CN203865983U - Ceramic tile loading and unloading fork-lift truck accessory - Google Patents
Ceramic tile loading and unloading fork-lift truck accessory Download PDFInfo
- Publication number
- CN203865983U CN203865983U CN201420240720.0U CN201420240720U CN203865983U CN 203865983 U CN203865983 U CN 203865983U CN 201420240720 U CN201420240720 U CN 201420240720U CN 203865983 U CN203865983 U CN 203865983U
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- China
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- oil cylinder
- ceramic tile
- arm
- lift truck
- telescopic boom
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Abstract
The utility model relates to a ceramic tile loading and unloading fork-lift truck accessory. Support frames are fixedly arranged on both sides of a fork-lift truck connecting device, and a lateral movement mechanism comprises sliding shafts and an oil tank I; a clamping arm extending frame sleeves the sliding shafts; a carrying and holding mechanism comprises a carrying and holding arm, and the carrying and holding arm is connected with an oil tank II; a material clamping block I is arranged on the clamping arm extending frame, two fixing arms are arranged on the two sides of the top of the clamping arm extending frame and sleeve telescopic arms, an oil tank III is connected between the fixing arms and the telescopic arms, the two ends of the oil tank III are respectively fixed on the fixing arms and the telescopic arms, a material clamping block II is connected at the lower ends of the telescopic arms, connecting rods are fixed on the side surfaces of the telescopic arms, the rear ends of the connecting rods are connected with clamping arms, the oil tanks I, II and III are connected with an oil supply distribution integrated valve and an oil tank control integrated valve via oil pipes, and both the oil supply distribution integrated valve and the oil tank control integrated valve are connected with an electric control system. The ceramic tile loading and unloading fork-lift truck accessory has the benefits of high simplicity, good convenience, avoidance of maintenance, low consumption of material, high efficiency, stability, reliability and remarkable economical benefit.
Description
Technical field
The utility model relates to a kind of lift truck attachment for ceramic tile handling.
Background technology
The instrument of lift truck attachment fork truck a tractor serves several purposes, makes fork truck adapt to the needs of various working, improves fork truck work efficiency and safety performance, reduces again the important means of breakage.Domestic and international existing lift truck attachment is the special-purpose handler of specific industry, specific products: as soft armful of folder (for capturing the soft bag such as cement, chemical fertilizer series products), paper roll clip (paper mill is special-purpose), metallurgical folder (steel plant are special-purpose) etc.All kinds of devices are all for the shape of specific products, matter, carrying, stacking, storage, handling characteristic and differ from one another, its general character is that its propulsion source is hydraulic pressure and the 12V DC system of using fork truck, be promote fork truck utility function, improve handling efficiency, widen the application of fork truck.
Ceramic tile is in production, transhipment, intermediate links all without any specialized equipment at present, and general way is: 1, enterprise's self-control pallet, brandreth, as the carrier of non-packed or packaging product, for fork truck provides service conditions; 2, by manually product (non-packed or carton) carrying being piled up on pallet or brandreth (handling are by manually completing); While 3, storing in a warehouse, fork truck stacks assigned address by pallet or the brandreth of stacking product, and during transportation, fork truck is delivered to pallet or brandreth in sweep or compartment, then is piled up and put in place by artificial slices or boxes.4, thus, although enterprise has been equipped with a lot of fork trucks, efficiency is to match with man efficiency.
No matter be pallet or brandreth, because of the restriction of space hold and cost, only as the transition carrier of storage, fortune, only have the exported product of small part (approximately 20% left and right) can be together with pallet in the lump packing and transporting, thereby can realize fork truck automatic loading and unloading; 80% product is all by artificial secondary, even has bad luck inefficiency for three times for four times; A dead lift is bottleneck, with specification 800X800 ceramic tile, calculates: the every about 15kg of ceramic tile weight, and three about 45kg of weight of every case, 40 chi freight containers need 5 workmans, within the fastest 40-60 minute, just can pile up complete; If flat truck handling non-packed products need the fastest 60 minutes ability of 5 workmans to load and unload, and speed can slow down with workman's skill level, degree of fatigue; Along with producing the meticulous division of labor, quite a few product, from burning till product to terminal warehouse, at least will just can complete through four handling, during the complete frock under one's control efficiency of unloading; Because labour intensity is large, poor working environment (exposing to the weather), mobility of people is large, and enterprise recruitment is difficult, and wage is high but still stay people difficult, and recruiting in real time carman is Ceramics Enterprises normality, is badly in need of automation equipment.
