CN114938564A - Full-automatic reel-to-reel reinforcing sheet laminating machine - Google Patents
Full-automatic reel-to-reel reinforcing sheet laminating machine Download PDFInfo
- Publication number
- CN114938564A CN114938564A CN202210544802.3A CN202210544802A CN114938564A CN 114938564 A CN114938564 A CN 114938564A CN 202210544802 A CN202210544802 A CN 202210544802A CN 114938564 A CN114938564 A CN 114938564A
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- copper foil
- laminating
- discharging
- air
- receiving
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- 238000010030 laminating Methods 0.000 title claims abstract description 84
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 142
- 230000007246 mechanism Effects 0.000 claims abstract description 132
- 238000007664 blowing Methods 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 93
- 239000011889 copper foil Substances 0.000 claims description 84
- 238000007599 discharging Methods 0.000 claims description 69
- 230000007704 transition Effects 0.000 claims description 50
- 230000005484 gravity Effects 0.000 claims description 28
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000003475 lamination Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
- H05K1/0281—Reinforcement details thereof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0058—Laminating printed circuit boards onto other substrates, e.g. metallic substrates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Unwinding Webs (AREA)
Abstract
The invention relates to the technical field of FPC reinforcing sheet laminating, in particular to a full-automatic reel-to-reel reinforcing sheet laminating machine, which comprises a feeding component, a receiving component, laminating equipment and four connecting seat plates, wherein the feeding component and the receiving component are arranged on two sides of the laminating equipment and are connected through the connecting seat plates; wherein blowing subassembly and receipts material subassembly are used for rolling up the expansion and draw in work in of FPC respectively, and laminating equipment is used for getting the auxiliary material and laminating work on FPC. The gantry of the invention adopts a movable double-drive gantry and four sticking heads, thus greatly improving the production efficiency; meanwhile, the automatic production of coil stock can be carried out, and the manual production of sheet stock can also be carried out; the space under the gantry is utilized as much as possible, and the space utilization rate is obviously improved; also can laminate multiple auxiliary material simultaneously, can adapt to the production of the large size auxiliary material, it is convenient to change the also consumptive material of binding dust mechanism.
Description
Technical Field
The invention relates to the technical field of FPC reinforcing sheet laminating, in particular to a full-automatic reel-to-reel reinforcing sheet laminating machine.
Background
With the continuous development of the application technology of the flexible printed circuit board (FPC), more and more flexible printed circuit boards (FPCs) are used for new energy automobiles, however, compared with general consumer electronics products, the new energy FPCs and auxiliary materials thereof have the difficulty of extremely large size, so that the degree of automation is not high, and at the present stage, the countries greatly encourage the development of the new energy automobiles, so that the demand of the flexible printed circuit boards (FPCs) used by the new energy automobiles is greatly increased.
The full-automatic Flexible Printed Circuit (FPC) reinforcing and laminating machine in the market at present is mainly suitable for consumer electronics products, and can adapt to smaller auxiliary materials, so that the requirement of a new energy automobile for 110mm × 65mm auxiliary materials is far out met; and the laminating of new forms of energy FPC reinforcement piece is still in artifical laminating stage at present, and is inefficient, and the quality is unstable.
Disclosure of Invention
The invention aims to provide a full-automatic reel-to-reel reinforcing sheet laminating machine, which is used for solving the problems that the laminating machine for FPC reinforcing sheets is still in a manual laminating stage, the efficiency is low and the quality is unstable in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic reel-to-reel reinforcing sheet laminating machine comprises a feeding assembly, a receiving assembly, laminating equipment and four connecting seat plates, wherein the feeding assembly and the receiving assembly are arranged on two sides of the laminating equipment and connected through the connecting seat plates; wherein blowing subassembly and receipts material subassembly are used for rolling up the expansion and draw in work in of FPC respectively, and laminating equipment is used for getting the auxiliary material and laminating work on FPC.
The main mechanism of the discharging assembly comprises a discharging button panel, a discharging copper foil air-inflation shaft, a discharging film air-inflation shaft, a discharging transition wheel and a discharging gravity wheel; the top end of the discharging assembly is fixedly connected with a discharging button panel, and the middle height position of the discharging assembly is rotatably connected with a discharging copper foil air-expansion shaft.
