CN104893881A - Manual soap making machine capable of automatically dissolving alkali - Google Patents
Manual soap making machine capable of automatically dissolving alkali Download PDFInfo
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- CN104893881A CN104893881A CN201510308001.7A CN201510308001A CN104893881A CN 104893881 A CN104893881 A CN 104893881A CN 201510308001 A CN201510308001 A CN 201510308001A CN 104893881 A CN104893881 A CN 104893881A
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- feeding cylinder
- motor
- alkali
- horizontal baffle
- rotating shaft
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Abstract
The invention discloses a manual soap making machine capable of automatically dissolving alkali, which comprises a gear rack transmission mechanism, an alkali-dissolving barrel, a mixing barrel, a premixing mechanism and a stirring mechanism, wherein a supporting plate is arranged on a rack; the alkali-dissolving barrel is fixed on the lower end face of the supporting plate; a caustic soda feeding cylinder and a water feeding cylinder are arranged on the alkali-dissolving barrel; a conveying pipe communicated with the mixing barrel is arranged on the lower part of the alkali-dissolving barrel; an oil feeding cylinder stretching into the mixing barrel is arranged at the upper end of the mixing barrel; a horizontal baffle is arranged in the mixing barrel; a through hole for the conveying pipe and the oil feeding cylinder to pass through is formed in the horizontal baffle; the stirring mechanism comprises a second motor, a connecting piece fixed on the supporting plate and a rotating shaft driven by the second motor; the rotating shaft is supporting in the connecting piece through a thrust bearing; and the lower end of the rotating shaft is fixedly connected with the horizontal baffle. According to the manual soap making machine capable of automatically dissolving the alkali, the rack drives the rotating shaft through the connecting piece to do up-and-down reciprocating motion, the second motor drives the horizontal baffle through the rotating shaft to rotate in the mixing barrel, an industrial soap making machine with complicated operation can be substituted by utilizing simple mechanical transmission, and thus the cost is low.
Description
Technical field
The present invention relates to a kind of automatic dissolving alkali handmade soap machine.
Background technology
Soap is a kind of daily living article, and the soap that we often use is through multiple chemical technique and is prepared from.In recent years, due to the high speed development of Chemicals, our daily necessities more and more use artificial sintetics, although these product prices are cheap, but with the soap adopting natural matter to make has the difference of essence, the product on existing market, is difficult to the characteristic according to Different Individual, Different age group and Various Seasonal, produce different soap, lack a kind of soap making machine of family expenses.Although existing soap making machine in enormous quantities can be used in soapmaking, its complex structure, for family expenses soapmaking, equipment cost is high, operates complicated, needs certain operational safety guarantee, is difficult to the requirement meeting family expenses.In handmade soap makes, the smell produced in alkali lye layoutprocedure has certain side effect to human body, therefore, need a kind of can the handmade soap machine of automatic dissolving alkali.
Summary of the invention
The object of this invention is to provide a kind of automatic dissolving alkali handmade soap machine, without the need to human configuration alkali lye, safe and reliable.
The technical scheme that the present invention is adopted for achieving the above object is: automatic dissolving alkali handmade soap machine, comprises rack and pinion drive mechanism, molten alkali bucket, is located at mixing tank below molten alkali bucket, for the premix mechanism that mixes molten alkali bucket materials inside and the stirring mechanism for mixing mixing tank materials inside.Wherein, described rack and pinion drive mechanism comprises by the first motor-driven gear and the tooth bar that arranges with gears meshing, tooth bar is vertically arranged, and tooth bar is vertically connected with back up pad, described molten alkali bucket is fixed on the lower surface of back up pad, molten alkali bucket is provided with caustic soda feeding cylinder and the water feeding cylinder in the portion of inserting into the inner, and the bottom of molten alkali bucket is provided with the carrier pipe be communicated with mixing tank, and carrier pipe is provided with valve; The upper end of described mixing tank is provided with the oily feeding cylinder in the portion of inserting into the inner, lower end is provided with the discharge port with discharging control valve, and the inside of mixing tank is provided with the horizontal baffle that can rotate therein, horizontal baffle is provided with the through hole passed through for carrier pipe and oily feeding cylinder; The rotating shaft that described stirring mechanism comprises the second motor, is vertically fixed on the web member in back up pad and drives it to rotate by the second motor, rotating shaft is supported in the through hole of web member inner vertical setting by thrust block, and the lower end of rotating shaft is fixedly connected with horizontal baffle, realizing tooth bar respectively drives rotating shaft to move back and forth up and down and the second motor does not work by web member, and second motor by rotating shaft drive horizontal baffle rotate and the idle two kinds of kinestates of the first motor in mixing tank, make carrier pipe and oily feeding cylinder not hinder the rotation of horizontal baffle.
