A kind of soap making machine and soap manufacturing process
Technical field
The present invention relates to soapmaking technical field, particularly relate to a kind of soap making machine and soap manufacturing process.
Background technology
Existing soap making machine divides two kinds: a kind of is industrial use, and its saponification reaction controls to carry out at relatively high temperatures, is called hot method for making.Another carries out the making method of " cold method for making " soapmaking in family or small-sized workshop, saponification reaction is controlled preparing close to normal temperature or a little more than under normal temperature condition.Need in preparation process to heat material, trip temperature of going forward side by side controls, and also need to stir material in preparation process, the alr mode of use is mainly manually, and part stirs and employs domestic stirrer, beating machiae etc.
The soap manufacturing process of industrial use; make the nutrient loss in grease because saponification temperature is high, and also the glycerin extraction that saponification reaction generates out can be done other use in making processes, glycerine has the effect of moist skin; though industry soapmaking washing force is not weak, provide protection is not had for skin.Therefore, industrial soapmaking has following shortcoming: can lose effective nutritive ingredient, and cannot select as required.
And the soap manufacturing process that family or individual workship use, be by being mixed at normal temperature or a little more than under normal temperature with grease by alkali lye, by what make after stirring, this method is commonly called cold method for making, and its goods are called as cold soap.Effectively can retain the nutritive ingredient in grease, also can make different types of goods according to individual need, but making processes needs hand mixing, churning time is long, or by commercially available stirrer in conjunction with artificial mode, stirrer because not being design for soapmaking so mixing effect is poor, and to the heating of material, the monitoring of temperature, relies on artificial.
Summary of the invention
In order to overcome the deficiencies in the prior art, the object of this invention is to provide a kind of soap making machine.
The present invention for achieving the above object, by the following technical solutions:
A kind of soap making machine, described soap making machine comprises: base extraction system, stirring system, heating system, electrical control system;
Described base extraction system, comprises alkali cup and mixed structure, for the preparation of alkali lye.
Described stirring system, comprises stirred vessel, dispersing stirrer and mixing agitator, and drives the motor of dispersing stirrer and mixing agitator, and dispersing stirrer and mixing agitator are implemented to stir to the material in stirred vessel; Described heating system, comprises well heater and temperature sensor, and the mixture of well heater to the grease in stirred vessel or the material such as grease and alkali lye heats, and detects temperature of charge in stirred vessel;
Described electrical control system, for controlling the heating power of heating system internal heater, and for keeping the material constant temperature in stirred vessel, detecting and controlling the mixture temperature of grease and the material such as grease and alkali lye.
As preferably, described base extraction system, comprise: alkali cup, alkali bowl cover, the structure of dissolving sodium carbonate and alkali liquid temperature sensor, described alkali cup is used for accommodating alkali lye, described alkali bowl cover is placed on described alkali cup, alkali liquid temperature sensor described in the inside of described alkali cup or arranged outside, described alkali liquid temperature sensor is for detecting the temperature of described alkali lye.
As preferably, it is inner that the temperature-sensitive head of described alkali liquid temperature sensor is arranged on alkali cup, and the temperature-sensitive head of described alkali liquid temperature sensor is immersed in described alkali lye; Or
The alkali liquid temperature sensor temperature-sensitive head be arranged on outside described alkali cup is close to the outer wall of alkali cup.
As preferably, described stirring system comprises: stirred vessel, dispersing stirrer, mixing agitator, dispersion motor, hybrid electric motor;
Described dispersion motor and hybrid electric motor drive described dispersing stirrer and described mixing agitator to rotate respectively, and stir the material in described stirred vessel.
As preferably, in described stirred vessel, be provided with described dispersing stirrer and described mixing agitator;
The rotating speed of described dispersing stirrer is 2000rpm-30000rpm, preferred 4000rpm-20000rpm;
The rotating speed of described mixing agitator is 10rpm-1000rpm, preferred 30rpm-500rpm.
