CN203721504U - Automatic double-trough impregnation machine for preparing aluminum electrolytic capacitor - Google Patents
Automatic double-trough impregnation machine for preparing aluminum electrolytic capacitor Download PDFInfo
- Publication number
- CN203721504U CN203721504U CN201420122676.3U CN201420122676U CN203721504U CN 203721504 U CN203721504 U CN 203721504U CN 201420122676 U CN201420122676 U CN 201420122676U CN 203721504 U CN203721504 U CN 203721504U
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- electrolytic capacitor
- automatic
- impregnation
- carrier
- aluminium electrolytic
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Abstract
The utility model discloses an automatic double-trough impregnation machine for preparing an aluminum electrolytic capacitor. The aluminum electrolytic capacitor is arranged in a carrier frame, the automatic double-trough impregnation machine comprises a rack, an impregnation trough arranged on the rack and a sealing cover which is in sealing connection with the notches of the impregnation troughs and forms an impregnation section. Specially, at least two carrier frames can be arranged in the impregnation, the automatic double-trough impregnation machine further comprises a cover opening unit used for opening the sealing cover, an automatic feeding unit containing the carrier frames of the aluminum electrolytic capacitor, an automatic material collecting unit and a conveying unit which is used for moving the carrier frames into the impregnation trough and moving the impregnated carrier frames out of the impregnation trough. The impregnation trough adopted by the automatic double-trough impregnation machine can contain at least two carrier frames abreast, the efficiency of impregnation is improved, meanwhile, under the mutual function of the automatic feeding unit, the automatic material collecting unit and the cover opening unit and the conveying unit for the carrier frames, automatic machining can be achieved, yield can be improved, and cost can be saved.
Description
Technical field
the utility model belongs to the process equipment field of preparing aluminium electrolytic capacitor, relates to a kind of automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor.
Background technology
impregnation machine, very common, especially preparing in aluminium electrolytic capacitor, it generally comprises frame, is arranged on the impregnating groove in frame, be tightly connected with the notch of impregnating groove and form the seal cover in impregnation interval, the vacuum-pumping tube, bleeder pipe, the compressed air hose that are connected with impregnation interval, make the impregnation machine can be under the condition of normal pressure, vacuum and constant voltage, meet aluminium electrolytic capacitor (impregnation thing, be to be all generally loaded in carrier, the common impregnation of carrier and aluminium electrolytic capacitor) containing soaking technology.Therefore, above-mentioned impregnation machine has following deficiency:
1), because impregnating groove is generally single groove, so the efficiency of its impregnation is lower;
2), because most seal cover and impregnating groove are to be connected and sealed by outer connector, but, all need after manual adjustments, seal cover just can be opened, and causes the inconvenience of processing;
3), in impregnating groove, put into carrier or from impregnating groove by carrier take out, be also all manual operation, cause staff's labour intensity large, and efficiency is low.
Summary of the invention
technical problem to be solved in the utility model is to overcome the deficiencies in the prior art, a kind of improved automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor is provided, and it can make whole impregnation process automatically to carry out, and improves impregnation efficiency, the labour intensity that reduces workman, reduces costs.
for solving the problems of the technologies described above, the utility model adopts following technical scheme:
a kind of automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor, its aluminium electrolytic capacitor is placed in carrier, double flute automatic vacuum impregnation machine comprises frame, be arranged on the impregnating groove in frame, be tightly connected with the notch of impregnating groove and form the seal cover in impregnation interval, particularly, at least can two carriers placed side by side in impregnating groove, double flute automatic vacuum impregnation machine also comprises the unit of uncapping for opening seal cover, automatic charging unit and the automatic material receiving unit of aluminium electrolytic capacitor carrier are housed, for carrier is moved to the transmission unit in impregnating groove with for the carrier after impregnation in impregnating groove is shifted out.
