CN203999397U - The brilliant brick of a kind of throwing - Google Patents
The brilliant brick of a kind of throwing Download PDFInfo
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- CN203999397U CN203999397U CN201420434207.5U CN201420434207U CN203999397U CN 203999397 U CN203999397 U CN 203999397U CN 201420434207 U CN201420434207 U CN 201420434207U CN 203999397 U CN203999397 U CN 203999397U
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Abstract
The utility model provides a kind of brilliant brick of throwing, and it from bottom to top comprises end base layer, printed layer and glass coating successively; On described glass coating, be provided with pit, on pit, have layer of metal gloss layer.Compared to the prior art, the utility model is sprayed on metallic paint in pit, has solved in prior art metalluster is placed on to surface, the problem easily coming off because of wearing and tearing; Metalluster is effective simultaneously, tight with other decoration texture or combination of patterns, can design in advance, uses metalluster effect more controlled; And product excellence rate is high, and production cost is low.
Description
Technical field
The utility model relates to ceramic tile manufacturing technology field, especially relates to a kind of brilliant brick of throwing.
Background technology
Throwing brilliant brick is devitrified glass to be compounded in to the ceramic tile in printed layer after adobe surface printing, between base substrate and glass-ceramic layer, is provided with pattern, and glass-ceramic layer can protect pattern to present good decorative effect by refraction and the transmission of light simultaneously.Because decoration, high temperature under its glaze burn till, glaze exquisiteness, noble magnificent, belong to high-grade decorative product, be more and more subject to liking of human consumer, thereby market sales volume is increasing.
For the abundant decorative effect of throwing brilliant brick, the brilliant brick product of throwing with metalluster progressively occurs, but when prior art is combined with due to metal glaze and glass ceramics frit, under frit high temperature, producing melting meeting allows metal glaze spread out, and metal ion is difficult to assemble, be just difficult to produce metalluster.
For this reason, people, by passing through decoration firing or spraying coating process on the brilliant brick of the throwing after burning, obtain layer of metal plate finish effect, but these metalluster coatings are on surface, in actual use, are easy to come off because of wearing and tearing.
Utility model content
The purpose of this utility model is to propose a kind of brilliant brick of throwing, and it can solve existing metalluster and throw the problem that brilliant brick product comes off metalluster because of wearing and tearing.
For reaching this object, the utility model by the following technical solutions:
The brilliant brick of a kind of throwing, from bottom to top comprises end base layer, printed layer and glass coating successively; Described glass coating is provided with pit, and pit internal surface is with layer of metal gloss layer.
Further, in the brilliant brick of above-mentioned throwing, base layer thickness of the described end is 8-10mm.
Further, in the brilliant brick of above-mentioned throwing, described printed layer thickness 0.1-0.5mm.
Further, in the brilliant brick of above-mentioned throwing, described glass coating thickness 0.5-3mm.
Further, in the brilliant brick of above-mentioned throwing, described pit depth is 1-4mm.
Further, in the brilliant brick of above-mentioned throwing, described pit size, deep mixed.
Compared with prior art, the utility model is sprayed on metallic paint in pit, has solved in prior art metalluster is placed on to surface, the problem easily coming off because of wearing and tearing; Metalluster is effective simultaneously, tight with other decoration texture or combination of patterns, can design in advance, uses metalluster effect more controlled; And product excellence rate is high, and production cost is low.
Brief description of the drawings
Fig. 1 is the schematic cross-section of unfired brick structure change procedure in the brilliant process for producing bricks process of the throwing of one of them embodiment of the present invention.
Drawing reference numeral: 1-end base layer 1; 2-printed layer; 3-frit layer; 31-pit; 4-glass coating; 5-metalluster layer.
Embodiment
Further illustrate technical scheme of the present invention below by embodiment.
Embodiment 1
As shown in Figure 1, it from bottom to top comprises that end base layer 1, printed layer 2, glass coating 4, glass coating surface arrangement have pit 31, have layer of metal gloss layer 5 in described pit surface to the brilliant brick of a kind of throwing successively.
Referring to the appended flow process signal of Fig. 1; Select the ceramic tile that preparation specification is 1000 × 1000mm, its blank raw material is for known taking feldspar, clay, sand etc. as main raw material in the industry, be aided with again other auxiliary materials such as talcum, certainly, can also add according to actual needs a zirconium silicate brightening or coloured ceramic body stain.
Particularly, with reference to Fig. 1, its manufacture method comprises the steps:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe the dry end base layer 1 that forms;
B, first form frit layer 3 by forming the rear cloth frit of printed layer 2 by spray ink Printing stamp again after screen printing; Here the frit that used is preferably transparent or semitransparent frit, and what select in the present embodiment is clear frit;
The PVA solution fixing agent of C, spray content 0.01% is fixed, and extrudes lines at the mould of the not dry front burr with moulding of fixing agent, makes clear frit layer occur the deep mixed of degree of depth 1-4mm, pit 31 not of uniform size;
D, burn till; Under oxidizing atmosphere, in roller kiln, burn till with 1100～1250 DEG C, firing period is 90-120 minute;
E, in the work in-process pit baking, spray one deck fineness 300 mesh screen residues 0, viscosity is 500cps, spraying fraction of coverage 9m
2the metallized coating of/kg is dried polishing after 10 minutes at 280 DEG C, packaging warehouse-in.
