CN203879476U - 一种压裂管汇橇 - Google Patents
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Abstract
本实用新型涉及油田作业设备领域，具体涉及一种压裂管汇橇，包括橇架总成、高压分流器支架、低压分流器总成、高压分流器总成、高压直管线支架和软管筐，橇架总成包括底橇总成和高压分流器支架，高压分流器支架位于底橇总成上方，并与底橇总成固定连接，低压分流器总成位于底橇总成和高压分流器支架之间，并与底橇总成固定连接；高压直管线支架位于高压分流器支架上方，并与高压分流器支架固定连接；高压分流器总成位于高压直管线支架和高压分流器支架之间，并与高压分流器支架固定连接；软管筐位述高压直管线支架上方，并与高压直管线支架的固定连接。有益效果是提高空间利用率、降低运输成本且方便吊装。
Description
技术领域
本实用新型涉及油田作业设备领域，具体涉及一种压裂管汇橇。
背景技术
油田压裂作业现场，会用到低压管汇、高压管汇集成的橇装设备，随着市场竞争的日益激烈，作业现场对橇装设备运输的方便性、拆卸吊装操作便利性以及承载高压管线、高压活动弯头、低压软管等数量的要求越来越高。而现有橇装设备通常采取用散装运输和单独吊装，空间利用率低、运输成本高的同时需要多次吊装才能完成对橇装设备的吊装，吊装不便。
实用新型内容
本实用新型所要解决的技术问题是提供一种提高空间利用率、降低运输成本且方便吊装的压裂管汇橇。
本实用新型解决上述技术问题的技术方案如下：一种压裂管汇橇，包括橇架总成、低压分流器总成、高压分流器总成、高压直管线支架和软管筐，所述橇架总成包括底橇总成和高压分流器支架，所述高压分流器支架位于所述底橇总成上方，并与所述底橇总成固定连接,所述低压分流器总成位于所述底橇总成和所述高压分流器支架之间，并与所述底橇总成固定连接；所述高压直管线支架位于所述高压分流器支架上方，并与所述高压分流器支架固定连接；所述高压分流器总成位于所述高压直管线支架和所述高压分流器支架之间，并与所述高 压分流器支架固定连接；所述软管筐位于所述高压直管线支架上方，并与所述高压直管线支架固定连接。
进一步，所述高压分流器支架包括高压分流器支架本体和分流器支脚，所述分流器支脚竖直放置有多个，其顶部分别与所述高压分流器支架本体底部的四个角和两条长边固定连接，所述底橇总成上对应所述分流器支脚的位置固定设置有向上延伸的分流器立柱，所述分流器立柱的顶部和所述分流器支脚底部均固定设置有带竖向螺栓孔的固定块，所述固定块的宽度大于所述分流器立柱和所述分流器支脚的宽度，所述分流器立柱和所述分流器支脚通过螺栓穿过所述固定块的螺栓孔固定连接。
进一步，所述低压分流器总成通过螺栓与所述底橇总成固定连接，所述低压分流器总成上均匀分布有多个支管接头，且所述低压分流器总成上还设有用于吊装的吊耳，所述底橇总成上设有用于吊装或拖拽的拖拽柱。
进一步，所述高压直管线支架包括高压直管线支架本体和直管线支脚，所述直管线支脚设有四个，其顶部分别与所述高压直管线支架本体底部的四个角固定连接，所述高压分流器支架上对应所述直管线支脚的位置固定设置有向上延伸的直管线立柱，所述直管线立柱的顶部固定设置有顶部带凹槽的立柱限位块，所述立柱限位块的凹槽的形状尺寸与所述直管线支脚相匹配，所述直管线支脚插入所述立柱限位块的凹槽，并通过弹簧销与所述直管线立柱固定连接。
进一步，所述立柱限位块的凹槽的槽口呈漏斗状。
进一步，所述高压分流器总成通过U型螺栓与所述高压分流器支架固定连接，所述高压分流器支架和所述高压直管线支架上分别设有 用于吊装的吊耳，所述高压直管线支架上放置有多根直管线和多个高压活动弯头。
进一步，所述高压直管线支架底部的两长边上对应所述直管线支脚的位置固定设置有竖直向上的限位杆，所述限位杆上端伸出所述高压直管线支架的顶部，所述高压直管线支架顶部的两短边的两端分别固定设置有直管线限位块；所述软管筐放置在所述高压直管线支架的顶部，其四周被所述直管线限位块及所述限位杆伸出所述高压直管线支架顶部的一端包围起来，用以限定所述软管筐横向位移；所述底橇总成的侧面靠近所述底橇总成的四个角的位置分别固定设置有开口向下的挂钩，所述软管筐通过钢链与所述挂钩连接，所述钢链通过钢链夹紧器拉紧，限定所述软管筐的竖向位移。
