CN203851368U - Roll material reinforcing automatic bonding device - Google Patents
Roll material reinforcing automatic bonding device Download PDFInfo
- Publication number
- CN203851368U CN203851368U CN201420231949.8U CN201420231949U CN203851368U CN 203851368 U CN203851368 U CN 203851368U CN 201420231949 U CN201420231949 U CN 201420231949U CN 203851368 U CN203851368 U CN 203851368U
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- China
- Prior art keywords
- automatic
- marble platform
- laminating
- attaching mechanism
- heating plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims abstract description 35
- 230000003014 reinforcing effect Effects 0.000 title abstract 2
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 239000004579 marble Substances 0.000 claims abstract description 23
- 238000005259 measurement Methods 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 14
- 238000010030 laminating Methods 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 28
- 230000002787 reinforcement Effects 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000012779 reinforcing material Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a roll material reinforcing automatic bonding device which comprises a welding frame, two automatic stripping mechanisms in the same structure, two automatic bonding mechanisms in the same structure, a stage, an image identification mechanism and an industrial control machine. A marble platform is fixedly arranged on the welding frame. The stage is fixedly arranged on the marble platform. A gantry bracket is arranged on the marble platform. Two automatic bonding mechanisms are symmetrically and fixedly arranged on the gantry bracket. Two automatic stripping mechanisms are symmetrically arranged on the marble platform. The automatic stripping mechanism on the left side is arranged below the automatic bonding mechanism on the left side. The automatic stripping mechanism on the right side is arranged below the automatic bonding mechanism on the right side. The industrial control machine is fixedly arranged in a rectangular cavity enclosed by the welding frame. The image identification mechanism comprises two reinforcing material measurement modules and an FPC measurement module. According to the technical scheme of the utility model, the production efficiency and the bonding precision are improved.
Description
Technical field
The utility model belongs to optical, mechanical and electronic integration apparatus field, relates in particular to a kind of coiled strip reinforcement automatic joint device.
Background technology
FPC (FILM PRINTED CIRCUIT, Flexible Printed Circuit), be called for short soft board, that the one of making as base material taking polyimides or polyester film has height reliability, excellent pliable printed circuit is indispensable important carrier or the crucial connection means of the military automobile consumption electronic product of Aeronautics and Astronautics.Because FPC substrate is soft, so need the local material strength that improves in some significant points, normally lamination reinforcement sheet is realized.Along with electronic product is towards light, thin, little, skilful trend development, the precision of FPC and the complexity of processing procedure increase, and FPC quality is also proposed to more harsh requirement.For ensureing product quality, need aborning the upper stiffening plate Anawgy accuracy of FPC and efficiency to propose higher requirement.
The supporting material existing at present is mainly realized by artificial laminating.First by supporting material Blanking Shaping, or in bulk, or be attached in release liners.Then FPC is fixed in a joint tool with heating function, on the cover plate of tool, has the laminating hole consistent with supporting material shape in the corresponding position of FPC.Manually supporting material is put into laminating hole, by the hot-setting adhesive on heat activation supporting material, made it to fit with FPC.So complete after supporting material laminating, more manually take out FPC from tool.Reinforcement material has a lot of types, such as PI, FR4, PSA, steel disc and aluminium flake etc.
The shortcoming of this kind of mode: precision is poor, efficiency is low, needs a large amount of workmans to meet need of production.Technique versatility is poor, need to make different joint tools for different FPC.The special small supporting material of size, manual removal and laminating are all very inconvenient.
Summary of the invention
The purpose of this utility model is to provide a kind of coiled strip reinforcement automatic joint device, is intended to solve existing PI stiffening plate attaching process efficiency low, and Anawgy accuracy is poor, the problem that reliability versatility is poor.