In the present invention, realize pumping of horizontal baffle by rack and pinion drive mechanism, the cooperation transmission of wheel and rack, relative to other type of drive, structure is simple, easy operation, and its control speed is very fast, noise is low, can rapid movement and do not affect tooth bar precision, and, the transmission of gear, tooth bar, its motion is comparatively steady, and this soap making machine can not be made to occur the phenomenons such as vibrations and shake.
In the present invention, described premix mechanism comprises the 3rd motor and to extend in molten alkali bucket and by the agitator arm of the 3rd driven by motor.
Further, the standard that this device also comprises for making carrier pipe corresponding with two through holes that horizontal baffle is arranged with the lower end of oily feeding cylinder stops controlling organization.
Further, this device also comprises and stops the controller of controlling organization work for controlling the first motor, the second motor, the 3rd motor and standard and have transmitting and telepilot, this telepilot and the controller wireless connections of Received signal strength module.
Further, the upper end of mixing tank is provided with the cover plate for its port of involution, and cover plate is provided with the through hole passed through for carrier pipe and oily feeding cylinder, and standard stops controlling organization, and can to realize carrier pipe corresponding with the through hole that cover plate is arranged with the lower end of oily feeding cylinder.
In the present invention, caustic soda feeding cylinder and oily feeding cylinder are equipped with charging control valve; The lower surface of horizontal baffle is provided with multiple agitator arm, and agitator arm is provided with heating unit, temperature sensor and viscosity sensor, and the outer wall of mixing tank is provided with the display screen for displays temperature and viscosity value.
Beneficial effect: 1, the present invention is provided with molten alkali bucket and mixing tank, adopts premix mechanism to realize the automatic stirring of alkali lye, and employing stirring mechanism realizes automatic stirring during material saponification, without the need to manually preparing alkali lye, reduces the unsafe factor in soapmaking process.
2, this mechanism drives back up pad to move back and forth up and down by rack and pinion drive mechanism, first stops controlling organization by standard and makes cover plate corresponding with the lower end of carrier pipe and oily feeding cylinder with the through hole on horizontal baffle.First, pinion rotation band carry-over bar moves down, and makes the alkali lye of configuration and oil plant join in mixing tank, and secondly, pinion rotation band carry-over bar moves up, and carrier pipe and oily feeding cylinder depart from mixing tank, and raw material pan feeding is complete; Then, by the second driven by motor axis of rotation, and then drive the horizontal baffle be fixed on below rotating shaft to rotate, realize the stirring operation to mixing tank materials inside; After saponification completes, stop stirring, pinion rotation band carry-over bar moves down, and drive rotating shaft to move down by web member, moving down of horizontal baffle makes the material in mixing tank be extruded from discharge port.
3, this mechanism structure is simple, utilizes simple mechanical transmission can replace operating complicated industrial soap making machine, can processing small batch, different varieties soap body, easy to use, be convenient to dismounting and carrying, cost is low, can realize people's manual soapmaking at home.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the vertical view of horizontal baffle in Fig. 1.
Reference numeral: 1, gear, 2, tooth bar, 3, back up pad, 4, molten alkali bucket, 40, caustic soda feeding cylinder, 41, water feeding cylinder, 5, mixing tank, 50, oil feeding cylinder, 6, second motor, 7, web member, 8, rotating shaft, 9, 3rd motor, 10, agitator arm, 11, carrier pipe, 12, valve, 13, discharge port, 14, discharging control valve, 15, horizontal baffle, 16, through hole, 17, standard stops controlling organization, 18, controller, 19, cover plate, 20, charging control valve, 21, heating unit, 22, temperature sensor, 23, viscosity sensor, 24, display screen.
Embodiment
Below in conjunction with specific embodiment, automatic dissolving alkali handmade soap machine of the present invention is described further, but illustrated embodiment is not as a limitation of the invention.
Automatic dissolving alkali handmade soap machine, as shown in Figure 1, comprise rack and pinion drive mechanism, molten alkali bucket 4, be located at mixing tank 5 below molten alkali bucket 4, for the premix mechanism that mixes molten alkali bucket 4 materials inside and the stirring mechanism for mixing mixing tank 5 materials inside
Wherein, rack and pinion drive mechanism comprises by the first motor-driven gear 1 and the tooth bar 2 engaging setting with gear 1, tooth bar 2 is vertically arranged, and tooth bar 2 is vertically connected with back up pad 3, described molten alkali bucket 4 is fixed on the lower surface of back up pad 3, molten alkali bucket 4 is provided with caustic soda feeding cylinder 40 and the water feeding cylinder 41 in the portion of inserting into the inner, and the bottom of molten alkali bucket 4 is provided with the carrier pipe 11 be communicated with mixing tank 5, and carrier pipe 11 is provided with valve 12; The upper end of described mixing tank 5 is provided with the oily feeding cylinder 50 in the portion of inserting into the inner, caustic soda feeding cylinder 40 and oily feeding cylinder 50 are equipped with charging control valve, the lower end of mixing tank 5 is provided with the discharge port 13 with discharging control valve 14, and the inside of mixing tank 5 is provided with the horizontal baffle 15 that can rotate therein, horizontal baffle 15 as shown in Figure 2, which is provided with the through hole passed through for carrier pipe 11 and oily feeding cylinder 50.The lower surface of horizontal baffle 15 is provided with multiple agitator arm, and agitator arm is provided with heating unit 21, temperature sensor 22 and viscosity sensor 23, and the outer wall of mixing tank 5 is provided with the display screen 24 for displays temperature and viscosity value.
Wherein, stirring mechanism comprises the second motor 6, the rotating shaft 8 being vertically fixed on the web member 7 in back up pad 3 and driving it to rotate by the second motor 6, rotating shaft 8 is supported in the through hole of web member 7 inner vertical setting by thrust block, and the lower end of rotating shaft 8 is fixedly connected with horizontal baffle 15, realize the second motor 6 respectively and drive that horizontal baffle 15 rotates in mixing tank by rotating shaft 8 and the first motor does not work, and tooth bar 2 drives rotating shaft 8 to move back and forth up and down and the idle two kinds of kinestates of the second motor 6 by web member 7, carrier pipe 11 and oily feeding cylinder 50 is made not to hinder the rotation of horizontal baffle 15, the another kind of set-up mode of stirring mechanism is, the shell of the second motor 6 is directly fixedly connected with the upper end of web member 7, and rotating shaft 8 does not contact rotation with the through hole vertically arranged in web member 7, described premix mechanism comprises the 3rd motor 9 and extend into the agitator arm driven in molten alkali bucket 4 and by the 3rd motor 9, and this agitator arm is also provided with agitating vane.
As shown in Figure 1, the standard that this device also comprises for making carrier pipe 11 corresponding with two through holes that horizontal baffle 15 is arranged with the lower end of oily feeding cylinder 50 stops controlling organization 17, this device also comprises and stops controller 18 that controlling organization 17 works for controlling the first motor, the second motor 6, the 3rd motor 9 and standard and have transmitting and telepilot, this telepilot and controller 18 wireless connections of Received signal strength module.