Utility model content
The purpose of this utility model is to provide a kind of lift truck attachment for ceramic tile handling, to overcome currently available technology above shortcomings.
The purpose of this utility model is to be achieved through the following technical solutions:
A lift truck attachment for ceramic tile handling, comprises connecting portion and operate portions, described connecting portion comprises fork truck connecting device, lateral movement mechanism and combining mechanism, described operate portions comprises supporting mechanism and clamping device, and described fork truck connecting device both sides are all fixed with bracing frame, and described lateral movement mechanism comprises slide shaft and oil cylinder one, and described slide shaft and oil cylinder one are all arranged between two support frames as described above, described combining mechanism is that the jig arm being set on slide shaft extends frame, described supporting mechanism comprises the holding arm that is arranged on jig arm prolongation frame bottom, and described holding arm is connected with oil cylinder two, described clamping device comprises material folding piece one, material folding piece two and jig arm, described material folding piece one is horizontally installed on the column middle part that jig arm extends frame, the top bilateral symmetry that described jig arm extends frame is provided with two fixed arms, described fixed arm inner side is arranged with telescopic boom, between described fixed arm and telescopic boom, be connected with oil cylinder three, the rear ear seat of described oil cylinder three is fixed on fixed arm, the vestibule seat of described oil cylinder three is fixed on telescopic boom, described material folding piece two is connected to the lower end of telescopic boom, described telescopic boom side is fixed with trace, the end of described trace is connected with jig arm, described oil cylinder one, oil cylinder two all distributes pile-up valve to be connected with oil cylinder control cock pile-up valve by oil pipe and fuel feeding with oil cylinder three, described fuel feeding distributes pile-up valve and oil cylinder control cock pile-up valve to be all connected with electric-control system.
Further, described fork truck connecting device comprises fork of forklift truck frame and upper upper arm, and described upper upper arm is fixed on the inner side of fork of forklift truck frame.
Further, the both sides, bottom of described fork of forklift truck frame are provided with bottom stop gear.
Preferably, the quantity of described slide shaft is three.
Further, the sectional dimension of the front and rear sections of described telescopic boom is different, and the leading portion of described telescopic boom is set in fixed arm, and the sectional dimension of described telescopic boom back segment is more than or equal to the sectional dimension of fixed arm.
Further, the structure of described material folding piece one and material folding piece two is identical and be positioned in same level.
Further, described material folding piece one and material folding piece two are made by natural rubber.
Further, the end of described trace comprises vertical axes, and described jig arm is located in vertical axes, and the column that described jig arm extends frame is provided with permanent seat, offers strip shape through hole on described permanent seat, and described vertical axes is through described strip shape through hole.
Further, described jig arm is provided with jig arm control apparatus.
Further, the front top of described telescopic boom is provided with camera.
The beneficial effects of the utility model are: because being the manipulator coordinating with fork truck, so increased the function of fork truck, improved the service efficiency of fork truck, and with stacker is diverse, because coordinate with fork truck, manipulator is mobile flexibly haulage equipment, can realize utonomous working in factory optional position, interval, thereby solved a dead lift high strength, low efficiency problem, also solved the difficult problem of enterprises using the labor, improved the benefit of logistics and Ceramics Enterprises self; Have convenient, reliable, non-maintaining, low-material-consumption, low cost, enterprise procurement cost is low, drops into return period short, and efficiency is high, reliable and stable, the advantages such as remarkable in economical benefits.
Accompanying drawing explanation
With reference to the accompanying drawings the utility model is described in further detail below.