preferably, four drift angle places in seal cover surrounding are respectively equipped with provided with fastener, the unit of uncapping comprises the spool that is positioned at seal cover top and can rotates around Pivot Point Center line, one end is wrapped on described spool, the other end latches in the winding on provided with fastener, and the first driving mechanism that drives spool to rotate, wherein spool is by two, and along the length direction setting of frame, winding is corresponding one by one with provided with fastener, under the driving of the first driving mechanism, two spools rotate and make winding extend or shrink, and seal cover moves up and down along vertical direction.
preferably, transmission unit comprises manipulator for the carrier that aluminium electrolytic capacitor is housed is sling one by one, the screw mandrel can driving device hand moving along the length direction of frame and the second driving mechanism that drives screw mandrel to rotate.
according to a concrete enforcement of the present utility model and preferred aspect, described manipulator comprises two guide rods that parallel setting with described screw mandrel, be arranged on the crossbearer moving left and right on guide rod and under the rotation of screw mandrel, the sliding seat that is arranged on described crossbearer both sides that can move up and down along the short transverse of crossbearer, the first cylinder that drives sliding seat to move up and down, be arranged on sliding seat bottom two chucks to the inner extension of crossbearer, and the second cylinder that drives two chucks relatively to clamp, the end of chuck is provided with the short slot matching with carrier, under the effect of the second cylinder, chuck clamps the both sides of carrier, under the effect of the first cylinder, drive the carrier being clamped by chuck to move up and down.
preferably, automatic charging unit comprise be positioned at the below of impregnating groove and can place the input bracket of multiple carriers simultaneously, for driving the input driving mechanism that moves along the short transverse of frame of input bracket, described input driving mechanism comprise input drive motors, vertically arrange and by input drive motors drive and rotate the first screw rod, described input bracket matches and moves up and down along with the rotation of described the first screw rod with described the first screw rod.
preferably, automatic material receiving unit comprises and is positioned at the below of described impregnating groove and can places the output bracket of multiple described carriers, output driving mechanism for driving described output bracket to move along the short transverse of described frame simultaneously, described output driving mechanism comprises output drive motors, vertically arranges and driven and the second screw rod of rotating by described output drive motors, and described output bracket matches and moves up and down along with the rotation of described the second screw rod with described the second screw rod.
according to another concrete enforcement of the present utility model and preferred aspect, in impregnating groove, be provided with inner bag, between the surrounding of this inner bag and the inwall of impregnating groove, there is gap, impregnation machine also comprise be positioned at gap location, for regulating the elevating mechanism of carrier at impregnating groove inner height.Therefore, above-mentioned impregnation machine can, without opening under the prerequisite of seal cover, be realized the carrier that impregnation thing is housed in rising or decline containing in immersion liquid, reduces labour intensity, improves impregnation efficiency and impregnation quality simultaneously.
further, preferably, elevating mechanism comprises the first lifting unit and the second lifting unit that are positioned at impregnating groove both sides, the first lifting unit is identical with the structure of the second lifting unit, and include along the material lift plate of impregnating groove both sides bearing of trend setting, from bottom to top through the shore in described gap, the drive unit for driving shore to move up and down, wherein shore upper end is connected with material lift plate, and material lift plate can jack-up be positioned at synchronous rising or the decline of the multiple described carriers of impregnating groove.
more preferably, drive unit comprises drive motors, synchronize with drive motors power transmission shaft rotate screw mandrel, be arranged on screw mandrel top nut, be arranged on nut for limiting nut and synchronize the nut holder rotating with screw mandrel, and by screw mandrel, nut, housing in nut holder is wrapped in, wherein in housing, be provided with at least two limiting grooves along the bearing of trend of screw mandrel, the periphery of nut holder is provided with the projection relative with limiting groove, the bottom of shore is fixed on nut holder, screw mandrel rotates, nut and nut holder move up and down along the length direction of screw mandrel.
more preferably, two drive motors of the first lifting unit and the second lifting unit can synchronous or nonsynchronous rotation.Can be according to the actual needs, maximize the immersion liquid that contains draining in aluminium electrolytic capacitor surface, further reduce the loss containing immersion liquid, thus cost-saving.
due to the employing of technique scheme, the utility model compared with prior art has following features:
in the impregnating groove that the utility model adopts, at least can put down side by side two carriers, improve the efficiency of impregnation, simultaneously under automatic charging unit, the automatic material receiving unit of carrier and the acting in conjunction of uncap unit and transmission unit, realize automation processing, improve output, cost-saving, in addition, of the present utility model simple in structure, it is convenient to implement.
