CN103616853A - Turnout production plan execution system and working method - Google Patents
Turnout production plan execution system and working method Download PDFInfo
- Publication number
- CN103616853A CN103616853A CN201310489599.5A CN201310489599A CN103616853A CN 103616853 A CN103616853 A CN 103616853A CN 201310489599 A CN201310489599 A CN 201310489599A CN 103616853 A CN103616853 A CN 103616853A
- Authority
- CN
- China
- Prior art keywords
- bar code
- computer
- production
- track switch
- rail part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a turnout production plan execution system which consists of a bar code printing device, a terminal computer, a minor computer, a turnout processing subsystem, a bar code data acquisition device, and a local area network. The bar code printing device puts up a bar code on each rail piece in a turnout production and processing process; the bar code records a serial number of each rail piece; a production task is directly issued to the terminal computer of each device by the minor computer and the local area network; the terminal computer outputs a processing instruction to the turnout processing subsystem; after the turnout processing subsystem finishes processing according to the processing instruction outputted by the terminal computer, the bar code data acquisition device achieves a production report by scanning the serial number of the rail piece; and at the same time, after the rail piece passes inspection by a quality inspection person, the bar code data acquisition device scans the bar code to complete inspection of the rail piece. The invention has the advantages that: the turnout production plan execution system serves as extension of the ERP system, and is responsible for scientific execution and fine management in accordance with the actual situation of the workshop based on the plan.
Description
Technical field
The present invention relates to a kind of can either be a serial number of each root turnout rail part distribution, for the manufacturing process data of following the trail of each root rail part, can pass through track switch production schedule executive system and the method for work of bar code system implementation procedure Data Collection again, belong to track switch and manufacture field.
Background technology
CN102540997A, title " tire vulcanizing production control system and production plan manner of execution ", include and form production schedule establishment and the following apparatus of implementing to control, database server, dispose relational database to realize operation sulfuration production management system, so that the production schedule, real time data and each system configuration data in sulfuration production run are stored in relational database; Application server, for obtaining correlation parameter, process data, to work out a day production schedule, production plan and to deposit relational database in from relational database server; Client station, shows, inquires about to realize data for running client system, data is stored in to local computer with the off-line analysis of supported data simultaneously; Interface management server for realizing by computer network and the connection of production scene terminal, database server, realizes the database server that production plan is transferred to production scene simultaneously; Host computer, for the control to the monitoring of production run vulcanization parameters, vulcanizer equipment operational factor; Computer network, for being connected setting up communication between above-mentioned server and on-the-spot sulphidizing eqmpment, it is characterized in that: on application server, be provided with, for working out the following control module of production plan, technological parameter arranges module, for the technological parameter of vulcanizer equipment being set and being saved to relational database; Algorithm parameter arranges module, for the model algorithm parameter of the establishment day production schedule being set and being saved to relational database; Production sequence information receiver module, for receiving production sequence information and writing relational database; Production run real time data receiver module, for receiving production real time data and writing relational database; Day production schedule compiling module, for obtaining production sequence information, production real time data, technological parameter, model algorithm parameter to realize the establishment day production schedule and to be saved to relational database from relational database; Shop job scheduling module, for obtaining production sequence information, production real time data, technological parameter, model algorithm parameter, day production schedule to realize establishment production plan and to be saved to relational database from relational database; Production plan result issues module, for the relevant information data of production plan is transferred to host computer by computer network; Technological parameter loading module, searches technological parameter and is downloaded to PLC control system from relational database according to production plan for controlling host computer; Production process monitoring module, according to the process that production plan is followed the tracks of, monitoring vulcanizer equipment is carried out, and is saved to relational database by the real time data of carrying out production plan.
CN202956785U, title " a kind of production schedule is carried out and control system ", this system consists of production schedule information acquisition system, production material information provision acquisition system, production planning optimization system and control feedback system; Production schedule information acquisition system is comprised of a plurality of production schedule information acquisition terminals, production material information provision acquisition system is comprised of a plurality of material supply information acquisition terminals, production planning optimization system is become with database servers group by Optimized Service device, controls feedback system and consists of Workshop Production information acquisition device and workshop terminal computer; Production schedule information acquisition system is connected with production planning optimization system by LAN or INTERNET; Production material information provision acquisition system is connected with production planning optimization system by LAN; Workshop terminal computer is connected with production planning optimization system by LAN.
Above-mentioned background technology relates separately to the production schedule and in Flow Manufacturing, plans control execution and adjust production planning system by market feedback, is not suitable for the automatic management that track switch is manufactured.
