CN203804748U - Full-automatic polisher - Google Patents
Full-automatic polisher Download PDFInfo
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- CN203804748U CN203804748U CN201420154286.4U CN201420154286U CN203804748U CN 203804748 U CN203804748 U CN 203804748U CN 201420154286 U CN201420154286 U CN 201420154286U CN 203804748 U CN203804748 U CN 203804748U
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- 230000033001 locomotion Effects 0.000 claims abstract description 176
- 230000007246 mechanism Effects 0.000 claims abstract description 173
- 239000000463 material Substances 0.000 claims abstract description 139
- 238000005498 polishing Methods 0.000 claims abstract description 112
- 239000004744 fabric Substances 0.000 claims description 89
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 46
- 230000008439 repair process Effects 0.000 claims description 41
- 239000007921 spray Substances 0.000 claims description 35
- 239000000428 dust Substances 0.000 claims description 26
- 230000008676 import Effects 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 238000009415 formwork Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 238000005453 pelletization Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 description 16
- 238000013461 design Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 238000006073 displacement reaction Methods 0.000 description 11
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- 125000003003 spiro group Chemical group 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000008054 signal transmission Effects 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
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- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
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- 238000009826 distribution Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides a full-automatic polisher. The full-automatic polisher comprises a polishing mechanism, a conveying mechanism, a feeding mechanism, a frame, and a controller, wherein the polishing mechanism comprises a polishing wheel, a rotary driving device and a special motion mechanism; the conveying mechanism comprises conveying chains and a plurality of material carrying templates; the feeding mechanism is arranged at the head end of the conveying mechanism, and is provided with a feeding switch device. According to the utility model, under the control of the controller, the feeding switch device controls start and shut of the feeding mechanism, and conducts feeding on the material carrying templates of the conveying mechanism one by one intermittently; the material carrying templates are driven to advance by the conveying chains to convey materials to be polished to the polishing mechanism; under the special position adjustment of the space motion mechanism, and under the rotary driving of the rotary driving device, the polishing wheel conducts polishing on the materials to be polished on the corresponding material carrying templates; the full-automatic polisher can conduct organic continuous polishing processing, is high in mechanized degree, relatively smooth in polishing processing, high in efficiency, and high in practicability.
Description
Technical field
The utility model relates to polishing mechanical field, is specifically related to the Full-automatic polishing machine that a kind of mechanization degree is high.
Background technology
Polishing is very important operation in Metal buttons processing, has determined the performance such as presentation quality and durability of button.Traditional button polishing adopts manual polishing, it is roughly the groove that respective width and the degree of depth are set in the template of a block length bar shaped, the small diameter part of the button of spike is suitably put into described groove, large diameter part is stuck in ditch notch edges, and multiple buttons are arranged along described groove in this manner, then with instruments such as polishing cloths, button is rubbed repeatedly back and forth, to reach polishing effect.Obviously this hand-polished inefficiency, high to staff's technical requirement, quality is unstable, and expends a large amount of manpower and materials, and cost is high.
In order to address the above problem, Chinese utility model patent CN201120200755.8 discloses a kind of three-dimensional polisher of metal buttons, described polishing machine is provided with the mechanism that keeps straight on up and down in frame, keep straight on up and down in mechanism left and right craspedodrome mechanism is installed, in left and right craspedodrome structure, be installed with workbench, worktable upper surface is provided with workpiece device, workbench below is installed with stepper motor, stepper motor drives workpiece device to rotate, in frame, be installed with main motor, main motor drive shaft is rotated, front-end of spindle is installed with burnishing device, burnishing device is arranged on workpiece device top.Described burnishing device adopts fabric disc.The described mechanism that keeps straight on up and down comprises the gripper shoe being fixedly mounted in frame, is fitted with guide pillar in gripper shoe, and left and right craspedodrome mechanism is arranged on guide pillar top.Described left and right craspedodrome mechanism includes slide rail and slide block, and slide rail is fixedly mounted on the mechanism top of keeping straight on up and down, and slide block is arranged on slide rail, and workpiece device is fixedly mounted on slide block.Described slide rail is arranged with two in parallel, and two slide rails are positioned in same level.Described workpiece device top is provided with the boss corresponding with polished button buttonhole.On the rotor of described stepper motor, be installed with the first gear, workpiece device below is installed with the second gear, and the first gear is meshed with the second gear.This utility model has realized the mechanization of polishing action to a certain extent, but its overall structure is not well established, cannot form the batch machining of pipeline system, in actual polishing processing, still need artificial participation, cost is high, operation is loaded down with trivial details, working (machining) efficiency is low, is unfavorable for processing in enormous quantities, and practicality has much room for improvement.
Given this, this case inventor further investigate the problems referred to above, then has this case to produce.
Utility model content
The purpose of this utility model is to provide a kind of mechanization degree high, and polishing is more smooth and easy, and efficiency is high, and quality is good and stable, practical Full-automatic polishing machine.
In order to achieve the above object, the utility model adopts such technical scheme:
A kind of Full-automatic polishing machine, comprises polishing mechanism, feed mechanism, and feeding machanism, frame, and carry out the controller of control connection with former three; Described polishing mechanism comprises polishing wheel, polishing wheel is rotated to the rotating driving device of driving, and carries the two and be located at the spatial movement mechanism in described frame, and described rotating driving device and spatial movement mechanism are connected with described controller is controlled; Described feed mechanism comprises by a drive sprocket and a driven sprocket is located at the chain in described frame, be located at the bearing material template on chain with multiple for carrying polished material corresponding described polishing wheel, multiple described bearing material templates are arranged along described chain, and described drive sprocket is connected with described controller is controlled; The head end of described feeding machanism in described feed mechanism, and be equipped with feed switching device, described feed switching device is connected with described controller is controlled, and the corresponding described bearing material template of described feeding machanism batch (-type) is carried out feed one by one.
Above-mentioned chain along continuous straight runs arranges; Above-mentioned polishing wheel and rotating driving device are connected with above-mentioned spatial movement mechanism by Connection Block; Described polishing wheel comprises the buff spindle arranging along described chain direction, and is fixedly placed on the cloth belt wheel on buff spindle, and described buff spindle and described Connection Block are articulated; Described rotating driving device is the output shaft motor parallel with described buff spindle, and drive and be connected with described buff spindle by belt gear, described belt gear comprises the drive pulley of being located on described output shaft, correspondence is located at the driven pulley on described buff spindle, and is matched with the belt between drive pulley and driven pulley.
Above-mentioned spatial movement mechanism comprises the vertical motion mechanism vertically regulating, the lengthwise movement mechanism regulating along above-mentioned chain direction in horizontal plane, and in horizontal plane along the transverse movement mechanism regulating perpendicular to described chain direction;
Described vertical motion mechanism comprises vertical motion pedestal, vertically drives cylinder, and vertical motion guide rail; Described vertical motion pedestal is connected with described lengthwise movement mechanism; Described vertical driving cylinder is vertically connected with described vertical motion pedestal, and the free end of the piston rod of described vertical driving cylinder is connected with above-mentioned Connection Block; Described vertical motion guide rail comprises the vertical track of being vertically located on described vertical motion pedestal, and is located on described Connection Block and the vertical sliding sleeve of vertical Orbit Matching;
Described lengthwise movement mechanism comprises lengthwise movement support, longitudinally drives cylinder, and lengthwise movement guide rail; Described lengthwise movement support is connected with described vertical motion pedestal; Described longitudinal driving cylinder is connected with described transverse movement mechanism along described chain direction in horizontal plane, and the free end of the piston rod of described longitudinal driving cylinder is connected with described lengthwise movement support; Described lengthwise movement guide rail is included in horizontal plane along described chain direction and is located at the long rails in described transverse movement mechanism, and is located at the longitudinal sliding sleeve mating with long rails on described lengthwise movement support;
Described transverse movement mechanism comprises transverse movement support, laterally drives cylinder, and transverse movement guide rail; Described longitudinal driving cylinder and long rails are located on described transverse movement support; Described horizontal driving cylinder is located in above-mentioned frame, and the free end of the piston rod of described horizontal driving cylinder is connected with described transverse movement support; Described transverse movement guide rail is included in edge in horizontal plane and is located at the cross track in described frame perpendicular to described chain direction, and is located at the horizontal sliding sleeve mating with cross track on described transverse movement support.
