CN103586907B - A kind of cut-parts and stack system automatically - Google Patents

A kind of cut-parts and stack system automatically Download PDF

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Publication number
CN103586907B
CN103586907B CN201310574981.6A CN201310574981A CN103586907B CN 103586907 B CN103586907 B CN 103586907B CN 201310574981 A CN201310574981 A CN 201310574981A CN 103586907 B CN103586907 B CN 103586907B
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parts
cut
stack
runner
conveying
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CN103586907A (en
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李佾璋
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Yang Cheng (foshan) Technology Co Ltd
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Yang Cheng (foshan) Technology Co Ltd
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Abstract

The invention discloses a kind of cut-parts and stack system automatically, comprise cut-parts device, conveying device, stack apparatus.Establish tool rest group in cut-parts device, in tool rest group, lower cut-off knife is fixed on base, and upper cut-off knife can realize different rates by power part driving and pump; Conveying device comprises board, board two ends are respectively provided with runner, two ends runner belt conveyor connects, the motor that runner can be driven to rotate is equipped with in board side, the defective products charging crane bad cut-parts transported is provided with below feed belt, being provided with above feed belt can the clamping type conveying mechanism of gripping cut-parts, is provided with injection part at feed belt near stack apparatus one end.The stacked manner of this system combination gripping and injection formula, is applicable to polytype PP, greatly saves the cost of client's procuring equipment, this system integrates cut-parts, storehouse and defective products processing capacity in addition, multiple functional, and components of system as directed structure is optimized, user-friendly.

