CN203566742U - Automatic cutting and stacking system - Google Patents
Automatic cutting and stacking system Download PDFInfo
- Publication number
- CN203566742U CN203566742U CN201320726081.4U CN201320726081U CN203566742U CN 203566742 U CN203566742 U CN 203566742U CN 201320726081 U CN201320726081 U CN 201320726081U CN 203566742 U CN203566742 U CN 203566742U
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Abstract
The utility model discloses an automatic cutting and stacking system. The automatic cutting and stacking device comprises a cutting device, a conveying device and a stacking device. A knife holder set is arranged in the cutting device, a lower cut-off knife in the knife holder set is fixed to a base, and an upper cut-off knife is driven by a power part to conduct vertical reciprocating motion at different speeds. The conveying device comprises a machine table. Rotating wheels are arranged at the two ends of the machine table respectively. The rotating wheels at the two ends are connected through a conveyor belt. A motor which can drive the rotating wheels to rotate is arranged on one side of the machine table. A defective product loading and unloading mechanism for carrying defective cut pieces away is arranged below a transfer belt. A clamping type conveying mechanism which can clamp the cut pieces is arranged above the transfer belt. An ejection part is arranged at the end, close to the stacking device, of the transfer belt. According to the automatic cutting and stacking system, the clamping type stacking mode and the ejection type stacking mode are integrated, the automatic cutting and stacking system is suitable for various PPs, and therefore cost of clients for purchasing equipment is greatly saved; the automatic cutting and stacking system integrates the cutting function, the stacking function and the defective product processing function and is complete in function, a part of the structure of the system is optimized, and users can conveniently operate the system.
Description
Technical field
The utility model relates to a kind of cut-parts and stack system automatically.
Background technology
In circuit-board industry, during the sheet materials such as production of copper foil substrate (CCL), multilayer circuit board (PCB), all need to use a kind of base material, that is exactly epoxy glass-fiber-fabric prepreg (prepreg is commonly called as PP).It is a kind of composite, is to be mixed into glue by materials such as epoxy resin, solvent, chemicals, then by gluing machine, colloidal sol is cured on the glass cloth of impregnation, thereby obtain required and continuous PP.
For meeting the making needs of the sheet materials such as CCL, PCB, continuous shape PP need be become to sheet PP, therefore just need use cut-parts stack system.The PP of rolling is sent into cut-parts stack system (off-line mode), or the PP of not rolling is directly drawn and expected automatic cut-parts and stack system (online mode) by gluing machine, after cut-parts, storehouse, can obtain being repeatedly put in the PP sheet on pallet, the PP sheet of a stack stack is transported in other system and manufactures by linking equipment or with manual type again.
According to the difference of PP sheet cutoff length, in the industry the PP of 1000mm left and right category is defined as to 1UP, the PP of 2000mm left and right category is decided to be to 2UP.According to the difference of PP sheet thickness, in the industry the PP of little thickness category (using fabric 1027,1037,1067 (0.03mm) ~ 1080 (0.08mm)) is defined as to thin plate, the PP of large thickness category (using fabric 2116 (0.09mm) ~ 7638 (0.24mm)) is defined as to slab.
The heap stack mode that the unrealized gripping of legacy system at present and ejaculation formula and off-line coexist, dissimilar PP is needed to different system equipment, adopt gripping heap stack mode need do a cover system, adopt while penetrating heap stack mode and need again to do another set of system, versatility is poor and efficiency is lower.
Utility model content
The purpose of this utility model is to provide a kind of easy to operate, automatic cut-parts and stack system that efficiency is high, multiple functional, is applicable to cut-parts and the storehouse of polytype PP.