The utility model is to realize like this, a kind of coiled strip reinforcement automatic joint device, comprise welding stand, two automatic stripping machine structure, two automatic attaching mechanism, objective table, image recognition mechanism and industrial computers that structure is identical that structure is identical, on described welding stand, be fixedly installed marble platform, described objective table is fixedly installed on described marble platform; A gantry support is set, symmetrical being fixedly installed on described gantry support of described Liang Ge automatic attaching mechanism on described marble platform; Described two automatic stripping machine structures are symmetrical to be arranged on described marble platform, and the automatic stripping machine structure in left side is arranged at the automatic attaching mechanism below in left side, and the automatic stripping machine structure on right side is arranged at the automatic attaching mechanism below on right side; Described industrial computer is fixedly installed in the rectangular cavities being surrounded by described welding stand; Described image recognition mechanism comprises two supporting material modules, FPC measurement module, and described FPC measurement module is fixedly connected with described automatic attaching mechanism, and described two supporting material measurement modules are symmetrical arranged described marble platform the right and left.
Further, described automatic stripping machine structure comprises feeding volume, feed rolls, broach, rewinding volume, stepping motor and torque motor, on described marble platform, be fixedly installed a fixed support plate, described feeding volume, feed rolls, broach and the equal side of rewinding volume, stepping motor and torque motor are arranged on fixed support plate, and described stepping motor is electrically connected described feed rolls, described torque motor is electrically connected described rewinding volume.
Further, described automatic attaching mechanism comprises two laminating head and two mover linear electric motors that structure is identical, a described laminating electric connection electric rotating machine, another laminating head is electrically connected lifting motor, and described pair of mover linear electric motors are electrically connected respectively described two laminating heads, on described two laminating heads, heater and vacuum air-channel are all installed, and described pair of mover linear electric motors are fixedly mounted on described gantry support, two laminating heads are symmetrical set on the guide rail of described gantry support.
Further, described objective table comprises Y-axis motion platform, thermal insulation board, heating plate, connecting plate and microscope carrier upper plate, described thermal insulation board is arranged in the middle of connecting plate and heating plate, and microscope carrier upper plate is fixedly installed on heating plate top, and Y-axis motion platform is arranged on heating plate below.
Further, one group of heating tube and a thermocouple are installed on described heating plate, the internal cavities of thermal insulation board and heating plate has formed one group of vacuum air cavity, and vacuum air cavity is connected with vacuum pump by sebific duct.Utilize scheme that the utility model provides compared with prior art, the disclosed technical scheme of the utility model has overcome the defect of prior art, the technical scheme that adopts the utility model to provide, can significantly enhance productivity, improve Anawgy accuracy, improve product quality stability, reduce labor strength, save human cost.
Brief description of the drawings
The coiled strip reinforcement automatic joint device overall structure schematic diagram that Fig. 1 provides for the utility model embodiment.
The coiled strip reinforcement automatic joint device automatic stripping machine structure overall structure schematic diagram that Fig. 2 provides for the utility model embodiment.
The coiled strip reinforcement automatic joint device automatic attaching mechanism overall structure schematic diagram that Fig. 3 provides for the utility model embodiment.
The coiled strip reinforcement automatic joint device objective table overall structure schematic diagram that Fig. 4 provides for the utility model embodiment.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that concrete embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Referring to Fig. 1, is the coiled strip reinforcement automatic joint device overall structure schematic diagram that the utility model embodiment provides, and for convenience of explanation, only shows the part relevant to the present embodiment.
As shown in Figure 1, the disclosed coiled strip reinforcement of the present embodiment automatic joint device, comprise welding stand 1, automatic stripping machine structure 2, Liang Ge automatic attaching mechanism 5, objective table 6, image recognition mechanism and industrial computer 7, wherein image recognition mechanism comprises two supporting material measurement modules 3 and FPC measurement module (not shown).
Welding stand 1 surrounds a rectangular cavities, and industrial computer 7 is fixedly connected with and is arranged in the rectangular cavities being surrounded by welding stand 1; Automatic stripping machine structure 2 is fixedly connected with and is arranged on the marble platform 8 that is locked at welding stand; A gantry support is set on marble platform, and Liang Ge automatic attaching mechanism 5 is fixedly connected with the gantry support 55(that is locked at marble platform and refers to Fig. 3) upper, and Liang Ge automatic attaching mechanism 5 is relative and marble platform is symmetrical set; Two symmetrical being arranged on marble platform of automatic stripping machine structure 2, and the automatic stripping machine structure in left side is arranged at the automatic attaching mechanism below in left side, and the automatic stripping machine structure on right side is arranged at the automatic attaching mechanism below on right side.FPC measurement module is connected in automatic attaching mechanism 5; Objective table 6 is locked on marble platform, and this realizes all parts and is all arranged on welding stand 1.