Fig. 1 is the structural representation one of the lift truck attachment for ceramic tile handling described in the utility model embodiment;
Fig. 2 is the structural representation two of the lift truck attachment for ceramic tile handling described in the utility model embodiment.
In figure:
1, connecting portion; 2, operate portions; 3, fork truck connecting device; 4, bracing frame; 5, slide shaft; 6, oil cylinder one; 7, jig arm extends frame; 8, holding arm; 9, oil cylinder two; 10, material folding piece one; 11, material folding piece two; 12, jig arm; 13, fixed arm; 14, telescopic boom; 15, oil cylinder three; 16, trace; 17, fuel feeding distributes pile-up valve; 18, oil cylinder control integration valve; 19, fork of forklift truck frame; 20, upper upper arm; 21, bottom stop gear; 22, vertical axes; 23, permanent seat; 24, strip shape through hole; 25, jig arm control apparatus; 26, camera.
The specific embodiment
As shown in Figure 1-2, a kind of lift truck attachment for ceramic tile handling described in the utility model embodiment, comprises connecting portion 1 and operate portions 2, described connecting portion 1 comprises fork truck connecting device 3, lateral movement mechanism and combining mechanism, utilize fork truck connecting device 3 that lift truck attachment is arranged on fork truck, described operate portions 2 comprises supporting mechanism and clamping device, described fork truck connecting device 3 comprises fork of forklift truck frame 19 and upper upper arm 20, described upper upper arm 20 is fixed on the inner side of fork of forklift truck frame 19, lift truck attachment (manipulator) is connected on forklift door frame by upper upper arm 20, and upper upper arm 20 structures and size are pressed the former pallet fork of fork truck and door frame size design, upper upper arm is the load bearing arm of lift truck attachment (manipulator), the both sides, bottom of described fork of forklift truck frame 19 are provided with bottom stop gear 21, bottom stop gear 21 is the stop gears between lift truck attachment and forklift door frame bottom, structure and size by the bottom of former forklift door frame along design, effect is identical with former fork of forklift truck bottom stop gear, lift truck attachment and door frame is connected firmly stable, described fork truck connecting device 3 both sides are all fixed with bracing frame 4, and described lateral movement mechanism comprises slide shaft 5 and oil cylinder 1, and described slide shaft 5 and oil cylinder 1 are all arranged between two support frames as described above 4, and the quantity of described slide shaft 5 is three, slide shaft 5 is support, slip, axis of guides that lift truck attachment (manipulator) left and right sides moves, and it equidistantly arranges three up and down, oil cylinder 1 is positioned at bracing frame 4 bottoms, for promoting the sway of lift truck attachment integral body, the upper upper arm 20 of lift truck attachment (manipulator) is positioned at bracing frame top, rear position, with bracing frame be an integral body, steel plate by thickness 30MM forms by fork truck one-level door frame dimensioned, be the supporting mechanism of whole lift truck attachment (manipulator), whole manipulator is played to support, linking, stable, fixation, described clamping device comprises material folding piece 1, material folding piece 2 11 and jig arm 12, described material folding piece 1 is horizontally installed on the column middle part that jig arm extends frame 7, the top bilateral symmetry that described jig arm extends frame 7 is provided with two fixed arms 13, described fixed arm 13 inner sides are arranged with telescopic boom 14, between described fixed arm 13 and telescopic boom 14, be connected with oil cylinder 3 15, the rear ear seat of described oil cylinder 3 15 is fixed on fixed arm 13, the vestibule seat of described oil cylinder 3 15 is fixed on telescopic boom 14, fixed arm 13 extends frame 7 with jig arm and is welded and fixed, it is the location of telescopic boom 14, guiding mechanism, the main clamping device that forms lift truck attachment (manipulator) by oil cylinder 3 15 and telescopic boom 14, described material folding piece 2 11 is connected to the lower end of telescopic boom 14, and the structure of described material folding piece 1 and material folding piece 2 11 is identical and be positioned in same level, described material folding piece 1 and material folding piece 