CN108427994A - A kind of equipment management system based on TnPM - Google Patents
A kind of equipment management system based on TnPM Download PDFInfo
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- CN108427994A CN108427994A CN201810162361.4A CN201810162361A CN108427994A CN 108427994 A CN108427994 A CN 108427994A CN 201810162361 A CN201810162361 A CN 201810162361A CN 108427994 A CN108427994 A CN 108427994A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
Abstract
The present invention provides a kind of equipment management system based on TnPM, including defect management subsystem, distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication subsystem, maintenance scheduling subsystem, maintenance process management subsystem, spare part repair old management subsystem；With " point inspection system " for equipment operation management core, Equipment Foundations management, equipment operation management, physical assets management etc. content set are become into a standardization, standardized, the unified management system of transparence, and by being closely integrated with other management systems, realize equipment full life cycle management.The data management platform for establishing standardization, standardization deepens equipment point-detecting periodical repair management by information sharing, realizes the economic stability operation of equipment.
Description
Technical field
The present invention relates to technical field of computer software development, more particularly to a kind of equipment management system based on TnPM.
Background technology
Equipment management is to pursue overall equipment efficiency.comprehensive efficiency of equipment using equipment as research object and pass through using series of theories, method
A series of technologies, economy, organiztion measure carry out overall process to equipment and (from planning, design, type selecting, purchase, install, check and accept, make
With, maintenance, repair, transformation, update until scrap) science type management.Equipment management system is according to equipment management work
Business characteristic is served as theme based on assets, Unit account of plant, equipment point-detecting periodical repair with upkeep operation ticket, according to defect processing,
Scheduled overhaul, preventative maintenance, several possible patterns of prospective maintenance are to improve maintenance efficiency, reduce overall maintenance cost
Purchasing management, stock control, human resource management are integrated in a fully shared information system of data, simultaneously by target
Realize that information integration and standardized management are combined.The software product of equipment management is main IBM maximo, SAP PM moulds
Block and Infor etc..Their product common problems overemphasize assets, maintenance process ossify relatively, storehouse neck material is complicated,
The factors such as professional, specific aim be not strong, for being less applicable in mine industry.The present invention based on TnPM principles, with
" point inspection system " is equipment operation management core, by Equipment Foundations management, equipment operation management, physical assets management etc.
Content set becomes a standardization, standardizes, the unified management system of transparence, and passes through the close collection with other management systems
At realization equipment full life cycle management.The data management platform of standardization, standardization is established, by information sharing, in-depth is set
Standby point inspection based maintenance management realizes the economic stability operation of equipment.
Invention content
In order to solve the problems, such as described in background technology, the present invention provides a kind of equipment management system based on TnPM, with " point
Examine and determine the system of repairing " it is equipment operation management core, it will be in Equipment Foundations management, equipment operation management, physical assets management etc.
Hold be integrated into a standardization, standardization, transparence unified management system, and pass through the close collection with other management systems
At realization equipment full life cycle management.The data management platform of standardization, standardization is established, by information sharing, in-depth is set
Standby point inspection based maintenance management realizes the economic stability operation of equipment.
In order to achieve the above object, the present invention is realized using following technical scheme：
A kind of equipment management system based on TnPM, including defect management subsystem, distributed diagnosis subsystem, Incident Management
Subsystem, preventative maintenance subsystem, equipment lubrication subsystem, maintenance scheduling subsystem, maintenance process management subsystem,
Spare part repaiies old management subsystem；Steps are as follows for the equipment management flow and method of the equipment management system based on TnPM：
Step 1: by operating personnel in the distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem
Input equipment inspection information and equipment deficiency information in system, equipment lubrication subsystem, the equipment deficiency information includes defect
Date, defect detail, defect device name, device location, repair schedule opinion；The repair schedule opinion include repair day,
It repaiies the moon, Zhou Xiu, annual overhaul；
Step 2: for distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication
The defect management subsystem that defect pond is described, shape is written in equipment deficiency data record trigger data library storage process in system
At defect daily record, for the defect that some are periodically generated, it is generated to defect pond table by executing database job plan, is formed
Defect daily record；
Step 3: forming all plans of maintenance by the repair schedule argument information in defect management subsystem, monthly plan, counting in year
It draws, and forms the i.e. described maintenance scheduling subsystem of maintenance work order；Repair schedule include yearly plan, monthly plan, week plan,
Establishment, examination ＆ approval, the inquiry of outer committee's repair monthly plan, outer committee's repair yearly plan；
Step 4: repair schedule is executed by the maintenance work order that defect management subsystem is formed, into the maintenance process
Manage subsystem, in maintenance process management, in addition to automatically generate work order number, work order description, further include each other than device name
Kind spare parts consumption amount, client's information, commission temporal information；After work order is completed to check and accept, by the letter of defect processing completion
Breath feeds back to the automatic defect elimination of defect management subsystem；
Step 5:；In maintenance process management, if haveing been friends in the past part dismounting, the spare part described in typing repaiies old management subsystem
In, it old management subsystem is repaiied by spare part is formed and review one's lessons by oneself work order, reentered in maintenance process management subsystem as spare part.