In current domestic track switch manufacturing, production schedule execution is all according to requirements of plan, to dispatch production by production scheduling, planning management personnel are difficult to grasp in real time the implementation status of the production schedule, the process data of processing that simultaneously cannot record product in production run, artificial factors is produced more.
Summary of the invention
Purpose of design: avoid the weak point in background technology, designing a kind of can either be a serial number of each root turnout rail part distribution, for the manufacturing process data of following the trail of each root rail part, can pass through track switch production schedule executive system and the method for work of bar code system implementation procedure Data Collection again.
Design proposal: in order to realize above-mentioned purpose of design.1, the production task in production work order is decomposed, for each root processing rail part, work out unique sign serial number, form rail part flowing water information, and for each root, process rail part and put up a bar code, as in the unique identification of this rail part identity.2, the report of realizing rail part by the flowing water on scanning rail part completes, and check, by scanning barcode, and the whole processing and manufacturing information of each root rail part under computer recording.3, workshop executive system (sub-computer) realizes assigning of every process equipment task every day, simultaneously by the data in systematic collection process of manufacture, realizes the fine-grained management to the production run of each root rail part.
Technical scheme 1: a kind of track switch production schedule executive system, by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued on the terminal computer of every equipment by sub-computer and LAN, terminal computer output processing instruction is to track switch processing subsystem, track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the check work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.
Technical scheme 2: a kind of method of work of track switch production schedule executive system, (1) is by the starting date of MRP system-computed production task; (2) exploitation serial number decomposing program, bar code printing device is that each root rail part generates a serial number, serial number is corresponding one by one with each root processing rail part; (3) by bar code data collection device, realize docking of computerized information stream and material flow; (4) the day running-plan to track switch processing subsystem by terminal computer computational accuracy; (5) sub-computer terminal is installed on workshop appliance, the production schedule shows to sub-computer terminal in real time, realizes various process datas collect after completion of processing by bar code data collection device.
The present invention compares with background technology, and the one, track switch production schedule manufacturing execution system, as an extension of ERP system, is responsible for plan to carry out science execution according to workshop actual conditions, and implementation is carried out to fine-grained management; The 2nd, after native system is used, shop personnel only need process, report completion according to terminal device arrangement task utilization trouble processing subsystem, the work such as self check, special inspection, by bar code system, can collect fast the processor, self-recommendation person of each each procedure of root rail part, inspection person mutually, checking informations etc., realize the overall process quality tracing of track switch product; The 3rd, the manufacturing schedule between the reacting vehicle that native system can be real-time, the production schedule implementation status for production managerial personnel provide the very first time, has improved by system the quality that enterprise product is manufactured conscientiously.
Accompanying drawing explanation
Fig. 1 is the block diagram of bar code printing device.
Fig. 2 is the block diagram of bar code data collection device.
Fig. 3 is the block diagram that bar code generates system.
Fig. 4 is the block diagram of workshop data acquisition system (DAS).
Fig. 5 is the schematic flow sheet of track switch manufacturing execution system.
Embodiment
Embodiment 1: with reference to accompanying drawing 1-5.A kind of track switch production schedule executive system, it is characterized in that by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued on the terminal computer of every equipment by sub-computer and LAN, terminal computer output processing instruction is to track switch processing subsystem, track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the check work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.Bar code data collection device can complete report completion efficiently, collects process equipment, processor, proofer, the check of every rail part per pass workpiece and writes data message.Staff planners can be by the real-time implementation status of checking shop Planning of sub-computer, and irrational plan is revised.Terminal computer refers to MRP system.
Embodiment 2: on the basis of embodiment 1, and a kind of method of work of track switch production schedule executive system, (1) is by the starting date of MRP system-computed production task; (2) exploitation serial number decomposing program, bar code printing device is that each root rail part generates a serial number, serial number is corresponding one by one with each root processing rail part; (3) by bar code data collection device, realize docking of computerized information stream and material flow; (4) the day running-plan to track switch processing subsystem by terminal computer computational accuracy; (5) sub-computer terminal is installed on workshop appliance, the production schedule shows to sub-computer terminal in real time, realizes various process datas collect after completion of processing by bar code data collection device.
It is to be understood that: although above-described embodiment is to the mentality of designing of the present invention detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than the restriction to mentality of designing of the present invention; any combination, increase or modification that does not exceed mentality of designing of the present invention, all falls within the scope of protection of the present invention.