Brief description of the drawings
below in conjunction with accompanying drawing and specific embodiment, the utility model is described in more detail.
fig. 1 is the structural representation of the impregnation machine of the utility model employing;
fig. 2 is uncap unit and the transmission unit structural representation of the impregnation machine of the utility model employing;
fig. 3 is the structural representation of the impregnation machine elevating mechanism of the utility model employing;
wherein: 1, frame; 2, impregnating groove; 20, inner bag; 3, seal cover; 30, snap close piece; 4, the unit of uncapping; 40, spool; 41, winding; 42, the first driving mechanism; 5, automatic charging unit; 50, input bracket; 51, input driving mechanism; 510, the first screw rod; 6, automatic material receiving unit; 60, output bracket; 61, output driving mechanism; 610, output drive motors; 611, the second screw rod; 7, transmission unit; 70, manipulator; 700, guide rod; 701, crossbearer; 702, sliding seat; 703, the first cylinder; 704, chuck; Q, short slot; 705, the second cylinder; 71, screw mandrel; 72, the second driving mechanism; 8, provided with fastener; 9, elevating mechanism; 90, the first lifting unit; 91, the second lifting unit; A, material lift plate; B, shore; C drive unit; C1, drive motors; C2, screw mandrel; C3, nut; C4, nut holder; C40, projection; C5, housing.
Embodiment
as shown in Figure 1 to Figure 3, the present embodiment provides the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor, its aluminium electrolytic capacitor is placed in carrier, and double flute automatic vacuum impregnation machine comprises frame 1, be arranged on impregnating groove 2 in frame 1, be tightly connected with the notch of impregnating groove 2 and form the seal cover 3 in impregnation interval, for opening the unit 4 of uncapping of seal cover 3, the automatic charging unit 5 that aluminium electrolytic capacitor carrier is housed and automatic material receiving unit 6, for carrier being moved to the transmission unit 7 in impregnating groove 2 with for the carrier after interior impregnating groove 2 impregnation is shifted out.
at least can two carriers placed side by side in above-mentioned impregnating groove 2, four drift angle places in seal cover 3 surroundings are respectively equipped with provided with fastener 8, uncap unit 4 comprise be positioned at seal cover 3 tops and can around Pivot Point Center line rotate spool 40, one end is wrapped on described spool 40, the other end latches in the winding 41 on provided with fastener 8, and the first driving mechanism 42 that drives spool 40 to rotate, wherein spool 40 is by two, and along the length direction setting of frame 1, winding 41 is corresponding one by one with provided with fastener 8, under the driving of the first driving mechanism 42, two spools 40 rotate and make winding 41 extend or shrink, seal cover 3 moves up and down along vertical direction.Simultaneously also be provided with snap close piece 30 in the periphery of seal cover 3, this snap close piece 30 for will, outer circumferentially sealed (its locking mode is a lot, referring to Fig. 1, does not describe in detail at this) of seal cover 3 and impregnating groove 2.
above-mentioned transmission unit 7 comprises manipulator 70 for the carrier that aluminium electrolytic capacitor is housed is sling one by one, the screw mandrel 71 can driving device hand 70 moving along the length direction of frame and the second driving mechanism 72 that drives screw mandrel 71 to rotate.
further, manipulator 70 comprises two guide rods 700 that parallel setting with screw mandrel 71, be arranged on the crossbearer 701 moving left and right on guide rod 700 and under the rotation of screw mandrel 71, the sliding seat 702 that is arranged on described crossbearer 701 both sides that can move up and down along the short transverse of crossbearer 701, the first cylinder 703 that drives sliding seat to move up and down, be arranged at the bottom of sliding seat 702 and to inner two chucks 704 that extend of crossbearer 701, and drive two to press from both sides 704 the second cylinders 705 that relatively clamp, wherein the end of chuck 704 is provided with the short slot Q matching with carrier, under the effect of the second cylinder 705, chuck 704 clamps the both sides of carrier, and under the effect of the first cylinder 703, drive the carrier being clamped by chuck 704 to move up and down.
above-mentioned automatic charging unit 5 comprise be positioned at the below of impregnating groove 2 and can place the input bracket 50 of multiple carriers simultaneously, for driving the input driving mechanism 51 that moves along the short transverse of frame 1 of input bracket 50, described input driving mechanism 51 comprises input drive motors (not shown), vertically arranges and driven and the first screw rod 510 of rotating by input drive motors, and described input bracket 50 matches and moves up and down along with the rotation of described the first screw rod 510 with described the first screw rod 510.
above-mentioned automatic material receiving unit 6 comprises and is positioned at the below of described impregnating groove 2 and can places the output bracket 60 of multiple described carriers, output driving mechanism 61 for driving described output bracket to move along the short transverse of described frame simultaneously, described output driving mechanism 61 comprises output drive motors 610, vertically arranges and driven and the second screw rod 611 of rotating by described output drive motors 610, and described output bracket 60 matches and moves up and down along with the rotation of described the second screw rod 611 with described the second screw rod 611.
in addition, the present embodiment is provided with the inner bag 20(similar to impregnating groove 2 shapes specifically referring to Fig. 3 in impregnating groove 2), the bottom of described impregnating groove 2 is close in the bottom of inner bag 20, and between the inwall of the surrounding of inner bag 20 and impregnating groove 2, there is gap, impregnation machine also comprise be positioned at gap location, for regulating the elevating mechanism 9 of carrier at impregnating groove 2 inner heights.Therefore, above-mentioned impregnation machine can be without opening under the prerequisite of seal cover, realizes rising or the decline of the carrier that impregnation thing is housed in impregnating groove, reduces labour intensity, improves impregnation efficiency and impregnation quality simultaneously.Its elevating mechanism is specific as follows:
this elevating mechanism comprises the first lifting unit 90 and the second lifting unit 91 that are positioned at impregnating groove 2 both sides, the first described lifting unit 90 is identical with the structure of described the second lifting unit 91, and comprise along the material lift plate A of impregnating groove 2 both sides bearing of trend settings, from bottom to top through shore B, the drive unit C for driving shore B to move up and down in gap, wherein shore B upper end is connected with material lift plate A, and material lift plate A can jack-up be arranged in synchronous rising or the decline (this example is two) of impregnating groove 2 multiple carriers.
drive unit C comprises drive motors C1 simultaneously, synchronize with drive motors C1 power transmission shaft rotate screw mandrel C2, be arranged on the nut C3 on screw mandrel C2, be arranged on that nut C3 is upper synchronizes the nut holder C4 of rotation for limiting nut C3 with screw mandrel C2, and by screw mandrel C2, nut C3, housing C5 in nut holder C4 is wrapped in, wherein in housing C5, be provided with at least two limiting groove (not shown) along the bearing of trend of screw mandrel C2, the periphery of nut holder C4 is provided with the protruding C40 corresponding with limiting groove, the bottom of shore B is fixed on nut holder C4, screw mandrel C2 rotates, nut C3 and nut holder C4 move up and down along the length direction of screw mandrel C2.
further, two drive motors of the first lifting unit 90 and the second lifting unit 92 can synchronous or nonsynchronous rotation, thereby drives synchronous or asynchronous rising or the decline of shore B.Can be according to the actual needs, maximize the immersion liquid that contains draining in aluminium electrolytic capacitor surface, further reduce the loss containing immersion liquid, thus cost-saving.