Further include maintenance model management module and realistic information module in the maintenance process management subsystem；Described
It includes that maintenance model is arranged to overhaul model management module, and work post, tool, vehicle, dangerous Source Description basis instrument, maintenance model are looked into
It askes；Version Control can be carried out to maintenance model；The realistic information module is to realize to the realistic of maintenance process, including realistic
Data input, inquiry, modification.
Further include package management module in the maintenance process management subsystem, package maintenance process is maintenance
Pre- process collects by establishing package model and arranges package spare parts list and outfit, and management package is in dress work
Single, package is in standby situation；Storage information is transmitted after the completion of prepackage；Package management is to go to assemble according to by package dictionary
Package assigns upkeep operation ticket during package assembles；Function includes that package installation work order is created, pre-installed in dress
Part is inquired, in standby package inquiry, package setup module；Package dictionary management realization establish the major class detail of package with
And the spare part material specification for being included.
The equipment management system based on TnPM further includes spare part life cycle management module, realizes the full life of spare part
The management in period, including storage, library, receive outbound, using, various states, including the basic management such as scrap, service management,
Three modules of statistical analysis.Basic management equipment standard spare parts management submodule includes equipment and spare part location management, computation of Period
Standard setting, VG figures url management, monitoring position setup measures, equipment supplier's management, is set life cycle concern equipment management
The standby figure link with VG be associated with, position and VG figure are linked and is associated with.Service management module include equipment operation buret reason, work order spare part more
Change management, emphasis spare part tracking service condition, the management of spare part inspection record, monitored with spare part, it is alarm information processing, standby in library
Spare part processing is changed in part monitoring.Statistical analysis submodule includes equipment operation amount account, equipment runs account, equipment and spare part is gone through
History replaces account, the inquiry of spare part inspection record, warning message inquiry, device location operating statistic, device location account, equipment fortune
Row situation map, statistical analysis homepage, spare part service life statistics, supplier's spare part average life span.
Compared with prior art, the beneficial effects of the invention are as follows：
1, a kind of equipment management system based on TnPM of the invention, with " point inspection system " for equipment operation management core
The heart, Equipment Foundations management, equipment operation management, physical assets management etc. content set are standardized as one, standardized,
The unified management system of transparence, and by being closely integrated with other management systems, realize equipment full life cycle management.It builds
The data management platform of vertical standardization, standardization deepens equipment point-detecting periodical repair management, realizes the warp of equipment by information sharing
Ji stable operation.
2, a kind of equipment management system based on TnPM of the invention：
(1) work of regulation and standardization is cured in operation flow, the fining of enterprise equipment management is horizontal；
(2) it helps to establish equipment management data dictionary, realizes information sharing, improve working efficiency；
(3) equipment dependability and availability are improved, Stop-Time of Device Failure, the overall efficiency of lifting means are reduced；
(4) reinforce work on the spot management and control, grasp equipment state in real time, track and record maintenance and repair process comprehensively, be equipment
Asset management provides maintenance and repair information analysis accurately and timely；
(5) reasonable integration and configuration resource, improve the efficiency of maintenance work；
(6) it helps to realize Parts Inventory early warning mechanism, realizes buying-inventory-consumption linkage, reduce Parts Inventory and its standby
Part cost reinforces spare part and receives management.
Description of the drawings
Fig. 1 is a kind of each subsystem structure relationship flow chart of equipment management system based on TnPM of the present invention；
Fig. 2 is a kind of system construction drawing of equipment management system based on TnPM of the present invention；
Fig. 3 is distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem, the equipment lubrication of the present invention
Subsystem picture figure；
Fig. 4 is the maintenance scheduling subsystem picture figure of the present invention；
Fig. 5 is that the maintenance process of the present invention manages subsystem picture figure；
Fig. 6 is the equipment VG pattern examples of the present invention.
Specific implementation mode
Specific implementation mode provided by the invention is described in detail below in conjunction with attached drawing.