The concrete step process that uses is as follows:
Step 1: manually FPC is placed on objective table 6, objective table 6 has vacuum suction and heating function, and FPC is carried out to pre-determined bit and heating.
Step 2: objective table 6 and FPC measurement module 4 move, positions FPC, and calculates the actual laminating position of supporting material.
Step 3: automatic stripping machine structure separates reinforcement material from release liners.
Step 4: supporting material after automatic attaching mechanism 5 takes out and is shaped, and measure its position in laminating with supporting material measurement module 3.
Step 5: according to the result of calculation of step 2 and step 3, automatic attaching supporting material.
Step 6: after all supporting materials have been fitted, manually take out FPC.
Below in conjunction with Fig. 2, automatic stripping machine structure is described in detail.
Automatic stripping machine structure mainly comprises feeding volume 21, feed rolls 23, broach 24, rewinding volume 26, stepping motor 22 and torque motor 25, it is all that side is arranged on fixed support plate with torque motor 25 that 26 stepping motors 22 are rolled up in feeding volume 21, feed rolls 23, broach 24 and rewinding, fixed support plate is fixedly mounted on marble platform 8, stepping motor 22 is all that side is arranged on fixed support plate with torque motor 25, stepping motor 22 is electrically connected feed rolls 21, and torque motor 25 is electrically connected rewinding volume 26.On feeding volume 1, there is adjustable damping structure, so that keep certain tension force when feeding coiled strip.Stepping motor 22 drives feed rolls 23 to rely on frictional force to be fed forward coiled strip, simultaneously rewinding volume 26 driving next time closing stripping from after release liners.In the time of coiled strip process broach 24, the acute angle that rewinding volume 26 meeting traction release liners are being pasted broach moves, and the moulding supporting material in release liners will take off release liners to be continued forwards to move, and effect is peeled off in generation.Go to after default step-length when stepping motor 22, peel off and stop, waiting for that the laminating head in automatic attaching mechanism is drawn supporting material.
Below in conjunction with Fig. 3, automatic attaching mechanism is described in detail.
Automatic attaching mechanism mainly comprises laminating that two structures are identical 51, two mover linear electric motors 54.Laminating 51 can realize respectively rotation and lifting action under the driving of electric rotating machine 52 and lifting motor 53.In laminating 51, heater and vacuum air-channel are installed, can moulding supporting material are heated and be drawn, and rotate arbitrarily angled.Two mover linear electric motors 54 can drive respectively the laminating self-movement of two of left and right.Utilize the high-speed, high precision characteristic of linear electric motors, ensure high-caliber laminating speed and Anawgy accuracy.Gantry support 55 is single-casting, can obtain higher rigidity and good shockproof properties.
Two mover linear electric motors 54 are fixed on gantry support 55, and laminating 51 is locked on the line slideway that is fixed on gantry support, drive the movement of an X-direction of fitting by linear electric motors.
Below in conjunction with Fig. 4, objective table is described in detail.
Objective table mainly comprises Y-axis motion platform 61, thermal insulation board 62, heating plate 63, connecting plate 64 and microscope carrier upper plate 65.Thermal insulation board 62 is arranged on the centre of connecting plate 64 and heating plate, and connecting plate 64, by thermal insulation board 62, is locked at from below on heating plate 63, and microscope carrier upper plate 65 is locked at from above on heating plate, realizes being fixedly connected with of article carrying platform entirety.Y-axis motion platform, by driven by servomotor, is realized the precision positions adjustment of objective table in Y direction.The function of thermal insulation board 62 is mainly that the heat that prevents heating plate 63 is delivered on Y-axis motion platform 61, causes its excess Temperature, affects the kinematic accuracy of motion platform.One group of heating tube and a thermocouple are installed on heating plate 63, can control by a temperature controller heating-up temperature of objective table.Thermal insulation board 62 has formed one group of vacuum air cavity with the internal cavities of heating plate 63, and vacuum air cavity is connected with vacuum pump by sebific duct.When vacuum pump work, vacuum air cavity produces negative pressure, by the Process on heating plate, FPC is tightly attached on objective table.