本实用新型的有益效果是：
1、通过将橇架总成、低压分流器总成、高压分流器总成、高压直管线支架和软管筐一一垒叠固定在一起，提高了空间利用率，实现一体运输，降低了运输成本。
2、由于包括低压分流器总成和高压分流器总成的橇架总成通常是一体使用和吊装，仅在低压分流器总成需要清洗时才分开，故将用于承载低压分流器的底橇总成的分流器立柱与用于承载高压分流器总成的高压分流器支架的分流器支脚通过在两者的连接处均焊接固定块并通过螺栓固定连接，实现橇架总成的一体使用，同时，在底橇总成上设有用于拖拽和吊装的拖拽柱，实现橇架总成的一体吊装；另外，低压分流器总成上设有用于吊装的吊耳且均匀分布有多个支管接头，方便低压分流器总成分体吊装的同时连接多台压裂车和混沙车。
3、由于高压直管线支架和橇架总成通常分体使用和吊装，通过 将高压直管线支架的直管线支脚插入高压分流器支架的直管线立柱上的立柱限位块的凹槽内，并通过弹簧销固定连接，利用弹簧销拆装便捷的特性实现高压直管线支架和橇架总成的快速拆装，进而实现高压直管线支架和橇架总成的分体吊装迅速便捷；同时，立柱限位块的凹槽顶部呈漏斗状，便于高压直管线支架的直管线支脚插入高压分流器支架的直管线立柱上的立柱限位块的凹槽内，进一步提升了高压直管线支架和橇架总成的拆装速度。另外，高压分流器支架和高压直管线支架上分别设有用于吊装的吊耳，方便高压分流器支架和高压直管线支架的分体吊装；高压直管线支架上放置有多根直管线和多个高压活动弯头，实现高压直管线支架、直管线和高压活动弯头的一体吊装。
附图说明
图1为本实用新型一种压裂管汇橇的主视图；
图2为本实用新型一种压裂管汇橇的左视图。
附图中，各标号所代表的部件列表如下：
1、软管筐，2、限位杆，3、高压直管线支架，4、立柱限位块，5、弹簧销，6、直管线立柱，7、低压分流器总成，8、底橇总成，9、挂钩，10、高压分流器支架，11、拖拽柱，12、高压分流器总成，13、分流器支脚，14、支管接头，15、分流器立柱，16、直管线支脚，17、直管线，18、高压活动弯头，19、直管线限位块，20、加强筋。
具体实施方式
以下结合附图对本实用新型的原理和特征进行描述，所举实例只用于解释本实用新型，并非用于限定本实用新型的范围。
如图1所示，一种压裂管汇橇，包括橇架总成、低压分流器总成7、高压分流器总成12、高压直管线支架3和软管筐1，橇架总成包 括底橇总成8和高压分流器支架10。高压分流器支架10位于底橇总成8上方，高压分流器支架10包括高压分流器支架本体和分流器支脚13，分流器支脚13竖直放置有八个，其顶部分别与高压分流器支架本体底部的四个角和两条长边固定连接，底橇总成8上对应分流器支脚13的位置焊接有向上延伸的分流器立柱15，分流器立柱15的顶部和分流器支脚13底部焊接有带竖向螺栓孔的固定块，固定块的宽度大于分流器立柱15和分流器支脚13，分流器立柱15和分流器支脚13通过螺栓穿过固定块的螺栓孔固定连接，实现橇架总成的一体使用，且底橇总成8上焊接有用于吊装或拖拽的拖拽柱11，实现橇架总成的一体吊装。低压分流器总成7位于底橇总成8和高压分流器支架10之间，并与底橇总成8通过螺栓固定连接，且低压分流器总成7上焊接有用于吊装的吊耳且均匀分布有三十个支管接头14，方便低压分流器总成7分体吊装的同时连接多台压裂车和混沙车。高压直管线支架3位于高压分流器支架10上方，高压直管线支架3包括高压直管线支架本体和直管线支脚16，直管线支脚16设有四个，其顶部分别与高压直管线支架本体底部的四个角固定连接，高压分流器支架10上对应直管线支脚16的位置焊接有向上延伸的直管线立柱6，直管线立柱6的顶部焊接有顶部带凹槽的立柱限位块4，立柱限位块4的凹槽的形状尺寸与直管线支脚16相匹配且槽口呈漏斗状，直管线支脚16插入立柱限位块4的凹槽，并通过弹簧销5与直管线立柱6固定连接，利用弹簧销5拆装便捷的特性实现高压直管线支架3和橇架总成的快速拆装，进而实现高压直管线支架3和橇架总成的分体吊装迅速便捷。高压分流器总成12位于高压直管线支架3和高压分流器支架10之间，并通过U型螺栓与高压分流器支架10固定连 接；软管筐1位于高压直管线支架3上方，并与所述高压直管线支架3固定连接。
