CN203785379U - Quick corn ear air-drying machine - Google Patents

Quick corn ear air-drying machine Download PDF

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Publication number
CN203785379U
CN203785379U CN201420202971.XU CN201420202971U CN203785379U CN 203785379 U CN203785379 U CN 203785379U CN 201420202971 U CN201420202971 U CN 201420202971U CN 203785379 U CN203785379 U CN 203785379U
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China
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air
cabin
airing
cylindrical shell
cylinder
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CN201420202971.XU
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Chinese (zh)
Inventor
贾曦
丁照华
赵海军
方志军
崔海燕
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Maize Research Institute of Shandong Academy of Agricultural Sciences
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Maize Research Institute of Shandong Academy of Agricultural Sciences
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Abstract

A quick corn ear air-drying machine comprises a barrel body, wherein end covers are arranged at the top and the bottom of the barrel body, a heating cabin, an air distribution cabin, an airing cabin and an exhausting channel are sequentially arranged in the cavity of the barrel body from top to bottom; an electric heating tube is arranged at the bottom of the heating cabin; a blast opening is formed in the barrel body; the air distribution boards are arranged between the heating cabin and the air distribution cabin, and a temperature sensor is arranged in the air distribution cabin; a rotary disc is arranged on the inner wall of the airing cabin, a through hole is formed in the rotary disc, a loading side door convenient for opening is arranged on the barrel body, and a flexible clamping board is arranged on the cylindrical inner wall of the air channel; a temperature sensor and a humidity sensor are arranged in the exhausting channel, and a crystal display panel is arranged outside the barrel body. Due to the arrangement order of the air outlet of the airing cabin and large-flow airflow, the airflow simultaneously performs airing on the inner side and the outer side of the corn ears, airing can be formed quickly, and the airing speed is over four times of that of natural airing.