The coiled strip reinforcement automatic laminating machine utilizing that this enforcement provides, applicable FPC full-size is 250 * 350 mm; Supporting material full-size is 40 * 40mm; Anawgy accuracy is ± 0.1mm; Laminating efficiency is 2000 ~ 3000pcs/hour; Whole equipment size is 1220mm(W) * 1375mm(D) * 1700mm(H).
The technical scheme that the utility model provides, owing to being provided with special automatic stripping machine structure and automatic attaching mechanism, can realizing supporting material simultaneously and automatically peel off and fit., adopt image recognition mechanism to position measurement to FPC and supporting material, and can measure the harmomegathus ratio of FPC all directions.By backoff algorithm, calculate the actual laminating position of supporting material and paste parallactic angle degree simultaneously, ensureing Anawgy accuracy.And in practical operation, as long as the supporting material after these moulding is made to the web-like of given size, applicable to this device.Even can simultaneously the fit reinforcement material of unlike material.The versatility that has greatly improved this device, has realized one-machine-multi-function, a tractor serves several purposes.
And sanction thing platform and laminating head all have heating function, may need to adjust heating-up temperature according to different technique.The hot-setting adhesive class of can fitting supporting material is as PI(Polyimide,) polyimides, steel disc, epoxy glass cloth laminated board (FR-4 insulation board) etc., also can fit and not need the pressure sensitive adhesive of heating process condition class supporting material as PSA(Pressure Swing Adsorption, pressure-variable adsorption) and common label.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any amendments of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection range of the present utility model.
Claims (5)
1. a coiled strip reinforcement automatic joint device, it is characterized in that, comprise welding stand, two automatic stripping machine structure, two automatic attaching mechanism, objective table, image recognition mechanism and industrial computers that structure is identical that structure is identical, on described welding stand, be fixedly installed a marble platform, described objective table is fixedly installed on described marble platform; A gantry support is set, symmetrical being fixedly installed on described gantry support of described Liang Ge automatic attaching mechanism on described marble platform; Described two automatic stripping machine structures are symmetrical to be arranged on described marble platform, and the automatic stripping machine structure in left side is arranged at the automatic attaching mechanism below in left side, and the automatic stripping machine structure on right side is arranged at the automatic attaching mechanism below on right side; Described industrial computer is fixedly installed in the rectangular cavities being surrounded by described welding stand; Described image recognition mechanism comprises two supporting material measurement modules, FPC measurement module, and described FPC measurement module is fixedly connected with described automatic attaching mechanism, and described two supporting material measurement modules are symmetrical arranged described marble platform the right and left.
2. coiled strip reinforcement automatic joint device according to claim 1, it is characterized in that, described automatic stripping machine structure comprises feeding volume, feed rolls, broach, rewinding volume, stepping motor and torque motor, on described marble platform, be fixedly installed a fixed support plate, described feeding volume, feed rolls, broach, rewinding volume, stepping motor and the equal side of torque motor are arranged on fixed support plate, and described stepping motor is electrically connected described feed rolls, described torque motor is electrically connected described rewinding volume.
3. coiled strip reinforcement automatic joint device according to claim 1, it is characterized in that, described automatic attaching mechanism comprises two laminating head and two mover linear electric motors that structure is identical, a described laminating electric connection electric rotating machine, another laminating head is electrically connected lifting motor, and described pair of mover linear electric motors are electrically connected respectively described two laminating heads, on described two laminating heads, heater and vacuum air-channel are all installed, and described pair of mover linear electric motors are fixedly mounted on described gantry support, two laminating heads are symmetrical set on the guide rail of described gantry support.
4. coiled strip reinforcement automatic joint device according to claim 1, it is characterized in that, described objective table comprises Y-axis motion platform, thermal insulation board, heating plate, connecting plate and microscope carrier upper plate, described thermal insulation board is arranged in the middle of connecting plate and heating plate, and microscope carrier upper plate is fixedly installed on heating plate top, and Y-axis motion platform is arranged on heating plate below.