Above-mentioned vertical motion mechanism, lengthwise movement mechanism and transverse movement mechanism set gradually from the bottom to top; Described transverse movement mechanism is arranged on the top of above-mentioned frame by installing rack; Described transverse movement mechanism also comprises fine position device, described fine position device comprises the screw rod that one end is connected with above-mentioned transverse movement support, be located at the hole seat on described installing rack, with two nuts that mate with screw rod, described hole seat is formed with the through hole passing for described screw rod, the both sides of nut in described hole seat described in two.
Above-mentioned vertical motion pedestal and above-mentioned lengthwise movement support are articulated by rotating shaft, and described rotating shaft arranges along above-mentioned chain direction in horizontal plane; Above-mentioned vertical driving cylinder comprises two vertical driving cylinder monomers that are divided into described rotating shaft both sides synchronous operation, and at least one vertically to drive cylinder monomer be cylinder with lock; Between described lengthwise movement support and described vertical motion pedestal, install telescopic adjustment pole, described telescopic adjustment pole is oblique to be had a down dip and vertical with described rotating shaft antarafacial, the upper end of described telescopic adjustment pole and described lengthwise movement support are articulated, and lower end and described vertical motion pedestal are articulated.
Above-mentioned cloth belt wheel is equipped with wax sprayer, and described wax sprayer comprises that corresponding described cloth belt wheel carries out the spray gun of wax spray, the gunjet rack of carrying spray gun, the spray gun pedestal of carrying gunjet rack, and belt mechanism; Described spray gun pedestal is connected with above-mentioned Connection Block; The pilot hole shiding matching forming on the slide bar of described gunjet rack by vertical direction and described spray gun pedestal is installed together; Described belt mechanism comprises two drive pulleys up and down of being located on described Connection Block, and is matched with the driving-belt between two drive pulleys, and a side-lower of described driving-belt is connected with above-mentioned vertical motion pedestal, and opposite side top is connected with described gunjet rack.
Above-mentioned cloth belt wheel is equipped with repaiies wheel mechanism, describedly repair the rake that wheel mechanism comprises that corresponding described cloth belt wheel carries out combing, carry out the abrading block of equating, what carry the two repaiies wheel rotating seat, carrying former three and with frame be articulated repair wheel large arm, driving is repaiied wheel rotating seat and is rotated the rotating seat drive unit that makes rake or the corresponding described cloth belt wheel of abrading block, and the large arm swing of wheel is repaiied in driving makes rake or abrading block repair the wheel drive unit of repairing of wheel to described cloth belt wheel; The described wheel upper end of large arm and the top of above-mentioned frame of repairing is articulated, described in repair wheel rotating seat and repair the lower end of taking turns large arm described in being articulated in; Described rake is repaiied the side of wheel rotating seat near described cloth belt wheel described in being located at, and the side that described rake is corresponding with described cloth belt wheel is formed with along cloth belt shaft to the nail of arranging; Described abrading block is repaiied described in being located on wheel rotating seat above or below the described rake; The described wheel rotating seat of repairing has away from a side of described cloth belt wheel the articulated section being articulated with the lower end of described rotating seat drive unit; Described in the upper end of described rotating seat drive unit is connected in, repair on the large arm of wheel, lower end and described articulated section are articulated; Describedly repair that wheel drive unit is oblique to have a down dip, described in repair wheel drive unit upper end and described frame be articulated, lower end with described in repair the large arm of wheel and be articulated away from described cloth belt wheel one side.
The afterbody below of above-mentioned feed mechanism is equipped with backhaul tangent with above-mentioned bearing material template and that be installed in above-mentioned frame and imports wheel, and it is perpendicular with above-mentioned chain direction in horizontal plane that described backhaul imports the axis of taking turns; The both sides, below of described feed mechanism are all equipped with multiplely arranges and is installed on the backhaul chain directive wheel in above-mentioned frame along described chain direction, vertically, described backhaul chain directive wheel is formed with the backhaul step of bearing material template described in support to the axis of described backhaul chain directive wheel.
Above-mentioned cloth belt wheel below is also provided with dust pelletizing system, and described dust pelletizing system comprises that corresponding described strap wheel abrasive dust is located at the flaring dust absorption nozzle in above-mentioned frame, and the dust collecting system being connected with dust absorption nozzle; The surface of above-mentioned bearing material template is formed with bearing material groove, described bearing material template is equipped with formwork cleaner structure, described formwork cleaner structure comprises to be located at above-mentioned feed mechanism tail end below and to be installed on the rotating brush device in above-mentioned frame, with be located at the corresponding clear groove cutter scraping in described bearing material groove that stretches in described feed mechanism below, described clear groove cutter stretches into described bearing material groove from bottom to top, and lower end is located in described frame, import wheel more close above-mentioned feed mechanism head end position than above-mentioned backhaul.
Two or more above-mentioned polishing mechanisms are along the corresponding above-mentioned bearing material template spread configuration of above-mentioned chain.
Adopt after technique scheme, Full-automatic polishing machine of the present utility model, break through the structural form of conventional manual burnishing device, under the control of controller, the Kai Heguan of feed switching device control feeding machanism, batch (-type) carries out feed one by one to the bearing material template of feed mechanism, there is bearing material template in the time of tram, feed switching device is opened the discharging opening of feeding machanism bearing material template is feeded, when this bearing material template is filled after material, feed switching device cuts out the discharging opening of feeding machanism, suspend feed, until next bearing material template is in the time of tram, feed switching device is opened the discharging opening of feeding machanism again, so realize bearing material template is carried out to batch (-type) feed one by one.Bearing material template is driven and is advanced by chain, and polished material is transported to polishing mechanism place, under the locus of spatial movement mechanism regulates, and under the rotary actuation of rotating driving device, polishing wheel carries out polishing to the polished material in corresponding bearing material template, compared with prior art, and Full-automatic polishing machine of the present utility model, can carry out organic continuous polishing, the mechanization degree of whole device is high, and polishing is more smooth and easy, and efficiency is high, quality is good and stable, practical.
Brief description of the drawings
Fig. 1 is the structural representation of facing of the present utility model;
Fig. 2 is side-looking structural representation of the present utility model;
Fig. 3 is plan structure schematic diagram of the present utility model;
Fig. 4 is the structural representation of polishing mechanism;
Fig. 5 is the side-looking structural representation of Fig. 4;
Fig. 6 is the structural representation of wax sprayer;
Fig. 7 is the structural representation of repairing wheel mechanism;
Fig. 8 is the partial structurtes schematic diagram of feed mechanism;
Fig. 9 is the structural representation of feed mechanism cross section;
Figure 10 is the structural representation of feed switching device;
Figure 11 is the structural representation of groove cutter clearly;
Figure 12 is the schematic side view of Figure 11;
Figure 13 is the structural representation of bearing material template the first embodiment;
Figure 14 be in Figure 13 A-A to cross-sectional schematic;
Figure 15 is the structural representation of bearing material template the second embodiment;
Figure 16 be in Figure 15 B-B to cross-sectional schematic.