As preferably, described stirring system comprises velometer, for monitoring motor speed.。
As preferably, near the dispersion motor shaft of described dispersion motor or the hybrid electric motor axle of described hybrid electric motor, speed measuring device is installed;
Described speed measuring device is for testing the rotating speed of described dispersing stirrer or described mixing agitator drive-motor.
As preferably, described speed measuring device is specially photoelectric velocity measurement device, Hall element or dry-reed tube velometer.
As preferably, bottom described stirred vessel, be provided with well heater, the material in described stirred vessel is heated.
As preferably, described stirred vessel inside is provided with well heater, and described well heater is immersed in the material in described stirred vessel, heats the material in described stirred vessel.
As preferably, described in the mixing agitator be arranged in stirred vessel stirring operation is performed to the material in described stirred vessel, test described agitator motor load speed by described speed measuring device in described stirring operation process.
As preferably, described dispersing stirrer is identical with the axis of rotation of described mixing agitator, and described dispersion motor and described hybrid electric motor are positioned at above described dispersing stirrer and described mixing agitator.Described mixture temperature sensor setting is in the bottom of described stirred vessel, and described alkali lye temperature detector is arranged on bottom alkali cup.
As preferably, the agitator turning axle decentraction of described dispersing stirrer and described mixing agitator, described dispersing stirrer and described mixing agitator are positioned at above described soap making machine, described mixture temperature sensor temperature-sensitive head is arranged on the inside of described stirred vessel, is provided with the structure of dissolving sodium carbonate in described alkali cup.
As preferably, the agitator rotating shaft coaxle heart of described dispersing stirrer and described mixing agitator, wherein said hybrid electric motor is placed on below described mixing agitator.Described well heater is weldingly fixed on the bottom of stirred vessel, and the probe of described alkali lye temperature detector moves to temperature detection in described alkali cup.
As preferably, the diameter of described mixing agitator is more than 1/2 of stirred vessel inner diameter or the minimum length of side, is 0-50mm apart from the distance bottom described stirred vessel;
Described dispersing stirrer diameter is less than 1/2 of described stirred vessel inner diameter or maximal side.
The present invention also provides a kind of soap manufacturing process, comprise: the steps such as alkali lye preparation, grease heating, the mixing of alkali lye grease, alkali lye and rich mixture stirring, alkali lye and rich mixture whipping step comprise: dispersion and emulsion stirs, mixture sliminess detects, mixing froth breaking whipping process;
The whipping step of described alkali lye and rich mixture is:
Dispersion and emulsion stirring is carried out to mixture;
Detect the sliminess of mixture, judge whether sliminess reaches set(ting)value;
If do not reached, come back to and dispersion and emulsion stirring is carried out to mixture;
If sliminess reaches set(ting)value, then mixing froth breaking is implemented to mixture and stir, and the foam time of record mixing simultaneously;
If mixing foam time does not arrive set(ting)value, then proceed the 3rd step and the stirring of mixing froth breaking is implemented to mixture;
If mixing foam time reaches set(ting)value, then stop stirring.
The present invention is directed to the deficiency of existing soapmaking equipment and method, provide a kind of soap making machine, goods can be enable to reach the effect of " handmade soap ", retain nutritive ingredient.Avoid losing nutritive ingredient as industrial soapmaking mode; Soap making machine of the present invention instead of the mode of hand mixing, existing soapmaking hand mixing can be solved or hand fit's agitator mixing effect poor, the problems such as the time is long, and froth breaking is not thorough.
Be provided with temperature sensor and well heater, make making processes automatically complete the monitoring of heating material and temperature by the control of electrical control system, improve temperature controlled accuracy and ease of use.
Also be provided with speed measuring device in addition, by testing of electric motors load speed, can automatically detect material sliminess in good time, solve the problem that range estimation judges inaccuracy, goods can be improved and be made into power and quality stability.
Present invention also offers structure and mode that material carries out making under enclosed environment and soapmaking process can be made automatically to complete under program.
Soap making machine provided by the invention, achieves the automatic soapmaking of cold method for making, can accelerate the speed of soapmaking, improves quality and the stability of soapmaking.
