CN204969200U - Desiccator is stored to high wet grain - Google Patents
Desiccator is stored to high wet grain Download PDFInfo
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- CN204969200U CN204969200U CN201520717440.9U CN201520717440U CN204969200U CN 204969200 U CN204969200 U CN 204969200U CN 201520717440 U CN201520717440 U CN 201520717440U CN 204969200 U CN204969200 U CN 204969200U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
Description
技术领域:Technical field:
本实用新型属于一种农用机械设备,具体地说,尤其涉及一种高湿粮食贮藏干燥机。The utility model belongs to an agricultural mechanical equipment, in particular to a high-humidity grain storage and drying machine.
背景技术:Background technique:
中国南方稻谷收获期集中而且含水率大多在22%~28%以上,在高温高湿环境中存放极易发热、变质。目前我国市场上有仓式、横流、逆流、混流、循环式和滚筒式等多种形式的干燥机,但触及粮食干燥系统能力消耗本质的内容稀少,由于粮食属于热敏性物料,尤其在高含水率状态,对干燥温度比较敏感,温度过高或工艺及参数不当,都会造成质量损失。现有大型连续式干燥机对进机湿粮初始含水率和不均匀度有要求,如果干燥时忽略这些因素,会造成粮食的爆腰率增加,耗能高,烘后不均匀等情况。由于粮食属于热敏性物料,尤其在高含水率状态,对干燥温度比较敏感,温度过高或工艺及参数不当,都会造成质量损失。对于高湿粮食提高干燥温度并不能有效的改善蒸发水分的能量消耗,造成能量浪费过大。The rice harvesting period in southern China is concentrated and the moisture content is mostly above 22% to 28%. It is easy to generate heat and deteriorate when stored in a high-temperature and high-humidity environment. At present, there are various types of dryers such as bin type, cross flow, counter flow, mixed flow, circulation type and drum type on the market in our country, but the content that touches the essence of the capacity consumption of the grain drying system is scarce, because grain is a heat-sensitive material, especially in high moisture content The state is sensitive to the drying temperature, if the temperature is too high or the process and parameters are improper, it will cause quality loss. Existing large-scale continuous dryers have requirements on the initial moisture content and unevenness of the incoming wet grains. If these factors are ignored during drying, it will result in increased grain burst rate, high energy consumption, and uneven drying. Since grain is a heat-sensitive material, especially in a state of high moisture content, it is sensitive to drying temperature. Too high temperature or improper process and parameters will cause quality loss. Increasing the drying temperature for high-humidity grains cannot effectively improve the energy consumption of evaporating water, resulting in excessive energy waste.
发明内容:Invention content:
本实用新型目的是为大型粮食集中干燥设施提供了一种高效节能的预干燥设备,以克服现有技术中的粮食干燥机在干燥高湿粮的过程中不能有效的改善蒸发水分的能量消耗,造成能量浪费过大的缺陷。The purpose of the utility model is to provide a high-efficiency and energy-saving pre-drying equipment for large-scale grain centralized drying facilities, so as to overcome the fact that the grain dryers in the prior art cannot effectively improve the energy consumption of evaporating water in the process of drying high-humidity grains. Cause excessive energy waste.
本实用新型是采用以下技术方案实现的:一种高湿粮食贮藏干燥机,包括两个以上并排分隔相接的仓体,所述仓体包括排粮装置、干燥室、通风室、热回收室和贮藏干燥仓,所述通风室的进风口连接有风机。The utility model is realized by adopting the following technical solutions: a high-humidity grain storage and drying machine, comprising more than two side by side separate and connected bin bodies, the bin body includes a grain discharge device, a drying chamber, a ventilation chamber, and a heat recovery chamber and the storage drying bin, the air inlet of the ventilation chamber is connected with a fan.
优选地,所述仓体与仓体之间用带网眼的透气板相隔。Preferably, the compartment body is separated from the compartment body by a breathable plate with mesh.
优选地,所述热回收室内设有烟气入口和烟气出口。Preferably, the heat recovery chamber is provided with a flue gas inlet and a flue gas outlet.
优选地,所述贮藏干燥仓上部为敞开结构。Preferably, the upper part of the storage and drying bin is an open structure.
优选地,所述贮藏干燥仓上方设有顶盖。Preferably, a top cover is provided above the storage and drying bin.
优选地,所述排粮装置包括锥形仓底和排粮阀。Preferably, the grain discharge device includes a conical bin bottom and a grain discharge valve.
优选地,所述干燥室和通风室四周安装带网眼的透气板。Preferably, ventilating panels with mesh are installed around the drying chamber and ventilation chamber.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
①利用常温空气和回收干燥系统的余热进行干燥,提高了干燥效率,降低了主观热量消耗和干燥介质消耗量;①Using normal temperature air and recovering the waste heat of the drying system for drying, which improves the drying efficiency and reduces the subjective heat consumption and drying medium consumption;
②利用常温空气,实现了高湿粮食在贮藏干燥仓内去湿降温并自发地从环境中获取热能;②Using the air at normal temperature, the dehumidification and cooling of high-humidity grains in the storage and drying warehouse is realized, and heat energy is spontaneously obtained from the environment;
③贮藏干燥机仓可延长粮食高湿贮存期3倍以上,缓解了干燥处理时间,有效地抑制了干燥爆腰并避免了大量湿谷集中干燥前堆放过程中的质量损失;③The storage and drying machine warehouse can prolong the high-humidity storage period of grain by more than 3 times, alleviate the drying processing time, effectively suppress the drying burst and avoid the mass loss in the process of stacking a large amount of wet grain before centralized drying;
④在贮藏干燥机内气流的温度不可能降低到其露点以下,避免了下层干燥而上层吸湿的现象,提高了的干燥均匀性;④The temperature of the airflow in the storage dryer cannot be lowered below its dew point, which avoids the phenomenon that the lower layer is dry and the upper layer absorbs moisture, and the drying uniformity is improved;
⑤通过贮藏干燥仓和干燥塔分段处理,延长了物料到达入库水分前的贮存期,提高了干燥设备的年利用率。⑤Through the segmental treatment of the storage drying bin and the drying tower, the storage period of the material before reaching the moisture in the storage is extended, and the annual utilization rate of the drying equipment is improved.
附图说明:Description of drawings:
图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2是本实用新型的左视图;Fig. 2 is a left view of the utility model;
图3是本实用新型的通风室和热回收室的结构图;Fig. 3 is the structural diagram of ventilation chamber and heat recovery chamber of the present utility model;
图4是玉米中水分结合能与含水率的关系图。Figure 4 is a graph showing the relationship between water binding energy and moisture content in corn.
图中:1、排粮装置;2、干燥室;3、进风口;4、通风室;5、烟气入口;6、烟气出口;7、热回收室;8、贮藏干燥仓;9、顶盖。In the figure: 1. grain discharge device; 2. drying room; 3. air inlet; 4. ventilation room; 5. smoke inlet; 6. smoke outlet; 7. heat recovery room; 8. storage and drying warehouse; top cover.
具体实施方式:detailed description:
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1、图2所示,一种高湿粮食贮藏干燥机,其基本结构属于方形透气仓体,包括两个以上并排相接的仓体,仓体与仓体之间用带网眼的透气板相隔,仓体包括排粮装置1、干燥室2、进风口3、通风室4、热回收室7、贮藏干燥仓8。排粮装置1是锥形仓底,仓底的最底端都安装有独立的排粮阀,所以,每个品种的粮食送入各自的干燥仓后,在干燥过程中,不会出现与其他仓体粮食相混的情况;干燥室2的四周安装带网眼的透气板;进风口3、通风室4设计在本实用新型的中下部,四周安装带网眼的透气板;贮藏干燥仓8的上端敞开,直接与大气相通。As shown in Figure 1 and Figure 2, a high-humidity grain storage dryer, its basic structure belongs to a square ventilating warehouse body, including more than two warehouse bodies connected side by side, and a breathable air vent with mesh is used between the warehouse bodies and the warehouse bodies. Plates are separated, and the warehouse body includes a grain discharge device 1, a drying chamber 2, an air inlet 3, a ventilation chamber 4, a heat recovery chamber 7, and a storage and drying chamber 8. Grain discharge device 1 is a conical silo bottom, and an independent grain discharge valve is installed at the bottom of the silo bottom. Therefore, after each type of grain is sent into its own drying silo, there will be no difference with other grains during the drying process. The situation of grain mixing in the warehouse body; ventilation panels with mesh are installed around the drying chamber 2; air inlet 3 and ventilation chamber 4 are designed in the middle and lower parts of the utility model, and ventilation panels with mesh are installed around; Open and communicate directly with the atmosphere.
如图3所示,热回收室7上设有烟气入口5、烟气出口6,本实用新型通过烟气入口5、烟气出口6、热回收室7充分利用配套干燥机的烟气余热干燥湿粮,粮食经过通风室4中自然空气的不断吹拂,进行连续的干燥散热;通风室4的底面敞开,流动的粮面直接与干燥室2相通。As shown in Figure 3, the heat recovery chamber 7 is provided with a flue gas inlet 5 and a flue gas outlet 6. The utility model makes full use of the flue gas waste heat of the supporting dryer through the flue gas inlet 5, the flue gas outlet 6, and the heat recovery chamber 7. To dry wet grain, the grain is continuously blown by the natural air in the ventilation chamber 4 to carry out continuous drying and heat dissipation; the bottom surface of the ventilation chamber 4 is open, and the flowing grain surface directly communicates with the drying chamber 2.
通过实验结果可以得出最优品质的干燥条件是尽可能接近自然阴干的结论。试验结果显示:1.温度在30℃,相对湿度40%时,利用自然空气可将粮食的温度降至环境温度10℃,降水速率在0.76%/h以上。2.对于高湿粮食提高干燥温度并不能有效的改善蒸发水分的能量消耗,而在低水分域提高干燥温度有利于强化干燥过程,也使水分的蒸发耗能有所降低。3.粮食的干基含水率在20%以上时,对应粮食的等平衡含水率曲线非常接近空气90%的等相对湿度,当干基含水率在30%以上时,则非常接近空气的饱和湿度线,这表明了自然空气对高湿粮食具有相当的干燥能力。本实用新型充分利用自然空气对高湿粮食进行干燥,能够实现高湿粮食在较低温度下的快速干燥,节能环保,为大型粮食集中干燥设施提供了一种高效节能的预干燥设备。Through the experimental results, it can be concluded that the best quality drying conditions are as close as possible to natural shade drying. The test results show: 1. When the temperature is 30°C and the relative humidity is 40%, the grain temperature can be reduced to 10°C by using natural air, and the precipitation rate is above 0.76%/h. 2. Increasing the drying temperature for high-humidity grains cannot effectively improve the energy consumption of evaporating water, but increasing the drying temperature in the low-moisture area is conducive to strengthening the drying process and reducing the energy consumption of water evaporation. 3. When the dry basis moisture content of the grain is above 20%, the corresponding equilibrium moisture content curve of the grain is very close to the equal relative humidity of 90% of the air, and when the dry basis moisture content is above 30%, it is very close to the saturated humidity of the air line, which shows that natural air has a considerable drying capacity for high-humidity grains. The utility model makes full use of natural air to dry high-humidity grains, can realize rapid drying of high-humidity grains at a lower temperature, is energy-saving and environment-friendly, and provides a high-efficiency and energy-saving pre-drying equipment for large-scale grain centralized drying facilities.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520717440.9U CN204969200U (en) | 2015-09-16 | 2015-09-16 | Desiccator is stored to high wet grain |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520717440.9U CN204969200U (en) | 2015-09-16 | 2015-09-16 | Desiccator is stored to high wet grain |
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| CN201520717440.9U Expired - Fee Related CN204969200U (en) | 2015-09-16 | 2015-09-16 | Desiccator is stored to high wet grain |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106364940A (en) * | 2016-11-27 | 2017-02-01 | 苏州君丰辰电子科技有限公司 | Double-body electric grain unloading granary with information acquisition instruments |
| CN106395417A (en) * | 2016-11-27 | 2017-02-15 | 苏州君丰辰电子科技有限公司 | Dual-body logistics granary with information collection function |
-
2015
- 2015-09-16 CN CN201520717440.9U patent/CN204969200U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106364940A (en) * | 2016-11-27 | 2017-02-01 | 苏州君丰辰电子科技有限公司 | Double-body electric grain unloading granary with information acquisition instruments |
| CN106395417A (en) * | 2016-11-27 | 2017-02-15 | 苏州君丰辰电子科技有限公司 | Dual-body logistics granary with information collection function |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20210916 |