Claims (5)
1. a track switch production schedule executive system, it is characterized in that by bar code printing device, terminal computer, sub-computer, track switch processing subsystem, bar code data collection device and LAN form, bar code printing device is that each the root rail part in track switch process of manufacture is puted up a bar code, and in bar code, record the serial number of each root rail part, production task is directly issued on the terminal computer of every equipment by sub-computer and LAN, terminal computer output processing instruction is to track switch processing subsystem, track switch processing subsystem is according to after terminal computer output processing instruction process finishing, bar code data collection device is realized and is produced report work by the serial number on scanning rail part, quality inspection personnel completes the check work of this rail part after the assay was approved by bar code data collection device scanning barcode simultaneously.
2. track switch production schedule executive system according to claim 1, is characterized in that: bar code data collection device can complete report completion efficiently, collects process equipment, processor, proofer, the check of every rail part per pass workpiece and writes data message.
3. track switch production schedule executive system according to claim 1, is characterized in that: staff planners can be by the real-time implementation status of checking shop Planning of sub-computer, and irrational plan is revised.
4. track switch production schedule executive system according to claim 1, is characterized in that: terminal computer refers to MRP system.
5. a method of work for track switch production schedule executive system, is characterized in that: (1) is by the starting date of MRP system-computed production task; (2) exploitation serial number decomposing program, bar code printing device is that each root rail part generates a serial number, serial number is corresponding one by one with each root processing rail part; (3) by bar code data collection device, realize docking of computerized information stream and material flow; (4) the day running-plan to track switch processing subsystem by terminal computer computational accuracy; (5) sub-computer terminal is installed on workshop appliance, the production schedule shows to sub-computer terminal in real time, realizes various process datas collect after completion of processing by bar code data collection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310489599.5A CN103616853A (en) | 2013-10-18 | 2013-10-18 | Turnout production plan execution system and working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310489599.5A CN103616853A (en) | 2013-10-18 | 2013-10-18 | Turnout production plan execution system and working method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103616853A true CN103616853A (en) | 2014-03-05 |
Family
ID=50167557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310489599.5A Pending CN103616853A (en) | 2013-10-18 | 2013-10-18 | Turnout production plan execution system and working method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103616853A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094746A (en) * | 2016-06-08 | 2016-11-09 | 上海应用技术学院 | A kind of automobile exterior product manufacturing performs system and method |
| CN106384203A (en) * | 2016-09-30 | 2017-02-08 | 宁波信泰机械有限公司 | PRM production work confirmation system |
| CN110472905A (en) * | 2019-07-02 | 2019-11-19 | 湖北北辰时代信息技术有限公司 | It is a kind of based on the material quality detecting method for automatically generating two dimensional code intelligent terminal barcode scanning |
| CN111429154A (en) * | 2020-03-23 | 2020-07-17 | 安徽埃克森科技集团有限公司 | Traceable system for cable product production and inspection procedures |
| CN112589534A (en) * | 2021-01-07 | 2021-04-02 | 中铁宝桥（南京）有限公司 | On-line detection equipment and detection method for numerical control drilling machining of turnout rail piece |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090069919A1 (en) * | 2007-09-07 | 2009-03-12 | International Business Machines Corporation | Intelligent mass production planning and routing system |
| CN101655918A (en) * | 2009-09-04 | 2010-02-24 | 重庆大学 | Refinement production system and production method based on RFID and bar code fusion |
| JP2012022385A (en) * | 2010-07-12 | 2012-02-02 | Mitsubishi Electric Corp | Production plan information linking device, production plan information linking method and production plan information linking program |
| CN102692900A (en) * | 2012-05-11 | 2012-09-26 | 东莞添慧软件有限公司 | Real-time control system in production field |
| CN102750615A (en) * | 2012-06-21 | 2012-10-24 | 三角轮胎股份有限公司 | Online tire informatization production method |
| CN203909555U (en) * | 2013-10-18 | 2014-10-29 | 中铁宝桥（南京）有限公司 | Track switch production plan execution system |
-