Certainly, also can be on whole brick face metallize gloss paint, by top layer jettisoning, only retain part in pit by polishing.Just can waste like this metallized coating.
Metallized coating described here refers to by fluoro-resin, high-quality color stuffing, auxiliary agent, solidifying agent etc. and forms; Wherein contain lemel, therefore have metalluster, different metal group branches present different colours, and for example aluminium or silver can present silver color or silver gray, and gold can present golden yellow.
By regulating known parameter (base substrate cloth amount, stamp is the consumption of stamp-pad ink used and ink, the consumption of frit charity etc., these parameters are that those skilled in the art can carry out suitably adjusting as required), at the bottom of the brilliant brick of throwing of the present embodiment after firing, base layer 1 thickness is 8mm, printed layer 2 thickness are 0.3mm, and glass coating 4 thickness are 0.5mm.
The present embodiment precompressed before firing forms pit, and metallized coating is sprayed in pit, matt after having avoided the metal glaze that brings firing front upper metal glaze in prior art to disperse to fire, the problem bad with frit adaptability, resultant metal texture is strong, and glossiness is high, and metal can be mutually compound with crystallite texture, the harmony of brick face, expressive force is strong.
Produce the brilliant brick of throwing with metalluster effect by this method, excellence rate is more than 85%; And adopt traditional method of executing metal-lustrous glaze, and because the dissemination of frit in the time of melting obtains product effect and cannot reach expection, excellence rate is only 40% left and right, and waste is serious, and production cost is high.
In addition, select to adopt the product that obtains layer of metal gloss coating on surface spraying metallized coating or the brilliant brick product of the throwing after burning by enamel firing process, the product of preparing with the present embodiment together carries out the test of hairbrush brushing, obtain the product brushing 30 times of layer of metal gloss coating by enamel firing process on the brilliant brick product of surface spraying metallized coating or the throwing after burning time, metalluster coating starts to come off, 50 times time, substantially come off completely, and the product that the present embodiment provides, in the time of 50 times, still keep good metal lustre decorative effect, after 150 brushings, just start to come off.
Embodiment 2
With reference to accompanying drawing 1, in this enforcement, manufacturing specification is the brilliant brick of throwing of 1000 × 1000mm, and its manufacturing process in turn includes the following steps:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe the dry end base layer 1 that forms; Then spray water brick face is wetting, charity one deck protection glaze;
B, form the rear cloth clear frit of printed layer 2 by roller printing and form clear frit layer 3;
The PVA solution fixing agent of C, spray content 0.1% is fixed, and extrudes lines at the mould of the not dry front burr with moulding of fixing agent, makes frit layer occur the deep mixed of degree of depth 1-3mm, pit 31 not of uniform size;
D, burn till; Under oxidizing atmosphere, in roller kiln, burn till with 1100～1250 DEG C, firing period is 90-120 minute;
E, in the work in-process pit baking, spray one deck fineness 300 mesh screen residues 0, viscosity is 200cps, spraying fraction of coverage 7.5m
2the metallized coating of/kg is dried polishing after 20 minutes at 200 DEG C, packaging warehouse-in.
The metallized coating of selecting in this enforcement is golden metallic luster coating.Certainly,, in application, in order to obtain the more effect of horn of plenty, the metallized coating collocation of multiple color can be used.
The present embodiment was executed one deck protection glaze before executing frit; and execute protection glaze before trickle; pin-holing glaze bubble while having avoided drenching protection glaze; simultaneously; because protect glaze beginning fusing point lower than frit after adding one deck protection glaze, suppress gas that in adobe sintering process, decompositions produces and reduce gas and enter the defects such as frit layer formation pin hole and small bubbles thereby first produce glassy phase in sintering procedure.
By regulating known parameter, brilliant its end base layer 1 thickness of brick of the throwing of the present embodiment is 10mm; Printed layer 2 thickness 0.1mm; Glass coating 4 thickness are 3mm.
It is 87% that the metalluster that after burning prepared by statistics this method is thrown brilliant brick excellence rate.
Embodiment 3
With reference to accompanying drawing 1, in this enforcement, manufacturing specification is the brilliant brick of throwing of 1000 × 1000mm, and its manufacturing process in turn includes the following steps:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe the dry end base layer 1 that forms;
B, form the rear cloth clear frit of printed layer 2 by spray ink Printing stamp, roller printing, screen printing successively and form clear frit layer 3;
The PVA solution fixing agent of C, spray content 0.08% is fixed, and extrudes lines at the mould of the not dry front burr with moulding of fixing agent, makes frit layer occur the deep mixed of degree of depth 1-4mm, pit 31 not of uniform size;
D, burn till; Under oxidizing atmosphere, in roller kiln, burn till with 1100～1250 DEG C, firing period is 90-120 minute;
E, in the work in-process pit baking, spray one deck fineness 450 mesh screen residues 0, viscosity is 400cps, spraying fraction of coverage 8m
2the metallized coating of/kg is dried polishing after 15 minutes at 250 DEG C, packaging warehouse-in.
Its end base layer 1 thickness is 9mm; Printed layer 2 thickness 0.5mm, glass coating 4 thickness are 1.5mm.
Embodiment 4
With reference to accompanying drawing 1, in this enforcement, manufacturing specification is the brilliant brick of throwing of 1000 × 1000mm, and its manufacturing process in turn includes the following steps:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe the dry end base layer 1 that forms;
B, form the rear cloth clear frit of printed layer 2 by spray ink Printing stamp and form clear frit layer 3;
The PVA solution fixing agent of C, spray content 0.07% is fixed, and extrudes lines at the mould of the not dry front burr with moulding of fixing agent, makes frit layer occur the deep mixed of degree of depth 1-3mm, pit 31 not of uniform size;
D, burn till; Under oxidizing atmosphere, in roller kiln, burn till with 1100～1250 DEG C, firing period is 90-120 minute;
E, in the work in-process pit baking, spray one deck fineness 350 mesh screen residues 0, viscosity is 380cps, spraying fraction of coverage 8.5m
2the metallized coating of/kg is dried polishing after 20 minutes at 280 DEG C, packaging warehouse-in.
Prepared product, its end base layer 1 thickness is 9.5mm; Printed layer 2 thickness 0.3mm, glass coating 4 thickness are 1.2mm.
Embodiment 5
With reference to accompanying drawing 1, in this enforcement, manufacturing specification is the brilliant brick of throwing of 1000 × 1000mm, and its manufacturing process in turn includes the following steps:
A, feed proportioning ball milling is carried out to compacting after mist projection granulating form adobe the dry end base layer 1 that forms;
B, form the rear cloth clear frit of printed layer 2 by roller printing and form clear frit layer 3;
The PVA solution fixing agent of C, spray content 0.05% is fixed, and extrudes lines at the mould of the not dry front burr with moulding of fixing agent, makes frit layer occur the deep mixed of degree of depth 2-4mm, pit 31 not of uniform size;
D, burn till; Under oxidizing atmosphere, in roller kiln, burn till with 1100～1250 DEG C, firing period is 90-120 minute;
E, in the work in-process pit baking, spray one deck fineness 350 mesh screen residues 0, viscosity is 380cps, spraying fraction of coverage 8m
2the metallized coating of/kg is dried polishing after 15 minutes at 280 DEG C, packaging warehouse-in.
Prepared product, its end base layer 1 thickness is 10mm; Printed layer 2 thickness 0.4mm, glass coating 4 thickness are 3mm.
The brilliant brick product of throwing that the utility model provides is provided with pit on its glass coating, has layer of metal gloss layer on pit; By above design, utilize the provide protection of brick face, reduce the wearing and tearing to metalluster layer.
In above embodiment, the metallized coating using is all purchased from Ding Xusheng novel material Science and Technology Ltd. of Foshan City, needs explanation here, and the analogous products that other company produces on the market can be suitable for.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.
Claims (5)
1. throw a brilliant brick, from bottom to top comprise successively end base layer, printed layer and glass coating; It is characterized in that, described glass coating is provided with pit, and pit internal surface is with layer of metal gloss layer.
2. the brilliant brick of throwing according to claim 1, is characterized in that, base layer thickness of the described end is 8-10mm.
3. the brilliant brick of throwing according to claim 1, is characterized in that, described printed layer thickness 0.1-0.5mm.
4. the brilliant brick of throwing according to claim 1, is characterized in that, described glass coating thickness 0.5-3mm.
5. the brilliant brick of throwing according to claim 1, is characterized in that, described pit depth is 1-4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420434207.5U CN203999397U (en) | 2014-08-01 | 2014-08-01 | The brilliant brick of a kind of throwing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420434207.5U CN203999397U (en) | 2014-08-01 | 2014-08-01 | The brilliant brick of a kind of throwing |
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| CN203999397U true CN203999397U (en) | 2014-12-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104909828A (en) * | 2015-06-19 | 2015-09-16 | 浙江根根陶瓷有限公司 | Inner wall crystal-polishing mirror surface ceramic chip and manufacturing method thereof |
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2014
- 2014-08-01 CN CN201420434207.5U patent/CN203999397U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104909828A (en) * | 2015-06-19 | 2015-09-16 | 浙江根根陶瓷有限公司 | Inner wall crystal-polishing mirror surface ceramic chip and manufacturing method thereof |
| CN104909828B (en) * | 2015-06-19 | 2017-04-05 | 浙江根根陶瓷有限公司 | A kind of interior wall throws brilliant minute surface ceramics and its manufacture method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170417 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd. Patentee after: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd. Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd. Patentee before: Foshan Dongpeng Ceramic Co., Ltd. Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd. Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd. |