As shown in Figure 1, a kind of equipment management system based on TnPM, including defect management subsystem, distributed diagnosis subsystem
System, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication subsystem, maintenance scheduling subsystem, maintenance process
Management subsystem, spare part repair old management subsystem；
As shown in Figs. 1-2, steps are as follows for the equipment management flow and method of the equipment management system based on TnPM：
Step 1: by operating personnel in the distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem
Input equipment inspection information and equipment deficiency information in system, equipment lubrication subsystem, as shown in figure 3, the equipment deficiency letter
Breath includes defect date, defect detail, defect device name, device location, repair schedule opinion；The repair schedule opinion
It is repaiied including day, the moon is repaiied, Zhou Xiu, annual overhaul；
Distributed diagnosis subsystem includes that post point inspection, profession point inspection and accurate point inspection, post point examine defect source in operation
Work day often examines the daily point of equipment, with the ends PC or mobile terminal craft typing.Profession point inspection is using proprietary profession point inspection
Handheld device is realized, by custom interface, among the automatic defect information to device systems for reading point detection system generation.
Incident Management subsystem further includes that accident is declared and the process flow, record of accident maintenance, analysis on accident cause, right
Accident is examined.By various record deposit accident archives.
Preventative maintenance subsystem is according to the calibrating round of visits of setting (including calendar time, production operation time, production
Amount), system can be automatically generated is based on periodic inspection plan as defined in industry including measurement instrument, special equipment etc., by right
The executive condition of periodic inspection plan, inquired, early warning, analysis.Function include board setting, the typing of board run time,
The typing of board yield, alarm account.
For equipment lubrication subsystem according to factors such as the type of equipment, environment, operation conditions, formulation suits equipment actual needs
Lubricating criteria, system can automatically generate equipment lubrication plan according to factors such as lubricating criteria, Housing Starts, for equipment
Oil site repairing and change oil, by being recorded to equipment lubrication operation, inquired, early warning, analysis.Lubrication is made
After industry, replaced waste oil is put in storage, and the waste oil of inventory is managed.
Step 2: for distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication
The defect management subsystem that defect pond is described, shape is written in equipment deficiency data record trigger data library storage process in system
At defect daily record, for the defect that some are periodically generated, it is generated to defect pond table by executing database job plan, is formed
Defect daily record；
Step 3: forming all plans of maintenance by the repair schedule argument information in defect management subsystem, monthly plan, counting in year
It draws, and forms the i.e. described maintenance scheduling subsystem of maintenance work order；As shown in figure 4, repair schedule includes yearly plan, moon meter
It draws, week plans, establishment, examination ＆ approval, the inquiry of outer committee's repair monthly plan, outer committee's repair yearly plan；Program content includes：Implementor name
Claim, profession, maintenance content, the planned shut-down date, plan time of accomplishment, plan time, plan number, overhaul unit.
Step 4: repair schedule is executed by the maintenance work order that defect management subsystem is formed, into the maintenance process
Subsystem is managed, as shown in figure 5, in maintenance process management, in addition to work order number, work order description, the device name automatically generated
Outside, further include various spare parts consumption amounts, client's information, commission temporal information；After work order is completed to check and accept, by fault location
The information that reason is completed feeds back to the automatic defect elimination of defect management subsystem；
Step 5: in maintenance process management, if haveing been friends in the past part dismounting, the spare part described in typing repaiies old management subsystem
In, it old management subsystem is repaiied by spare part is formed and review one's lessons by oneself work order, reentered in maintenance process management subsystem as spare part.
Further include maintenance model management module and realistic information module in the maintenance process management subsystem；Described
It includes that maintenance model is arranged to overhaul model management module, and work post, tool, vehicle, dangerous Source Description basis instrument, maintenance model are looked into
It askes；Version Control can be carried out to maintenance model；The realistic information module is to realize to the realistic of maintenance process, including realistic
Data input, inquiry, modification.
Further include package management module in the maintenance process management subsystem, package maintenance process is maintenance
Pre- process collects by establishing package model and arranges package spare parts list and outfit, and management package is in dress work
Single, package is in standby situation；Storage information is transmitted after the completion of prepackage；Package management is to go to assemble according to by package dictionary
Package assigns upkeep operation ticket during package assembles；Function includes that package installation work order is created, pre-installed in dress
Part is inquired, in standby package inquiry, package setup module；Package dictionary management realization establish the major class detail of package with
And the spare part material specification for being included.
The equipment management system based on TnPM further includes spare part life cycle management module, realizes the full life of spare part
The management in period, including storage, library, receive outbound, using, various states, including the basic management such as scrap, service management,
Three modules of statistical analysis.Basic management equipment standard spare parts management submodule includes equipment and spare part location management, computation of Period
Standard setting, VG figures url management, monitoring position setup measures, equipment supplier's management, is set life cycle concern equipment management
The standby figure link with VG be associated with, position and VG figure are linked and is associated with.Service management module include equipment operation buret reason, work order spare part more
Change management, emphasis spare part tracking service condition, the management of spare part inspection record, monitored with spare part, it is alarm information processing, standby in library
Spare part processing is changed in part monitoring.Statistical analysis submodule includes equipment operation amount account, equipment runs account, equipment and spare part is gone through
History replaces account, the inquiry of spare part inspection record, warning message inquiry, device location operating statistic, device location account, equipment fortune
Row situation map, statistical analysis homepage, spare part service life statistics, supplier's spare part average life span.As shown in fig. 6, being equipment VG patterns
Example.The comprehensive statistics analysis also provides common parts inquiry.
The equipment management system based on TnPM further includes information technoloy equipment management subsystem, and information technoloy equipment management subsystem carries
For two IT overhaul managements, information technoloy equipment stock control business unit.IT overhaul managements be to IT overhaul the assigning of work order, check and accept,
The process management of inquiry.Information technoloy equipment stock control, which realizes information technoloy equipment stock management, enters library inquiry, inquiring stock and outbound looks into
It askes.
The equipment management system based on TnPM further includes system setting function, and system setting function provides outer committee's dimension
Repair the business unit such as plan setting, system setting management, Equipment Foundations management, infrastructure device management, interface management.
A kind of equipment management system based on TnPM of the present invention passes through the maintenance mode and plan hand established in system
Section, realization handle all business for being related to equipment operation management.Pass through the workflow established in equipment management system, solidification
Service management during plant maintenance.Equipment management system uses loose coupling mode interface with other systems, carries out business number
Data sharing is realized according to transmitting, interconnecting, and is eliminated data silo, is guaranteed data integrity, time performance.
In the specific implementation of invention software exploitation, preceding table frame is ExtJs, foreground language html+javascript, number
According to library Oracle, backstage development language JAVA.Equipment management system is made of 12 function modules, respectively defect management, inspection
Repair process management, the management of package package, maintenance scheduling, maintenance model management, realistic information, accident classification management,
Preventative maintenance, spare part life cycle management, information technoloy equipment management, comprehensive statistics analysis, system setting.Pass through what is established in system
Maintenance mode and planning tool, realization handle all business for being related to equipment operation management.By being built in equipment management system
Vertical workflow, the service management in curing apparatus maintenance process.
Above example is being implemented down based on the technical solution of the present invention, gives detailed embodiment and tool
The operating process of body, but protection scope of the present invention is not limited to the above embodiments.Method therefor is such as without spy in above-described embodiment
It is conventional method not mentionlet alone bright.
Claims (4)
1. a kind of equipment management system based on TnPM, which is characterized in that including defect management subsystem, distributed diagnosis subsystem
System, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication subsystem, maintenance scheduling subsystem, maintenance process
Management subsystem, spare part repair old management subsystem；The equipment management flow and method of the equipment management system based on TnPM
Steps are as follows：
Step 1: by operating personnel the distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem,
Input equipment inspection information and equipment deficiency information in equipment lubrication subsystem, the equipment deficiency information include defect day
Phase, defect detail, defect device name, device location, repair schedule opinion；The repair schedule opinion include repair day, the moon
It repaiies, Zhou Xiu, annual overhaul；
Step 2: for distributed diagnosis subsystem, Incident Management subsystem, preventative maintenance subsystem, equipment lubrication subsystem
In equipment deficiency data record trigger data library storage process write-in defect pond be the defect management subsystem, formed and lacked
Daily record is fallen into, for the defect that some are periodically generated, defect pond table is generated to by executing database job plan, forms defect
Daily record；
Step 3: all plans of maintenance, monthly plan, yearly plan are formed by the repair schedule argument information in defect management subsystem,
And form the i.e. described maintenance scheduling subsystem of maintenance work order；Repair schedule includes yearly plan, monthly plan, plans in week, is outer
Establishment, examination ＆ approval, the inquiry of committee's repair monthly plan, outer committee's repair yearly plan；
Step 4: repair schedule is executed by the maintenance work order that defect management subsystem is formed, into the maintenance process management
Subsystem, in maintenance process management, in addition to automatically generate work order number, work order description, further include various standby other than device name
Part consumption, client's information, commission temporal information；After work order is completed to check and accept, the information that defect processing is completed is anti-
It is fed back to the automatic defect elimination of defect management subsystem；
Step 5:；In maintenance process management, if haveing been friends in the past part dismounting, the spare part described in typing is repaiied in old management subsystem, by
Spare part repaiies old management subsystem formation and reviews one's lessons by oneself work order, is reentered in maintenance process management subsystem as spare part.