For improving the sealing property of mixing tank 5, the cover plate 19 for its port of involution is provided with in the upper end of mixing tank 5, and cover plate 19 is provided with the through hole passed through for carrier pipe 11 and oily feeding cylinder 50, standard stops controlling organization 17, and can to realize carrier pipe 11 corresponding with the through hole that cover plate 19 is arranged with the lower end of oily feeding cylinder 50.
The principle of work of this mechanism: during beginning, caustic soda is joined caustic soda bucket 4 from caustic soda feeding cylinder 40, water adds caustic soda bucket 4 from water feeding cylinder 41, oil adds mixing tank 5 from oily feeding cylinder 50, the second motor 6 is started and the 3rd motor 9 works by controller 18, the agitator arm being provided with heating unit 21 in mixing tank 5 heats oil plant, when temperature sensor 22 detects that temperature is elevated to 60 °, stops heating; Valve 12 on carrier pipe 11 is opened applicable aperture, makes alkali lye flow into mixing tank 5 lentamente, after, by pinion and rack band carry-over bar 2 moves, make carrier pipe 11 and oily feeding cylinder 50 depart from mixing tank 5; Continue the second motor 6 is worked, when the material in mixing tank 5 reaches certain viscosity, stop stirring; Moved down by pinion and rack band carry-over bar 2, back up pad 3 drives rotating shaft 8 to move down by web member 7, and promote horizontal baffle 15 and move down, mixture flows to the mold box of peripheral hardware from discharge port 13, makes soap body.Wherein, gap is had between the port of oil feeding cylinder 50 and mixing tank 5 and cover plate 19, do not affect horizontal baffle 15 to rotate work, when preparing alkali lye to add mixing tank 5, horizontal baffle 15 stops operating, and the standard of system is stopped function and made cover plate 19 corresponding with the lower end of carrier pipe 11 and oily feeding cylinder 50 with the through hole on horizontal baffle 15.
Claims (7)
1. automatic dissolving alkali handmade soap machine, it is characterized in that: comprise rack and pinion drive mechanism, molten alkali bucket (4), be located at the mixing tank (5) of molten alkali bucket (4) below, for the premix mechanism that mixes molten alkali bucket (4) materials inside and the stirring mechanism for mixing mixing tank (5) materials inside, described rack and pinion drive mechanism comprises by the first motor-driven gear (1) and engages the tooth bar (2) arranged with gear (1), tooth bar (2) is vertically arranged, and tooth bar (2) is vertically connected with back up pad (3), described molten alkali bucket (4) is fixed on the lower surface of back up pad (3), molten alkali bucket (4) is provided with caustic soda feeding cylinder (40) and the water feeding cylinder (41) in the portion of inserting into the inner, the bottom of molten alkali bucket (4) is provided with the carrier pipe (11) be communicated with mixing tank (5), carrier pipe (11) is provided with valve (12), the upper end of described mixing tank (5) is provided with the oily feeding cylinder (50) in the portion of inserting into the inner, lower end is provided with the discharge port (13) with discharging control valve (14), and the inside of mixing tank (5) is provided with the horizontal baffle (15) that can rotate therein, horizontal baffle (15) is provided with the through hole passed through for carrier pipe (11) and oily feeding cylinder (50),
Described stirring mechanism comprises the second motor (6), the rotating shaft (8) being vertically fixed on the web member (7) in back up pad (3) and driving it to rotate by the second motor (6), rotating shaft (8) is supported in the through hole of web member (7) inner vertical setting by thrust block, and the lower end of rotating shaft (8) is fixedly connected with horizontal baffle (15), realizing tooth bar (2) respectively drives rotating shaft (8) to move back and forth up and down and the second motor (6) does not work by web member (7), and second motor (6) by rotating shaft (8) drive horizontal baffle (15) rotate and the idle two kinds of kinestates of the first motor in mixing tank, carrier pipe (11) and oily feeding cylinder (50) is made not to hinder the rotation of horizontal baffle (15).