Description

A kind of corn ear Quick air drier
Technical field
This scheme relates to a kind of small lot corn ear Quick-air-drying equipment for corn variety seed selection that laboratory is used that is applicable to, mainly for breeding link.
Background technology
The corn drying machinery of selling is in the market mainly used in commodity food dries, and also there is no the corn ear dryer of breeding special use.And commercially available dryer mainly has following characteristics: the one, for drying corn kernel; The 2nd, volume is large, oven dry amount is large, cannot be for the test baked seed of negligible amounts; The 3rd, temperature is high, dewatering speed is fast, dries the activity that can affect corn seed for corn seed; The 4th, thermal source used is mainly coal, fuel oil or other biological matter fuel.
In corn breeding process, there is special feature: first the amount of being is few, be badly in need of developing the laboratory special equipment of the automation that is suitable for a small amount of baked seed of many kinds and guarantees not mix; The 2nd, corn seed is fruit ear, is not seed, and air-dry speed is slow and inside and outside inconsistent; The 3rd, in air drying process, must guarantee the activity of maize seed, so temperature is had to specific (special) requirements, must not be over 40 ℃; The 4th, drying time is as far as possible short, after the seed species test of being convenient to gather in the crops northern summer, adds for breeding to Hainan; The 5th, forbid to mix mutually, guarantee purity.
In view of crop breeding feature, test less by corn seed amount, between different seeds, to forbid to mix, dewatering speed can not be too fast, and bake out temperature should not be too high, otherwise the easy inactivation of seed keeps the higher germination percentage of seed after drying.Based on above feature, existing corn drying machinery has the feature of the following aspects to be unsuitable for breeding baked seed: the one, and what corn seed was gathered in the crops is fruit ear, water content too high (35% left and right) can not threshing, threshing badly broken by force, the machinery of drying for seed be not suitable for corn ear and dry; The 2nd, the grain weight in breeding process is few, between different seeds, can not mix, and the dryer of existing rotation, stirring-type is unsuitable for testing baked seed; The 3rd, the target that existing drying plant is pursued is dewatering efficiency, and needn't keep seed activity, so dehydration efficiently easily causes FCR de-vitalizing seed, breeding research work cannot be continued; The 4th, test seed treatment place is that laboratory is not large-sized workshop, is not suitable for utilizing fire coal, combustion gas, fuel oil or other biological fuel as thermal source raw material.
Utility model content
In order to solve the deficiency of existing equipment and technology, the utility model provides a kind of corn ear Quick air drier, for testing the flash baking of seed fruit ear and drying rear its seed activity that keeps.
The utility model solves the technical scheme that its technical problem adopts:
A corn ear Quick air drier, comprises the cylindrical shell with heat-insulation layer, in top and the bottom of described cylindrical shell, is provided with end cap, it is characterized in that:
Cavity in described cylindrical shell is followed successively by heating cabinet, Jun Fengcang, air drying cabin and exhaust passage from bottom to top,
The bottom of described heating cabinet is provided with at least one group of electric heating tube, and on the cylinder lateral wall at heating cabinet place, is provided with a blast orifice, the outer air blast that connects of described blast orifice;
Between described heating cabinet and equal wind storehouse, be provided with a homogenating plate, described homogenating plate is provided with some equal wind hole, and described equal wind hole is punching hole, and is provided with temperature sensor in described equal wind storehouse;
On described air drying cabin inwall, there is an annular baffle ring, baffle ring is provided with steel ball rolling channel, on described baffle ring, by steel ball rolling channel, place the rotating disk of a circle, described rotating disk is provided with one week through hole being evenly arranged, and correspondingly at each through hole position arrange one for clamping the fastening and loading device of air channel cylinder, on the cylindrical shell at corresponding air drying cabin place, be provided with the charging side door of being convenient to unlatching, between described side door and cylindrical shell, there is lockset;
The diameter of described air channel cylinder, between 8cm to 10cm, and is provided with the flexible clamping plate arranging along circumferentially on the cylinder inner wall of air channel;
The inverted cone shape of described exhaust passage for closing up, and in described exhaust passage, be provided with temperature sensor and humidity sensor, and electric ventilating valve is set at the top of described exhaust passage, for controlling the speed of exhaust,
And for blower air quantity being regulated and two temperatures sensor is carried out the control system of temperature monitoring, and be provided with display panels in the outside of cylindrical shell.
Further, described flexible clamping plate is rubber strip, and described rubber strip is arranged on the cylinder of air channel by the mode embedding, and uses fastening steel circle to carry out fastening in the outside of air channel cylinder.
Further, described electric heating tube is annular, be arranged in the storehouse of heating cabinet by concentrically ringed mode at the bottom of.
The beneficial effects of the utility model are:
1, the venthole that enters air drying cabin puts in order, large flow-rate gas stream, and air-flow carries out air-dryly simultaneously in the inside and outside both sides of corn ear, can make fast cob partial dehydration, promotes dewatering efficiency, and the comparable natural air drying of air-dry speed improves more than 4 times.