The automatic cut-parts of one described in the utility model and stack system, comprise cut-parts device, conveying device, stack apparatus, it is characterized in that: in cut-parts device, establish tool rest group, in tool rest group, lower cut-off knife is fixed on base, upper cut-off knife is driven by power part to realize different rates to pump; Conveying device comprises board, board two ends are respectively provided with runner, two ends runner connects with belt conveyor, the motor that can drive runner to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, feed belt below is provided with the defective products charging crane that bad cut-parts are transported, and feed belt top is provided with clamping type conveying mechanism that can gripping cut-parts, at feed belt, near stack apparatus one end, is provided with injection part.
In this system, when the PP of storehouse is 1UP, can by injection part, deliver to stack apparatus through feed belt automatically stacking; When the PP of storehouse is 1UP or 2UP, can to the assigned address of stack apparatus, carry out stacking by clamping type conveying mechanism gripping cut-parts.Due to this system combination gripping and penetrate the heap stack mode of formula, applicable to polytype PP, greatly saved the cost of client's procuring equipment; This system integrates cut-parts, storehouse and defective products processing capacity in addition, multiple functional.
In addition, configure hand push cutter-exchange mechanism in cut-parts device, this hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out and changes along track.
By system tool rest group structure is optimized, facilitate user to carry out the replacing of cut-off knife, and shortened Huan Dao Time Inter, raise the efficiency.
Accompanying drawing explanation
Fig. 1 is automatic cut-parts and stack system structural representation.
Fig. 2 is transport conveyor constructions schematic diagram.
Fig. 3 is defective products charging crane structural representation.
Fig. 4 is static eliminating machine structural representation.
Fig. 5 is cut-parts apparatus structure schematic diagram.
Fig. 6 is clamping type conveying mechanism structural representation.
Fig. 7 is base material storehouse aligning gear structural representation.
Fig. 8 is pallet transfer transport conveyor constructions schematic diagram.
Fig. 9 is left and right storehouse elevating mechanism structural representation.
The specific embodiment
The utility model discloses a kind of cut-parts and stack system automatically, comprise cut-parts device 1, conveying device 2, stack apparatus 3, in cut-parts device, establish tool rest group 16, in tool rest group 16, lower cut-off knife is fixed on base, and upper cut-off knife is driven by power part 15 to realize different rates to pump; Conveying device comprises board, board two ends are respectively provided with runner, two ends runner connects with belt conveyor, the motor 21 that can drive runner to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, feed belt below is provided with the defective products charging crane that bad cut-parts are transported, and feed belt top is provided with clamping type conveying mechanism that can gripping cut-parts, at feed belt, near stack apparatus one end, is provided with injection part.
Between conveying device and cut-parts device, be provided with O-RING conveyer, O-RING conveyer comprises cylinder, and the bearing that runs through cylinder is pulled by cylinder to drive on cylinder to have a down dip.
Described cut-parts device, comprise material loading parts 13, storing parts 14, transfer unit, tool rest group 16, in tool rest group 16, lower cut-off knife is fixed on base, upper cut-off knife is driven by cylinder 15 to realize different rates to pump, thereby the speed that adjusting cylinders drives as required drives cut-off knife to cut out 1UP or 2UP; PP rolls up by being manually put on material loading parts, and storing parts store the PP of certain length, and transfer unit is carried the PP of Len req, then, by the severing of tool rest group, obtains PP sheet.Storing mode is used cylinder control instead, compared with traditional freely falling body mode, better controls, and PP tensioning dynamics is better, and can realize online material.
Conveying device comprises board, and board two ends are respectively provided with runner, and two ends runner connects with belt, and the motor reducer that can drive runner to rotate is equipped with in board side.At feed belt, near stack apparatus one end, be provided with injection part, injection part is provided with rotating seat, penetrates runner bearing and rotating seat center hinged.When material is 1UP, manually injection part is rotated to great wheel parts top, drive disk assembly drives great wheel parts to rotate, and tail wheel parts play the effect of the belt of tensioning special substance, non-defective unit PP sheet is transported on this board by O-RING conveyer, then by Belt Conveying to next board.This board is designed to two standing postures, and object is the temporary and segmentation speed-raising while penetrating of PP.
Defective products handler comprises material holding tray 31, rotor block 32, positioning element 33, and material holding tray is by stent support, and support bottom is provided with removable pulley 32 and can makes pulley depart from the positioning element 33 of ground and adjustable inclination.Defective products PP sheet is transported to material holding tray by O-RING conveyer, and material holding tray inclination certain angle facilitates the landing of PP sheet, and rotational positioning parts handwheel can make roller depart from ground to play the effect of location.
Clamping type conveying mechanism comprises frames, when being provided with, frames horizontal direction advises belt, in time, advises belt and driven by servo motor 51, frames both sides are provided with gripping parts 1 and gripping parts 2 53, gripping parts comprise cylinder and clamping plate, and clamping plate can be clamped when traversing and advise belt under the promotion of cylinder, and it is traversing together to advise belt while following, frame two side bottoms are provided with fan side by side, for eliminating PP sheet, tow dirt bits and the static that process produces.Compared with traditional type, thin plate also can gripping.
Base material storehouse means for correcting comprises correcting unit, backstopping assembly 61, dust suction parts 62, correcting plate is promoted by servo motor, when material is 1UP, PP sheet is by injecting to through injection part on the storehouse elevating mechanism of left and right, PP sheet halts after bumping against the baffle plate of backstopping assembly 61, and now rear and left and right correcting unit are proofreaied and correct location; When material is 2UP, PP sheet is towed after the storehouse elevating mechanism of left and right by clamping type conveying mechanism, and left and right correcting unit is proofreaied and correct location; Dust suction parts 62 are for siphoning away the break flour that PP sheet penetrates or the process that tows produces.
Pallet transfer conveying device, comprises transfer unit 73, transfer parts 72, and the pallet of the good PP sheet of storehouse is transported to this board from left and right storehouse elevating mechanism by transfer unit, then by transfer parts 72 jack-up and realize 90 degree transfers and transfer out.
Left and right storehouse elevating mechanism, comprise transfer unit 81, correcting unit 82, pressed part, Lift Part, staggered parts, empty stack plate is transported on this board by empty stack plate transfer conveying device by transfer unit, correcting unit is shifted empty stack plate onto precalculated position location, after PP sheet is transported on pallet in the mode of gripping or ejaculation, pressed part is pushed down PP sheet edge, lifting platform decline certain altitude, then wait for that next sheet storehouse completes, circulation successively, storehouse, after desired height, is transported to real pallet in real pallet transfer conveying device by transfer unit.When needs left and right is staggered, by staggered parts, complete interleaving stack.
Static eliminating machine comprises hairbrush parts 42 and air blowing parts 43, hairbrush parts 42 are arranged on belt conveyor below, at belt conveyor, near cut-parts device one end, air blowing parts 43 are installed, rack unit is used for supporting ejaculation formula conveying mechanism, hairbrush parts are for the belt conveyor of clean ejaculation formula conveying mechanism, more smooth and easy when air blowing parts make defective products be transitioned into defective products charging crane from O-RING conveyer.
Operation principle:
Material loading: manually with aid, PP volume is lifted on cut-parts device, then worn material or by virgin material and old material plug into (off line material loading); Or from gluing machine, directly PP is moved to cut-parts device and wear material or the old material of plugging into (material online).
Cut-parts device spues the PP of required size and is cut into after sheet, if be non-defective unit by the PP sheet of severing, when material is 1UP, by O-RING conveyer, be transported to ejaculation formula conveying mechanism, by the formula of ejaculation conveying mechanism, penetrated again, behind the guiding of base material storehouse means for correcting and backstop location, arrive the enterprising windrow stack of pallet of left and right storehouse elevating mechanism; When material is 1UP or 2UP, the gripping parts on clamping type conveying mechanism go to precalculated position to clamp PP sheet, then move the enterprising windrow stack of pallet of left and right storehouse elevating mechanism to; If the PP sheet after cutting is defective products, O-RING conveyer is pulled by cylinder and the certain angle that tilts, then defective products is transported on defective products charging crane, while needing, again by manually defective products charging crane being pushed away away and process defective products, this process is for rejecting defective products.Because PP sheet easily produces static in course of conveying, for guaranteeing to reject smoothly defective products, need to eliminate static by hairbrush parts and air blowing parts.
Before storehouse, empty stack plate enters and is transported to the storehouse elevating mechanism of left and right from empty stack plate transfer conveying device; After storehouse completes, real pallet is transported to real pallet transfer conveying device by left and right storehouse elevating mechanism, then is gone out by miscellaneous equipment or artificial conveyance.
Meeting loss rust after using because cut-off knife is long-time, for convenience of tool changing solve the heavy problem of mechanism, tool rest group on cut-parts device has been designed to withdrawable, tool rest group below is provided with roller, hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out and changes along track, can carry out easily tool changing, shorten Huan Dao Time Inter, raise the efficiency.
The utility model has been used the belt conveyor of the double-deck PU material (braid be can't see in outside) of one-side band small rut, the belt conveyor of contrast legacy system individual layer PU material, can avoid belt braid contact cylinder, thereby greatly reduce abrasive dust, reduce the pollution that material is caused.
Belt conveyor is divided into two-period form, it is slow that while producing the PP of 1up, ﹐ can make two sections of speed-raising first paragraph speed of PP, second segment speed is fast, avoid single speed-raising to cause the friction of PP on belt, and then improve the accuracy that PP carries and reduce the speed of also can propose Gao ﹔ producing two sections of conveyings of PP Shi ﹐ of 2up because of the final speed penetrating of the Fen Chen ﹐ that causes of friction and unanimously meet overall dimensions requirement.
Claims (10)
1. automatic cut-parts and stack system, comprise cut-parts device (1), conveying device (2), stack apparatus (3), it is characterized in that: in cut-parts device (1), establish tool rest group (16), in tool rest group, lower cut-off knife is fixed on base, and upper cut-off knife is driven by power part (15) to realize different rates to pump; Conveying device (2) comprises board, board two ends are respectively provided with runner, two ends runner connects with belt conveyor, the motor (21) that can drive runner to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, feed belt below is provided with the defective products charging crane that bad cut-parts are transported, and feed belt top is provided with clamping type conveying mechanism that can gripping cut-parts, at feed belt, near stack apparatus one end, is provided with injection part.
2. automatic cut-parts according to claim 1 and stack system, is characterized in that: injection part comprises rotating seat, and rotating seat top is provided with ejaculation runner, penetrates runner bearing and rotating seat center hinged.
3. automatic cut-parts according to claim 1 and stack system, is characterized in that: between conveying device and cut-parts device, be provided with O-RING conveyer, O-RING conveyer comprises cylinder, and the bearing that runs through cylinder is pulled by cylinder to drive on cylinder to have a down dip.
4. automatic cut-parts according to claim 1 and stack system, is characterized in that: be positioned at stack apparatus top and be provided with base material storehouse aligning gear, base material storehouse aligning gear comprises correcting plate, is promoted, in order to cut-parts position is proofreaied and correct by servo motor.
5. automatic cut-parts according to claim 1 and stack system, it is characterized in that: clamping type conveying mechanism comprises frames, when being provided with, frames horizontal direction advises belt, time advise belt be subject to servo motor (51) drive, frames both sides are provided with gripping parts one (52) and gripping parts two (53), gripping parts comprise rise and fall servo motor and cylinder and clamping plate, and clamping plate can be clamped traversing belt conveyor under the promotion of cylinder, and it is traversing together to follow belt conveyor.
6. automatic cut-parts according to claim 5 and stack system, is characterized in that: clamping type conveying mechanism frame two side bottoms are provided with fan (54) side by side.