2. a kind of equipment management system based on TnPM according to claim 1, which is characterized in that the maintenance process
Further include maintenance model management module and realistic information module in management subsystem；The maintenance model management module includes inspection
The type that repairs a die is arranged, and work post, tool, vehicle, dangerous Source Description basis instrument overhaul pattern query；Version can be carried out to maintenance model
This control；The realistic information module is to realize to the realistic of maintenance process, including realistic data input, inquiry, modification.
3. a kind of equipment management system based on TnPM according to claim 1, which is characterized in that the maintenance process
Further include package management module in management subsystem, package maintenance process is the pre- process of maintenance, by establishing package
Model collects and arranges package spare parts list and outfit, and management package is in dress work order, package in standby situation；In advance
Storage information is transmitted after the completion of dress；Package management is to remove assembling package according to by package dictionary, is assembled in package
During assign upkeep operation ticket；Function includes that package installation work order is created, looked into the inquiry of dress package, in standby package
It askes, package setup module；Package dictionary management realizes the spare part material that the major class for establishing package is detailed and is included
It is detailed.
4. a kind of equipment management system based on TnPM according to claim 1, which is characterized in that described based on TnPM
Equipment management system further include spare part life cycle management module, realize spare part Life cycle management, including storage,
Library, receive outbound, using, various states, including basic management, three service management, statistical analysis modules such as scrap；Base pipe
Reason equipment standard spare parts management submodule is set comprising equipment and spare part location management, computation of Period standard setting, life cycle concern
Standby management, VG figures url management, monitoring position setup measures, equipment supplier's management, equipment and VG figures link be associated with, position and
VG figure link associations；Service management module includes equipment operation buret reason, work order parts replacement management, the tracking use of emphasis spare part
Situation, the management of spare part inspection record, monitored with spare part, alarm information processing, library spare part monitoring, change spare part processing；System
Meter analysis submodule includes equipment operation amount account, equipment operation account, equipment and spare part history replacement account, spare part inspection record
Inquiry, warning message inquiry, device location operating statistic, device location account, equipment operation condition figure, statistical analysis homepage,
Spare part service life statistics, supplier's spare part average life span.
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Cited By (7)
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| CN109784509A (en) * | 2019-01-09 | 2019-05-21 | 常州易管智能科技有限公司 | A kind of TPM system Internet-based |
| CN110084385A (en) * | 2019-04-16 | 2019-08-02 | 湖州三滴油科技有限公司 | A kind of equipment lubrication point Information Management System |
| CN111266411A (en) * | 2020-02-28 | 2020-06-12 | 鞍钢股份有限公司 | Method for reducing roller consumption of cold rolling process roller |
| CN111563728A (en) * | 2020-05-08 | 2020-08-21 | 广东华路交通科技有限公司 | Highway disease management system |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
| CN112381249A (en) * | 2020-12-02 | 2021-02-19 | 北京数途科技有限公司 | Equipment point inspection management system |
| CN115063037A (en) * | 2022-07-27 | 2022-09-16 | 北京清大高科系统控制有限公司 | Dynamic generation method and device for main and distribution network maintenance plan and electronic equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109784509A (en) * | 2019-01-09 | 2019-05-21 | 常州易管智能科技有限公司 | A kind of TPM system Internet-based |
| CN110084385A (en) * | 2019-04-16 | 2019-08-02 | 湖州三滴油科技有限公司 | A kind of equipment lubrication point Information Management System |
| CN110084385B (en) * | 2019-04-16 | 2023-12-29 | 湖州三滴油科技有限公司 | Informationized management system for equipment lubrication points |
| CN111266411A (en) * | 2020-02-28 | 2020-06-12 | 鞍钢股份有限公司 | Method for reducing roller consumption of cold rolling process roller |
| CN111563728A (en) * | 2020-05-08 | 2020-08-21 | 广东华路交通科技有限公司 | Highway disease management system |
| CN111563728B (en) * | 2020-05-08 | 2024-03-29 | 广东华路交通科技有限公司 | Highway disease management system |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
| CN112381249A (en) * | 2020-12-02 | 2021-02-19 | 北京数途科技有限公司 | Equipment point inspection management system |
| CN115063037A (en) * | 2022-07-27 | 2022-09-16 | 北京清大高科系统控制有限公司 | Dynamic generation method and device for main and distribution network maintenance plan and electronic equipment |
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