Description

A kind of cut-parts and stack system automatically
Technical field
The present invention relates to a kind of cut-parts and stack system automatically.
Background technology
In circuit-board industry, all need to use a kind of base material during the sheet materials such as production of copper foil substrate (CCL), multilayer circuit board (PCB), that is exactly epoxy glass-fiber-fabric prepreg (prepreg is commonly called as PP).It is a kind of composite, is to be mixed into glue by materials such as epoxy resin, solvent, chemicals, then is cured on the glass cloth of impregnation by gluing machine by colloidal sol, thus obtains required and continuous print PP.
For meeting the making needs of the sheet materials such as CCL, PCB, sequential like PP sheet PP need be become, therefore just cut-parts stack system need be used.The PP of rolling is sent into cut-parts stack system (off-line mode), or the PP of non-rolling directly drawn by gluing machine expect automatic cut-parts and stack system (online mode), repeatedly can be put in the PP sheet on pallet after cut-parts, storehouse, the PP sheet of a stack stack is manufactured by linking equipment or be transported to manually in other system again.
According to the difference of PP sheet cutoff length, in the industry the PP of about 1000mm category is defined as 1UP, the PP of about 2000mm category is decided to be 2UP.According to the difference of PP sheet thickness, in the industry the PP (using fabric 1027,1037,1067 (0.03mm) ~ 1080 (0.08mm)) of little thickness category is defined as thin plate, the PP (using fabric 2116 (0.09mm) ~ 7638 (0.24mm)) of heavy thickness category is defined as slab.
The stacked manner that the unrealized gripping of current legacy system and injection formula and off-line coexist, different system equipment is needed to dissimilar PP, namely adopt gripping stacked manner to do set of system, adopt during injection stacked manner and need again to do another set of system, versatility is poor and efficiency is lower.
Summary of the invention
The object of this invention is to provide a kind of easy to operate, automatic cut-parts that efficiency is high, multiple functional and stack system, be applicable to cut-parts and the storehouse of polytype PP.
The automatic cut-parts of one of the present invention and stack system, comprise cut-parts device, conveying device, stack apparatus, it is characterized in that: establish tool rest group in cut-parts device, in tool rest group, lower cut-off knife is fixed on base, and upper cut-off knife can realize different rates by power part driving and pump; Conveying device comprises board, board two ends are respectively provided with runner, two ends runner belt conveyor connects, the motor that runner can be driven to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, be provided with the defective products charging crane bad cut-parts transported below feed belt, being provided with above feed belt can the clamping type conveying mechanism of gripping cut-parts, is provided with injection part at feed belt near stack apparatus one end.
In such a system, when the PP of storehouse is 1UP, stack apparatus can be delivered to through feed belt by injection part automatically stacking; When the PP of storehouse is 1UP or 2UP, carry out stacking by clamping type conveying mechanism gripping cut-parts to the assigned address of stack apparatus.Due to this system combination, the stacked manner of gripping and injection formula, is applicable to polytype PP, greatly saves the cost of client's procuring equipment; This system integrates cut-parts, storehouse and defective products processing capacity in addition, multiple functional.
In addition, configure hand push cutter-exchange mechanism in cut-parts device, this hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out along track and change.
By being optimized system tool rest group structure, facilitate user to carry out the replacing of cut-off knife, and shorten Huan Dao Time Inter, raise the efficiency.
Accompanying drawing explanation
Fig. 1 is automatic cut-parts and stack system structural representation.
Fig. 2 is transport conveyor constructions schematic diagram.
Fig. 3 is defective products charging crane structural representation.
Fig. 4 is static elimination mechanism structure schematic diagram.
Fig. 5 is cut-parts apparatus structure schematic diagram.
Fig. 6 is clamping type conveying mechanism structural representation.
Fig. 7 is base material storehouse aligning gear structural representation.
Fig. 8 is pallet transfer transport conveyor constructions schematic diagram.
Fig. 9 is left and right storehouse elevating mechanism structural representation.
Detailed description of the invention
The invention discloses a kind of cut-parts and stack system automatically, comprise cut-parts device 1, conveying device 2, stack apparatus 3, establish tool rest group 16 in cut-parts device, in tool rest group 16, lower cut-off knife is fixed on base, and upper cut-off knife can realize different rates by power part 15 driving and pump; Conveying device comprises board, board two ends are respectively provided with runner, two ends runner belt conveyor connects, the motor 21 that runner can be driven to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, be provided with the defective products charging crane bad cut-parts transported below feed belt, being provided with above feed belt can the clamping type conveying mechanism of gripping cut-parts, is provided with injection part at feed belt near stack apparatus one end.
Be provided with O-RING conveyer between conveying device and cut-parts device, O-RING conveyer comprises cylinder, and the bearing running through cylinder pulls by cylinder and can drive cylinder tilted upward.
Described cut-parts device, comprise material loading parts 13, storing parts 14, transfer unit, tool rest group 16, in tool rest group 16, lower cut-off knife is fixed on base, upper cut-off knife drives by cylinder 15 and can realize different rates and pump, can the speed that drives of adjusting cylinders thus drive cut-off knife to cut out 1UP or 2UP as required; PP volume is by being manually put on material loading parts, and the PP of storing component storage certain length, the PP of transfer unit conveying Len req, then by the severing of tool rest group, obtains PP sheet.Storing mode is used cylinder instead and is controlled, and better control compared with traditional freely falling body mode, PP tensioning dynamics is better, and can realize online material.
Conveying device comprises board, and board two ends are respectively provided with runner, and two ends runner belt connects, and the motor reducer that runner can be driven to rotate is equipped with in board side.Be provided with injection part at feed belt near stack apparatus one end, injection part is provided with rotating seat, injection runner bearing and rotating seat center hinged.When material is 1UP, manually rotate to above great wheel parts by injection part, drive disk assembly drives great wheel parts to rotate, and tail wheel parts play the effect of the belt of tensioning special substance, non-defective unit PP sheet is transported on this board by O-RING conveyer, then by Belt Conveying to next board.This board is designed to two standing postures, segmentation speed-raising when object is PP temporary and injection.