2013
- 2013-10-18 CN CN201310489599.5A patent/CN103616853A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090069919A1 (en) * | 2007-09-07 | 2009-03-12 | International Business Machines Corporation | Intelligent mass production planning and routing system |
| CN101655918A (en) * | 2009-09-04 | 2010-02-24 | 重庆大学 | Refinement production system and production method based on RFID and bar code fusion |
| JP2012022385A (en) * | 2010-07-12 | 2012-02-02 | Mitsubishi Electric Corp | Production plan information linking device, production plan information linking method and production plan information linking program |
| CN102692900A (en) * | 2012-05-11 | 2012-09-26 | 东莞添慧软件有限公司 | Real-time control system in production field |
| CN102750615A (en) * | 2012-06-21 | 2012-10-24 | 三角轮胎股份有限公司 | Online tire informatization production method |
| CN203909555U (en) * | 2013-10-18 | 2014-10-29 | 中铁宝桥（南京）有限公司 | Track switch production plan execution system |
Non-Patent Citations (4)
| Title |
|---|
| 何朝旭 等: "中小企业生产信息管理系统的开发与应用", 《机械设计与制造》, no. 7, 31 July 2007 (2007-07-31), pages 193 - 194 * |
| 崔虹燕: "基于条码技术的生产作业进度管理", 《物流科技》, no. 12, 31 December 2007 (2007-12-31), pages 139 - 141 * |
| 秦开涌 等: "条形码技术在生产信息采集系统中的应用", 《计算机工程与应用》, no. 23, 31 December 2005 (2005-12-31), pages 206 - 208 * |
| 马琨: "生产计划排程(APS)在唐山松下的应用", 《电焊机》, vol. 35, no. 10, 31 October 2005 (2005-10-31), pages 64 - 67 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094746A (en) * | 2016-06-08 | 2016-11-09 | 上海应用技术学院 | A kind of automobile exterior product manufacturing performs system and method |
| CN106094746B (en) * | 2016-06-08 | 2019-03-12 | 上海应用技术学院 | A kind of automobile exterior product manufacturing execution system and method |
| CN106384203A (en) * | 2016-09-30 | 2017-02-08 | 宁波信泰机械有限公司 | PRM production work confirmation system |
| CN110472905A (en) * | 2019-07-02 | 2019-11-19 | 湖北北辰时代信息技术有限公司 | It is a kind of based on the material quality detecting method for automatically generating two dimensional code intelligent terminal barcode scanning |
| CN111429154A (en) * | 2020-03-23 | 2020-07-17 | 安徽埃克森科技集团有限公司 | Traceable system for cable product production and inspection procedures |
| CN112589534A (en) * | 2021-01-07 | 2021-04-02 | 中铁宝桥（南京）有限公司 | On-line detection equipment and detection method for numerical control drilling machining of turnout rail piece |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108320069B (en) | Production and manufacturing execution system | |
| CN107831750B (en) | IMES intelligent manufacturing execution system | |
| CN106779406B (en) | MES system based on RFID | |
| CN108614526B (en) | Reconfigurable production process management system | |
| CN103955754B (en) | Mold workshop scheduling method based on real-time production data collection | |
| CN103616853A (en) | Turnout production plan execution system and working method | |
| CN107844098A (en) | A kind of digital factory management system and management method | |
| Younus et al. | MES development and significant applications in manufacturing-A review | |
| CN103440554A (en) | Motor producing quality monitoring and managing system and corresponding method | |
| CN109522527B (en) | Method for compiling field construction process by using software system | |
| CN110852624A (en) | Intelligent manufacturing management system facing enterprise execution layer and operation method thereof | |
| CN102239453A (en) | Resources configuration automation system for relocation of production facilities and method thereof | |
| CN110232504A (en) | A kind of quality manufacturing execution system platform and terminal | |
| CN203909555U (en) | Track switch production plan execution system | |
| CN106296127A (en) | A kind of dynamic construction system and method for intelligent substation operation flow | |
| CN110930111A (en) | APP (application) for unified management of physical assets and mobile operation | |
| CN106447157A (en) | Product testing and supervision method and monitoring system thereof | |
| Kim et al. | A conceptual model of smart manufacturing execution system for rolling stock manufacturer | |
| Zolkin et al. | Application of computer-aided technologies for analysis if statistical data of collectors wearing measurements and for diagnosis of traction motors | |
| CN112418548B (en) | Intelligent workshop management method and system based on artificial intelligence technology | |
| CN114338741A (en) | Intelligent operation and maintenance management system for vehicle | |
| CN117078209A (en) | Method, system and device for managing supervision project and computer storage medium | |
| CN113850450A (en) | Tracing method for aeroengine assembly production resource information | |
| CN103699958A (en) | Multi-variety and small-lot based limited productivity production scheduling method | |
| CN211589134U (en) | Motor train unit framework manufacturing system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140305 |