CN203909555U - Track switch production plan execution system - Google Patents
Track switch production plan execution system Download PDFInfo
- Publication number
- CN203909555U CN203909555U CN201320644062.7U CN201320644062U CN203909555U CN 203909555 U CN203909555 U CN 203909555U CN 201320644062 U CN201320644062 U CN 201320644062U CN 203909555 U CN203909555 U CN 203909555U
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- China
- Prior art keywords
- bar code
- track switch
- production
- computer
- terminal computer
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- Expired - Lifetime
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 92
- 238000012545 processing Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000007689 inspection Methods 0.000 claims abstract description 15
- 238000007639 printing Methods 0.000 claims abstract description 10
- 238000013480 data collection Methods 0.000 claims description 16
- 238000003556 assay Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 238000005987 sulfurization reaction Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The utility model relates to a track switch production plan execution system consisting of a bar code printing device, a terminal computer, a sub-computer, a track switch processing subsystem, a bar code data acquisition device, and a local area network. The bar code printing device puts up a bar code on each rail piece in a track switch production and processing process; the bar code records a serial number of each rail piece; a production task is directly issued to the terminal computer of each device by the sub-computer and the local area network; the terminal computer outputs a processing instruction to the track switch processing subsystem; after the track switch processing subsystem finishes processing according to the processing instruction outputted by the terminal computer, the bar code data acquisition device achieves a production report by scanning the serial number of the rail piece; and at the same time, after the rail piece passes inspection by a quality inspection person, the bar code data acquisition device scans the bar code to complete inspection of the rail piece. The invention has the advantages that: the track switch production plan execution system serves as extension of the ERP system, and is responsible for scientific execution and fine management in accordance with the actual situation of the workshop based on the plan.
Description
Technical field
The utility model relates to one can either distribute a serial number for each root turnout rail part, for following the trail of the manufacturing process data of each root rail part, can pass through again the track switch production schedule executive system of bar code system implementation procedure Data Collection, belongs to track switch and manufactures field.
Background technology
CN102540997A, title " tire vulcanizing production control system and production plan manner of execution ", include and form production schedule establishment and the following apparatus of implementing to control, database server, dispose relational database to realize operation sulfuration production management system, so that the production schedule, real time data and each system configuration data in sulfuration production run are stored in relational database; Application server, for obtaining correlation parameter, process data, to work out a day production schedule, production plan and to deposit relational database in from relational database server; Client station, shows, inquires about to realize data for running client system, data is stored in to the off-line analysis of local computer with supported data simultaneously; Interface management server for realizing by computer network and the connection of production scene terminal, database server, realizes the database server that production plan is transferred to production scene simultaneously; Host computer, for the control of the monitoring to production run vulcanization parameters, vulcanizer equipment operational factor; Computer network, be connected for set up communication between above-mentioned server and on-the-spot sulphidizing eqmpment, it is characterized in that: on application server, be provided with, for working out the following control module of production plan, technological parameter arranges module, for the technological parameter of vulcanizer equipment being set and being saved to relational database; Algorithm parameter arranges module, for the model algorithm parameter of the establishment day production schedule being set and being saved to relational database; Production sequence information receiver module, for receiving production sequence information and writing relational database; Production run real time data receiver module, for receiving production real time data and writing relational database; Day production schedule compiling module, for obtaining production sequence information, production real time data, technological parameter, model algorithm parameter to realize the establishment day production schedule and to be saved to relational database from relational database; Shop job scheduling module, for obtaining production sequence information, production real time data, technological parameter, model algorithm parameter, day production schedule to realize establishment production plan and to be saved to relational database from relational database; Production plan result issues module, for the relevant information data of production plan is transferred to host computer by computer network; Technological parameter loading module, searches technological parameter and is downloaded to PLC control system from relational database according to production plan for controlling host computer; Production process monitoring module, according to the process that production plan is followed the tracks of, monitoring vulcanizer equipment is carried out, and is saved to relational database by the real time data of carrying out production plan.
CN202956785U, title " a kind of production schedule is carried out and control system ", this system is made up of production schedule information acquisition system, production material information provision acquisition system, production planning optimization system and control feedback system; Production schedule information acquisition system is made up of multiple production schedule information acquisition terminals, production material information provision acquisition system is made up of multiple material supply information acquisition terminals, production planning optimization system is become with database servers group by Optimized Service device, controls feedback system and is made up of Workshop Production information acquisition device and workshop terminal computer; Production schedule information acquisition system is connected with production planning optimization system by LAN or INTERNET; Production material information provision acquisition system is connected with production planning optimization system by LAN; Workshop terminal computer is connected with production planning optimization system by LAN.
Above-mentioned background technology relates separately to the production schedule and in Flow Manufacturing, plans control execution and adjust production planning system by market feedback, is not suitable for the automatic management that track switch is manufactured.
In current domestic track switch manufacturing, production schedule execution is all to dispatch production by production scheduling according to requirements of plan, planning management personnel are difficult to grasp in real time the implementation status of the production schedule, the process data of processing that simultaneously cannot record product in production run, artificial factors is produced more.
Utility model content
Purpose of design: avoid the weak point in background technology, design one can either be that each root turnout rail part distributes a serial number, for the manufacturing process data of following the trail of each root rail part, can pass through again the track switch production schedule executive system of bar code system implementation procedure Data Collection.