Defective products handler comprises material holding tray 31, rotor block 32, positioning element 33, and material holding tray is supported by support, and support bottom is provided with removable pulley 32 and pulley can be made to depart from the positioning element 33 of ground and adjustable inclination.Defective products PP sheet is transported to material holding tray by O-RING conveyer, and material holding tray inclination certain angle facilitates the landing of PP sheet, and rotational positioning parts handwheel can make roller depart from ground to play the effect of location.
Clamping type conveying mechanism comprises frames, belt is advised when being provided with along frames horizontal direction, time rule belts drive by servo motor 51, frames both sides are provided with gripping parts 1 and gripping parts 2 53, gripping parts comprise cylinder and clamping plate, advise belt when clamping plate can be clamped traversing under the promotion of cylinder, and when following, rule belt is traversing together, frame two side bottom is provided with fan side by side, tows for eliminating PP sheet the dirt bits and electrostatic that produce in process.Compared with conventional types, thin plate also can gripping.
Base material storehouse means for correcting comprises correcting unit, backstopping assembly 61, dust suction parts 62, correcting unit is promoted by servo motor, when material is 1UP, PP sheet is by injecting on the storehouse elevating mechanism of left and right through injection part, PP sheet halts after bumping against the baffle plate of backstopping assembly 61, and now rear and left and right correcting unit carry out correction location; When material is 2UP, after PP sheet tows left and right storehouse elevating mechanism by clamping type conveying mechanism, left and right correcting unit carries out correction location; Dust suction parts 62 are for siphoning away the injection of PP sheet or towing the break flour produced in process.
Pallet transfer conveying device, comprises transfer unit 73, transfer parts 72, and the pallet of the good PP sheet of storehouse is transported to this board by transfer unit from left and right storehouse elevating mechanism, is then realized 90 degree of transfers transferred out by transfer parts 72 jack-up.
Left and right storehouse elevating mechanism, comprise transfer unit 81, correcting unit 82, pressed part, Lift Part, staggered parts, empty stack plate is transported on this board by transfer unit by empty stack plate transfer conveying device, empty stack plate is shifted onto location, precalculated position by correcting unit, PP sheet is transported to after on pallet in the mode of gripping or injection, pressed part pushes down PP sheet edge, lifting platform decline certain altitude, then wait for that next sheet storehouse completes, circulate successively, after storehouse to desired height, by transfer unit, real pallet is transported in real pallet transfer conveying device.When needs left and right is staggered, complete interleaving stack by staggered parts.
Static elimination mechanism comprises hairbrush parts 42 and air blowing parts 43, hairbrush parts 42 are arranged on below belt conveyor, near cut-parts device one end, air blowing parts 43 are installed at belt conveyor, rack unit is for supporting injection formula conveying mechanism, hairbrush parts are used for the belt conveyor of clean injection formula conveying mechanism, more smooth and easy when air blowing parts make defective products be transitioned into defective products charging crane from O-RING conveyer.
Operation principle:
Material loading: PP volume is lifted on cut-parts device by artificial aid, then carries out wearing material or virgin material and old material being carried out plug into (off line material loading); Or directly PP is moved to cut-parts device from gluing machine to carry out wearing material or old material of plugging into (expecting online).
The PP of required size spues and after being cut into sheet by cut-parts device, if be non-defective unit by the PP sheet of severing, when material is 1UP, then be transported to injection formula conveying mechanism by O-RING conveyer, penetrated by injection formula conveying mechanism again, to the enterprising windrow stack of pallet of left and right storehouse elevating mechanism after the guiding of base material storehouse means for correcting and backstop location; When material is 1UP or 2UP, the gripping parts on clamping type conveying mechanism go to precalculated position to clamp PP sheet, then move the enterprising windrow stack of pallet of left and right storehouse elevating mechanism to; If the PP sheet after cutting is defective products, O-RING conveyer is pulled by cylinder and the certain angle that tilts, then be transported to by defective products on defective products charging crane, again by manually being pushed away away by defective products charging crane and processing defective products when needing, this process is for rejecting defective products.Because PP sheet easily produces electrostatic in course of conveying, for ensureing to reject defective products smoothly, then need by hairbrush parts and air blowing parts to eliminate electrostatic.
Before storehouse, empty stack plate has entered from empty stack plate transfer conveying device and has been transported to the storehouse elevating mechanism of left and right; After storehouse completes, real pallet is transported to real pallet transfer conveying device by left and right storehouse elevating mechanism, then is gone out by miscellaneous equipment or artificial conveyance.
Because of cut-off knife use for a long time after can loss rust, for convenience of tool changing solve the heavy problem of mechanism, tool rest group on cut-parts device has been designed to withdrawable, roller is provided with below tool rest group, hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out along track and change, can carry out tool changing easily, shorten Huan Dao Time Inter, raise the efficiency.
Present invention uses the belt conveyor of the double-deck PU material (braid be can't see in outside) of one-side band small rut, the belt conveyor of contrast legacy system individual layer PU material, belt braid can be avoided to contact cylinder, thus greatly reduce abrasive dust, reduce the pollution that material is caused.
Belt conveyor is divided into two-period form, when producing the PP of 1up, ﹐ can make the PP two sections first paragraph speed that raises speed slow, second segment speed is fast, avoid the friction that single speed-raising causes PP on belt, and then the speed that finally penetrates because of the Fen Chen ﹐ that causes of rubbing of the accuracy and reducing improving PP conveying also the Ti Gao ﹔ speed of producing the PP Shi ﹐ two sections conveying of 2up can unanimously meet overall dimensions requirement.