2 11 are made by natural rubber, are the liner of hypomere working arm before telescopic boom, and thickness 100MM, has certain compressive ductility, and object is to avoid the friction coefficient that ceramic tile is damaged, increase clamping face, described telescopic boom 14 sides are fixed with trace 16, the end of described trace 16 is connected with jig arm 12, trace 16 drives jig arm 12 actions below with the action of master cylinder by connecting rod mechanism, when main folder gripping arm (material folding piece 1, material folding piece 2 11 and jig arm 12) picks up ceramic tile, gathering is played in the left and right sides, top in the back, folder protects effect, described jig arm 12 is provided with jig arm control apparatus 25, can adjust according to actual condition the operation pressure of each clamping limb, described oil cylinder 1, oil cylinder 29 and oil cylinder 3 15 all distribute pile-up valve 17 to be connected with oil cylinder control cock pile-up valve 18 by oil pipe and fuel feeding, and described fuel feeding distributes pile-up valve 17 and oil cylinder control cock pile-up valve 18 to be all connected with electric-control system, the hydraulic efficiency pressure system of whole device is distributed pile-up valve 17, oil cylinder control cock pile-up valve 18 by fuel feeding, and is arranged on the compositions such as control cock on pile-up valve and oil cylinder (oil cylinder one, oil cylinder two and oil cylinder three), joint.
Described combining mechanism is that the jig arm being set on slide shaft 5 extends frame 7, jig arm extends frame 7 rear portions and bracing frame 4 welding, and anterior and telescopic boom 14 structure-steel framings welding, play the effect of taking over from the past and setting a new course for the future, object is during for handling compartment middle part product, meets the requirement of product spacing on fork truck and lorry; Described supporting mechanism comprises the holding arm 8 that is arranged on jig arm prolongation frame 7 bottoms, and described holding arm 8 is connected with oil cylinder 29; Holding arm 8 is driven by oil cylinder 29, in main folder gripping arm (material folding piece 1, material folding piece 2 11 and jig arm 12), picks up after ceramic tile, and holding arm 8 lifts, and fixedly inferior horn inside ceramic tile, forms diagonal angle Clamping force with telescopic boom, guarantees that ceramic tile on the go is stable, does not drop; The sectional dimension of the front and rear sections of described telescopic boom 14 is different, and the leading portion of described telescopic boom 14 is set in fixed arm 13, and the sectional dimension of described telescopic boom 14 back segments is more than or equal to the sectional dimension of fixed arm 13.
The end of described trace 16 comprises vertical axes 22, described jig arm 12 is located in vertical axes 22, the column that described jig arm extends frame 7 is provided with permanent seat 23, on described permanent seat 23, offers strip shape through hole 24, and described vertical axes 22 is through described strip shape through hole 24.
The front top of described telescopic boom 14 is provided with camera 26, camera 26 is fixed on telescopic boom 14 top foremost, and visual angle 180 degree form visible system with seven cun of screens that increase newly in operator's compartment, chaufeur is in operator's compartment and can see telescopic boom 14 real work positions, convenient operation.
The hydraulic efficiency pressure system of a kind of lift truck attachment for ceramic tile handling described in the utility model embodiment:
1, autonomous Design hydraulic valve bank is two, is respectively:
Fuel feeding distributes pile-up valve 17: be connected (series connection) with forklift hydraulic system, for lift truck attachment provides hydraulic efficiency power unit;
Oil cylinder control integration valve 18: the action of control system inner cylinder, realize mechanical arm brake cylinder piston rod locking at an arbitrary position, realize clamping, carrying, the stacking action of goods.
2, system pressure tester: distribute reserved pressure measurement interface on pile-up valve at fuel feeding, debug system operation pressure as required during for debugging;
3, hydraulic plumbing system: formed by hard connection pipe of specified pressure oil pipe, elbow, joint, threeway, pressure regulating valve, particular process etc., realize system convergence.