Design proposal: in order to realize above-mentioned purpose of design.1, the production task in production work order is decomposed, work out unique mark serial number for each root processing rail part, form rail part flowing water information, and process rail part for each root and put up a bar code, as in the unique identification of this rail part identity.2, realize the report completion of rail part by the flowing water on scanning rail part, and inspection, by scanning barcode, the whole processing and manufacturing information of each root rail part under computer recording.3, workshop executive system (sub-computer) realizes assigning of every process equipment task every day, simultaneously by the data in systematic collection process of manufacture, realizes the fine-grained management of the production run to each root rail part.
Technical scheme: a kind of track switch production schedule executive system, by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued on the terminal computer of every equipment by sub-computer and LAN, terminal computer output processing instruction is to track switch processing subsystem, track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the inspection work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.
The utility model compared with background technology, the one, track switch production schedule manufacturing execution system is as an extension of ERP system, is responsible for plan to carry out science execution according to workshop actual conditions, and implementation is carried out to fine-grained management; The 2nd, after native system uses, shop personnel only need process, report completion according to terminal device arrangement task utilization trouble processing subsystem, the work such as self-inspection, special inspection, can collect fast the processor, self-recommendation person of each each procedure of root rail part, inspection person mutually by bar code system, checking informations etc., realize the overall process quality tracing of track switch product; The 3rd, the manufacturing schedule between the reacting vehicle that native system can be real-time, for the production schedule implementation status that production managerial personnel provide the very first time, has improved by system the quality that enterprise product is manufactured conscientiously.
Brief description of the drawings
Fig. 1 is the block diagram of bar code printing device.
Fig. 2 is the block diagram of bar code data collection device.
Fig. 3 is the block diagram that bar code generates system.
Fig. 4 is the block diagram of workshop data acquisition system (DAS).
Fig. 5 is the schematic flow sheet of track switch manufacturing execution system.
Embodiment
Embodiment 1: with reference to accompanying drawing 1-5.A kind of track switch production schedule executive system, it is characterized in that by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued to by sub-computer and LAN on the terminal computer of every equipment (being that sub-computer expert crosses LAN (Local Area Network) and terminal computer carries out exchanges data), to track switch processing subsystem, (track switch processing subsystem is prior art in terminal computer output processing instruction, be not described herein at this), track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the inspection work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.Bar code data collection device can complete report completion efficiently, collects process equipment, processor, proofer, the inspection of every rail part per pass workpiece and writes data message.Staff planners can be by the real-time implementation status of checking shop Planning of sub-computer, and irrational plan is revised.Terminal computer refers to MRP system.The method of work of its track switch production schedule executive system: (1) is by the starting date of MRP system-computed production task; (2) exploitation serial number decomposing program, bar code printing device is that each root rail part generates a serial number, serial number is corresponding one by one with each root processing rail part; (3) realize docking of computerized information stream and material flow by bar code data collection device; (4) the day running-plan to track switch processing subsystem by terminal computer computational accuracy; (5) sub-computer terminal is installed on workshop appliance, the production schedule shows in real time to sub-computer terminal, realizes various process datas collect after completion of processing by bar code data collection device.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; instead of restriction to the utility model mentality of designing; any combination, increase or amendment that does not exceed the utility model mentality of designing, all falls in protection domain of the present utility model.
Claims (4)
1. a track switch production schedule executive system, it is characterized in that by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued on the terminal computer of every equipment by sub-computer and LAN, terminal computer output processing instruction is to track switch processing subsystem, track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the inspection work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.
2. track switch production schedule executive system according to claim 1, is characterized in that: bar code data collection device can complete report completion efficiently, collects process equipment, processor, proofer, the inspection of every rail part per pass workpiece and writes data message.
3. track switch production schedule executive system according to claim 1, is characterized in that: staff planners can be by the real-time implementation status of checking shop Planning of sub-computer, and irrational plan is revised.
4. track switch production schedule executive system according to claim 1, is characterized in that: terminal computer refers to MRP system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320644062.7U CN203909555U (en) | 2013-10-18 | 2013-10-18 | Track switch production plan execution system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320644062.7U CN203909555U (en) | 2013-10-18 | 2013-10-18 | Track switch production plan execution system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203909555U true CN203909555U (en) | 2014-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320644062.7U Expired - Lifetime CN203909555U (en) | 2013-10-18 | 2013-10-18 | Track switch production plan execution system |
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| Country | Link |
|---|---|
| CN (1) | CN203909555U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103616853A (en) * | 2013-10-18 | 2014-03-05 | 中铁宝桥（南京）有限公司 | Turnout production plan execution system and working method |
| CN106815620A (en) * | 2017-01-19 | 2017-06-09 | 苏州万商集包装设备有限公司 | Data collecting system solution based on MES |
| CN108319243A (en) * | 2018-02-01 | 2018-07-24 | 江西景旺精密电路有限公司 | A kind of automatic management method, storage medium and the server of PCB equipment |
-
2013
- 2013-10-18 CN CN201320644062.7U patent/CN203909555U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103616853A (en) * | 2013-10-18 | 2014-03-05 | 中铁宝桥（南京）有限公司 | Turnout production plan execution system and working method |
| CN106815620A (en) * | 2017-01-19 | 2017-06-09 | 苏州万商集包装设备有限公司 | Data collecting system solution based on MES |
| CN108319243A (en) * | 2018-02-01 | 2018-07-24 | 江西景旺精密电路有限公司 | A kind of automatic management method, storage medium and the server of PCB equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141029 |