In figure:
1-polishing mechanism 11-polishing wheel
111-buff spindle 1111-conical section
1112-limited step 1113-lock-screw
1114-spiro rod section 1115-locks block plate
1116-main shaft bearing 112-cloth belt wheel
12-rotating driving device 121-belt gear
1211-drive pulley 1212-driven pulley
1213-belt 13-spatial movement mechanism
The 131-vertical motion 1311-of mechanism vertical motion pedestal
1312-vertically drives cylinder 1313-vertical motion guide rail
1314-vertical displacement checkout gear 132-lengthwise movement mechanism
1321-lengthwise movement support 1322-longitudinally drives cylinder
1323-lengthwise movement guide rail 133-transverse movement mechanism
1331-transverse movement support 1332-laterally drives cylinder
1333-transverse movement guide rail 1334-fine position device
134-installing rack 135-rotating shaft
136-telescopic adjustment pole 14-Connection Block
2-feed mechanism 21-drive sprocket
22-driven sprocket 221-tensioning governor motion
23-chain 24-bearing material template
241-bearing material groove 2411-deep trench
2412-shallow trench 242-template substrate
243-raised line 244-otic placode
25-backhaul imports wheel 26-backhaul chain supporting plate
27-backhaul chain directive wheel 271-backhaul step
28-goes journey chain guide plate 281-to remove Cheng Taijie
3-feeding machanism 31-discharging opening
4-frame 5-controller
6-wax sprayer 61-spray gun
62-gunjet rack 63-spray gun pedestal
64-belt mechanism 641-drive pulley
642-driving-belt 65-slide bar
66-drives contiguous block 67-automatically to supply wax system
7-repaiies wheel mechanism 71-rake
72-abrading block 73-repaiies wheel rotating seat
731-articulated section 74-repaiies the large arm of wheel
741-upper arm 742-underarm
75-rotating seat drive unit 76-repaiies wheel drive unit
8-dust arrester 81-dust absorption nozzle
82-dust collecting system
9-formwork cleaner structure 91-rotating brush device
The clear groove cutter of 92-921-linkage section
922-active section 9221-projection cutter head
10-feed switching device 101-floatless switch seat
102-fluid-pressure cylinder 1021-piston rod
103-switch gate
Detailed description of the invention
Be described in detail the technical solution of the utility model below by specific embodiment in order further to explain.
A kind of Full-automatic polishing machine of the present utility model, as shown in Fig. 1-16, comprises polishing mechanism 1, feed mechanism 2, and feeding machanism 3, frame 4, and carry out the controller 5 of control connection with former three.
Polishing mechanism 1 comprises polishing wheel 11, polishing wheel 11 is rotated to the rotating driving device 12 of driving, and carry polishing wheel 11 and rotating driving device 12 and be located at the spatial movement mechanism 13 in frame 4, rotating driving device 12 and spatial movement mechanism 13 are connected with controller 5 is controlled; Feed mechanism 2 comprises by a drive sprocket (being equipped with power motor) 21 and a driven sprocket 22 is located at the chain 23 in frame 4, be located at the bearing material template 24 on chain 23 with multiple for carrying polished material corresponding polishing wheel 11, multiple bearing material templates 24 are arranged along chain 23, and drive sprocket 21 is connected with controller 5 is controlled; The head end (carry the initial end of polished material) of feeding machanism 3 in feed mechanism 2, and be equipped with feed switching device 10, feed switching device 10 is connected with controller 5 is controlled, and the corresponding bearing material template 24 of feeding machanism 3 batch (-type)s is carried out feed one by one.When work, under the control of controller 5, feed switching device 10 is controlled the Kai Heguan of feeding machanism 3, batch (-type) carries out feed one by one to the bearing material template 24 of feed mechanism 2, there is bearing material template 24 in the time of tram, feed switching device 10 is opened the discharging opening 31 of feeding machanism 3 bearing material template 24 is feeded, when this bearing material template 24 is filled after material, feed switching device 10 cuts out the discharging opening 31 of feeding machanism 3, suspend feed, until next bearing material template 24 is in the time of tram, feed switching device 10 is opened the discharging opening 31 of feeding machanism 3 again, so realize bearing material template 24 is carried out to batch (-type) feed one by one.Bearing material template 24 is driven and is advanced by chain 23, polished material is transported to polishing mechanism 1 place, under the locus of spatial movement mechanism 13 regulates, and under the rotary actuation of rotating driving device 12, polishing wheel 11 carries out polishing to the polished material in corresponding bearing material template 24.For when specific, concrete feeding machanism 3 carries out feed, carry out polishing with stopping feed, in frame 4, being provided with correspondence goes journey (to carry process that polished material carries out polishing for going journey, return come course of conveying be backhaul) bearing material template 24 front ends (going the bearing material template 24 of journey is front near the direction of feed mechanism 2 ends, be rear near the direction of feed mechanism 2 head ends) the blowing detector that detects and stop expecting detector, described blowing detector and stop expecting that detector is connected with the mode that controller 5 transmits with signal respectively.In chain 23 operation process, in the time that blowing detector detects the front end of bearing material template 24, controller 5 is controlled feed switching device 10 and is opened discharging opening 31 bearing material template 24 is carried out to feed, now chain 23 is still in operating condition, in the time stopping expecting that detector detects the front end of bearing material template 24, controller 5 controls feed switching device 10 and cuts out discharging opening 31, stop bearing material template 24 to carry out feed, control chain 23 simultaneously and shut down, polishing mechanism 1 carries out polishing to the polished material in corresponding bearing material template 24.After polishing completes, controller 5 is controlled chain 23 and is remained in operation, and circulation aforementioned activities realizes continuous full automatic polishing processing.Blowing detector can be adjusted and design according to actual requirement with concrete form, setting position and the distance of stopping expecting detector.Affect the continuity of polishing in order to prevent feeding machanism 3 fractures, on feeding machanism 3, do not arrive on discharging opening 31Liao road, be provided with fracture detector, this fracture detector is connected in the mode of signal transmission with controller 5, and this fracture detector is fixed in frame 4 by fracture detector bracket.On Dang Ciliao road, during without polished material, controller 5 is controlled the prompting staff such as alarm device and is carried out feed supplement.The concrete form of fracture detector and mounting means can be adjusted and design according to actual requirement.
Preferably, the surface of bearing material template 24 is formed with bearing material groove 241.Particularly, bearing material template 24 comprises template substrate 242, bearing material groove 241 is formed at the surface of template substrate 242, bearing material groove 241 is T-slot, comprise along chain 23 directions and extending, the deep trench 2411 stretching into for the small diameter part of multiple fasteners (the button structures of the nail shapes such as Metal buttons) of arranging, and the shallow trench 2412 of accommodating fastener large diameter part.Be that fastener stretches in deep trench 2411 with small diameter part, the form that large diameter part is contained in shallow trench 2412 is feeded, and multiple fastener is arranged together, forms " one " font consistent with chain 23 directions, is convenient to charging, conveying and polishing.
Preferably the first embodiment is, template substrate 242 is rectangle, and surface is formed with the raised line 243 along the length direction of template substrate 242, and bearing material groove 241 is formed on raised line 243 along the length direction of template substrate 242; Preferably the second embodiment is, template substrate 242 is rectangular flat plate, and bearing material groove 241 is along the length direction setting of template substrate 242.
Preferably, bearing material template 24 is by dismantled and assembled the linking together of one chain section of otic placode 244 and chain 23.So, bearing material template 24 can be carried out dismounting, replacing as requested, is convenient to safeguard, debugs and adapts to various product.Otic placode 244 specifically can be the form that is similar to corner brace.
For being connected of specific implementation template substrate 242 and otic placode 244, preferably, template substrate 242 has the bolt connecting hole being connected with otic placode 244, the both sides of at least two described bolt connecting hole office bearing material grooves 241.Correspondingly, otic placode 244 is also formed with the connecting hole corresponding with bolt connecting hole, and template substrate 242 can lock together by bolt with otic placode 244.
In order to make chain 23 have the adjustable operating characteristics of degree of tightness, preferably, driven sprocket 22 is for being equipped with the tightener sprocket of tensioning governor motion 221.The distance that staff can change between driven sprocket 22 and drive sprocket 21 by operation tensioning governor motion 221, and then the degree of tightness of adjusting chain 23, realize good feeding effect.Tensioning governor motion 221 can adopt existing regulating wheel governor motion, coordinates the technical solution of the utility model and do adaptive structural adjustment but can be.