7. automatic cut-parts according to claim 1 and stack system, it is characterized in that: defective products charging crane comprises material holding tray (31), material holding tray is by stent support, and support bottom is provided with removable pulley (32) and can makes pulley depart from the positioning element (33) of ground and adjustable inclination.
8. automatic cut-parts according to claim 1 and stack system, it is characterized in that: described automatic cut-parts and stack system also comprise hand push cutter-exchange mechanism, this hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out and changes along track.
9. automatic cut-parts according to claim 1 and stack system, is characterized in that: belt conveyor adopts the double-deck PU material of one-side band small rut.
10. automatic cut-parts according to claim 1 and stack system, is characterized in that: below belt conveyor, be provided with hairbrush parts (42), at belt conveyor, near cut-parts device one end, air blowing parts (43) be installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320726081.4U CN203566742U (en) | 2013-11-18 | 2013-11-18 | Automatic cutting and stacking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320726081.4U CN203566742U (en) | 2013-11-18 | 2013-11-18 | Automatic cutting and stacking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203566742U true CN203566742U (en) | 2014-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320726081.4U Withdrawn - After Issue CN203566742U (en) | 2013-11-18 | 2013-11-18 | Automatic cutting and stacking system |
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| Country | Link |
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| CN (1) | CN203566742U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586907A (en) * | 2013-11-18 | 2014-02-19 | 阳程（佛山）科技有限公司 | Automatic prepreg cutting and stacking system |
| CN105773277A (en) * | 2016-04-13 | 2016-07-20 | 昆山巨闳机械科技有限公司 | PP sheet cutting and stacking machine with temporary storage mechanism |
| CN107572255A (en) * | 2017-08-09 | 2018-01-12 | 无锡尚实电子科技有限公司 | Plate collecting machine automatic feed mechanism |
| CN108326947A (en) * | 2018-02-09 | 2018-07-27 | 华南农业大学 | It is a kind of to be die cut the fixture that reloads |
| CN109987378A (en) * | 2019-05-14 | 2019-07-09 | 广州逻得智能科技有限公司 | Marshalling yard, working method and handling system |
| CN114872122A (en) * | 2022-05-19 | 2022-08-09 | 广东裕泰实业有限公司 | Intelligent control's plastic film production is with falling whitewashed cutting equipment |
-
2013
- 2013-11-18 CN CN201320726081.4U patent/CN203566742U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586907A (en) * | 2013-11-18 | 2014-02-19 | 阳程（佛山）科技有限公司 | Automatic prepreg cutting and stacking system |
| CN103586907B (en) * | 2013-11-18 | 2015-12-16 | 阳程（佛山）科技有限公司 | A kind of cut-parts and stack system automatically |
| CN105773277A (en) * | 2016-04-13 | 2016-07-20 | 昆山巨闳机械科技有限公司 | PP sheet cutting and stacking machine with temporary storage mechanism |
| CN107572255A (en) * | 2017-08-09 | 2018-01-12 | 无锡尚实电子科技有限公司 | Plate collecting machine automatic feed mechanism |
| CN107572255B (en) * | 2017-08-09 | 2019-03-12 | 无锡尚实电子科技有限公司 | Plate collecting machine automatic feed mechanism |
| CN108326947A (en) * | 2018-02-09 | 2018-07-27 | 华南农业大学 | It is a kind of to be die cut the fixture that reloads |
| CN108326947B (en) * | 2018-02-09 | 2023-10-03 | 华南农业大学 | Die-cutting and material-changing clamp |
| CN109987378A (en) * | 2019-05-14 | 2019-07-09 | 广州逻得智能科技有限公司 | Marshalling yard, working method and handling system |
| CN114872122A (en) * | 2022-05-19 | 2022-08-09 | 广东裕泰实业有限公司 | Intelligent control's plastic film production is with falling whitewashed cutting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140430 Effective date of abandoning: 20151216 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |