CN104893881B - Automatic dissolving alkali handmade soap machine - Google Patents
Automatic dissolving alkali handmade soap machine Download PDFInfo
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- CN104893881B CN104893881B CN201510308001.7A CN201510308001A CN104893881B CN 104893881 B CN104893881 B CN 104893881B CN 201510308001 A CN201510308001 A CN 201510308001A CN 104893881 B CN104893881 B CN 104893881B
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- feeding cylinder
- motor
- mixing tank
- horizontal baffle
- conveying pipeline
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Abstract
Automatic dissolving alkali handmade soap machine, including rack and pinion drive mechanism, molten alkali bucket, mixing tank, premix mechanism and rabbling mechanism.Rack gear is equipped with support plate, and molten alkali bucket is fixed on lower end face of support plate, and molten alkali bucket is equipped with caustic soda feeding cylinder and water feeding cylinder, and molten alkali bucket lower part is equipped with the conveying pipeline being connected to mixing tank;Mixing tank upper end is equipped with the oily feeding cylinder in the portion that inserts into the inner, and the inside of mixing tank is equipped with horizontal baffle, and horizontal baffle is equipped with the through-hole passed through for conveying pipeline and oily feeding cylinder;Rabbling mechanism includes the second motor, fixed connector on the supporting plate and by the second motor-driven shaft, and shaft is supported on inside connector by thrust bearing, and shaft lower end is fixedly connected with horizontal baffle.The mechanism realizes that rack gear drives shaft to move back and forth up and down by connector respectively, and second motor two kinds of motion states rotating in mixing tank of horizontal baffle are driven by shaft, it can replace operating complicated industrial soap making machine using simple machine driving, it is at low cost.
Description
Technical field
The present invention relates to a kind of automatic dissolving alkali handmade soap machines.
Background technique
Soap is a kind of daily necessities, and the soap that we are commonly used is prepared by multiple chemical processes.
In recent years, due to the high speed development of chemical products, our daily necessities more and more use artificial sintetics, although these
Product price is cheap, but and have the difference of essence, the product on existing market using soap made of natural material, it is difficult to
According to the characteristic of Different Individual, different age group and Various Seasonal, different soap is produced, lacks a kind of soap making machine of household.
Although existing high-volume soap making machine can be used in soapmaking, but its structure is complex, and for household soapmaking, equipment cost is high,
It operates complicated, needs certain safe operation guarantee, it is difficult to meet the requirement of household.In handmade soap production, lye was configured
The smell generated in journey has certain side effect to human body, and therefore, it is necessary to the handmade soap machines that one kind is capable of automatic dissolving alkali.
Summary of the invention
The object of the present invention is to provide a kind of automatic dissolving alkali handmade soap machines, are not necessarily to human configuration lye, securely and reliably.
Present invention technical solution used for the above purpose are as follows: automatic dissolving alkali handmade soap machine, including rack-and-pinion
Transmission mechanism, molten alkali bucket, the mixing tank being located at below molten alkali bucket, the premix mechanism for being mixed to molten alkali bucket materials inside
And the rabbling mechanism for being mixed to mixing tank materials inside.Wherein, the rack and pinion drive mechanism include by
The gear of first motor driving and the rack gear being engaged with gear, rack gear is vertically arranged, and branch is vertically connected on rack gear
Fagging, the molten alkali bucket are fixed on the lower end surface of support plate, and molten alkali bucket is equipped with the caustic soda feeding cylinder and water in the portion that inserts into the inner
Feeding cylinder, the lower part of molten alkali bucket are equipped with the conveying pipeline being connected to mixing tank, and conveying pipeline is equipped with valve;The upper end of the mixing tank
Oily feeding cylinder equipped with the portion that inserts into the inner, lower end is equipped with the discharge port with discharging control valve, and the inside of mixing tank is equipped with energy
Enough horizontal baffles rotated inside it, horizontal baffle are equipped with the through-hole passed through for conveying pipeline and oily feeding cylinder;Described stirs
Mix mechanism include the second motor, the connector being vertically fixed in support plate and by the second motor driven its rotation shaft,
Shaft is supported in the through-hole of connector inner vertical setting by thrust bearing, and the lower end of shaft and the fixed company of horizontal baffle
It connects, realizes respectively and drive shaft to move back and forth up and down by connector by rack gear the second motor does not work and the second motor is logical
Crossing shaft drives horizontal baffle to rotate and the idle two kinds of motion states of first motor in mixing tank, enters conveying pipeline and oil
Barrel does not hinder the rotation of horizontal baffle.
In the present invention, pumping for horizontal baffle is realized by rack and pinion drive mechanism, wheel and rack
Cooperation transmission, relative to other kinds of drive, structure is simple, easy operation, controls fast speed, low noise can be fast
Speed movement is without influencing rack gear precision, moreover, the transmission of gear, rack gear, movement is more steady, and the soap making machine will not be made to occur
Phenomena such as vibration and shake.
In the present invention, the premix mechanism includes third motor and extend into molten alkali bucket and motor-driven by third
Stirring rod.
Further, which further includes two be arranged on lower end and the horizontal baffle for making conveying pipeline and oily feeding cylinder
The corresponding standard of a through-hole stops control mechanism.
Further, which further includes stopping control mechanism for controlling first motor, the second motor, third motor and standard
The controller of work and with the remote controler for emitting and receiving signaling module, the remote controler and controller are wirelessly connected.
Further, the upper end of mixing tank is equipped with cover board for sealing its port, and cover board be equipped with for conveying pipeline and
The through-hole that oily feeding cylinder passes through, standard, which stops control mechanism, can be realized leading to of being arranged on the lower end and cover board of conveying pipeline and oily feeding cylinder
Hole is corresponding.
In the present invention, charging control valve is equipped on caustic soda feeding cylinder and oily feeding cylinder;It is set on the lower end surface of horizontal baffle
There are multiple stirring rods, stirring rod is equipped with heating element, temperature sensor and viscosity sensor, and the outer wall of mixing tank, which is equipped with, to be used
In the display screen of displays temperature and viscosity value.
The utility model has the advantages that the 1, present invention is equipped with molten alkali bucket and mixing tank, the automatic stirring of lye is realized using premix mechanism, is adopted
Realize automatic stirring when material saponification with rabbling mechanism, prepare lye without artificial, reduce during soapmaking it is dangerous because
Element.
2, the mechanism drives support plate to move back and forth up and down by rack and pinion drive mechanism, first passes through standard and stops control mechanism
Keep the through-hole on cover board and horizontal baffle corresponding with conveying pipeline and the oily lower end of feeding cylinder.Firstly, gear rotation band carry-over bar
It moves down, is added to the lye of configuration and oil plant in mixing tank, secondly, gear rotation band carry-over bar moves up, conveying
Pipe and oily feeding cylinder are detached from mixing tank, and raw material pan feeding finishes;Then, shaft rotation is driven by the second motor, and then driven solid
The horizontal baffle rotation being scheduled below shaft, realizes the stirring operation to mixing tank materials inside;After the completion of saponification, stop stirring
It mixes, gear rotation band carry-over bar moves down, and drives shaft to move down by connector, moving down for horizontal baffle makes mixing tank
In material be extruded from discharge port.
3, the mechanism structure is simple, can replace operating complicated industrial soap making machine using simple machine driving, can
The soap body of processing small batch, different cultivars, using simplicity, easy to disassemble and carrying is at low cost, it can be achieved that the hand of people at home
Work soapmaking.
Detailed description of the invention
Fig. 1 is schematic diagram of the invention;
Fig. 2 is the top view of horizontal baffle in Fig. 1.
Appended drawing reference: 1, gear, 2, rack gear, 3, support plate, 4, molten alkali bucket, 40, caustic soda feeding cylinder, 41, water feeding cylinder, 5,
Mixing tank, 50, oily feeding cylinder, the 6, second motor, 7, connector, 8, shaft, 9, third motor, 10, stirring rod, 11, conveying pipeline,
12, valve, 13, discharge port, 14, discharging control valve, 15, horizontal baffle, 16, through-hole, 17, standard stop control mechanism, 18, control
Device, 19, cover board, 20, charging control valve, 21, heating element, 22, temperature sensor, 23, viscosity sensor, 24, display screen.
Specific embodiment
Automatic dissolving alkali handmade soap machine of the invention is described further combined with specific embodiments below, but illustrated embodiment
It is not as a limitation of the invention.
Automatic dissolving alkali handmade soap machine, as shown in Figure 1, including rack and pinion drive mechanism, molten alkali bucket 4, being located under molten alkali bucket 4
The mixing tank 5 of side, the premix mechanism for being mixed to molten 4 materials inside of alkali bucket and for 5 materials inside of mixing tank
Mixed rabbling mechanism,
Wherein, rack and pinion drive mechanism includes the gear 1 driven by first motor and the tooth being engaged with gear 1
Item 2, rack gear 2 are vertically arranged, and support plate 3 is vertically connected on rack gear 2, and the molten alkali bucket 4 is fixed on the lower end of support plate 3
Face, molten alkali bucket 4 are equipped with the caustic soda feeding cylinder 40 and water feeding cylinder 41 in the portion that inserts into the inner, and the lower part of molten alkali bucket 4 is equipped with and mixing
The conveying pipeline 11 of 5 connection of bucket, conveying pipeline 11 are equipped with valve 12;The oil that the upper end of the mixing tank 5 is equipped with the portion that inserts into the inner enters
Charging control valve is equipped on barrel 50, caustic soda feeding cylinder 40 and oily feeding cylinder 50, the lower end of mixing tank 5 is equipped with discharging control
The discharge port 13 of valve 14 processed, and the inside of mixing tank 5 is equipped with the horizontal baffle 15 that can be rotated inside it, as shown in Figure 2
Horizontal baffle 15 which is provided with the through-hole passed through for conveying pipeline 11 and oily feeding cylinder 50.The lower end surface of horizontal baffle 15 is equipped with
Multiple stirring rods, stirring rod is equipped with heating element 21, temperature sensor 22 and viscosity sensor 23, on the outer wall of mixing tank 5
Equipped with the display screen 24 for displays temperature and viscosity value.
Wherein, rabbling mechanism includes the second motor 6, the connector 7 being vertically fixed in support plate 3 and by the second motor
6 drive the shaft 8 of its rotation, and shaft 8 is supported in the through-hole of 7 inner vertical of connector setting by thrust bearing, and shaft 8
Lower end be fixedly connected with horizontal baffle 15, realize respectively the second motor 6 by shaft 8 drive horizontal baffle 15 in mixing tank
Rotation and first motor does not work and rack gear 2 by connector 7 drive shaft 8 move back and forth up and down the second motor 6 not work
The two kinds of motion states made make conveying pipeline 11 and oily feeding cylinder 50 not hinder the rotation of horizontal baffle 15;Rabbling mechanism it is another
Kind set-up mode is that the shell of the second motor 6 is directly fixedly connected with the upper end of connector 7, vertical in shaft 8 and connector 7
The through-hole of setting does not contact rotation;The premix mechanism includes third motor 9 and extend into molten alkali bucket 4 and by third motor
9 stirring rods driven, are additionally provided with stirring blade on the stirring rod.
As shown in Figure 1, the device further includes lower end and the horizontal baffle 15 for making conveying pipeline 11 and oily feeding cylinder 50
The corresponding standard of two through-holes being arranged stops control mechanism 17, the device further include for control first motor, the second motor 6,
Third motor 9 and the quasi- controller 18 for stopping the work of control mechanism 17 and the remote controler with transmitting and reception signaling module, should
Remote controler and controller 18 are wirelessly connected.
For the sealing performance for improving mixing tank 5, it is equipped with the cover board 19 for sealing its port in the upper end of mixing tank 5, and
Cover board 19 is equipped with the through-hole passed through for conveying pipeline 11 and oily feeding cylinder 50, and standard, which stops control mechanism 17, can be realized 11 He of conveying pipeline
The through-hole being arranged on the lower end of oily feeding cylinder 50 and cover board 19 is corresponding.
The working principle of the mechanism: when beginning, caustic soda is added in caustic soda bucket 4 from caustic soda feeding cylinder 40, water enters from water
Caustic soda bucket 4 is added in barrel 41, and mixing tank 5 is added from oily feeding cylinder 50 in oil, starts the second motor 6 and third electricity by controller 18
Machine 9 works, and the stirring rod that heating element 21 is equipped in mixing tank 5 heats oil plant, when temperature sensor 22 detects temperature
When degree is increased to 60 °, stop heating;Valve 12 on conveying pipeline 11 is opened to suitable aperture, so that lye slowly flows into
Mixing tank 5, after, it is moved up by gear and rack teeth mechanism band carry-over bar 2, conveying pipeline 11 and oily feeding cylinder 50 is made to be detached from mixing tank
5;Continue that the second motor 6 is made to work, when the material in mixing tank 5 reaches certain viscosity, stops stirring;Pass through rack-and-pinion machine
Structure band carry-over bar 2 moves down, and support plate 3 drives shaft 8 to move down by connector 7, and horizontal baffle 15 is pushed to move down, and mixture is from out
Material mouth 13 flows in the mold box of peripheral hardware, and soap body is made.Wherein, between oily feeding cylinder 50 and the port and cover board 19 of mixing tank 5
There is gap, do not influence horizontal baffle 15 and rotate work, when preparing lye that mixing tank 5 is added, horizontal baffle 15 stops
Rotation stop is dynamic, and the standard of system is stopped under the through-hole and conveying pipeline 11 and oily feeding cylinder 50 that function makes on cover board 19 and horizontal baffle 15
It holds corresponding.
Claims (3)
1. automatic dissolving alkali handmade soap machine, it is characterised in that: the device by controller (18), with emitting and receive signaling module
Remote controler, molten alkali bucket (4), the mixing tank (5) being located at below molten alkali bucket (4), is used for molten alkali bucket rack and pinion drive mechanism
(4) the premix mechanism that materials inside is mixed and the rabbling mechanism group for being mixed to mixing tank (5) materials inside
At the rack and pinion drive mechanism includes the gear (1) driven by first motor and the tooth being engaged with gear (1)
Item (2), rack gear (2) are vertically arranged, and support plate (3) are vertically connected on rack gear (2), and the molten alkali bucket (4) is fixed on branch
The lower end surface of fagging (3), molten alkali bucket (4) are equipped with the caustic soda feeding cylinder (40) and water feeding cylinder (41) in the portion that inserts into the inner, molten alkali
The lower part of bucket (4) is equipped with the conveying pipeline (11) being connected to mixing tank (5), and conveying pipeline (11) is equipped with valve (12);The mixing
The upper end of bucket (5) is equipped with the oily feeding cylinder (50) in the portion that inserts into the inner, and lower end is equipped with the discharge port with discharging control valve (14)
(13), and the inside of mixing tank (5) is equipped with the horizontal baffle (15) that can be rotated inside it, and horizontal baffle (15), which is equipped with, to be supplied
The through-hole (16) that conveying pipeline (11) and oily feeding cylinder (50) pass through;
The rabbling mechanism includes the second motor (6), the connector (7) that is vertically fixed on support plate (3) and by second
The shaft (8) that motor (6) drives it to rotate, shaft (8) are supported on the logical of connector (7) inner vertical setting by thrust bearing
Kong Zhong, and the lower end of shaft (8) is fixedly connected with horizontal baffle (15), realizes that rack gear (2) pass through connector (7) band turn respectively
Axis (8) moves back and forth up and down and the second motor (6) does not work and the second motor (6) passes through shaft (8) drive horizontal baffle
(15) it is rotated and the idle two kinds of motion states of first motor in mixing tank, makes conveying pipeline (11) and oily feeding cylinder (50) no
Hinder the rotation of horizontal baffle (15), the premix mechanism includes third motor (9) and extend into molten alkali bucket (4) and by the
The stirring rod (10) that three motors (9) drive, the device further include lower end for making conveying pipeline (11) and oily feeding cylinder (50) and
The corresponding standard of two through-holes being arranged on horizontal baffle (15) is stopped control mechanism (17), is set on the lower end surface of horizontal baffle (15)
Having multiple stirring rods (10), stirring rod (10) is equipped with heating element (21), temperature sensor (22) and viscosity sensor (23),
The outer wall of mixing tank (5) is equipped with the display screen (24) for displays temperature and viscosity value;Wherein, controller (18) is for controlling
First motor, the second motor (6), third motor (9) and standard processed stop control mechanism (17) work, remote controler and controller (18) nothing
Line connection.
2. automatic dissolving alkali handmade soap machine according to claim 1, it is characterised in that: the upper end of mixing tank (5) is equipped with and is used for
The cover board (19) of its port is sealed, and cover board (19) is equipped with the through-hole passed through for conveying pipeline (11) and oily feeding cylinder (50), it is quasi-
Stopping control mechanism (17) can be realized the through-hole phase being arranged on the lower end and cover board (19) of conveying pipeline (11) and oily feeding cylinder (50)
It is corresponding.
3. automatic dissolving alkali handmade soap machine according to claim 1, it is characterised in that: the caustic soda feeding cylinder (40) and oil
Charging control valve (20) are equipped on feeding cylinder (50).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510308001.7A CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
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---|---|---|---|
CN201510308001.7A CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
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Publication Number | Publication Date |
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CN104893881A CN104893881A (en) | 2015-09-09 |
CN104893881B true CN104893881B (en) | 2019-04-02 |
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ID=54026849
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CN201510308001.7A Expired - Fee Related CN104893881B (en) | 2015-06-08 | 2015-06-08 | Automatic dissolving alkali handmade soap machine |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105251390A (en) * | 2015-10-09 | 2016-01-20 | 太仓市开林油漆有限公司 | Multifunctional timing dispersion machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1352726A1 (en) * | 2000-09-22 | 2003-10-15 | Kao Corporation | Method for manufacturing products of a constant weight |
CN203782128U (en) * | 2014-04-02 | 2014-08-20 | 苏梓铭 | Full-automatic soapmaking device |
CN203947095U (en) * | 2014-04-02 | 2014-11-19 | 苏梓铭 | A kind of soap making machine |
CN204737942U (en) * | 2015-06-08 | 2015-11-04 | 洛阳理工学院 | Automatic dissolve alkali handmade soap machine |
-
2015
- 2015-06-08 CN CN201510308001.7A patent/CN104893881B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1352726A1 (en) * | 2000-09-22 | 2003-10-15 | Kao Corporation | Method for manufacturing products of a constant weight |
CN203782128U (en) * | 2014-04-02 | 2014-08-20 | 苏梓铭 | Full-automatic soapmaking device |
CN203947095U (en) * | 2014-04-02 | 2014-11-19 | 苏梓铭 | A kind of soap making machine |
CN204737942U (en) * | 2015-06-08 | 2015-11-04 | 洛阳理工学院 | Automatic dissolve alkali handmade soap machine |
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