Preferably, feeding machanism 3 is electric vibrating feeder, and be equipped with feed switching device 10, feed switching device 10 comprises two floatless switch seats 101 of being located at bearing material template 24 both sides in discharging opening 31 punishment of the feeding machanism 3 of electric vibrating feeder form, the output that two floatless switch seats 101 are provided with corresponding fluid-pressure cylinder 102, two fluid-pressure cylinders 102 is provided with the switch gate 103 of corresponding folding.Two floatless switch seats 101 are as pedestal, carry respectively a fluid-pressure cylinder 102 and switch gate 103, two fluid-pressure cylinders 102 drive respectively two switch gates 103, realize the folding of two switch gates 103, and then realize the corresponding bearing material template 24 of batch (-type) and carry out feed one by one.
Preferably, the sheet structure that switch gate 103 is made for elastomeric material.So switch gate 103 can utilize self elastic buffer by discharging opening 31 polished material out, realizes the flexible feed that suspends, rational in infrastructure, practical.Particularly, switch gate 103 is the sheet structure that silica gel or plastic material are made.
Preferably, fluid-pressure cylinder 102 is cylinder, and concrete form also can be chosen according to actual requirement.
In order to strengthen the switch effect of switch gate 103, preferably, the piston rod 1021 of two fluid-pressure cylinders 102 is towards the oblique setting of discharging opening 31, two switch gates 103 arrange along affiliated piston rod 1021 respectively, two switch gates 103 form the intersecting lens of aiming at discharging openings 31, and discharging opening 31 in two switch gates 103 compared with mitre one side.
In order further to strengthen the switch effect of switch gate 103, preferably, two switch gates 103 are formed with inclined-plane in corresponding discharging opening 31 1 sides, and described in two inclined-plane in same plane.Described in two, inclined-plane forms and is convenient to block the plane of polished material, and can strengthen the deformation behavior of switch gate 103.
For the polishing function of specific implementation polishing mechanism 1, preferably, chain 23 along continuous straight runs settings, the i.e. polished material of chain 23 horizontal feed; Polishing wheel 11 is connected with spatial movement mechanism 13 by Connection Block 14 with rotating driving device 12; Polishing wheel 11 comprises the buff spindle 111 arranging along chain 23 directions, with the cloth belt wheel 112 being fixedly placed on buff spindle 111, buff spindle 111 and Connection Block 14 pivot joints (that can correspondingly rotate is connected, specifically can by connecting along the turning cylinder of chain 23 directions) be together; Rotating driving device 12 is the output shaft motor parallel with buff spindle 111, and rotating driving device 12 is driven and is connected with buff spindle 111 by belt gear 121, belt gear 121 comprises the drive pulley 1211 on the output shaft of being located at rotating driving device 12, correspondence is located at the driven pulley 1212 on buff spindle 111, and is matched with the belt 1213 between drive pulley 1211 and driven pulley 1212.The rotating driving device 12 of motor form utilizes output shaft to drive drive pulley 1211 to drive belt 1213 to carry out transmission to driven pulley 1212, and then driven pulley 1212 drives buff spindle 111 to drive cloth belt wheel 112 to rotate, and then the polished material in bearing material template 24 is carried out to polishing.Cloth belt wheel 112 can be specifically cloth wheel or the fiber crops wheel of being made up of cloth or fiber crops etc.
Preferably, the outer end that buff spindle 111 matches with cloth belt wheel 112 is formed with conical section 1111, buff spindle 111 is formed with the limited step 1112 that is resisted against cloth belt wheel 112 the inners, the end of conical section 1111 is formed with spiro rod section 1114, the outer end spiral shell of spiro rod section 1114 is provided with the locking block plate 1115 of supporting cloth belt wheel 112, locking block plate 1115 is together by a threaded connection with form and the spiro rod section 1114 of similar nut, locking block plate 1115 is specially the non-closing form with gap, two lips of this gap are equipped with lock-screw 1113, the adjustable gap size of lock-screw 1113, and then the tightness that regulates locking block plate 1115 to coordinate with spiro rod section 1114.Conical section 1111 is convenient to buff spindle 111 and is penetrated cloth belt wheel 112 and coordinate installation, limited step 1112 carries out spacing to cloth belt wheel 112, keep the accuracy of cloth belt wheel 112 positions, locking block plate 1115 screws on spiro rod section 1114, coordinate limited step 1112 to carry out locking positioning to cloth belt wheel 112, ensure accurately firmly installation of cloth belt wheel 112.
In order reasonably to realize the concrete structure of polishing mechanism 1, preferably, driven pulley 1212 is located at the other end of buff spindle 111.Further, buff spindle 111 is articulated in the lower end of Connection Block 14 by two main shaft bearings 1116, and two main shaft bearings 1116 are between driven pulley 1212 and cloth belt wheel 112.This is rational in infrastructure, moves smooth and easy steady.
For the locus regulatory function of specific implementation spatial movement mechanism 13, being defined in the direction along chain 23 in horizontal plane is longitudinally, in horizontal plane, edge is horizontal perpendicular to the direction of chain 23, preferably, spatial movement mechanism 13 comprises vertical motion mechanism 131, lengthwise movement mechanism 132 and transverse movement mechanism 133, vertical motion mechanism 131 vertically regulates the position of polishing wheel 11 and rotating driving device 12, lengthwise movement mechanism 132 regulates the position of polishing wheel 11 and rotating driving device 12 in horizontal plane along chain 23 directions, transverse movement mechanism 133 edge in horizontal plane regulates the position of polishing wheels 11 and rotating driving device 12 perpendicular to chain 23 directions,
Vertical motion mechanism 131 comprises vertical motion pedestal 1311, vertically drives cylinder 1312, and vertical motion guide rail 1313; Vertical motion pedestal 1311 is connected with lengthwise movement mechanism 132; The vertical cylinder 1312 that drives is vertically connected with vertical motion pedestal 1311, vertically drives the free end of the piston rod of cylinder 1312 to be connected with Connection Block 14; Vertical motion guide rail 1313 comprises the vertical track of being vertically located on vertical motion pedestal 1311, and is located at the vertical sliding sleeve matching with vertical track on Connection Block 14.The vertical cylinder 1312 that drives, taking vertical motion pedestal 1311 as basis, drives Connection Block 14 to rely on the relative sliding of vertical track and vertical sliding sleeve, drives polishing wheel 11 and rotating driving device 12 to move along the vertical direction;
Lengthwise movement mechanism 132 comprises lengthwise movement support 1321, longitudinally drives cylinder 1322, and lengthwise movement guide rail 1323; Lengthwise movement support 1321 is connected with vertical motion pedestal 1311; Longitudinally drive cylinder 1322 to be connected with transverse movement mechanism 133 along chain 23 directions in horizontal plane, longitudinally drive the free end of the piston rod of cylinder 1322 to be connected with lengthwise movement support 1321; Lengthwise movement guide rail 1323 is included in horizontal plane and is located at the long rails in transverse movement mechanism 133 along chain 23 directions, and is located at the longitudinal sliding sleeve mating with long rails 1323 on lengthwise movement support 1321.Longitudinally drive cylinder 1322 taking transverse movement mechanism 133 as basis, drive lengthwise movement support 1321 to rely on long rails and the longitudinal relative sliding of sliding sleeve, drive whole vertical motion mechanism 131, polishing wheel 11 and rotating driving device 12 to move along chain 23 directions in horizontal plane;
Transverse movement mechanism 133 comprises transverse movement support 1331, laterally drives cylinder 1332, and transverse movement guide rail 1333; Longitudinally drive cylinder 1322 and described long rails to be located on transverse movement support 1331; Laterally drive cylinder 1332 to be located in frame 4, laterally drive the free end of the piston rod of cylinder 1332 to be connected with transverse movement support 1331; Transverse movement guide rail 1333 is included in edge in horizontal plane and is located at the cross track in frame 4 perpendicular to chain 23 directions, and is located at the horizontal sliding sleeve mating with cross track on transverse movement support 1331.Laterally drive cylinder 1332 taking frame 4 as basis, drive transverse movement support 1331 to rely on cross track and the horizontal relative sliding of sliding sleeve, drive whole lengthwise movement mechanism 132, whole vertical motion mechanism 131, polishing wheel 11 and rotating driving device 12 in horizontal plane along moving perpendicular to chain 23 directions.Laterally drive cylinder 1332 specifically to can be stroke adjustable cylinder, the stroke of adjustable lateral displacement, to adapt to the requirement of each product, parameter.