Below in conjunction with drawings and Examples, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of soap making machine embodiment one of the present invention;
Fig. 2 is the structural representation of soap making machine embodiment two of the present invention;
Fig. 3 is the structural representation of soap making machine embodiment three of the present invention;
Fig. 4 is the structural representation that the embodiment of the present invention three alkali lye temperature detector inserts alkali lye inside;
Fig. 5 is the process flow diagram of soap manufacturing process of the present invention;
Fig. 6 is alkali lye in the real soap manufacturing process of the present invention and rich mixture stirring technique schematic flow sheet.
Embodiment
Below in conjunction with specific embodiment and accompanying drawing, the present invention is described in detail:
Fig. 1 is the structural representation of the soap making machine that the embodiment of the present invention one provides, and comprising: base extraction system, stirring system, heating system, electrical control system; Described base extraction device, for dissolving sodium carbonate, and detects the temperature of alkali lye, after dissolving and temperature reaches the first design temperature time alkali lye export to described stirring system; Described stirring system, for the treatment of stirring the rich mixture after weighing, and when the temperature of described rich mixture reaches the second design temperature and described alkali lye mix and blend, described first design temperature differs with described second design temperature and is less than or equal to 15 DEG C; Described heating system, for heating the mixture of the grease in stirred vessel or the material such as grease and alkali lye, and detects temperature of charge in stirred vessel; Described electrical control system, for controlling the process of base extraction system, stirring system, heating system, controls the heating power of heating system internal heater, and for keeping the material constant temperature in stirred vessel.The technical process of soap manufacturing process of the present invention as shown in Figure 5.
A kind of soap making machine is the invention provides in embodiment one in FIG, wherein, this soap making machine comprises a handle, stirred vessel 3, be charging opening 2 on the top of stirred vessel 3, charging opening lid 1 is stamped above charging opening 2, two agitators are provided with in stirred vessel 3, be respectively mixing agitator 4 and dispersing stirrer 5, dispersing stirrer 5 is identical with the axis of rotation of mixing agitator 4, also comprise dispersion motor 12 and hybrid electric motor 11, dispersion motor 12 and hybrid electric motor 11 are positioned at the top of described stirred vessel, transmitting gear 13 is used for the power of hybrid electric motor 11 to pass to mixing agitator 3 and drives mixing agitator to carry out stirring, mixture temperature sensor 6 temperature-sensitive head is arranged on the lower outside of described stirred vessel, the described mixing agitator be arranged in stirred vessel performs stirring operation to the material in described stirred vessel, described agitator motor load speed is tested by described speed measuring device in described stirring operation process.Being provided with heating unit bottom stirred vessel 3, can be hot-plate, heating plate etc. here, wherein in the present embodiment for heating plate, the material in heating plate 7 pairs of stirred vessels 3 heats.Near the dispersion motor shaft of described dispersion motor or the hybrid electric motor axle of described hybrid electric motor, speed measuring device 15 is installed; Described speed measuring device is for testing the rotating speed of dispersing stirrer 5 or mixing agitator 4 drive-motor.Wherein the rotating speed of dispersing stirrer 5 is 2000-30000rpm, is preferably 4000-20000rpm; The rotating speed of mixing agitator 4 is 10-1000rpm, is preferably 30-500rpm.
In general the diameter of mixing agitator 4 is more than 1/2 of stirred vessel 3 inner diameter or the minimum length of side, and the distance bottom stirred vessel 3 is 0-50mm; Dispersing stirrer 5 diameter is less than 1/2 of stirred vessel 3 inwall place's diameter or maximal side.Measure the sliminess of material in stirred vessel 3 by velometer measured motor rotating speed, velometer can be photoelectric type velometer, and can be arranged on the separable head of stirring system, its signal wire is connected with fuselage by coupling mechanism.Mixture temperature sensor 6 can be arranged on head, and its temperature-sensitive head stretches in jar, contacts and respond to mixture temperature with the material of stirred vessel.