2, in order to test being perfectly safe of seed, omnidistance temperature is controlled, and in non high temperature state, not impact of vitality for corn seed, temperature control signals is from the hot air temperature that enters air drying cabin, rather than air drying cabin actual temperature, is convenient to carry out air-dry quality control.Guarantee that air drying cabin temperature is no more than 40 ℃ and adjustable, and by adjusting bottom blast acc power and top outlet valve size adjustment drying rate, make its dewatering speed be unlikely to too fast, guarantee seed activity.
3, used homogenating plate, the temperature that makes to enter air drying cabin is more even, and air-dry effect is better.
4, structural design makes it form cross-ventilation from bottom to top, saves the energy.
5, results fruit ear in field directly enters air-dry machine and dries, and air-dry in lower temperature, and seed activity is better.
6, the fruit ear of results packs into and in the cylinder of air channel, forms inner wrapping and avoid mixing according to kind.
7, adopt electrical heating, energy source clean, safety are easy to regulate and control, and are suitable for using in laboratory.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
Fig. 2 is the stereogram of air-dry machine cylindrical shell.
Fig. 3 is the A--A cutaway view of Fig. 2.
Fig. 4 is the installation graph of a relation (for ease of representing installation relation, only having drawn an air channel cylinder in figure) of rotating disk and air channel cylinder.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is B--B cutaway view in Fig. 5.
Fig. 7 is corn ear to put procedure schematic diagram in the cylinder of air channel.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is C--C cutaway view in Fig. 8.
Figure 10 is the schematic diagram of homogenating plate.
Figure 11 is a kind of pattern that is covered with through hole on rotating disk.
Figure 12 is the sectional perspective design sketch of rubber strip.
In figure: 1 cylindrical shell, 11 end caps, 12 side doors, 2 heating cabinets, 21 electric heating tubes, 22 blast orifices, 23 high-power air blasts; 3 equal wind storehouses, 31 temperature sensors, 32 homogenating plates, 33 punching hole, 31 ' temperature sensor, 34 humidity sensors, 4 air drying cabins, 41 baffle rings, 5 exhaust passages, 6 rotating disks, 61 through holes, 62 screw shells, 63 glands, 7 air channel cylinders, 71 flange-like convex edges, 72 fastening steel circles, 73 right-angled intersection bars, 74 rubber strips, 75 turbulent projections.
The specific embodiment
Corn breeding demand, the general single cropping of enterprise more than medium Breeding Scale is cultivated combination 20,000 left and right, can produce 2.4 ten thousand parts of new seed, the every part of about 3-5 fringe of seed left and right.Quantity is quite huge.
In order to accelerate corn breeding paces, northern area, China Guangxi all utilizes Hainan to add for breeding, due to Hainan climatic characteristic, generally will at the bottom of September, left and right sowing be advisable, and late sowing causes setting percentage to decline because latter temperature is too high.Therefore after northern area harvest corn, to dry as early as possible rear species test, to add generation to Hainan.Corn content large (reaching 30-35% left and right) during north corn (especially Huang-Huai-Hai region) results, weather is not easy to dry easy going mouldy and makes seed devitalization.If dry, need larger place, and be easy to mix, and run into the rainy larger workload that increased.So utilize cluster drying machine to carry out baked seed, safe and efficient, generally within 3-4 days, baked seed can be reached to species test condition, compared with dryness in the sun, shorten about 30 days, be just in time suitable for the numerous sowing needs of South of Hainan.
The biological characteristics of corn seed drying course: corn is in cereal crop seed, belong to large semina, the volume of embryo almost accounts for 1/3 left and right of whole seed, and weight accounts for 10%~12% of wholegrain, owing to containing more hydrophilic group in embryo, than the easier moisture absorption of endosperm.In the situation that seed moisture content is higher, the moisture of embryo is higher than endosperm, and the embryo of dry seed, moisture is but lower than endosperm.Therefore water imbibition is stronger, and respiratory capacity is more much bigger than other seed corns, the poor stability during oven dry.
Corncob is in milking maturity and wax ripeness stage soft and succulency.When ripe, the superficial cell lignifying of axle becomes hard, and axle center (marrow) tissue is but very soft, and permeability is better, has stronger hygroscopicity.Seed raw on cob, and the size of its moisture is decided by cob to a certain extent.Moist cob moisture is greater than seed, and dry cob moisture is few than seed.Therefore the too fast cob water content that may cause of dewatering speed is too high, makes on the contrary seed absorption cob moisture and causes moisture to raise.Therefore based on corn seed feature, need dewatering speed moderate, evenly the breeding tailored version cluster drying machine of dehydration.
As shown in Figures 1 to 10, a kind of corn ear Quick air drier, comprises the cylindrical shell 1 with heat-insulation layer, in top and the bottom of cylindrical shell 1, is provided with end cap 11, and the whole steel joist that adopts is made, and coordinates iron sheet coated, uses thermal insulation material and be incubated processing on inwall.And the cavity in cylindrical shell 1 is followed successively by heating cabinet 2, equal wind storehouse 3, air drying cabin 4 and exhaust passage 5 from bottom to top, and wherein the cylindrical shell at the place, side of air drying cabin is provided with the side door 12 of being convenient to unlatching, for picking and placeing corn ear.The operation of being convenient to people during handle height design on side door is as the criterion.
The bottom of heating cabinet 2 is provided with at least one group of electric heating tube 21.This electric heating tube is disc type heating tube, by Intelligent temperature controller, regulates its heating power, and Intelligent temperature controller is controlled interface and display panels is arranged on the lateral surface of cylindrical shell, by holding wire, is electrically connected to.The heating power of electric heating tube regulates between 4000 watts at 100 watts.And on cylindrical shell 1 sidewall at heating cabinet 2 places, be provided with a blast orifice 22, the outer high-power air blast 23 that connects of described blast orifice; By high-power blower air blast, form hot blast, the temperature of hot blast detects by the temperature sensor 31 being arranged in equal wind storehouse 3, and the data that collect are returned to the adjusting that Intelligent temperature controller carries out temperature.Generally there are two kinds of mode of operations, in summer, because the temperature of air self is higher, reach air drying condition, now use natural wind.At spring and autumn, can open heating element heater, carry out auxiliary heating, the temperature of air-flow is reasonably arranged.
Between heating cabinet 2 and equal wind storehouse 3, be provided with a homogenating plate 32, for circular steel plate, on homogenating plate 32, offer some equal wind hole, described equal wind hole is punching hole 33, make from the hot-air of heating cabinet through in the process of homogenating plate, reasonably distributed, formed stable and uniform air-flow.In Jun Fengcang, be provided with temperature sensor 31, for monitoring the temperature of hot blast herein, in theory, be controlled at below 40 degree, when temperature surpasses 40 degrees Celsius, should regulate.
Air drying cabin 4 is air-dry main place, welds an annular baffle ring 41 on the inwall of air drying cabin 4 bottoms, at these baffle ring 41 upper surfaces, is provided with for placing the annular recess of steel ball, piles steel ball in groove, forms a steel ball rolling channel.Then on baffle ring, by steel ball rolling channel, place the rotating disk 6 of a circle.Rotating disk 6 adopts steel plate to obtain by line cutting, on rotating disk, be provided with the through hole 61(that is evenly arranged for one week in order to increase air-dry quantity, rationally utilize inner space, also can increase through hole in inside, as shown in Figure 11), by air drying cabin and Jun Fengcang are connected, form the passage of wind.And arrange one for clamping the fastening and loading device of air channel cylinder at rotating disk upside corresponding to each through hole 61 position.This fastening and loading device comprises screw shell 62 and the threaded gland 63 of tool being arranged on rotating disk, and in the lower edge of air channel cylinder 7, there is the flange-like convex edge 71 for being used in conjunction with gland, by gland, screw and air channel cylinder can be fixed in corresponding fastening and loading device.Air channel cylinder is wherein dismantled and assembled, to pick and place corn ear.
On the cylindrical shell at corresponding air drying cabin place, be provided be convenient to open for picking and placeing the side door of corn ear, between described side door 12 and cylindrical shell 1, there is lockset; Under normal circumstances, according to the height of human body, design, be convenient to open.Because rotating disk is rotary, can be easily corn ear be wherein picked and placeed.
Air channel cylinder 7 be diameter 8 centimetres to 10 between, employing sheet metal is made, at air channel cylinder 7, circumferentially evenly have three strip holes of arranging vertically, in strip hole, be inlaid with rubber strip 74, rubber strip section is T-shaped, and it is fastening to use fastening steel circle 72 to carry out, rubber strip 74 forms the tenderness grip block of three wings in the inner chamber of air channel cylinder, can to the placement space of corn ear, regulate easily, to adapt to the variation of corn ear size dimension, make corn ear in vertical state.And be provided with right-angled intersection bar 73 in the bottom of air channel cylinder, form a support.For increasing the action of turbulent flow of air-flow in the cylinder of air channel, turbulent projection 75 is set on rubber strip, this turbulent flow projection is to have irregular shape, makes hot-air in passage in turbulent condition, air-dry effect reaches maximization, as Figure 12.
The inverted cone shape of the exhaust passage 5 on top for closing up, and in described exhaust passage, be provided with temperature sensor 31 ' and humidity sensor 34, for monitoring the temperature and humidity of air draft, and the speed that electric ventilating valve is controlled exhaust is set at the top of described exhaust passage 5.In running, by regulating heating power and the exhaust velocity of blower air quantity, electric heating tube effectively to regulate system, form a kind of effective control system.
A corn ear Quick-air-drying method, comprises the following steps,
Step 1, on the corncob of corn ear, drill through vertically hole, and by vertical being filled in the cylinder of air channel of corn ear, the air channel cylinder that is filled with the most at last corn ear is fixed in the air drying cabin of above-mentioned air-dry machine, and all through holes that guarantee rotating disk are in happy state;
Step 2, opens air blast and carries out air blast, simultaneously open temp monitoring system, when the temperature in equal wind storehouse is spent lower than 30, electric heating tube is opened and is carried out auxiliary heating, when the temperature in even storehouse is spent higher than 35, point heating tube stops heating, so carries out air blast approximately 72 hours; In the mobile process of hot blast, the moisture in corn ear is taken away, reached air-dry object;
Step 3, when moisture content of kernels reaches 25% when following, (can be manually or mechanical threshing, and seed embryo portion is when intact), air blast turns off the blast, and completes air-dryly, takes out corn ear and can carry out species test work.
Embodiment recited above is described preferred embodiment of the present utility model; not scope of the present utility model is limited; do not departing under the prerequisite of the utility model design spirit; relevant technical staff in the field, to various distortion of the present utility model and improvement, all should expand in protection domain as determined in the utility model claims.

Claims (3)

1. a corn ear Quick air drier, comprises the cylindrical shell with heat-insulation layer, in top and the bottom of described cylindrical shell, is provided with end cap, it is characterized in that:
Cavity in described cylindrical shell is followed successively by heating cabinet, Jun Fengcang, air drying cabin and exhaust passage from bottom to top,
The bottom of described heating cabinet is provided with at least one group of electric heating tube, and on the cylinder lateral wall at heating cabinet place, is provided with a blast orifice, the outer air blast that connects of described blast orifice;
Between described heating cabinet and equal wind storehouse, be provided with a homogenating plate, described homogenating plate is provided with some equal wind hole, and described equal wind hole is punching hole, and is provided with temperature sensor in described equal wind storehouse;
On described air drying cabin inwall, there is an annular baffle ring, baffle ring is provided with steel ball rolling channel, on described baffle ring, by steel ball rolling channel, place the rotating disk of a circle, described rotating disk is provided with one week through hole being evenly arranged, and correspondingly at each through hole position arrange one for clamping the fastening and loading device of air channel cylinder, on the cylindrical shell at corresponding air drying cabin place, be provided with the charging side door of being convenient to unlatching, between described side door and cylindrical shell, there is lockset;
The diameter of described air channel cylinder, between 8cm to 10cm, and is provided with the flexible clamping plate arranging along circumferentially on the cylinder inner wall of air channel, on described flexible clamping plate, turbulent projection is set;
The inverted cone shape of described exhaust passage for closing up, and be provided with temperature sensor and humidity sensor in described exhaust passage, and at the top of described exhaust passage, be provided for controlling the electric ventilating valve of the speed of exhaust,
And for blower air quantity being regulated and two temperatures sensor is carried out the control system of temperature monitoring, and be provided with display panels in the outside of cylindrical shell.
2. a kind of corn ear Quick air drier according to claim 1, is characterized in that, described flexible clamping plate is rubber strip, and described rubber strip is arranged on the cylinder of air channel by the mode embedding, and uses fastening steel circle to carry out fastening in the outside of air channel cylinder.
3. a kind of corn ear Quick air drier according to claim 1, is characterized in that, described electric heating tube is annular, be arranged in the storehouse of heating cabinet by concentrically ringed mode at the bottom of.
CN201420202971.XU 2014-04-24 2014-04-24 Quick corn ear air-drying machine Withdrawn - After Issue CN203785379U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103954103A (en) * 2014-04-24 2014-07-30 山东省农业科学院玉米研究所 Corn ear fast air drying machine and method
CN106382794A (en) * 2016-08-31 2017-02-08 安徽省华丰农产品专业合作社 Air drying and sun drying integrated machine for drying corns
CN106643088A (en) * 2016-10-09 2017-05-10 芜湖瑞德机械科技有限公司 General drying device suitable for building profile raw materials and operation method thereof
CN109140989A (en) * 2018-08-28 2019-01-04 宿州市旭龙生态农业发展有限公司 A kind of crops drying equipment
CN111453203A (en) * 2020-05-02 2020-07-28 牟晓晴 Intelligent grain storage tank

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103954103A (en) * 2014-04-24 2014-07-30 山东省农业科学院玉米研究所 Corn ear fast air drying machine and method
CN103954103B (en) * 2014-04-24 2015-12-30 山东省农业科学院玉米研究所 A kind of corn ear Quick air drier and method
CN106382794A (en) * 2016-08-31 2017-02-08 安徽省华丰农产品专业合作社 Air drying and sun drying integrated machine for drying corns
CN106382794B (en) * 2016-08-31 2018-12-25 安徽省华丰农产品专业合作社 The air-dried drying integral machine of corn drying
CN106643088A (en) * 2016-10-09 2017-05-10 芜湖瑞德机械科技有限公司 General drying device suitable for building profile raw materials and operation method thereof
CN106643088B (en) * 2016-10-09 2019-04-19 芜湖瑞德机械科技有限公司 General-purpose type drying device and its operating method suitable for architectural shape raw material
CN109140989A (en) * 2018-08-28 2019-01-04 宿州市旭龙生态农业发展有限公司 A kind of crops drying equipment
CN111453203A (en) * 2020-05-02 2020-07-28 牟晓晴 Intelligent grain storage tank

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Granted publication date: 20140820

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C25 Abandonment of patent right or utility model to avoid double patenting