Preferably, the discharging film air-expanding shaft is positioned below the discharging copper foil air-expanding shaft, the discharging copper foil air-expanding shaft is rotatably connected with the discharging assembly and used for collecting a film discharged in the discharging process of a copper foil coil, the air-expanding shaft keeps a material collecting trend during working, and the torque of the air-expanding shaft is far smaller than that of the discharging copper foil air-expanding shaft; the emptying transition wheel is located in the positive direction of an X axis of the emptying copper foil air-inflation shaft, the emptying transition wheel is rotatably connected with the emptying assembly, the emptying gravity wheel is rotatably connected to the connection position of the emptying assembly and the laminating equipment, the copper foil roll is buffered during movement, and the rotation of the emptying copper foil air-inflation shaft is automatically controlled through an inductor of the copper foil roll.
Preferably, receive the material subassembly by receiving the material button panel, receive the material and cross the ferryboat, tighten up and press from both sides the material mechanism, rectify and cross the ferryboat, receive material copper foil physiosis axle, receive the material gravity wheel, receive material film physiosis axle and the mechanism of rectifying and constitute, receive the material button panel mounting on the top of receiving the material subassembly, and receive the material button panel towards Y axle positive direction, receive the material gravity wheel and rotate to connect in the department of receiving the material subassembly and laminating equipment, for the copper foil material book provides the buffering when moving, receive the material and cross the ferryboat and install on receiving material gravity wheel section bar frame top.
Preferably, the material tightening and clamping mechanism is arranged in the positive direction of the X axis of the material receiving transition wheel and consists of an air cylinder, an upper clamping plate and a lower clamping plate, the air cylinder is arranged on two side walls of the material receiving assembly, the upper clamping plate is fixed at the output end of the adjacent air cylinder, and the lower clamping plate is fixed on the surface of the material receiving assembly below the upper clamping plate; the deviation-correcting transition wheel is rotatably connected to the positive direction of an X axis of the tightening and clamping mechanism, the material-receiving copper foil air-expanding shaft is rotatably connected to the middle position of the material-receiving assembly, the material-receiving film air-expanding shaft is positioned below the material-receiving copper foil air-expanding shaft, the material-receiving film air-expanding shaft is rotatably connected to the surface of the material-receiving assembly and used for discharging a film to be connected to a material roll received by the material-receiving copper foil air-expanding shaft, the air-expanding shaft keeps the material-receiving trend during working, and the torque of the air-expanding shaft is far smaller than that of the material-receiving copper foil air-expanding shaft; the deviation rectifying mechanism is arranged at the corner of one side of the material receiving assembly.
Preferably, laminating equipment contains guard shield, the two combination that drive of Y axle, X axle combination, frame, back transition wheel mechanism, four head mechanism, lift laminating platform mechanism, bottom CCD combination, and feeder mechanism, clamp are got moving mechanism, preceding transition wheel mechanism and upper portion CCD camera, the guard shield is including opening and shutting the door, controlling panel and safe light curtain.
Preferably, the door that opens and shuts is installed at the central point at laminating equipment top and is put, controls the surface of panel installation in laminating equipment one side, the front surface at laminating equipment is fixed to the safety light curtain, and the mounting surface of safety light curtain sets up towards Y axle positive direction, and when object or people blockked safety light curtain, the machine stopped the operation.
Preferably, the two Y-axis double-drive combinations are arranged on the outer edge of the rack in parallel to the Y direction, the two Y-axis double-drive combinations are arranged, the X-axis combination is arranged on the rotor of the Y-axis combination in parallel to the X direction, and an XY mounting combination is formed; the rear transition wheel mechanism is arranged on a rack in the X positive direction, the four-attaching-head combined installation F is arranged on an X-axis combined rotor, the combination is matched with four suction attaching heads, and resistance wires and temperature sensing platinum resistors are attached to the suction attaching heads and can be used for adjustable heating; the lifting laminating platform mechanism is arranged in the middle of the rack.
Preferably, the bottom CCD assembly is arranged on the frame and is positioned in the Y-axis negative direction of the lifting fitting platform; this CCD combination H is furnished with a CCD camera, arranges according to the X direction between two parties, can inhale the paster to four in the four paster mechanisms simultaneously and shoot, and the both sides of the X direction of four CCD cameras are equipped with the throwing magazine, can throw the material fast and take off a slice of auxiliary material after inhaling the paster and shoot the discernment failure, and feeder mechanism installs in the frame, and this feeder mechanism is located the Y axle negative direction of bottom CCD combination.