Electric-control system is comprised of an electric cabinet and relevant cable; Electric cabinet You Er road source switch and three control switches form, two road source switchs respectively: a system total power switch, a visible system source switch; Three control switches are respectively three two position self-locking type control switches, control respectively the opening and closing of the two oil cylinders of main folder gripping arm (material folding piece 1, material folding piece 2 11 and jig arm 12), collet arm oil cylinder, lateral movement mechanism oil cylinder.
Visible system can screen be comprised of a camera 26 and one, camera 26 is arranged on the mechanical arm of lift truck attachment (manipulator) leading portion top, real time position while being used for absorbing main folder gripping arm (material folding piece 1, material folding piece 2 11 and jig arm 12) work, and by realtime graphic feed back to can screen on, operating personal in operator's compartment by can screen seeing intuitively position, the state of lift truck attachment (manipulator), convenient operation, realizes man-machine friendly interface; According to user's needs, visible system also can add memory function, is convenient to production process monitoring and record.
During concrete use, comprise the following steps:
1, oil cylinder 3 15 is controlled telescopic booms 14 and is first opened, and fork truck moves to the product top that will pick up, and by camera 26, obtains telescopic boom 14 positions, and operator is through can screen contraposition, and suitable rear telescopic boom 14 clamps;
2, telescopic boom 14 steps up to drive jig arm 12 to tighten up simultaneously, draws ceramic tile upper back in;
3, fork truck lifting mechanism is started working, and lifts whole lift truck attachment, and now holding arm 8 lifts;
4, whether operator, through can screen follow-up work space, selects to need the ceramic tile picking up (120 left and right) sway depending on main folder gripping arm position, and is stabilized in the position after adjustment;
5, fork truck can movement as usual, the ceramic tile picking up is delivered to the position needing;
While 6, putting down, sequence of operation is contrary, first packs up holding arm 8, opens main folder gripping arm (material folding piece 1, material folding piece 2 11 and jig arm 12) again.Handling have circulated.
It should be noted that: manipulator when work, 1, clamping be the facade of ceramic tile; The quantity that 2, at every turn can clamp is naked brick 100-110 sheet, or packing chest is 30-35 case; 3, manipulator design load is 2200kg, clamps the about 1800kg of maximum weight during practical application; 4, for reducing product breakage, adjustable inhibiting device is installed on the fixed arm of manipulator top, adhesive tape special is all installed in each jig arm; 5, hydraulic efficiency pressure system has configured side-pressing device, can adjust according to actual condition the operation pressure of each clamping limb.6, the oil cylinder that control system can realize each position opens at an arbitrary position, stops, and operator can adjust flexibly according to actual conditions the action of manipulator.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, within all dropping on protection domain of the present utility model.
Claims (10)
1. for a lift truck attachment for ceramic tile handling, comprise connecting portion (1) and operate portions (2), described connecting portion (1) comprises fork truck connecting device (3), lateral movement mechanism and combining mechanism, described operate portions (2) comprises supporting mechanism and clamping device, it is characterized in that: described fork truck connecting device (3) both sides are all fixed with bracing frame (4), described lateral movement mechanism comprises slide shaft (5) and oil cylinder one (6), and described slide shaft (5) and oil cylinder one (6) are all arranged between two support frames as described above (4), described combining mechanism is for being set in the jig arm prolongation frame (7) on slide shaft (5), described supporting mechanism comprises the holding arm (8) that is arranged on jig arm prolongation frame (7) bottom, and described holding arm (8) is connected with oil cylinder two (9), described clamping device comprises material folding piece one (10), material folding piece two (11) and jig arm (12), described material folding piece one (10) is horizontally installed on the column middle part that jig arm extends frame (7), the top bilateral symmetry that described jig arm extends frame (7) is provided with two fixed arms (13), described fixed arm (13) inner side is arranged with telescopic boom (14), between described fixed arm (13) and telescopic boom (14), be connected with oil cylinder three (15), the rear ear seat of described oil cylinder three (15) is fixed on fixed arm (13), the vestibule seat of described oil cylinder three (15) is fixed on telescopic boom (14), described material folding piece two (11) is connected to the lower end of telescopic boom (14), described telescopic boom (14) side is fixed with trace (16), the end of described trace (16) is connected with jig arm (12), described oil cylinder one (6), oil cylinder two (9) all distributes pile-up valve (17) to be connected with oil cylinder control cock pile-up valve (18) by oil pipe and fuel feeding with oil cylinder three (15), described fuel feeding distributes pile-up valve (17) and oil cylinder control cock pile-up valve (18) to be all connected with electric-control system.