in sum, the automatic impregnation machine of the double flute of the present embodiment compared with prior art has the following advantages:
1), at least can and discharge two carriers in impregnating groove, its operating efficiency tool increases significantly;
2), under the acting in conjunction of automatic charging unit, automatic material receiving unit, transmission unit and the unit of uncapping of carrier, can realize the automatic impregnation of aluminium electrolytic capacitor, to save a large amount of labours, output also can not be estimated simultaneously, and it obviously has substantial content and significant progressive;
3), in impregnating groove, be provided with inner bag, between inner bag and impregnating groove inwall, be provided with the elevating mechanism for regulating carrier to move up and down along the depth direction of impregnating groove, thereby meet the impregnation condition of aluminium electrolytic capacitor, improve the quality of aluminium electrolytic capacitor, simultaneously the first lifting unit of this elevating mechanism and the second lifting unit can be synchronously after nonsynchronous adjusting carrier be positioned at the particular location of impregnating groove, thereby can effectively and maximized drain the immersion liquid that contains in aluminium electrolytic capacitor surface, further reduce the loss containing immersion liquid, cost-saving.
the object of above-described embodiment is to allow person skilled in the art can understand content of the present utility model and implement according to this, can not limit protection range of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection range of the present utility model.
Claims (10)
1. prepare the automatic impregnation machine of double flute of aluminium electrolytic capacitor for one kind, described aluminium electrolytic capacitor is placed in carrier, described double flute automatic vacuum impregnation machine comprises frame, be arranged on the impregnating groove in frame, be tightly connected with the notch of described impregnating groove and form the seal cover in impregnation interval, it is characterized in that: the carrier described at least can two placed side by side in described impregnating groove, described double flute automatic vacuum impregnation machine also comprises the unit of uncapping for opening described seal cover, automatic charging unit and the automatic material receiving unit of aluminium electrolytic capacitor carrier are housed, for described carrier is moved to the transmission unit in described impregnating groove with for the described carrier after impregnation in described impregnating groove is shifted out.
2. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 1, it is characterized in that: four drift angle places in described seal cover surrounding are respectively equipped with provided with fastener, the described unit of uncapping comprises the spool that is positioned at described seal cover top and can rotates around Pivot Point Center line, one end is wrapped on described spool, the other end latches in the winding on described provided with fastener, and the first driving mechanism that drives described spool to rotate, described spool is by two, and along the length direction setting of described frame, described winding is corresponding one by one with described provided with fastener, under the driving of described the first driving mechanism, two described spools rotate and make described winding extend or shrink, described seal cover moves up and down along vertical direction.
3. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 1, is characterized in that: described transmission unit comprises manipulator for the carrier that aluminium electrolytic capacitor is housed is sling one by one, can drive the screw mandrel that described manipulator moves along the length direction of described frame and the second driving mechanism that drives described screw mandrel to rotate.
4. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 3, it is characterized in that: described manipulator comprises two guide rods that parallel setting with described screw mandrel, be arranged on the crossbearer moving left and right on described guide rod and under the rotation of described screw mandrel, the sliding seat that is arranged on described crossbearer both sides that can move up and down along the short transverse of described crossbearer, the first cylinder that drives sliding seat to move up and down, be arranged on described sliding seat bottom two chucks to the inner extension of described crossbearer, and the second cylinder that drives two described chucks relatively to clamp, the end of described chuck is provided with the short slot matching with described carrier, under the effect of described the second cylinder, described chuck clamps the both sides of described carrier, under the effect of the first described cylinder, drive the described carrier being clamped by described chuck to move up and down.
5. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 1, it is characterized in that: described automatic charging unit comprises the below that is positioned at described impregnating groove and the input bracket that can simultaneously place multiple described carriers, for the input driving mechanism that drives described input bracket to move along the short transverse of described frame, described input driving mechanism comprises input drive motors, vertically arrange and driven and the first screw rod of rotation by described input drive motors, described input bracket matches and moves up and down along with the rotation of described the first screw rod with described the first screw rod.
6. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 1, it is characterized in that: described automatic material receiving unit comprises the below that is positioned at described impregnating groove and the output bracket that can simultaneously place multiple described carriers, for the output driving mechanism that drives described output bracket to move along the short transverse of described frame, described output driving mechanism comprises output drive motors, vertically arrange and driven and the second screw rod of rotation by described output drive motors, described output bracket matches and moves up and down along with the rotation of described the second screw rod with described the second screw rod.
7. according to the automatic impregnation machine of the double flute of preparing aluminium electrolytic capacitor described in any one claim in claim 1 to 6, it is characterized in that: in described impregnating groove, be provided with inner bag, between the surrounding of described inner bag and the inwall of described impregnating groove, there is gap, described impregnation machine also comprise be positioned at described gap location, for regulating described carrier to be positioned at the elevating mechanism of described impregnating groove inner height.
8. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 7, it is characterized in that: described descending mechanism comprises the first lifting unit and the second lifting unit that are positioned at described impregnating groove both sides, the first described lifting unit is identical with the structure of described the second lifting unit, and include the material lift plate arranging along described impregnating groove both sides bearing of trend, pass the shore in described gap from bottom to top, for the drive unit that drives described shore to move up and down, wherein said shore upper end is connected with described material lift plate, described material lift plate can jack-up be positioned at synchronous rising or the decline of the multiple described carriers of described impregnating groove.
9. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 8, it is characterized in that: described drive unit comprises drive motors, synchronize with described drive motors power transmission shaft rotate screw mandrel, be arranged on described screw mandrel top nut, be arranged on described nut for limiting described nut and synchronize the nut holder rotating with described screw mandrel, and by described screw mandrel, described nut, housing in nut holder is wrapped in, wherein in described housing, be provided with at least two limiting grooves along the bearing of trend of described screw mandrel, the periphery of described nut holder is provided with the projection relative with described limiting groove, the bottom of described shore is fixed on described nut holder, described screw mandrel rotates, described nut and described nut holder move up and down along the length direction of described screw mandrel.
10. the automatic impregnation machine of double flute of preparing aluminium electrolytic capacitor according to claim 8, is characterized in that: two drive motors of the first described lifting unit and described the second lifting unit can synchronous or the described shore rising of nonsynchronous driving or decline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122676.3U CN203721504U (en) | 2014-03-18 | 2014-03-18 | Automatic double-trough impregnation machine for preparing aluminum electrolytic capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122676.3U CN203721504U (en) | 2014-03-18 | 2014-03-18 | Automatic double-trough impregnation machine for preparing aluminum electrolytic capacitor |
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| Publication Number | Publication Date |
|---|---|
| CN203721504U true CN203721504U (en) | 2014-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420122676.3U Expired - Fee Related CN203721504U (en) | 2014-03-18 | 2014-03-18 | Automatic double-trough impregnation machine for preparing aluminum electrolytic capacitor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103824707A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Double-groove automatic impregnating machine for preparing aluminum electrolytic capacitors |
| WO2021142810A1 (en) * | 2020-01-17 | 2021-07-22 | 诚捷智能装备(东莞)有限公司 | Impregnation device |
| CN113192770A (en) * | 2021-04-20 | 2021-07-30 | 贵阳立特精密机械有限公司 | Vacuum impregnation device |
-
2014
- 2014-03-18 CN CN201420122676.3U patent/CN203721504U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103824707A (en) * | 2014-03-18 | 2014-05-28 | 深圳市兴创嘉科技有限公司 | Double-groove automatic impregnating machine for preparing aluminum electrolytic capacitors |
| CN103824707B (en) * | 2014-03-18 | 2016-07-13 | 深圳市兴创嘉科技有限公司 | A kind of double flute preparing aluminium electrolutic capacitor is automatically containing dipping machine |
| WO2021142810A1 (en) * | 2020-01-17 | 2021-07-22 | 诚捷智能装备(东莞)有限公司 | Impregnation device |
| CN113192770A (en) * | 2021-04-20 | 2021-07-30 | 贵阳立特精密机械有限公司 | Vacuum impregnation device |
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| CF01 | Termination of patent right due to non-payment of annual fee |