Two agitator mixing agitators 4 in the embodiment of the present invention one and dispersing stirrer 5 be respectively by two motors namely: hybrid electric motor 11 and dispersion motor 12 drive.Because dispersing stirrer rotating speed height diameter is little, for disperseing and the mixed solution in emulsification stirred vessel.And the low diameter of mixing agitator rotating speed is large, for the bubble eliminated in mixture and mix mixture.
Embodiment as shown in Figure 2, comprising: base extraction system, stirring system, heating system, electrical control system; Described base extraction device, for dissolving sodium carbonate, and detects the temperature of alkali lye, after dissolving and temperature reaches the first design temperature time alkali lye export to described stirring system; Described stirring system, for the treatment of stirring the rich mixture after weighing, and stir after mixing with described alkali lye when the temperature of described rich mixture reaches the second design temperature, described first design temperature differs with described second design temperature and is less than or equal to 15 DEG C; Described heating system, for controlling the temperature of the material keeping the temperature of described rich mixture and described alkali lye and described rich mixture; Described electrical control system, for controlling the heating power of heating system internal heater, and for keeping the material constant temperature in stirred vessel.
In embodiment two as shown in Figure 2, described base extraction system, comprise: alkali cup 9, alkali bowl cover 10, the structure 14 of dissolving sodium carbonate and alkali liquid temperature sensor 8, alkali cup 9 is for accommodating alkali lye, alkali bowl cover 10 is placed on alkali cup 9, the bottom outside of alkali cup 9 arranges alkali liquid temperature sensor 8, and alkali liquid temperature sensor 8 is for detecting the temperature of described alkali lye.Be provided with mixed structure in addition, be provided for described sodium carbonate and be dissolved in water, prepare alkali lye.
Stirring system as shown in Figure 2 comprises: handle 17, stirred vessel 3, dispersing stirrer 5, mixing agitator 4, dispersion motor 12, hybrid electric motor 11 and mixture temperature sensor 6.Wherein mixing agitator 4 and dispersing stirrer 5 drive respectively by hybrid electric motor 11 and dispersion motor 12 two motors, the rotating shaft decentraction that dispersing stirrer 5, mixing agitator 4 two agitators revolve, two motors are on the top of stirred vessel, the temperature-sensitive head of mixture temperature sensor 6 is arranged on the inside of stirred vessel 3, for monitoring the temperature of material in described stirred vessel.The structure of dissolving sodium carbonate is also provided with in alkali cup 9.
Preferably, the rotating speed of dispersing stirrer 5 is 2000-30000rpm, preferred 4000-20000rpm;
The rotating speed of mixing agitator 4 is 10-1000rpm, preferred 30-500rpm.Near the dispersion dispersion motor shaft of motor or the hybrid electric motor axle of described hybrid electric motor, be provided with speed measuring device, in the present embodiment, near dispersion motor shaft, speed measuring device 15 is housed, speed measuring device 15 is for the rotating speed of test mixing agitator 4 drive-motor.Speed measuring device 15 is specially photoelectric velocity measurement device, Hall element or dry-reed tube velometer.Wherein, described Hall element or dry-reed tube velometer comprise magnet, and described magnet is arranged on swiveling wheel, and described swiveling wheel is arranged on the axle of hybrid electric motor 11.Being provided with well heater bottom stirred vessel 3, can be heating plate, hot-plate, is heating plate 7 in the present embodiment, for heating the material in described stirred vessel 3.Mixture temperature sensor sense 6 is arranged on the inside of stirred vessel 3.The diameter of mixing agitator 4 is more than 1/2 of stirred vessel 3 inner diameter, and the distance bottom stirred vessel 3 is 0-50mm; And dispersing stirrer 5 diameter is less than 1/2 of stirred vessel 3 inwall place diameter.