2. a kind of lift truck attachment for ceramic tile handling according to claim 1, it is characterized in that: described fork truck connecting device (3) comprises fork of forklift truck frame (19) and upper upper arm (20), and described upper upper arm (20) is fixed on the inner side of fork of forklift truck frame (19).
3. a kind of lift truck attachment for ceramic tile handling according to claim 2, is characterized in that: the both sides, bottom of described fork of forklift truck frame (19) are provided with bottom stop gear (21).
4. a kind of lift truck attachment for ceramic tile handling according to claim 3, is characterized in that: the quantity of described slide shaft (5) is three.
5. a kind of lift truck attachment for ceramic tile handling according to claim 1, it is characterized in that: the sectional dimension of the front and rear sections of described telescopic boom (14) is different, the leading portion of described telescopic boom (14) is set in fixed arm (13), and the sectional dimension of described telescopic boom (14) back segment is more than or equal to the sectional dimension of fixed arm (13).
6. a kind of lift truck attachment for ceramic tile handling according to claim 1, is characterized in that: the structure of described material folding piece one (10) and material folding piece two (11) is identical and be positioned in same level.
7. a kind of lift truck attachment for ceramic tile handling according to claim 6, is characterized in that: described material folding piece one (10) and material folding piece two (11) are made by natural rubber.
8. a kind of lift truck attachment for ceramic tile handling according to claim 1, it is characterized in that: the end of described trace (16) comprises vertical axes (22), described jig arm (12) is located in vertical axes (22), the column that described jig arm extends frame (7) is provided with permanent seat (23), on described permanent seat (23), offer strip shape through hole (24), described vertical axes (22) is through described strip shape through hole (24).
9. a kind of lift truck attachment for ceramic tile handling according to claim 8, is characterized in that: described jig arm (12) is provided with jig arm control apparatus (25).
10. according to a kind of lift truck attachment for ceramic tile handling described in claim 1-9 any one, it is characterized in that: the front top of described telescopic boom (14) is provided with camera (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420240720.0U CN203865983U (en) | 2014-05-12 | 2014-05-12 | Ceramic tile loading and unloading fork-lift truck accessory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420240720.0U CN203865983U (en) | 2014-05-12 | 2014-05-12 | Ceramic tile loading and unloading fork-lift truck accessory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203865983U true CN203865983U (en) | 2014-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420240720.0U Withdrawn - After Issue CN203865983U (en) | 2014-05-12 | 2014-05-12 | Ceramic tile loading and unloading fork-lift truck accessory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203865983U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979462A (en) * | 2014-05-12 | 2014-08-13 | 马志新 | Forklift truck accessory for assembling and disassembling ceramic tiles |
| CN114423693A (en) * | 2019-06-03 | 2022-04-29 | 萨克米伊莫拉机械合作社合作公司 | Method and system for transferring articles of the ceramic processing industry |
-
2014
- 2014-05-12 CN CN201420240720.0U patent/CN203865983U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979462A (en) * | 2014-05-12 | 2014-08-13 | 马志新 | Forklift truck accessory for assembling and disassembling ceramic tiles |
| CN114423693A (en) * | 2019-06-03 | 2022-04-29 | 萨克米伊莫拉机械合作社合作公司 | Method and system for transferring articles of the ceramic processing industry |
| CN114423693B (en) * | 2019-06-03 | 2024-03-22 | 萨克米伊莫拉机械合作社合作公司 | Method and system for transferring articles of the ceramic processing industry |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20150512 |
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| EXPY | Termination of patent right or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141008 Effective date of abandoning: 20160713 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |