CN203782128U - Full-automatic soapmaking device - Google Patents

Full-automatic soapmaking device Download PDF

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Publication number
CN203782128U
CN203782128U CN201420155367.6U CN201420155367U CN203782128U CN 203782128 U CN203782128 U CN 203782128U CN 201420155367 U CN201420155367 U CN 201420155367U CN 203782128 U CN203782128 U CN 203782128U
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CN
China
Prior art keywords
alkali
alkali lye
container
stirred vessel
soapmaking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420155367.6U
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Chinese (zh)
Inventor
苏梓铭
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Fs Giiker Technology Co ltd
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Individual
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Priority to CN201420155367.6U priority Critical patent/CN203782128U/en
Application granted granted Critical
Publication of CN203782128U publication Critical patent/CN203782128U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a full-automatic soapmaking device. The soapmaking device comprises a lye treatment system, a stirring system, a heating system and an electric control system, the lye is automatically released and added to a stirring container of the mixing system under the control of the electronic control system, wherein the stirring system is used for stirring materials in the stirring container and the heating system is used for heating materials in the stirring container. According to the full-automatic soapmaking device disclosed by the utility model, materials in the stirring container and the temperature of lye in an alkali container can be automatically detected and accurately and easily controlled; and a program control is achieved by the electrical control system and manual intervention is not required in the production process. Since the lye is mixed and the mixture is stirred under a closed condition, the safety is high.

Description

A kind of full-automatic soapmaking equipment
Technical field
The utility model relates to cleaning supplies making equipment field, relates in particular to a kind of full-automatic soapmaking equipment.
Background technology
Existing soapmaking method is used artificial or is aided with electric blender for master.End user man-hour, owing to cannot reaching the effect of high speed dispersion emulsification, causes quality of item unstable, and manpower expends greatly, and Production Time is long; When auxiliary use electric blender, if use a kind of agitator, because its speed adjustable range is limited, cause dispersion and emulsion or mixing effect not good.The dual-use function that the shape of the agitator that meanwhile, stirrer configures can not realize dispersion and emulsion and be uniformly mixed.
Agitator in soap preparing process cannot get a desired effect at present, need manually constantly grope and debug, mixture needs hand mixing, or manually adding stirrer stirs, use temperature instrumentation temperature, alkali lye needs hand mixing, makes the efficiency of whole soapmaking manufacture craft very low, and in making processes, material opens wide, very dangerous.
Summary of the invention
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide one can improve goods reaction mass and goods stability, safe and convenient to use, can also shorten Production Time and improve the full-automatic soapmaking equipment of make efficiency.
The utility model for achieving the above object, by the following technical solutions: a kind of full-automatic soapmaking equipment, described soapmaking equipment is made up of alkali lye treatment system, stirring system, heating system and electrical control system, alkali lye automatically discharges and adds in the stirred vessel of stirring system under electric control system controls, described stirring system is for stirring the material in stirred vessel, and described heating system heats the material in stirred vessel.
As preferably, described alkali lye treatment system comprises: alkali container, described alkali container is provided with alkali container lid, described alkali container is positioned at the top of described equipment, be provided with alkali lye outlet in the bottom of described alkali container, described alkali lye outlet is aimed at stirred vessel mouth, between described alkali lye outlet and described alkali container, is provided with electric control valve.
As preferably, described alkali lye treatment system also comprises alkali lye output tube, and described electric control valve outlet is connected with described alkali lye output tube, and described alkali lye output tube passes through screw rod or tooth bar is connected with described valve driving machine.
As preferably, the alkali container that described alkali lye treatment system comprises is arranged on middle part or the bottom of described soapmaking equipment, between described alkali container and alkali lye outlet, be provided with water pump, the water inlet of described water pump stretches into described alkali container bottom, and the water outlet of described water pump is aimed at stirred vessel entrance.
As preferably, described alkali container inside or arranged outside alkali liquid temperature sensor, the alkali liquid temperature sensor temperature-sensitive head that is arranged on described alkali container inside is immersed in alkali lye or the alkali liquid temperature sensor temperature-sensitive head that is arranged on described alkali container outside is close to the outer wall of described alkali container.
As preferably, in described alkali container, be provided with alkali lye mixed structure, described alkali lye mixed structure, under driving at alkali lye agitator motor, stirs and makes alkali dissolution in water the water in alkali container and alkali.
As preferably, below described alkali container, be provided with cooling fan blade, described alkali lye treatment system also comprises alkali lye agitator motor or cooling motor, described fan blade is fixed on described alkali lye agitator motor axle or cooling electric arbor.
As preferably, stirring system comprises stirred vessel, is provided with and disperses agitator and mixing agitator in described stirred vessel, and the rotating speed of described dispersion agitator is 2000rpm-30000rpm, and described dispersion agitator is by disperseing motor to drive;
As preferably, the rotating speed of described mixing agitator is 10rpm-500rpm, and described mixing agitator is driven by hybrid electric motor.
As preferably, described stirred vessel inside or outside are provided with mixture temperature sensor, and described mixture temperature sensor is for detection of the temperature of material in stirred vessel; Wherein,
As preferably, the temperature-sensitive head that is arranged on the mixture temperature sensor of described stirred vessel inside is immersed in mixed solution; Or the temperature-sensitive head that is arranged on the mixeding liquid temperature sensor in described stirred vessel outside is close to the outer wall of stirred vessel.
As preferably, be attached with speed measuring device at described dispersion motor shaft or described hybrid electric motor axle, described speed measuring device is photoelectric velocity measurement device, Hall element or dry-reed tube; And wherein, Hall element or dry-reed tube velometer comprise magnet, and swiveling wheel or gear are installed on mix and blend motor shaft, and described magnet is arranged on described swiveling wheel or gear.
As preferably, heating system is arranged on stirred vessel bottom.
As preferably, be provided with heating unit in the stirred vessel inside of described stirring system, described heating unit is immersed in material, and the material in stirred vessel is heated.
The utility model provides a kind of full-automatic soapmaking equipment, has the following advantages:
The utility model has retained handmade soap technology point, and goods composition is consistent with handmade soap or cold soap.Its making processes full-automation, alleviates artificial; Convenient and safe.Agitator mixing effect for the design of saponification reaction feature is better, and Production Time is shorter.Alkali liquid temperature in temperature of charge and alkali container in stirred vessel is detected automatically, accurately easy to control; And electrical control system program control, making processes is without manual intervention.Wherein alkali lye and mixture stir and all under sealing condition, carry out, safe.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment mono-;
Fig. 2 is the structural representation of the utility model embodiment bis-;
Fig. 3 is the structural representation of the utility model embodiment tri-;
Structural representation when Fig. 4 is the utility model embodiment tri-valve open;
Embodiment
Below in conjunction with specific embodiment and accompanying drawing, the utility model is elaborated:
As shown in Figure 1, for the structural representation of the utility model embodiment mono-, described soapmaking equipment is made up of alkali lye treatment system 1, stirring system 2, heating system 4 and electrical control system 3, alkali lye automatically discharges and adds in the stirred vessel 10 of stirring system 2 under electrical control system 3 is controlled, described stirring system 2 is for the material in stirred vessel 10 is stirred, and described heating system 4 heats the material in stirred vessel.
As preferably, described alkali lye treatment system comprises: alkali container 5, described alkali container is provided with alkali container lid 6, described alkali container 5 is positioned at the top of described equipment, be provided with alkali lye outlet 7 in the bottom of described alkali container 5, described alkali lye outlet 7 is aimed at stirred vessel mouth 8, between described alkali lye outlet 7 and described alkali container 5, is provided with electric control valve 9.When electric control valve 9 is opened, alkali lye flows into stirred vessel 10 under the effect of gravity.
Described alkali container 5 inside are provided with alkali liquid temperature sensor 11, and the temperature-sensitive head that is arranged on the alkali liquid temperature sensor sense 11 of described alkali container 5 inside is immersed in alkali lye, and described alkali liquid temperature sensor can detect the temperature of alkali lye.Stirring system comprises stirred vessel 10, in described stirred vessel 10, be provided with and disperse agitator 15 and mixing agitator 16, the rotating speed of described dispersion agitator 15 is 2000rpm-30000rpm, can implement emulsification and disperse to stir to mixed solution, and described dispersion agitator is by disperseing motor 17 to drive;
The rotating speed of described mixing agitator 16 is 10rpm-500rpm, can implement mix and blend and froth breaking stirring to mixed solution, and described mixing agitator is driven by hybrid electric motor 18.
The inside of described stirred vessel 10 is provided with mixture temperature sensor 19, the temperature-sensitive head that is arranged on the mixture temperature sensor 19 of described stirred vessel 10 inside is immersed in mixed solution, and described mixture temperature sensing 19 is for detection of the temperature of material in stirred vessel; Be attached with speed measuring device 20 at hybrid electric motor axle 18, described speed measuring device 20 is for detection of the rotating speed of described stirrer-driven motor.Described speed measuring device is photoelectric measuring.Speed device, Hall element or dry-reed tube; Stirred vessel bottom at described stirring system is provided with heating unit 21, or described heating unit is immersed in mixing solutions, and the material in stirred vessel is heated.Can also be at described alkali container 5 arranged outside alkali liquid temperature sensors 11, its temperature-sensitive head is close to the outer wall of described alkali container 5.
As shown in Figure 2, soapmaking equipment is made up of alkali lye treatment system 1, stirring system 2, heating system 4 and electrical control system 3, alkali lye automatically discharges and adds in the stirred vessel 10 of stirring system 2 under electrical control system 3 is controlled, described stirring system 2 is for the material in stirred vessel 10 is stirred, and described heating system 4 heats the material in stirred vessel.The alkali container 5 that alkali lye treatment system 1 comprises is arranged on middle part or the bottom of described soapmaking equipment, between described alkali container 5 and alkali lye outlet 7, be provided with water pump 23, the water inlet of described water pump 23 stretches into described alkali container 5 bottoms, and the water outlet of described water pump 23 is aimed at stirred vessel entrance 8.Alkali lye can be extracted out and be transported to stirred vessel 10 by water pump 23.Described stirring system also comprises at least one agitator.The temperature-sensitive head that is arranged on the mixeding liquid temperature sensor 19 in described stirred vessel 10 outsides is close to the outer wall of stirred vessel 10.
In described alkali container 5, be provided with alkali lye mixed structure 12, described alkali lye mixed structure 12, under driving at alkali lye agitator motor 13, stirs the alkali in alkali container and water, makes alkali dissolution in water.
As preferably, below described alkali container 5, be provided with cooling fan blade 14, described alkali lye treatment system also comprises alkali lye agitator motor 13, described fan blade 14 is fixed on described alkali lye agitator motor axle.Stirring system comprises stirred vessel 10, in described stirred vessel 10, be provided with and disperse agitator 15 and mixing agitator 16, the rotating speed of described dispersion agitator 15 is 2000rpm-30000rpm, can implement dispersion and emulsion to mixed solution and stir, and described dispersion agitator is by disperseing motor 17 to drive;
The rotating speed of described mixing agitator 16 is 10rpm-500rpm, can implement mix and blend and froth breaking stirring to mixed solution, and described mixing agitator is driven by hybrid electric motor 18.
As preferably, be attached with speed measuring device 20 at hybrid electric motor axle 18, described speed measuring device 20 is for testing the rotating speed of described stirrer-driven motor.Described speed measuring device is photoelectric velocity measurement device, Hall element or dry-reed tube;
Wherein, Hall element or dry-reed tube velometer comprise magnet, and swiveling wheel or gear are installed on mix and blend motor shaft, and described magnet is arranged on described swiveling wheel or gear.
Heating system comprises the heating plate 21 of the stirred vessel bottom that is arranged on described stirring system, and described heating plate 21 is for heating the material in described stirred vessel 10.
Wherein alkali lye is input in stirred vessel by water pump, and water pump water inlet stretches into alkali container bottom.Alkali container is positioned at complete machine middle part.Mixture temperature inductor block is arranged on stirred vessel outside, disperses agitator identical with the axis of rotation of mixing agitator.Magnet is arranged on transmitting gear, and the Hall element being arranged on fuselage by its induction tests the speed.
As shown in Figure 3, alkali lye treatment system can also comprise alkali lye output tube 26, described alkali lye treatment system comprises: alkali container 5, described alkali container is provided with alkali container lid 6, described alkali container 5 is positioned at the top of described equipment, be provided with alkali lye outlet 7 in the bottom of described alkali container 5, described alkali lye outlet 7 is aimed at stirred vessel mouth 8, between described alkali lye outlet 7 and described alkali container 5, is provided with electric control valve 9.When electric control valve 9 is opened, alkali lye flows into stirred vessel 10 under the effect of gravity.Described electric control valve outlet 28 is connected with described alkali lye output tube 26, and described alkali lye output tube 26 is connected with described valve driving machine 27 by tooth bar 29 or screw rod.Described valve driving machine drives alkali lye output tube to move, and opens and closes valve simultaneously.In the time that alkali lye output tube stretches out and aim at stirred vessel mouth, valve open.And remove and when retraction fuselage valve closes when alkali lye output tube from stirred vessel mouth.
Wherein the electric control valve of alkali lye, by driven by motor, uses gear mechanism, makes motor drive alkali lye output tube flexible simultaneously.Agitator motor 18 is arranged on stirred vessel bottom.
If Fig. 4 is structure iron when valve open in the utility model embodiment tri-.
The technical process of the utility model soapmaking below:
1. operator first adds alkali container by load weighted water and alkali, covers alkali container lid.Again the materials such as load weighted grease are added to stirred vessel.
2. material adds afterwards energising starting outfit, and alkali lye agitator motor starts and drives alkali lye mixed structure to stir the mixture of sodium carbonate and water, and sodium carbonate is dissolved in becomes alkali lye in water.Alkali liquid temperature sensor detects the temperature of alkali lye simultaneously.Cooling for accelerating alkali lye, the cooling fan blade of installing in alkali container bottom starts, and accelerates cooling by making air flow through the realization of alkali container outside surface.
3. after alkali lye has stirred, arrange and the heating of switching under the control of electrical control system of the well heater of stirred vessel bottom, when grease is heated to temperature T, (T is 35-80 DEG C), keeps material constant temperature in container by the heating power of electric control system controls heat-generating disc.
4. when the temperature T 1 of alkali lye drops to while differing in 10 DEG C with grease temperature T, electric control system controls is opened alkali lye relief valve, and alkali lye is joined in mixing vessel.
5. be arranged on agitator in mixing vessel material is implemented to stir, in whipping process, by the velometer agitator motor load speed that tests the speed, in the time that rotating speed is reduced to set(ting)value, illustrate that material reaction has reached requirement.Complete making to this, equipment is out of service.
Although the utility model is own, with preferred embodiment openly as above they are not for limiting the utility model, and the content that protection domain of the present utility model should be defined with the application's claim protection domain is as the criterion.Anyly have the knack of the art person, not departing from spirit and scope of the present utility model, various variations of doing or be equal to replacement, all should belong to protection domain of the present utility model.