2. automatic dissolving alkali handmade soap machine according to claim 1, is characterized in that: described premix mechanism comprises the 3rd motor (9) and extend into the agitator arm driven in molten alkali bucket (4) and by the 3rd motor (9).
3. automatic dissolving alkali handmade soap machine according to claim 2, is characterized in that: the standard that this device also comprises for making carrier pipe (11) corresponding with upper two through holes arranged of horizontal baffle (15) with the lower end of oily feeding cylinder (50) stops controlling organization (17).
4. automatic dissolving alkali handmade soap machine according to claim 3, it is characterized in that: this device also comprises and stops controller (18) that controlling organization (17) works for controlling the first motor, the second motor (6), the 3rd motor (9) and standard and have telepilot, this telepilot and controller (18) wireless connections of transmitting and Received signal strength module.
5. automatic dissolving alkali handmade soap machine according to claim 3, it is characterized in that: the upper end of mixing tank (5) is provided with the cover plate (19) for its port of involution, and cover plate (19) is provided with for carrier pipe (11) and the through hole that passes through of oily feeding cylinder (50), standard stops lower end that controlling organization (17) can realize carrier pipe (11) and oily feeding cylinder (50) and cover plate (19), and to go up the through hole arranged corresponding.
6. automatic dissolving alkali handmade soap machine according to claim 1, is characterized in that: described caustic soda feeding cylinder (40) and oily feeding cylinder (50) are equipped with charging control valve.
7. automatic dissolving alkali handmade soap machine according to claim 1, it is characterized in that: the lower surface of horizontal baffle (15) is provided with multiple agitator arm, agitator arm is provided with heating unit (21), temperature sensor (22) and viscosity sensor (23), and the outer wall of mixing tank (5) is provided with the display screen (24) for displays temperature and viscosity value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510308001.7A CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510308001.7A CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104893881A true CN104893881A (en) | 2015-09-09 |
| CN104893881B CN104893881B (en) | 2019-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510308001.7A Expired - Fee Related CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251390A (en) * | 2015-10-09 | 2016-01-20 | 太仓市开林油漆有限公司 | Multifunctional timing dispersion machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1352726A1 (en) * | 2000-09-22 | 2003-10-15 | Kao Corporation | Method for manufacturing products of a constant weight |
| CN203782128U (en) * | 2014-04-02 | 2014-08-20 | 苏梓铭 | Full-automatic soapmaking device |
| CN203947095U (en) * | 2014-04-02 | 2014-11-19 | 苏梓铭 | A kind of soap making machine |
| CN204737942U (en) * | 2015-06-08 | 2015-11-04 | 洛阳理工学院 | Automatic dissolve alkali handmade soap machine |
-
2015
- 2015-06-08 CN CN201510308001.7A patent/CN104893881B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1352726A1 (en) * | 2000-09-22 | 2003-10-15 | Kao Corporation | Method for manufacturing products of a constant weight |
| CN203782128U (en) * | 2014-04-02 | 2014-08-20 | 苏梓铭 | Full-automatic soapmaking device |
| CN203947095U (en) * | 2014-04-02 | 2014-11-19 | 苏梓铭 | A kind of soap making machine |
| CN204737942U (en) * | 2015-06-08 | 2015-11-04 | 洛阳理工学院 | Automatic dissolve alkali handmade soap machine |
Non-Patent Citations (1)
| Title |
|---|
| 孙志宏等主编: "《机械原理课程设计》", 31 March 2015, 东华大学出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251390A (en) * | 2015-10-09 | 2016-01-20 | 太仓市开林油漆有限公司 | Multifunctional timing dispersion machine |
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| CN104893881B (en) | 2019-04-02 |
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Granted publication date: 20190402 Termination date: 20200608 |
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