本实施例中，高压分流器支架10和高压直管线支架3上分别设有用于吊装的吊耳，高压直管线支架3上放置有二十四根直管线17和十二个高压活动弯头18，实现高压直管线支架3、直管线17和高压活动弯头18的一体吊装。高压直管线支架3的直管线支脚16与对应的高压直管线支架3底部之间焊接有加强筋20，增加高压直管线支架3的承载强度。高压直管线支架3底部的两长边上对应其直管线支脚16焊接有竖直向上的限位杆2，限位杆2上端伸出高压直管线支架3的顶部，高压直管线支架3顶部的两短边的两端分别焊接有直管线限位块19；软管筐1位于高压直管线支架3的顶部，其四周被直管线限位块19及限位杆2伸出高压直管线支架3顶部的一端包围起来，用以限定软管筐1横向位移；底橇总成8的侧面靠近底橇总成8的四角的位置分别焊接有开口向下的挂钩9，软管筐1通过钢链与挂钩9连接，钢链通过钢链夹紧器拉紧，限定软管筐1的竖向位移。
以上所述仅为本实用新型的较佳实施例，并不用以限制本实用新型，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。
Claims (7)
1.一种压裂管汇橇，包括橇架总成、低压分流器总成(7)、高压分流器总成(12)、高压直管线支架(3)和软管筐(1)，所述橇架总成包括底橇总成(8)和高压分流器支架(10)，其特征在于：所述高压分流器支架(10)位于所述底橇总成(8)上方，并与所述底橇总成(8)固定连接,所述低压分流器总成(7)位于所述底橇总成(8)和所述高压分流器支架(10)之间，并与所述底橇总成(8)固定连接；所述高压直管线支架(3)位于所述高压分流器支架(10)上方，并与所述高压分流器支架(10)固定连接；所述高压分流器总成(12)位于所述高压直管线支架(3)和所述高压分流器支架(10)之间，并与所述高压分流器支架(10)固定连接；所述软管筐(1)位于所述高压直管线支架(3)上方，并与所述高压直管线支架(3)固定连接。
2.根据权利要求1所述的一种压裂管汇橇，其特征在于：所述高压分流器支架(10)包括高压分流器支架本体和分流器支脚(13)，所述分流器支脚(13)竖直放置有多个，其顶部分别与所述高压分流器支架本体底部的四个角和两条长边固定连接，所述底橇总成(8)上对应所述分流器支脚(13)的位置固定设置有向上延伸的分流器立柱(15)，所述分流器立柱(15)的顶部和所述分流器支脚(13)底部均固定设置有带竖向螺栓孔的固定块，所述固定块的宽度大于所述分流器立柱(15)和所述分流器支脚(13)的宽度，所述分流器立柱(15)和所述分流器支脚(13)通过螺栓穿过所述固定块的螺栓孔固定连接。
3.根据权利要求1或2所述的一种压裂管汇橇，其特征在于：所述低压分流器总成(7)通过螺栓与所述底橇总成(8)固定连接，所述低压分流器总成(7)上均匀分布有多个支管接头(14)，且所述低压分流器总成(7)上还设有用于吊装的吊耳，所述底橇总成(8)上设有用于吊装或拖拽的拖拽柱(11)。
4.根据权利要求1所述的一种压裂管汇橇，其特征在于：所述高压直管线支架(3)包括高压直管线支架本体和直管线支脚(16)，所述直管线支脚(16)设有四个，其顶部分别与所述高压直管线支架本体底部的四个角固定连接，所述高压分流器支架(10)上对应所述直管线支脚(16)的位置固定设置有向上延伸的直管线立柱(6)，所述直管线立柱(6)的顶部固定设置有顶部带凹槽的立柱限位块(4)，所述立柱限位块(4)的凹槽的形状尺寸与所述直管线支脚(16)相匹配，所述直管线支脚(16)插入所述立柱限位块(4)的凹槽，并通过弹簧销与所述直管线立柱(6)固定连接。
5.根据权利要求4所述的一种压裂管汇橇，其特征在于：所述立柱限位块(4)的凹槽的槽口呈漏斗状。
6.根据权利要求4或5所述的一种压裂管汇橇，其特征在于：所述高压分流器总成(12)通过U型螺栓与所述高压分流器支架(10)固定连接，所述高压分流器支架(10)和所述高压直管线支架(3)上分别设有用于吊装的吊耳，所述高压直管线支架上(3)放置有多根直管线(17)和多个高压活动弯头(18)。
7.根据权利要求6所述的一种压裂管汇橇，其特征在于：所述高压直管线支架(3)底部的两长边上对应所述直管线支脚(16)的位置固定设置有竖直向上的限位杆(2)，所述限位杆(2)上端伸出 所述高压直管线支架(3)的顶部，所述高压直管线支架(3)顶部的两短边的两端分别固定设置有直管线限位块(19)；所述软管筐(1)放置在所述高压直管线支架(3)的顶部，其四周被所述直管线限位块(19)及所述限位杆(2)伸出所述高压直管线支架(3)顶部的一端包围起来，用以限定所述软管筐(1)横向位移；所述底橇总成(8)的侧面靠近所述底橇总成(8)的四个角的位置分别固定设置有开口向下的挂钩(9)，所述软管筐(1)通过钢链与所述挂钩(9)连接，所述钢链通过钢链夹紧器拉紧，限定所述软管筐(1)的竖向位移。
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| CN104340682A (zh) * | 2014-10-17 | 2015-02-11 | 烟台杰瑞石油装备技术有限公司 | 一种油田压裂支撑剂正压气力输送橇 |
| CN109025944A (zh) * | 2018-09-10 | 2018-12-18 | 中石化四机石油机械有限公司 | 一种带减震装置的法兰式压裂组合管汇装置 |
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-
2014
- 2014-05-16 CN CN201420254461.7U patent/CN203879476U/zh not_active Expired - Fee Related
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| CN104340682A (zh) * | 2014-10-17 | 2015-02-11 | 烟台杰瑞石油装备技术有限公司 | 一种油田压裂支撑剂正压气力输送橇 |
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| US11867045B2 (en) | 2021-05-24 | 2024-01-09 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| US11732563B2 (en) | 2021-05-24 | 2023-08-22 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| US11639654B2 (en) | 2021-05-24 | 2023-05-02 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| CN114439447A (zh) * | 2021-11-12 | 2022-05-06 | 烟台杰瑞石油服务集团股份有限公司 | 管汇橇的连接装置、压裂系统及其操作方法 |
| CN114439447B (zh) * | 2021-11-12 | 2022-11-18 | 烟台杰瑞石油服务集团股份有限公司 | 管汇橇的连接装置、压裂系统及其操作方法 |
| US11971028B2 (en) | 2023-05-25 | 2024-04-30 | Bj Energy Solutions, Llc | Systems and method for use of single mass flywheel alongside torsional vibration damper assembly for single acting reciprocating pump |
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