Claims (12)

1. a full-automatic soapmaking equipment, it is characterized in that, described soapmaking equipment is made up of alkali lye treatment system, stirring system, heating system and electrical control system, alkali lye automatically discharges and adds in the stirred vessel of stirring system under electric control system controls, described stirring system is for stirring the material in stirred vessel, and described heating system heats the material in stirred vessel.
2. soapmaking equipment according to claim 1, it is characterized in that, described alkali lye treatment system comprises: alkali container, described alkali container is provided with alkali container lid, described alkali container is positioned at the top of described equipment, be provided with alkali lye outlet in the bottom of described alkali container, described alkali lye outlet is aimed at stirred vessel mouth, between described alkali lye outlet and described alkali container, is provided with electric control valve.
3. soapmaking equipment according to claim 2, is characterized in that, described alkali lye treatment system also comprises alkali lye output tube, and described electric control valve outlet is connected with described alkali lye output tube, and described alkali lye output tube is connected with described valve driving machine by screw rod or tooth bar.
4. soapmaking equipment according to claim 1, it is characterized in that, the alkali container that described alkali lye treatment system comprises is arranged on middle part or the bottom of described soapmaking equipment, between described alkali container and alkali lye outlet, be provided with water pump, the water inlet of described water pump stretches into described alkali container bottom, and the water outlet of described water pump is aimed at stirred vessel entrance.
5. according to the soapmaking equipment described in claim 2 or 4, it is characterized in that, described alkali container inside or arranged outside alkali liquid temperature sensor, the alkali liquid temperature sensor temperature-sensitive head that is arranged on described alkali container inside is immersed in alkali lye or the alkali liquid temperature sensor temperature-sensitive head that is arranged on described alkali container outside is close to the outer wall of described alkali container.
6. according to the soapmaking equipment described in claim 2 or 4, it is characterized in that, be provided with alkali lye mixed structure in described alkali container, described alkali lye mixed structure, under driving at alkali lye agitator motor, stirs and makes alkali dissolution in water the water in alkali container and alkali.
7. soapmaking equipment according to claim 6, it is characterized in that, below described alkali container, be provided with cooling fan blade, described alkali lye treatment system also comprises alkali lye agitator motor or cooling motor, and described fan blade is fixed on described alkali lye agitator motor axle or cooling electric arbor.
8. soapmaking equipment according to claim 1, it is characterized in that, stirring system comprises stirred vessel, is provided with and disperses agitator and mixing agitator in described stirred vessel, the rotating speed of described dispersion agitator is 2000rpm-30000rpm, and described dispersion agitator is by disperseing motor to drive;
The rotating speed of described mixing agitator is 10rpm-500rpm, and described mixing agitator is driven by hybrid electric motor.
9. soapmaking equipment according to claim 8, is characterized in that, described stirred vessel inside or outside are provided with mixture temperature sensor, and described mixture temperature sensor is for detection of the temperature of material in stirred vessel; Wherein,
The temperature-sensitive head that is arranged on the mixture temperature sensor of described stirred vessel inside is immersed in mixed solution; Or the temperature-sensitive head that is arranged on the mixeding liquid temperature sensor in described stirred vessel outside is close to the outer wall of stirred vessel.
10. soapmaking equipment according to claim 8, is characterized in that, is attached with speed measuring device at described dispersion motor shaft or described hybrid electric motor axle, and described speed measuring device is photoelectric velocity measurement device, Hall element or dry-reed tube;
Wherein, Hall element or dry-reed tube velometer comprise magnet, and swiveling wheel or gear are installed on mix and blend motor shaft, and described magnet is arranged on described swiveling wheel or gear.
11. soapmaking equipments according to claim 1, is characterized in that, heating system is arranged on stirred vessel bottom.
12. soapmaking equipments according to claim 1, is characterized in that, are provided with heating unit in the stirred vessel inside of described stirring system, and described heating unit is immersed in material, and the material in stirred vessel is heated.
CN201420155367.6U 2014-04-02 2014-04-02 Full-automatic soapmaking device Expired - Fee Related CN203782128U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420155367.6U CN203782128U (en) 2014-04-02 2014-04-02 Full-automatic soapmaking device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420155367.6U CN203782128U (en) 2014-04-02 2014-04-02 Full-automatic soapmaking device

Publications (1)

Publication Number Publication Date
CN203782128U true CN203782128U (en) 2014-08-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104893881A (en) * 2015-06-08 2015-09-09 洛阳理工学院 Manual soap making machine capable of automatically dissolving alkali
CN110699198A (en) * 2019-10-29 2020-01-17 吴欣颐 Disposable loofah sponge energy-saving soap, preparation method and monitoring system thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104893881A (en) * 2015-06-08 2015-09-09 洛阳理工学院 Manual soap making machine capable of automatically dissolving alkali
CN104893881B (en) * 2015-06-08 2019-04-02 洛阳理工学院 Automatic dissolving alkali handmade soap machine
CN110699198A (en) * 2019-10-29 2020-01-17 吴欣颐 Disposable loofah sponge energy-saving soap, preparation method and monitoring system thereof

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160315

Address after: 528311, Guangdong, Foshan City, Shunde province Beijiao Town Industrial Avenue, Guangdong Industrial Design City, design Plaza, east block, 6 floor

Patentee after: Guangdong Shunde original life Technology Co.,Ltd.

Address before: 528311 Guangdong province Foshan city Beijiao town Shunde District Taixing Street Building No. 9 Lane Bijiang

Patentee before: Su Ziming

TR01 Transfer of patent right

Effective date of registration: 20170906

Address after: Beijiao town Shunde District Foshan city Guangdong province 528000 three Hong Qi neighborhood Sanle northbound No. 1 Building 1 floor T room 2 unit

Patentee after: FS GIIKER TECHNOLOGY Co.,Ltd.

Address before: 528311, Guangdong, Foshan City, Shunde province Beijiao Town Industrial Avenue, Guangdong Industrial Design City, design Plaza, east block, 6 floor

Patentee before: Guangdong Shunde original life Technology Co.,Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140820

CF01 Termination of patent right due to non-payment of annual fee