Preferably, vertical motion mechanism 131, lengthwise movement mechanism 132 and transverse movement mechanism 133 set gradually from the bottom to top; Transverse movement mechanism 133 is arranged on the top of frame 4 by installing rack 134; Transverse movement mechanism 133 also comprises fine position device 1334, fine position device 1334 comprises the screw rod that one end is connected with transverse movement support 1331, be located at the hole seat on installing rack 134, with two nuts that mate with screw rod, described hole seat is formed with the through hole passing for described screw rod, the both sides of nut in described hole seat described in two.Specifically described screw rod is along horizontally set.In the time need carrying out the fine setting of lateral attitude to polishing mechanism 1, only need suitably to coordinate nut described in turn two, can realize the fine position of polishing mechanism 1.
Preferably, vertical motion pedestal 1311 is articulated by rotating shaft 135 with lengthwise movement support 1321, rotating shaft 135 in horizontal plane along chain 23 direction settings; The vertical cylinder 1312 that drives comprises two vertical driving cylinder monomers that are divided into rotating shaft 135 both sides synchronous operations, and at least one vertically to drive cylinder monomer be cylinder with lock; Between lengthwise movement support 1321 and vertical motion pedestal 1311, install telescopic adjustment pole 136, telescopic adjustment pole 136 is oblique to be had a down dip and vertical with rotating shaft 135 antarafacials, (that can correspondingly rotate is connected with 1321 pivot joints of lengthwise movement support in the upper end of telescopic adjustment pole 136, specifically can be by connecting along the turning cylinder of chain 23 directions) together, lower end and 1311 pivot joints of vertical motion pedestal (that can correspondingly rotate is connected, specifically can by connecting along the turning cylinder of chain 23 directions) be together.So, in actual use, after vertical driving cylinder 1312 drives Connection Block 14 to drive polishing wheel 11 and rotating driving device 12 mobile along the vertical direction, at least the cylinder with lock of one can carry out the location of upper and lower displacement as requested, as keep cloth belt wheel 112 to contact with polished material, realize polishing grinding; Simultaneously, telescopic adjustment pole 136 can lengthwise movement support 1321 be basis, utilize self telescopic adjustment function, realizing vertical motion mechanism 131 and polishing wheel 11 relies on rotating shaft 135 along teeter, regulate the angle of inclination of vertical motion mechanism 131 and polishing wheel 11, reach the polishing grinding requirement for the treatment of polishing material.Telescopic adjustment pole 136 specifically can be threaded engagement screw rod and sleeve structure, also can adjust and design according to actual requirement.
Gather for the ease of controller 5 displacement that vertical motion mechanism 131 regulates at vertical direction, and then realize the accurately vertical feeding of polishing mechanism 1, preferably, vertical motion mechanism 131 is equipped with the vertical displacement checkout gear 1314 being connected in the mode of signal transmission with controller 5, particularly, vertical displacement checkout gear 131 comprises the encoder of being located on vertical motion pedestal 1311, the gear being coaxially fixedly connected with the rotating shaft of encoder, and along being vertically located at the tooth bar matching with gear on Connection Block 14; Described encoder and controller 5 link together in the mode of signal transmission.In when work, Connection Block 14 moves up and down with described tooth bar, and described tooth bar can be with respect to the encoder relative motion on vertical motion pedestal 1311, and then by described gear drive encoder, controller 5 is sent to displacement data signal.The concrete form of vertical displacement checkout gear 1314 also can be adjusted and design according to actual requirement.
In order to keep the polishing performance of cloth belt wheel 112, preferably, cloth belt wheel 112 is equipped with wax sprayer 6, wax sprayer 6 comprises that corresponding cloth belt wheel 112 carries out the spray gun 61 of wax spray, the gunjet rack 62 of carrying spray gun 61, the spray gun pedestal 63 of carrying gunjet rack 62, and belt mechanism 64; Spray gun pedestal 63 is connected with Connection Block 14; The pilot hole shiding matching forming on the slide bar 65 of gunjet rack 62 by vertical direction and spray gun pedestal 63 is installed together; Belt mechanism 64 comprises two drive pulleys 641 up and down of being located on Connection Block 14, and is matched with the driving-belt 642 between two drive pulleys 641, and a side-lower of driving-belt 642 is connected with vertical motion pedestal 1131, and opposite side top is connected with gunjet rack 62.In the time of work, after Connection Block 14 drives polishing wheel 11 and rotating driving device 12 to move down, spray gun pedestal 63 and synchronous mechanism 64 are also along with Connection Block 14 moves down, simultaneously because a side lower part and the vertical motion pedestal 1311 of driving-belt 642 are connected and fixed, in the time that Connection Block 14 moves down, driving-belt 642 can move down with double speed with moving slide-bar 65, and then produce double in the displacement of spray gun pedestal 63 and synchronous mechanism 64, if suitably adjust the distance between spray gun 61 and cloth belt wheel 112 when initial, and distance between cloth belt wheel 112 and polished material, can make cloth belt wheel 112 contact with polished material while carrying out polishing, spray gun 61 arrives the distance that is applicable to wax spray with cloth belt wheel 112 just.Even after cloth belt wheel 112 was worn gradually along with the time, vertical motion mechanism 131 can self adaptation drive cloth belt wheel 112 downwards under the control of controller 5, keep cloth belt wheel 112 effectively to contact with polished material, spray gun 61 still can rely on the principle of aforementioned double displacement, continues to make cloth belt wheel 112 to contact and carry out polishing with polished material.
Preferably, belt mechanism 64 is synchronous belt mechanism, and two drive pulleys 641 are synchronous pulley, and driving-belt 642 is Timing Belt.The form of belt mechanism 64 can be adjusted and design according to actual requirement, as also can be the transmission mechanisms such as chain, flat belt, V-belt.
Preferably, spray gun 61 is corresponding to the distance of bearing material template 24 to distance and the cloth belt wheel 112 of cloth belt wheel 112.So, in the time that cloth belt wheel 112 contacts the polished material in bearing material template 24 and carries out polishing, spray gun 61 utilizes double displacement principle just and the respective distance of the applicable wax spray of cloth belt wheel 112 maintenance, is convenient to carry out wax spray.
Preferably, driving-belt 642 is by driving contiguous block 66 to be connected with the top of slide bar 65.Now gunjet rack 62 is in spray gun pedestal 63 belows, the lower end of slide bar 65.
In order to ensure the effective supply of spray gun 61 wax liquid, make the structure of wax sprayer 6 more complete, preferably, spray gun 61 is equipped with automatic for wax system 67.Automatically can automatically supply wax to spray gun 61 for wax system 67.Automatically specifically can be communicated with spray gun 61 by pipeline (not shown) for wax system 67.
In order further to keep the polishing performance of cloth belt wheel 112, preferably, cloth belt wheel 112 is equipped with repaiies wheel mechanism 7, repair wheel mechanism 7 and comprise that corresponding cloth belt wheel 112 carries out the rake 71 of combing, carry out the abrading block 72 of equating, rotating seat 73 is taken turns in repairing of carrying rake 71 and abrading block 72, carrying rake 71, abrading block 72 and repair wheel rotating seat 73 and (that can correspondingly rotate is connected with frame 4 pivot joints, specifically can be by connecting along the turning cylinder of chain 23 directions) together repair the large arm 74 of wheel, driving is repaiied wheel rotating seat 73 and is rotated the rotating seat drive unit 75 that makes rake 71 or the corresponding cloth belt wheel 112 of abrading block 72, and drive repair the large arm of wheel 74 swing make that rake 71 or abrading block 72 repair wheel to cloth belt wheel 112 repair wheel drive unit 76, (that can correspondingly rotate is connected to repair the wheel upper end of large arm 74 and the top pivot joint of frame 4, specifically can be by connecting along the turning cylinder of chain 23 directions) together, repair the wheel rotating seat 73 pivot joints (connection that can correspondingly rotate, specifically can be by connecting along the turning cylinder of chain 23 directions) in the lower end of repairing the large arm 74 of wheel, the pivot center of repairing wheel rotating seat 73 parallels with the axis of cloth belt wheel 112, rake 71 is located at and is repaiied the side near cloth belt wheel 112 on wheel rotating seat 73, and the side that rake 71 is corresponding with cloth belt wheel 112 is formed with along the nail of cloth belt wheel 112 axially-aligned, abrading block 72 is located at and is repaiied on wheel rotating seat 73 above or below the rake 71, repairing wheel rotating seat 73 has and the lower end pivot joint of rotating seat drive unit 75 (that can correspondingly rotate is connected, specifically can by connecting along the turning cylinder of chain 23 directions) articulated section 731 together away from a side of cloth belt wheel 112, the upper end of rotating seat drive unit 75 is connected in repaiies on the large arm 74 of wheel, and lower end and articulated section 731 pivot joints (that can correspondingly rotate is connected, specifically can by connecting along the turning cylinder of chain 23 directions) be together, repair that wheel drive unit 75 is oblique to have a down dip, (that can correspondingly rotate is connected with frame 4 pivot joints to repair the upper end of wheel drive unit 76, specifically can be by connecting along the turning cylinder of chain 23 directions) together, away from the 112 1 side pivot joints of cloth belt wheel, (that can correspondingly rotate is connected with repairing the large arm 74 of wheel in lower end, specifically can be by connecting along the turning cylinder of chain 23 directions) together, repair the large arm 74 of wheel swings in the perpendicular perpendicular to cloth belt wheel 112 axis, if looked by cloth belt wheel 112 directions, repair 75 of wheel drive units and be located at the back side of repairing the large arm 74 of wheel.In when work, in the time that hardening or the unequal situation that affects polishing effect of wax material appear in cloth belt wheel 112, repair wheel drive unit 76 and drive and repair the large arm 74 of wheel and swing to cloth belt wheel 112, rake 71 is contacted with cloth belt wheel 112 and carry out combing.After combing is complete, or if desired, 75 drivings of rotating seat drive unit are repaiied wheel rotating seat 73 and are swung, make abrading block 72 corresponding with cloth belt wheel 112, repairing wheel drive unit 76 drives and repaiies the large arm 74 of wheel and swing to cloth belt wheel 112, make abrading block 72 contact and polish with cloth belt wheel 112, so repair wheel mechanism 7 and match with wax sprayer 6 and ensure the duty of cloth belt wheel 112 continuous and effective, ensure that metal button waits for the quality of finish of polishing material.Abrading block 72 specifically can be concrete block, and concrete form can be adjusted and design according to actual requirement, and material also can be chosen according to actual requirement.
Preferably, rotating seat drive unit 75 and repair wheel drive unit 76 and be cylinder.
Preferably, repair the large arm 74 of wheel and be bending, the side that caves in is corresponding with cloth belt wheel 112, repair the large arm 74 of wheel and comprise the upper arm 741 in top and the underarm in below 742, the lower end of repairing wheel drive unit 76 and upper arm 741 pivot joints (that can correspondingly rotate is connected, specifically can by connecting along the turning cylinder of chain 23 directions) be together.Repair wheel drive unit 76 and form " Y " font with the large arm 74 of wheel of repairing of bending, upper arm 741 is the form towards repairing wheel drive unit 76 directions inclinations, underarm 742 is close to vertically, be more convenient for repairing wheel drive unit 76 to repair wheel large arm 74 carry out support drive, with repair wheel large arm 74 contact with matching of cloth belt wheel 112.
Preferably, the below of abrading block 72 in rake 71.So rotating seat drive unit 75 drives downwards and repaiies wheel rotating seat 73, the rotating shaft of wheel rotating seat 73 is repaiied in dependence, abrading block 72 is upwards swung, make abrading block 72 corresponding with cloth belt wheel 112, repair wheel drive unit 76 and drive and repair the large arm 74 of wheel and swing to cloth belt wheel 112, make abrading block 72 contact and polish with cloth belt wheel 112.
Preferably, the afterbody below of feed mechanism 2 is equipped with backhaul and imports wheel 25, it is tangent with the bearing material template 24 on chain 23 backhaul chains that backhaul imports wheel 25, and be installed in frame 4, the axis of backhaul importing wheel 25 is perpendicular with chain 23 directions in horizontal plane, be that backhaul imports wheel 25 in perpendicular, when bearing material template 24 is when going journey upset to be backhaul, there will be front end (towards one end of feed mechanism 2 head ends, towards the opposite when going journey) the high inclination situation in low rear end, and import after wheel 25 when the lower front end of this bearing material template 24 touches backhaul, backhaul imports wheel 25 rotations of taking advantage of a situation, the front end of bearing material template 24 is upwards lifted until level same with rear end, certainly to ensure that backhaul imports the effective diameter of wheel 25, make the front end of bearing material template 24 touch the top of backhaul importing wheel 25.Have bearing material template 24 guiding of taking advantage of a situation so backhaul imports wheel 25, maintenance bearing material template 24 is by going journey to transfer the still effect in level after backhaul to, simultaneously, the below of feed mechanism 2 is provided with along chain 23 directions and is installed on the backhaul chain supporting plate 26 in frame 4, the both sides, below of feed mechanism 2 are all equipped with multiplely arranges and is installed on the backhaul chain directive wheel 27 in frame 4 along chain 23 directions, the axis of backhaul chain directive wheel 27 vertically, be that backhaul chain directive wheel 27 is in horizontal plane, and backhaul chain directive wheel 27 is formed with the backhaul step 271 of bearing material template 24 tops that are limited on backhaul chain, specifically, backhaul chain directive wheel 27 imports the front of wheel 25 in backhaul, the head end of close feed mechanism 2.When bearing material template 24 import by backhaul wheel 25 be corrected after, can be carried by backhaul chain supporting plate 26, the step of backhaul simultaneously 271 is now positioned at the top of described bearing material template 24, and along with bearing material template 24 is fed forward and rotates, backhaul chain directive wheel 27 and backhaul chain supporting plate 26 match and bearing material template 24 are played to the effect of steady support and guiding.
Preferably, backhaul chain directive wheel 27 is carried by backhaul chain supporting plate 26, and links together with frame 4 by this backhaul chain supporting plate 26.
Further in order to ensure that bearing material template 24 carries the stability of polished material and the accuracy of direction etc., and bearing material template 24 is provided to the support force of the polish pressure of cloth belt wheel 112, preferably, chain 23 is equipped with along chain 23 directions and is installed on and removes journey chain guide plate 28 in frame 4, go journey chain guide plate 28 be formed with support go journey bearing material template 24 remove Cheng Taijie 281.Going journey chain guide plate 28 to utilize goes Cheng Taijie 281 to play support and guide effect to bearing material template 24.
The structure of removing journey chain guide plate 28 for specific implementation, preferably, go journey chain guide plate 28 to comprise that two erect in the vertical plate of chain 23 both sides along chain 23 directions, go Cheng Taijie 281 be formed at two described in vertical plate, support is in the both sides of the edge of bearing material template 24.Go Cheng Taijie 281 to be formed at the top edge inner side of described vertical plate, the both sides lower limb of coupling support bearing material template 24, to bearing material template 24 both limited location and support effect, has again guide effect.