5. coiled strip reinforcement automatic joint device according to claim 4, it is characterized in that, one group of heating tube and a thermocouple are installed on described heating plate, and the internal cavities of thermal insulation board and heating plate has formed one group of vacuum air cavity, and vacuum air cavity is connected with vacuum pump by sebific duct.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231949.8U CN203851368U (en) | 2014-05-08 | 2014-05-08 | Roll material reinforcing automatic bonding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231949.8U CN203851368U (en) | 2014-05-08 | 2014-05-08 | Roll material reinforcing automatic bonding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203851368U true CN203851368U (en) | 2014-09-24 |
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ID=51564333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420231949.8U Expired - Lifetime CN203851368U (en) | 2014-05-08 | 2014-05-08 | Roll material reinforcing automatic bonding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203851368U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104540330A (en) * | 2014-12-24 | 2015-04-22 | 嘉兴景焱智能装备技术有限公司 | Dual-shaft flexible circuit board reinforcing laminating machine |
| CN105328970A (en) * | 2015-10-20 | 2016-02-17 | 上海安费诺永亿通讯电子有限公司 | Equipment used for assembling FPC plate with ferrite and plastic parts |
| CN105436762A (en) * | 2015-12-31 | 2016-03-30 | 天津优联鹏飞汽车电子科技有限公司 | Novel SMD welding platform |
| CN105500454A (en) * | 2016-01-29 | 2016-04-20 | 深圳市前海野马自动化设备有限公司 | Automatic reinforcing laminating machine |
| CN106912167A (en) * | 2017-04-21 | 2017-06-30 | 深圳市凯达扬自动化有限公司 | FPC bonding machines |
| CN108260283A (en) * | 2018-01-17 | 2018-07-06 | 深圳市宝盛自动化设备有限公司 | The constant temperature microscope carrier of FPC bonding machines |
| CN109246933A (en) * | 2018-10-29 | 2019-01-18 | 广东鼎泰机器人科技有限公司 | A kind of automatic placement machine with double applying systems |
| CN114938564A (en) * | 2022-05-19 | 2022-08-23 | 深圳市邦正精密机械有限公司 | Full-automatic reel-to-reel reinforcing sheet laminating machine |
-
2014
- 2014-05-08 CN CN201420231949.8U patent/CN203851368U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104540330A (en) * | 2014-12-24 | 2015-04-22 | 嘉兴景焱智能装备技术有限公司 | Dual-shaft flexible circuit board reinforcing laminating machine |
| CN105328970A (en) * | 2015-10-20 | 2016-02-17 | 上海安费诺永亿通讯电子有限公司 | Equipment used for assembling FPC plate with ferrite and plastic parts |
| CN105328970B (en) * | 2015-10-20 | 2017-09-29 | 上海安费诺永亿通讯电子有限公司 | A kind of equipment for fitting together FPC plates and ferrite, plastic parts |
| CN105436762A (en) * | 2015-12-31 | 2016-03-30 | 天津优联鹏飞汽车电子科技有限公司 | Novel SMD welding platform |
| CN105500454A (en) * | 2016-01-29 | 2016-04-20 | 深圳市前海野马自动化设备有限公司 | Automatic reinforcing laminating machine |
| CN106912167A (en) * | 2017-04-21 | 2017-06-30 | 深圳市凯达扬自动化有限公司 | FPC bonding machines |
| CN108260283A (en) * | 2018-01-17 | 2018-07-06 | 深圳市宝盛自动化设备有限公司 | The constant temperature microscope carrier of FPC bonding machines |
| CN108260283B (en) * | 2018-01-17 | 2020-12-22 | 深圳市宝盛自动化设备有限公司 | Constant temperature carrying platform of FPC welding machine |
| CN109246933A (en) * | 2018-10-29 | 2019-01-18 | 广东鼎泰机器人科技有限公司 | A kind of automatic placement machine with double applying systems |
| CN109246933B (en) * | 2018-10-29 | 2023-12-19 | 广东鼎泰机器人科技有限公司 | Automatic chip mounter with two laminating systems |
| CN114938564A (en) * | 2022-05-19 | 2022-08-23 | 深圳市邦正精密机械有限公司 | Full-automatic reel-to-reel reinforcing sheet laminating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140924 |