Preferably, the clamping moving mechanism is installed on the frame, the clamping moving mechanism is located on the X-axis negative direction of the lifting and laminating platform, and is partially overlapped with the lifting and laminating platform and the Y-axis combined gantry in the X-axis direction, so that the space utilization rate is effectively improved, the upper CCD camera is installed on the four-head laminating mechanism and moves along with the four-head laminating mechanism, and a lens in the upper CCD camera faces the X-axis negative direction and is shot downwards through the prism.
Compared with the prior art, the invention has the beneficial effects that: the gantry of the full-automatic reel-to-reel reinforcing sheet laminating machine adopts a movable double-drive gantry and four laminating heads, so that the production efficiency is greatly improved; meanwhile, the automatic production of coil stock can be carried out, and the manual production of sheet stock can also be carried out; the space under the gantry is utilized as much as possible, and the space utilization rate is obviously improved; also can laminate multiple auxiliary material simultaneously, can adapt to the production of the large size auxiliary material, it is convenient to change the also consumptive material of binding dust mechanism.
Drawings
FIG. 1 is a schematic diagram of a three-dimensional appearance structure according to the present invention;
FIG. 2 is a schematic structural view of a discharge assembly of the present invention;
FIG. 3 is a schematic view of the receiving assembly of the present invention;
FIG. 4 is a schematic view of an appearance structure of the bonding apparatus according to the present invention;
FIG. 5 is a schematic view of the front view of the interior of the laminating apparatus according to the present invention;
FIG. 6 is a schematic view of the interior of the laminating apparatus according to the present invention;
FIG. 7 is an enlarged view of the upper CCD camera of the present invention;
fig. 8 is a schematic view of a copper foil through-roll structure of the present invention.
In the figure: 1. a discharging component; 11. a discharge button panel; 12. discharging copper foil air-expanding shafts; 13. discharging a film inflatable shaft; 14. a material discharging transition wheel; 15. discharging gravity wheel; 2. a material receiving assembly; 21. a material receiving button panel; 22. a material receiving transition wheel; 23. tightening the clamping mechanism; 24. a deviation rectifying transition wheel; 25. receiving a copper foil air expansion shaft; 26. a material receiving gravity wheel; 27. receiving a film inflatable shaft; 28. a deviation rectifying mechanism; 3. attaching equipment; 31. an upper shield; 3101. opening and closing the door; 3102. a control panel; 3103. a safety light curtain; 32. y-axis double-drive combination; 33. combining an X axis; 34. a frame; 35. a rear transition wheel mechanism; 36. a four head attaching mechanism; 37. a lifting laminating platform mechanism; 38. bottom CCD combination; 39. a feeder mechanism; 310. a gripping and moving mechanism; 311. a front transition wheel mechanism; 312. an upper CCD camera; 4. the seat board is connected.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and furthermore, the terms "first", "second", "third", "upper, lower, left, right", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Meanwhile, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, for example, as being fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or electrical connection; the embodiments of the present invention can be directly connected or indirectly connected through an intermediary, and all other embodiments obtained by those skilled in the art without any creative efforts belong to the protection scope of the present invention.
The structure of the full-automatic reel-to-reel reinforcing sheet laminating machine provided by the invention is shown in figure 1, the reinforcing sheet laminating machine comprises a feeding component 1, a receiving component 2, laminating equipment 3 and four connecting seat plates 4, wherein the feeding component 2 and the receiving component 3 are arranged on two sides of the laminating equipment 1 and are connected through the connecting seat plates 4; wherein blowing subassembly 1 and receipts material subassembly 2 are used for rolling up the expansion and draw in work of FPC respectively, and laminating equipment 3 is used for getting the auxiliary material and carries out laminating work on FPC.
Further, as shown in fig. 2, the main mechanism of the discharging assembly 1 comprises a discharging button panel 11, a discharging copper foil air-inflation shaft 12, a discharging film air-inflation shaft 13, a discharging transition wheel 14 and a discharging gravity wheel 15 of the discharging assembly 1; the top end of the discharging assembly 1 is fixedly connected with a discharging button panel 11, the discharging button panel 11 faces the positive direction of the Y axis, the discharging button panel 11 can manually control the expansion and contraction and the positive rotation and the negative rotation of an air inflation shaft in the discharging assembly 1, and the purposes of adjusting the position of a copper foil material belt and the height of a discharging gravity wheel 15 can be achieved; a discharging copper foil air-expanding shaft 12 is rotatably connected at the middle height position of the discharging assembly 1, the positive and negative rotation of the discharging copper foil air-expanding shaft is controlled manually or automatically by a gravity wheel, a discharging film air-expanding shaft 13 is positioned below the discharging copper foil air-expanding shaft 12, and the discharging film air-expanding shaft 13 is rotationally connected with the discharging component 1 and is used for collecting the film discharged in the discharging process of the copper foil coil, the air-expanding shaft keeps the material receiving trend when working, but the torque is far less than that of the discharging copper foil air-expanding shaft 12, the discharging transition wheel 14 is positioned in the positive direction of the X axis of the discharging copper foil air-expanding shaft 12, the discharging transition wheel 14 is rotationally connected with the discharging assembly 1, the copper foil roll is stretched and tensioned by matching with the gravity wheel, the discharging gravity wheel 15 is rotatably connected to a connection position of the discharging assembly 1 and the laminating equipment 3, the copper foil roll is buffered during movement, and the rotation of the discharging copper foil air-inflation shaft 12 is automatically controlled through an inductor of the copper foil roll.
Further, as shown in fig. 3, the material collecting assembly 2 includes a material collecting button panel 21, a material collecting transition wheel 22, a material collecting clamping mechanism 23, a deviation correcting transition wheel 24, a material collecting copper foil air-expanding shaft 25, a material collecting gravity wheel 26, a material collecting film air-expanding shaft 27 and a deviation correcting mechanism 28; the material receiving button panel 21 is arranged at the top end of the material receiving assembly 2, the material receiving button panel 21 faces the positive direction of the Y axis, the material receiving button panel 21 can manually control the expansion and contraction and the positive rotation and the negative rotation of an air expansion shaft in the material receiving assembly 2, the purposes of adjusting the position of a copper foil material belt and the height of a material receiving gravity wheel 26 can be achieved, and the deviation rectification can be controlled through a touch panel of the panel; the material receiving transition wheel 22 is rotatably connected to the top end of a material receiving gravity wheel 26 profile frame and matched with a gravity wheel to unfold and tension a copper foil coil; the tightening and clamping mechanism 23 is arranged in the positive direction of the X axis of the material receiving transition wheel 22 and consists of an air cylinder, an upper clamping plate and a lower clamping plate, the air cylinder is arranged on two side walls of the material receiving assembly, the output end of each adjacent air cylinder is fixed with the upper clamping plate, and the surface of the material receiving assembly below the upper clamping plate is fixed with the lower clamping plate; when the copper foil strip material receiving device works, the situation that the material receiving copper foil air expansion shaft 25 cannot receive tight materials can occur when the material of the copper foil strip is hard, at the moment, the upper clamping plate and the lower clamping plate are driven by the air cylinder to be matched with each other to intermittently clamp the copper foil strip, and the material is continuously discharged and tightened after the material roll is tightened.
Further, as shown in fig. 3, the deviation-correcting transition wheel 24 is rotatably connected to the positive direction of the X-axis of the tightening and clamping mechanism 23 for adjusting the material belt to enter the space acted by the material roll trimming mechanism, and the material-receiving copper foil air-expanding shaft 25 is installed at the middle position of the material-receiving assembly 2 and is automatically controlled to rotate positively and negatively by a manual or gravity wheel; the material receiving gravity wheel 26 is rotatably connected at the connection position of the material receiving assembly 2 and the laminating equipment 3, provides buffer for the copper foil coil during movement, and automatically controls the rotation of the material receiving air expansion shaft through a sensor of the copper foil coil; the material receiving film air-expanding shaft 27 is positioned below the material receiving copper foil air-expanding shaft 25, the material receiving film air-expanding shaft 27 and the material receiving assembly 2 are mutually connected in a rotating mode and used for discharging a film and connecting the film to a material coil received by the material receiving copper foil air-expanding shaft 25, the air-expanding shaft keeps the material receiving trend when working, but the torque of the air-expanding shaft is far smaller than that of the material receiving copper foil air-expanding shaft 25; the deviation rectifying mechanism 28 is installed at the corner of one side of the material receiving assembly 2, the deviation rectifying mechanism 28 senses the deviation between the copper foil roll and the material receiving copper foil air expansion shaft 25 through the deviation rectifying sensor, the executing mechanism of the deviation rectifying mechanism 28 adjusts the movement of the whole acting space to adapt to the material receiving position of the copper foil, and if the material is received to generate deviation, the copper foil can be folded to damage the product, and the output is poor.