Preferably, cloth belt wheel 112 belows are also provided with dust pelletizing system 8, and dust pelletizing system 8 comprises that corresponding cloth belt wheel 112 abrasive dusts are located at the flaring dust absorption nozzle 81 in frame 4, and the dust collecting system 82 being connected with dust absorption nozzle 81.Under the suction of dust collecting system 82 drives, the corresponding cloth belt wheel 112 of dust absorption nozzle 81, absorbs the abrasive dust on cloth belt wheel 112, ensures the clean of cloth belt wheel 112 peripheries and whole working environment; The surface of bearing material template 24 is formed with bearing material groove 241, bearing material template 24 is equipped with formwork cleaner structure 9, formwork cleaner structure 9 comprises to be located at feed mechanism 2 tail end belows and to be installed on the rotating brush device 91 in frame 4, with be located at feed mechanism 2 below correspondences and stretch into the clear groove cutter 92 scraping in bearing material groove 241, clear groove cutter 92 stretches into bearing material groove 241 from bottom to top, and lower end is located in frame 4, import wheel 25 more close feed mechanism 2 head end positions than backhaul.Specifically rotating brush device 91 comprises the hairbrush that bristle swipes bearing material template 24 along bearing material groove 241 directions, and hairbrush drive motors, and described hairbrush is perpendicular with chain 23 in horizontal plane; Described hairbrush and hairbrush drive motors are all located in frame 4, and described hairbrush drive motors is reducing motor; Clear groove cutter 92 is bending, comprises the linkage section 921 being connected with frame 4 along chain 23 directions, and upwardly extending active section 922; The end of active section 922 is formed with coupling and stretches into the protruding cutter head 9221 in bearing material groove 241, and linkage section 921 is towards the head end of feed mechanism 2.When bearing material template 24 is when going journey upset to be backhaul, the hairbrush of rotating brush device 91 carries out brush to bearing material template 24, the impurity such as the abrasive dust of most of easy cleaning are cleaned, and the impurity such as abrasive dust that is difficult for brush in bearing material groove 241 is scraped by the protruding cutter head of clear groove cutter 92, cleaning is thoroughly efficient, can ensure the normal duty of maintenance of bearing material template 24, continue the polished material of carrying.Dust absorption nozzle 81 specifically can be square bell mouth shape, also can adjust and design according to actual requirement.
In order to strengthen the effect that scrapes of clear groove cutter 92, preferably, the main body upper end of active section 922 and the shallow trench 2412 of bearing material groove 241 match, the form that the main body upper end of active section 922 and the upper end of protruding cutter head 9221 all tilt to head end direction gradually for the end by feed mechanism 2.So, the main body upper end of active section 922 and the upper end of protruding cutter head 9221 respectively corresponding shallow trench 2412 and deep trench 2411 scrape, and the main body upper end of the active section 922 of inclination form and the upper end of protruding cutter head 9221 are more conducive to impurity to scrape.
In order further to improve the effect that scrapes impurity, preferably, the interior angle of linkage section 921 and active section 922 is 120-130 °.
Preferably, two or more polishing mechanisms 1 are along corresponding bearing material template 24 spread configurations of chain 23.Two or more polishing mechanisms 1 can effectively improve polishing efficiency, and are convenient to treat as requested polishing material and carry out progressively polishing, and structure is more reasonable and practical.Under concrete actual conditions, the quantity of polishing mechanism 1, setting position, direction and distribution mode all can design as requested and adjust.
Full-automatic polishing machine of the present utility model, concrete form, the shape and size etc. of bearing material template can be adjusted and design according to actual requirement; Spatial movement mechanism is preferably pneumatic form, also can adjust and design according to actual requirement, as electronic in also adopted (as motor drives) form; Frame specifically can be frame form, is provided with door between framework, safety and be convenient to the maintenance of internal structure; Repairing the concrete form of the large arm of wheel also can adjust and design according to actual requirement; The interior angle angle of linkage section and active section also can be adjusted and design according to actual requirement; The form of feeding machanism can be existing electric vibrating feeder form, coordinates the technical solution of the utility model to do adaptive structural adjustment but can be.
Product form of the present utility model is not limited to this case diagram and embodiment, and anyone carries out suitable variation or the modification of similar thinking to it, all should be considered as not departing from patent category of the present utility model.
Claims (10)
1. a Full-automatic polishing machine, is characterized in that: comprise polishing mechanism, and feed mechanism, feeding machanism, frame, and carry out the controller of control connection with former three; Described polishing mechanism comprises polishing wheel, polishing wheel is rotated to the rotating driving device of driving, and carries the two and be located at the spatial movement mechanism in described frame, and described rotating driving device and spatial movement mechanism are connected with described controller is controlled; Described feed mechanism comprises by a drive sprocket and a driven sprocket is located at the chain in described frame, be located at the bearing material template on chain with multiple for carrying polished material corresponding described polishing wheel, multiple described bearing material templates are arranged along described chain, and described drive sprocket is connected with described controller is controlled; The head end of described feeding machanism in described feed mechanism, and be equipped with feed switching device, described feed switching device is connected with described controller is controlled, and the corresponding described bearing material template of described feeding machanism batch (-type) is carried out feed one by one.
2. a kind of Full-automatic polishing machine according to claim 1, is characterized in that: above-mentioned chain along continuous straight runs arranges; Above-mentioned polishing wheel and rotating driving device are connected with above-mentioned spatial movement mechanism by Connection Block; Described polishing wheel comprises the buff spindle arranging along described chain direction, and is fixedly placed on the cloth belt wheel on buff spindle, and described buff spindle and described Connection Block are articulated; Described rotating driving device is the output shaft motor parallel with described buff spindle, and drive and be connected with described buff spindle by belt gear, described belt gear comprises the drive pulley of being located on described output shaft, correspondence is located at the driven pulley on described buff spindle, and is matched with the belt between drive pulley and driven pulley.
3. a kind of Full-automatic polishing machine according to claim 2, it is characterized in that: above-mentioned spatial movement mechanism comprises the vertical motion mechanism vertically regulating, the lengthwise movement mechanism regulating along above-mentioned chain direction in horizontal plane, and the transverse movement mechanism that edge regulates perpendicular to described chain direction in horizontal plane;
Described vertical motion mechanism comprises vertical motion pedestal, vertically drives cylinder, and vertical motion guide rail; Described vertical motion pedestal is connected with described lengthwise movement mechanism; Described vertical driving cylinder is vertically connected with described vertical motion pedestal, and the free end of the piston rod of described vertical driving cylinder is connected with above-mentioned Connection Block; Described vertical motion guide rail comprises the vertical track of being vertically located on described vertical motion pedestal, and is located on described Connection Block and the vertical sliding sleeve of vertical Orbit Matching;
Described lengthwise movement mechanism comprises lengthwise movement support, longitudinally drives cylinder, and lengthwise movement guide rail; Described lengthwise movement support is connected with described vertical motion pedestal; Described longitudinal driving cylinder is connected with described transverse movement mechanism along described chain direction in horizontal plane, and the free end of the piston rod of described longitudinal driving cylinder is connected with described lengthwise movement support; Described lengthwise movement guide rail is included in horizontal plane along described chain direction and is located at the long rails in described transverse movement mechanism, and is located at the longitudinal sliding sleeve mating with long rails on described lengthwise movement support;
Described transverse movement mechanism comprises transverse movement support, laterally drives cylinder, and transverse movement guide rail; Described longitudinal driving cylinder and long rails are located on described transverse movement support; Described horizontal driving cylinder is located in above-mentioned frame, and the free end of the piston rod of described horizontal driving cylinder is connected with described transverse movement support; Described transverse movement guide rail is included in edge in horizontal plane and is located at the cross track in described frame perpendicular to described chain direction, and is located at the horizontal sliding sleeve mating with cross track on described transverse movement support.
4. a kind of Full-automatic polishing machine according to claim 3, is characterized in that: above-mentioned vertical motion mechanism, lengthwise movement mechanism and transverse movement mechanism set gradually from the bottom to top; Described transverse movement mechanism is arranged on the top of above-mentioned frame by installing rack; Described transverse movement mechanism also comprises fine position device, described fine position device comprises the screw rod that one end is connected with above-mentioned transverse movement support, be located at the hole seat on described installing rack, with two nuts that mate with screw rod, described hole seat is formed with the through hole passing for described screw rod, the both sides of nut in described hole seat described in two.
