpiece evenly under uniform pressure by the polishing wheel.

以上所述的实施例只是本实用新型的一种较佳的方案,并非对本实用新型作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-described embodiment is only a preferred solution of the utility model, and does not limit the utility model in any form. There are other variations and improvements without exceeding the technical solution described in the claims. type.

Claims (4)

1. a kind of curved surface automatic polishing machine, including workbench and control system, it is characterized in that, the workbench both sides are fixed respectively The guide rail being parallel to each other of fore-and-aft direction setting is provided with, two guide rail restockings are provided with the portal frame that can be moved forward and backward along guide rail, dragon Be provided with door frame can along portal frame transverse shifting main shaft, cylinder, the output shaft end of cylinder are fixedly installed in main shaft downwards End, which is fixedly installed on electric rotating machine, the output shaft of electric rotating machine, is fixedly connected with polishing wheel, downward at the bottom corner of main shaft Direction is fixedly installed laser sensor respectively, and pressure sensor, cylinder, electric rotating machine, pressure are provided between main shaft and cylinder Sensor connects control system with laser sensor by wire.
2. curved surface automatic polishing machine according to claim 1, it is characterized in that, mobile motor is provided with the portal frame, Movable pulley is provided between portal frame and guide rail, mobile motor control movable pulley rotational band driven portal frame is moved forward and backward, mobile motor Control system is connected by wire.
3. curved surface automatic polishing machine according to claim 1, it is characterized in that, spindle motor is provided with the main shaft, it is main Movable pulley is provided between axle and portal frame, spindle motor control movable pulley, which is rotated, drives main shaft transverse shifting, and spindle motor passes through Wire connects control system.
4. curved surface automatic polishing machine according to claim 1, it is characterized in that, the portal frame side is fixedly installed control It is connected with case, control cabinet outside control system, control cabinet and is fixedly installed control platform.
CN201720284139.2U 2017-03-22 2017-03-22 curved surface automatic polishing machine Expired - Fee Related CN206567973U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107792634A (en) * 2017-10-26 2018-03-13 无锡杰森表面处理设备有限公司 The metallic plate turnover panel conveying arrangement of movement vertical type polishing machine is installed
CN109318099A (en) * 2018-09-17 2019-02-12 东旭集团有限公司 Curved glass convex surface polishing machine
CN110405616A (en) * 2019-08-31 2019-11-05 浙江唐风工艺品有限公司 A kind of polishing machine
CN112296806A (en) * 2020-10-10 2021-02-02 重庆秉穗科技有限公司 Polishing device and polishing method for polishing profile wing plate
CN113618542A (en) * 2021-07-13 2021-11-09 中国兵器科学研究院宁波分院 Polishing equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107792634A (en) * 2017-10-26 2018-03-13 无锡杰森表面处理设备有限公司 The metallic plate turnover panel conveying arrangement of movement vertical type polishing machine is installed
CN109318099A (en) * 2018-09-17 2019-02-12 东旭集团有限公司 Curved glass convex surface polishing machine
CN110405616A (en) * 2019-08-31 2019-11-05 浙江唐风工艺品有限公司 A kind of polishing machine
CN110405616B (en) * 2019-08-31 2023-09-22 浙江唐风工艺品有限公司 Polishing machine
CN112296806A (en) * 2020-10-10 2021-02-02 重庆秉穗科技有限公司 Polishing device and polishing method for polishing profile wing plate
CN113618542A (en) * 2021-07-13 2021-11-09 中国兵器科学研究院宁波分院 Polishing equipment

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