Further, as shown in fig. 4, the attaching apparatus 3 includes an upper shield 31, a Y-axis double-drive assembly 32, an X-axis assembly 33, a frame 34, a rear transition wheel mechanism 35, a four-head attaching mechanism 36, a lifting attaching platform mechanism 37, a bottom CCD assembly 38, a feeder mechanism 39, a clamping moving mechanism 310, a front transition wheel mechanism 311, and an upper CCD camera 312; the upper shield 31 of the attaching device 3 mainly includes an opening/closing door 3101, a control panel 3102 and a safety light curtain 3103, the opening/closing door 3101 is installed at the center position of the top of the attaching device 3, the control panel 3102 is installed on the surface of one side of the attaching device 3, the safety light curtain 3103 is fixed on the front surface of the attaching device 3, the installation surface of the safety light curtain 3103 is arranged towards the positive direction of the Y axis, and when an object or a person blocks the safety light curtain 3103, the machine stops operating.
When the laminating device 3 is implemented, the front transition wheel mechanism 311 and the rear transition wheel mechanism 35 clamp the materials tightly, the lifting laminating platform mechanism 37 rises, the platform sucks vacuum, a copper foil coil is flatly adsorbed and fixed on the platform, the X-axis combination 33 moves in the Y direction on the Y-axis double-drive combination 32, the four-head pasting mechanism 36 moves on the track of the X-axis combination 33 in the X direction, the upper CCD camera 312 conducts copper foil photographing identification before lamination, the four-head pasting mechanism 36 goes to the feeder mounting seat of the feeder mechanism 39 to take auxiliary materials after successful photographing identification, the auxiliary materials are taken and then go to the CCD combination 38 at the bottom to conduct shape identification, abnormal suction head identification can throw abnormal suction head materials into a throwing material box to take one piece again, and if no abnormality exists, platform lamination is conducted.
Further, as shown in fig. 5 and 6, two Y-axis dual-drive assemblies 32 are mounted on the outer edge of the frame 34 in parallel to the Y direction, the X-axis assembly 33 is mounted on the mover of the Y-axis dual-drive assembly 32 in parallel to the X direction, that is, in perpendicular to the Y direction, to form an XY mounting assembly, and a rear transition wheel mechanism 35 is mounted on the frame 34 below the Y-axis dual-drive assembly 32 gantry on the side of the X positive direction, so that the space utilization rate is effectively improved, the transition wheel mechanism is used for clamping the copper foil tape during bonding, and provides a support steering function for the tape during movement of the tape; the four-head attaching mechanism 36 is arranged on the X-axis combination 33 rotor, the combination is provided with four suction attaching heads, the suction attaching heads are provided with two groups of adjusting mechanisms, the adjusting mechanisms are a height adjusting mechanism and an angle adjusting mechanism, the height of the suction attaching heads and the height of the reinforcing sheet can be adjusted by the height adjusting mechanism, and the height adjusting mechanism is driven by a linear module; the angle adjusting mechanism can adjust the angle between the suction attaching head and the reinforcing sheet and is driven to rotate by the driving motor; a resistance wire and a temperature sensing platinum resistor are attached to the inside of the suction head, adjustable heating can be carried out, a lifting and laminating platform mechanism 37 is installed in the middle of the rack 34, the mechanism has vacuum adsorption and platform heating functions, when a copper foil coil is laminated, the platform is in a lifting state, the vacuum adsorption function is started to adsorb and fix the copper foil strip, a heating resistance wire and a platinum resistor temperature sensing device are attached to the inside of the platform, adjustable heating is carried out on the copper foil, and when the copper strip moves, the mechanism can descend and be separated from the copper foil in order to prevent scratching the copper foil; bottom CCD combination 38 installs in frame 34, is located the Y axle negative direction of lift laminating platform mechanism 37, and this combination is furnished with four CCD cameras, arranges placed in the middle according to the X direction, and four in the four head mechanisms 36 inhale the head and can shoot simultaneously, throws the material box and is located the X direction both sides position of four CCD cameras, can throw the material fast and take off a slice of auxiliary material after inhaling the head and shoot the discernment failure.
Further, as shown in fig. 6, 7 and 8, the feeder mechanism 39 is installed on the frame 34 and located in the negative Y-axis direction of the bottom CCD assembly 38, and the feeder mechanism 39 can simultaneously place a plurality of feeders side by side, so as to achieve the purpose of simultaneously sucking and pasting a plurality of auxiliary materials; the clamping and moving mechanism 310 is mounted on the frame 34, is positioned in the X-axis negative direction of the lifting and laminating platform mechanism 37, and is simultaneously overlapped with the lifting and laminating platform mechanism 37 and the Y-axis double-drive combined 32 gantry part in the X-axis direction, so that the space utilization rate is effectively improved, the mechanism drags the copper foil tape to move by clamping the copper foil tape and moving in the X direction, and the clamping plate part is hidden below the Y-axis double-drive combined 32 gantry part during laminating; the front transition wheel mechanism 311 is arranged on a rack 34 below the X-negative-direction side Y-axis double-drive combined 32 gantry, the function is added on the basis of the rear transition wheel, under the action of an air cylinder, the two dust-binding rollers clamp the copper foil strip and roll along with the copper foil strip when the copper foil strip moves, the surface of the copper foil strip is cleaned, and meanwhile, the replacement mechanism of the dust-binding paper roll has the effect of being more convenient to replace through a plurality of spring structures; the upper CCD camera 312 is mounted on the four-head-attaching mechanism 36 and moves with it, with the lens facing in the negative X direction, and takes a picture downward through the prism.
The working principle is as follows: before working, a roll of the FPC material to be bonded with the reinforcing sheet is required to be sleeved on the blowing copper foil air-expansion shaft assembly 12, the roll is pulled out, the diaphragm and the copper foil are separated, the diaphragm is wound into the blowing film air-expansion shaft 13 and automatically tightened, then the copper foil sequentially passes through the upper part of the blowing transition wheel 14, the lower part of the blowing gravity wheel 15, the front transition wheel mechanism 311, the clamping moving mechanism 310, the upper part of the lifting and bonding platform mechanism 37, the rear transition wheel mechanism 35, the lower part of the receiving gravity wheel 26, the upper part of the receiving transition wheel 22, the tightening and clamping mechanism 23, the upper part of the deviation-correcting transition wheel 24, and finally the receiving copper foil air-expansion shaft 25 is wound, meanwhile, a roll of the diaphragm is sleeved on the receiving film air-expansion shaft 27, and the receiving copper foil air-expansion shaft 25 is wound together with the copper foil.
When the device is in operation, the clamping plates of the front transition wheel mechanism 311 and the rear transition wheel mechanism 35 are clamped, the lifting and laminating platform mechanism 37 is lifted, the platform is vacuumized, a copper foil roll is flatly adsorbed and fixed on the platform, the X-axis combination 33 moves in the Y direction on the Y-axis double-drive combination 32, the four-head pasting mechanism 36 moves in the X direction on the track of the X-axis combination 33, the upper CCD camera 312 performs photographing and identification on the copper foil before lamination, after the photographing and identification are successful, the four-head pasting mechanism 36 goes to the feeder mounting seat of the feeder mechanism 39 to take auxiliary materials, the auxiliary materials are taken and then goes to the CCD combination 38 at the bottom to perform shape identification, abnormal suction and head identification can throw abnormal suction and paste head materials into a throwing box to take one piece again, if no abnormal phenomenon exists, platform lamination is performed, and the four-head pasting mechanism 36 moves in such a reciprocating manner until all laminating points are laminated.
When all the laminating points are laminated, the upper CCD camera 312 shoots each laminating point to check whether the laminating points are normally laminated, if the laminating points are not normally laminated, an alarm is given, manual inspection is reminded, after the normal laminating is confirmed, the four-head laminating mechanism 36 moves to the position of a feeder mounting seat of the feeder mechanism 39, the lifting laminating platform mechanism 37 descends, the clamping and moving mechanism 310 clamps the copper foil material belt, the clamping and moving mechanism 311 and the clamping and moving mechanism 35 loosen the material belt, the dust-sticking roller of the front transition wheel mechanism 311 descends to be ready for dust sticking, the clamping and moving mechanism 310 drags the copper foil material belt to move in the X direction, the discharging gravity wheel 15 and the receiving gravity wheel 26 move up and down, the discharging air expanding shaft 12 discharges the copper foil, and the discharging film air expanding shaft 13 receives the film; the material receiving copper foil air-expanding shaft 25 receives the material, the material receiving film air-expanding shaft 27 is pulled by the material receiving copper foil air-expanding shaft 25 to passively release the film, when the copper foil above the platform moves a specified distance, the clamping moving mechanism 310 stops dragging, the clamping plates of the front transition wheel mechanism 311 and the rear transition wheel mechanism 35 are clamped, the dust-sticking roller of the front transition wheel mechanism 311 rises, the clamping moving mechanism 310 is loosened, the initial position is returned, the clamping plates are hidden under a gantry, the lifting and laminating platform mechanism 37 rises, the vacuum suction is opened, and the copper foil coil is adsorbed and fixed.
The actions are circulated until the FPC material roll sleeved on the discharging air expansion shaft is completely attached, and the attachment of the full-automatic reinforcing sheet is realized.
According to the actual production requirement, the invention can also realize manual sheet feeding operation, which comprises the following steps: moving the X-axis combination 33 to a feeder mounting seat of a feeder mechanism 39, lifting a lifting and jointing platform mechanism 37, manually placing an FPC (flexible printed circuit) sheet material on the lifting and jointing platform mechanism 37 from the side of a safety light curtain 3103, and after personnel quit to ensure safety, opening a platform to suck vacuum and fix the FPC sheet material, and then jointing points; after the rephotography inspection is completed, the X-axis combination 33 is moved to the feeder mounting seat of the feeder mechanism 39, the product is manually taken down, and the next product is put on the X-axis combination for product attachment.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a full-automatic reel-to-reel reinforcement piece rigging machine, this reinforcement piece rigging machine contain blowing subassembly, receive material subassembly, laminating equipment and four connection bedplate, its characterized in that: the feeding assembly and the receiving assembly are arranged on two sides of the laminating equipment and are connected through a connecting seat plate; the feeding assembly and the receiving assembly are respectively used for unfolding and folding the material roll FPC, and the attaching equipment is used for taking auxiliary materials and attaching the auxiliary materials to the FPC;
the discharging assembly comprises a discharging button panel, a discharging copper foil air-inflation shaft, a discharging film air-inflation shaft, a discharging transition wheel and a discharging gravity wheel; the top fixedly connected with blowing button panel of blowing subassembly, and the middle height position department of blowing subassembly rotates and is connected with blowing copper foil physiosis axle.
2. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 1, characterized in that: the discharging film air-expanding shaft is positioned below the discharging copper foil air-expanding shaft, the discharging copper foil air-expanding shaft is rotationally connected with the discharging assembly and used for collecting films discharged in the discharging process of a copper foil coil, the air-expanding shaft keeps a material collecting trend during working, and the torque of the air-expanding shaft is far smaller than that of the discharging copper foil air-expanding shaft; the emptying transition wheel is located in the positive direction of an X axis of the emptying copper foil air-bulking shaft, the emptying transition wheel is connected with the emptying assembly in a rotating mode, the emptying gravity wheel is connected to a connection position of the emptying assembly and the laminating equipment in a rotating mode, buffering during movement is provided for a copper foil roll, and rotation of the emptying copper foil air-bulking shaft is automatically controlled through an inductor of the emptying gravity wheel.
3. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 1, characterized in that: receive the material subassembly by receiving the material button panel, receive the material and cross the ferryboat, tighten up and press from both sides the material mechanism, rectify and cross the ferryboat, receive material copper foil physiosis axle, receive the material gravity wheel, receive material film physiosis axle and rectify the mechanism and constitute, receive the material button panel mounting on the top of receiving the material subassembly, and receive the material button panel towards Y axle positive direction, receive the material gravity wheel and rotate to connect in receiving the material subassembly and the department of plugging into of laminating equipment, for the copper foil material book provides the buffering when the motion, receive the material and cross the ferryboat and install on receiving material gravity wheel section bar frame top.
4. The full-automatic reel-to-reel reinforcing sheet laminating machine of claim 3, characterized in that: the material collecting and clamping device comprises a material collecting transition wheel, a material collecting component, a material collecting mechanism and a material collecting and clamping mechanism, wherein the material collecting transition wheel is arranged on the upper side of the material collecting transition wheel; the deviation-correcting transition wheel is rotatably connected to the positive direction of an X axis of the tightening and clamping mechanism, the material-receiving copper foil air-expanding shaft is rotatably connected to the middle position of the material-receiving assembly, the material-receiving film air-expanding shaft is positioned below the material-receiving copper foil air-expanding shaft, the material-receiving film air-expanding shaft is rotatably connected to the surface of the material-receiving assembly and used for discharging a film to be connected to a material roll received by the material-receiving copper foil air-expanding shaft, the air-expanding shaft keeps the material-receiving trend during working, and the torque of the air-expanding shaft is far smaller than that of the material-receiving copper foil air-expanding shaft; the deviation rectifying mechanism is installed at the corner of one side of the material receiving assembly.
5. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 1, characterized in that: laminating equipment contains guard shield, the two combination that drive of Y axle, X axle combination, frame, back transition wheel mechanism, four near head mechanisms, lift laminating platform mechanism, bottom CCD combination, and feeder mechanism, clamp are got moving mechanism, preceding transition wheel mechanism and upper portion CCD camera, go up the guard shield including opening and shutting the door, control panel and safe light curtain.
6. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 5, characterized in that: the door that opens and shuts is installed at the central point at laminating equipment top and is put, controls the surface of panel mounting in laminating equipment one side, safe light curtain is fixed at the front surface of laminating equipment, and the mounting surface of safe light curtain sets up towards Y axle positive direction, and when object or people blockked safe light curtain, the machine stopped the function.
7. The full-automatic reel-to-reel reinforcing sheet laminating machine of claim 5, characterized in that: the Y-axis double-drive combination is arranged on the outer edge of the rack in parallel to the Y direction, and the number of the Y-axis double-drive combination is two; the X-axis combination is arranged on a rotor of the Y-axis double-drive combination in parallel to the X direction to form an XY mounting combination; the rear transition wheel mechanism is arranged on a rack in the X positive direction, the four-attaching-head mechanism is arranged on an X-axis combined rotor, the combination is provided with four suction attaching heads, and resistance wires and temperature sensing platinum resistors are attached in the suction attaching heads and can carry out adjustable heating; the lifting fitting platform mechanism is arranged in the middle of the rack.
8. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 7, characterized in that: the bottom CCD assembly is arranged on the frame and is positioned in the Y-axis negative direction of the lifting and laminating platform mechanism; this bottom CCD combination is furnished with four CCD cameras, arranges placed in the middle according to the X direction, can inhale the paster to four in the four paster mechanisms simultaneously and shoot, and the both sides of the X direction of four CCD cameras are equipped with the throwing magazine, can throw the material fast and take off a slice of auxiliary material after inhaling the paster and shoot the discernment failure, and feeder mechanism installs in the frame, and this feeder mechanism is located the Y axle negative direction of bottom CCD combination.
9. The full-automatic reel-to-reel reinforcing sheet laminating machine according to claim 8, characterized in that: the clamping moving mechanism is arranged on the frame, the clamping moving mechanism is located in the X-axis negative direction of the lifting and laminating platform mechanism, and is simultaneously overlapped with the lifting and laminating platform mechanism and the Y-axis double-drive combined gantry part in the X-axis direction, so that the space utilization rate is effectively improved, the upper CCD camera is arranged on the four-head pasting mechanism and moves along with the lifting and laminating platform mechanism, and a lens in the upper CCD camera faces the X-axis negative direction and is shot downwards through the prism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210544802.3A CN114938564B (en) | 2022-05-19 | 2022-05-19 | Full-automatic roll-to-roll reinforcing sheet laminating machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210544802.3A CN114938564B (en) | 2022-05-19 | 2022-05-19 | Full-automatic roll-to-roll reinforcing sheet laminating machine |
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| CN114938564B CN114938564B (en) | 2023-05-05 |
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| JP2009021271A (en) * | 2007-07-10 | 2009-01-29 | Nippon Mektron Ltd | Laminating device and method for printed wiring board |
| CN203851368U (en) * | 2014-05-08 | 2014-09-24 | 深圳市欣中大自动化技术有限公司 | Roll material reinforcing automatic bonding device |
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| JP2009021271A (en) * | 2007-07-10 | 2009-01-29 | Nippon Mektron Ltd | Laminating device and method for printed wiring board |
| CN203851368U (en) * | 2014-05-08 | 2014-09-24 | 深圳市欣中大自动化技术有限公司 | Roll material reinforcing automatic bonding device |
| CN109195352A (en) * | 2018-10-10 | 2019-01-11 | 深圳市欣中大自动化技术有限公司 | A kind of coiled strip FPC automatic film covering device |
| CN113079689A (en) * | 2021-03-11 | 2021-07-06 | 深圳市邦正精密机械有限公司 | Full-automatic reel-to-reel laminating machine |
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Address after: 518000 401, plant 1, building 39, shapuwei second industrial zone, shapuwei community, Songgang street, Bao'an District, Shenzhen, Guangdong Province Patentee after: Shenzhen Bangzheng Precision Machinery Co.,Ltd. Country or region after: China Address before: 518105 building C11-C12, Tantou third industrial zone, Songgang street, Bao'an District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN BONDTECH PRECISION MACHINERY CO.,LTD. Country or region before: China |
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