As shown in Figures 3 and 4, be the structural representation of the embodiment of the present invention three, structural representation when Fig. 4 is wherein in alkali liquid temperature sensor insertion alkali cup.This soap making machine comprises: base extraction system, stirring system, heating system, electrical control system; Described base extraction device, for dissolving sodium carbonate, and controls the temperature that detects, after dissolving and temperature reaches the first design temperature time alkali lye export to described stirring system; Described stirring system, for the treatment of stirring the rich mixture after weighing, and when the temperature of described high-quality mixture reaches the second design temperature and described alkali lye mix and blend, described first design temperature differs with described second design temperature and is less than or equal to 15 DEG C; Described heating system, detects the temperature of material in stirred vessel for the material that controls in heated and stirred container; Described electrical control system, for controlling the process of base extraction system, stirring system and heating system, controls the heating power of heating system internal heater, and for keeping the material constant temperature in stirred vessel.
In embodiment three, this soap making machine also comprises a complete machine handle 17.Described base extraction system, comprise: alkali cup 9, alkali bowl cover 10 and alkali liquid temperature sensor 8, alkali cup 9 is for accommodating alkali lye, alkali bowl cover 10 is placed on alkali cup 9, alkali liquid temperature sensor 8 is arranged at the outside of alkali cup 9, during use, alkali liquid temperature sensor 8 is deep in alkali cup 9, as shown in Figure 4, for detecting the temperature of described alkali lye.
Stirring system comprises: stirred vessel, dispersing stirrer 5, mixing agitator 4, dispersion motor 12, hybrid electric motor 11 and mixture temperature sensor 6.Wherein mixing agitator 4 and dispersing stirrer 5 drive respectively by hybrid electric motor 11 and dispersion motor 12 two motors, and the rotating shaft concentric that dispersing stirrer 5, mixing agitator 4 two agitators revolve, wherein hybrid electric motor 11 is placed on the bottom of stirred vessel.The probe of alkali liquid temperature sensor 8 is movable to temperature detection in alkali cup.
Preferably, the rotating speed of dispersing stirrer 5 is 2000-30000rpm, preferred 4000-20000rpm;
The rotating speed of mixing agitator 4 is 10-1000rpm, preferred 30-500rpm.Being provided with well heater bottom stirred vessel 3, can be heating plate, hot-plate, and be heating plate 7 in the present embodiment, heating plate 7 is weldingly fixed on the bottom of stirred vessel, for heating the material in described stirred vessel 3.Mixture temperature sensor sense 6 should be arranged on the inside of stirred vessel 3.The diameter of mixing agitator 4 is more than 1/2 of stirred vessel 3 inner diameter, and the distance bottom stirred vessel 3 is 0-50mm; And dispersing stirrer 5 diameter is less than 1/2 of stirred vessel 3 inwall place diameter.
As the schema that Fig. 5 is the embodiment of the present invention one soap making machine soapmaking process, sodium carbonate is dissolved in water, prepare alkali lye, to be placedly alkali lye is cooled to the first design temperature T+/-10 DEG C, on the other hand the rich mixture after weighing is heated to T DEG C, wherein T value is 30-50 DEG C, and keep constant temperature, then alkali lye and rich mixture are put into stirred vessel to mix, concrete hybrid technique wherein as shown in Figure 6, for the alkali lye in the real soap manufacturing process of the present invention and rich mixture stirring technique schematic flow sheet, in the process, the mixed solution of alkali lye and grease is stirred by dispersion and emulsion, detect sliminess whether to meet the requirements, under the driving of hybrid electric motor, froth breaking is stirred by mixing agitator when reaching requirement, then mixture is put into mould to finished product.
The present invention is directed to the deficiency of existing soapmaking equipment and method, provide a kind of soap making machine and goods can be enable to reach the effect of " handmade soap ", retain nutritive ingredient.Avoid losing nutritive ingredient as industrial soapmaking mode; Outer double stirrer realizes dispersion and emulsion and mixing their defoaming function respectively, replaces hand mixing machine mode, existing cold soap hand mixing can be solved or hand fit's agitator mixing effect poor, the problems such as the time is long, and froth breaking is not thorough.
Although the present invention with preferred embodiment openly as above, they are not that the content that protection scope of the present invention should define with the claims of the application is as the criterion for limiting the present invention.Anyly have the knack of the art person, without departing from the spirit and scope of the present invention, the various change done or equivalently to replace, all should belong to protection scope of the present invention.