5. a kind of Full-automatic polishing machine according to claim 4, is characterized in that: above-mentioned vertical motion pedestal and above-mentioned lengthwise movement support are articulated by rotating shaft, and described rotating shaft arranges along above-mentioned chain direction in horizontal plane; Above-mentioned vertical driving cylinder comprises two vertical driving cylinder monomers that are divided into described rotating shaft both sides synchronous operation, and at least one vertically to drive cylinder monomer be cylinder with lock; Between described lengthwise movement support and described vertical motion pedestal, install telescopic adjustment pole, described telescopic adjustment pole is oblique to be had a down dip and vertical with described rotating shaft antarafacial, the upper end of described telescopic adjustment pole and described lengthwise movement support are articulated, and lower end and described vertical motion pedestal are articulated.
6. a kind of Full-automatic polishing machine according to claim 5, it is characterized in that: above-mentioned cloth belt wheel is equipped with wax sprayer, described wax sprayer comprises that corresponding described cloth belt wheel carries out the spray gun of wax spray, the gunjet rack of carrying spray gun, the spray gun pedestal of carrying gunjet rack, and belt mechanism; Described spray gun pedestal is connected with above-mentioned Connection Block; The pilot hole shiding matching forming on the slide bar of described gunjet rack by vertical direction and described spray gun pedestal is installed together; Described belt mechanism comprises two drive pulleys up and down of being located on described Connection Block, and is matched with the driving-belt between two drive pulleys, and a side-lower of described driving-belt is connected with above-mentioned vertical motion pedestal, and opposite side top is connected with described gunjet rack.
7. a kind of Full-automatic polishing machine according to claim 6, it is characterized in that: above-mentioned cloth belt wheel is equipped with repaiies wheel mechanism, describedly repair the rake that wheel mechanism comprises that corresponding described cloth belt wheel carries out combing, carry out the abrading block of equating, what carry the two repaiies wheel rotating seat, carrying former three and with frame be articulated repair wheel large arm, driving is repaiied wheel rotating seat and is rotated the rotating seat drive unit that makes rake or the corresponding described cloth belt wheel of abrading block, and the large arm swing of wheel is repaiied in driving makes rake or abrading block repair the wheel drive unit of repairing of wheel to described cloth belt wheel; The described wheel upper end of large arm and the top of above-mentioned frame of repairing is articulated, described in repair wheel rotating seat and repair the lower end of taking turns large arm described in being articulated in; Described rake is repaiied the side of wheel rotating seat near described cloth belt wheel described in being located at, and the side that described rake is corresponding with described cloth belt wheel is formed with along cloth belt shaft to the nail of arranging; Described abrading block is repaiied described in being located on wheel rotating seat above or below the described rake; The described wheel rotating seat of repairing has away from a side of described cloth belt wheel the articulated section being articulated with the lower end of described rotating seat drive unit; Described in the upper end of described rotating seat drive unit is connected in, repair on the large arm of wheel, lower end and described articulated section are articulated; Describedly repair that wheel drive unit is oblique to have a down dip, described in repair wheel drive unit upper end and described frame be articulated, lower end with described in repair the large arm of wheel and be articulated away from described cloth belt wheel one side.
8. a kind of Full-automatic polishing machine according to claim 7, it is characterized in that: the afterbody below of above-mentioned feed mechanism is equipped with backhaul tangent with above-mentioned bearing material template and that be installed in above-mentioned frame and imports wheel, and it is perpendicular with above-mentioned chain direction in horizontal plane that described backhaul imports the axis of taking turns; The below of described feed mechanism is provided with along described chain direction and is installed on the backhaul chain supporting plate in above-mentioned frame, the both sides, below of described feed mechanism are all equipped with multiplely arranges and is installed on the backhaul chain directive wheel in above-mentioned frame along described chain direction, vertically, described backhaul chain directive wheel is formed with the backhaul step of the described bearing material template top being limited on backhaul chain to the axis of described backhaul chain directive wheel.
9. a kind of Full-automatic polishing machine according to claim 8, it is characterized in that: above-mentioned cloth belt wheel below is also provided with dust pelletizing system, described dust pelletizing system comprises that corresponding described strap wheel abrasive dust is located at the flaring dust absorption nozzle in above-mentioned frame, and the dust collecting system being connected with dust absorption nozzle; The surface of above-mentioned bearing material template is formed with bearing material groove, described bearing material template is equipped with formwork cleaner structure, described formwork cleaner structure comprises to be located at above-mentioned feed mechanism tail end below and to be installed on the rotating brush device in above-mentioned frame, with be located at the corresponding clear groove cutter scraping in described bearing material groove that stretches in described feed mechanism below, described clear groove cutter stretches into described bearing material groove from bottom to top, and lower end is located in described frame, import wheel more close above-mentioned feed mechanism head end position than above-mentioned backhaul.
10. according to a kind of Full-automatic polishing machine described in any one in claim 1-9, it is characterized in that: two or more above-mentioned polishing mechanisms are along the corresponding above-mentioned bearing material template spread configuration of above-mentioned chain.
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| CN201420154286.4U CN203804748U (en) | 2014-04-01 | 2014-04-01 | Full-automatic polisher |
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| CN201420154286.4U CN203804748U (en) | 2014-04-01 | 2014-04-01 | Full-automatic polisher |
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| CN103878673A (en) * | 2014-04-01 | 2014-06-25 | 福建省石狮市华联服装配件企业有限公司 | Fully-automatic polishing machine |
| CN105150082A (en) * | 2015-10-19 | 2015-12-16 | 广州珠江钢琴集团股份有限公司 | Piano plate polishing system |
| CN105196150A (en) * | 2015-10-19 | 2015-12-30 | 广州珠江钢琴集团股份有限公司 | Polisher with main shaft capable of axially translating |
| CN105234796A (en) * | 2015-10-19 | 2016-01-13 | 广州珠江钢琴集团股份有限公司 | Automatic polishing wheel alignment type polishing machine and automatic alignment method thereof |
| CN108058194A (en) * | 2016-11-07 | 2018-05-22 | 昆山市恒达精密机械工业有限公司 | A kind of high-speed numeric control shearing polishing all-in-one machine |
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2014
- 2014-04-01 CN CN201420154286.4U patent/CN203804748U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103878673A (en) * | 2014-04-01 | 2014-06-25 | 福建省石狮市华联服装配件企业有限公司 | Fully-automatic polishing machine |
| CN105150082A (en) * | 2015-10-19 | 2015-12-16 | 广州珠江钢琴集团股份有限公司 | Piano plate polishing system |
| CN105196150A (en) * | 2015-10-19 | 2015-12-30 | 广州珠江钢琴集团股份有限公司 | Polisher with main shaft capable of axially translating |
| CN105234796A (en) * | 2015-10-19 | 2016-01-13 | 广州珠江钢琴集团股份有限公司 | Automatic polishing wheel alignment type polishing machine and automatic alignment method thereof |
| CN105150082B (en) * | 2015-10-19 | 2017-05-17 | 广州珠江钢琴集团股份有限公司 | Piano plate polishing system |
| CN105196150B (en) * | 2015-10-19 | 2017-07-25 | 广州珠江钢琴集团股份有限公司 | A kind of axial parallel-moving type polishing machine of main shaft |
| CN105234796B (en) * | 2015-10-19 | 2017-12-12 | 广州珠江钢琴集团股份有限公司 | A kind of polishing wheel automatic aligning formula polishing machine and its automatic aligning method |
| CN108058194A (en) * | 2016-11-07 | 2018-05-22 | 昆山市恒达精密机械工业有限公司 | A kind of high-speed numeric control shearing polishing all-in-one machine |
| CN108058194B (en) * | 2016-11-07 | 2024-03-29 | 昆山市恒达精密机械工业有限公司 | High-speed numerical control shearing and polishing integrated machine |
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