Claims (10)

1. automatic cut-parts and stack system, comprise cut-parts device (1), conveying device (2), stack apparatus (3), it is characterized in that: in cut-parts device (1), establish tool rest group (16), in tool rest group, lower cut-off knife is fixed on base, and upper cut-off knife can realize different rates by power part (15) driving and pump; Conveying device (2) comprises board, board two ends are respectively provided with runner, two ends runner belt conveyor connects, the motor (21) that runner can be driven to rotate is equipped with in board side, runner, belt conveyor and motor form connecting gear, be provided with the defective products charging crane bad cut-parts transported below feed belt, being provided with above feed belt can the clamping type conveying mechanism of gripping cut-parts, is provided with injection part at feed belt near stack apparatus one end.
2. automatic cut-parts according to claim 1 and stack system, is characterized in that: injection part comprises rotating seat, is provided with injection runner above rotating seat, injection runner bearing and rotating seat center hinged.
3. automatic cut-parts according to claim 1 and stack system, it is characterized in that: be provided with O-RING conveyer between conveying device and cut-parts device, O-RING conveyer comprises cylinder, and the bearing running through cylinder pulls by cylinder and can drive cylinder tilted upward.
4. automatic cut-parts according to claim 1 and stack system, is characterized in that: be positioned at above stack apparatus and be provided with base material storehouse aligning gear, base material storehouse aligning gear comprises correcting plate, is promoted by servo motor, in order to correct cut-parts position.
5. automatic cut-parts according to claim 1 and stack system, it is characterized in that: clamping type conveying mechanism comprises frames, belt is advised when being provided with along frames horizontal direction, time rule belt by servo motor (51) drive, frames both sides are provided with gripping parts one (52) and gripping parts two (53), two gripping parts include cylinder and clamping plate, and clamping plate can clamp traversing belt conveyor under the promotion of cylinder, and it is traversing together to follow belt conveyor.
6. automatic cut-parts according to claim 5 and stack system, is characterized in that: clamping type conveying mechanism frame two side bottom is provided with fan (54) side by side.
7. automatic cut-parts according to claim 1 and stack system, it is characterized in that: defective products charging crane comprises material holding tray (31), material holding tray is supported by support, and support bottom is provided with removable pulley (32) and pulley can be made to depart from the positioning element (33) of ground and adjustable inclination.
8. automatic cut-parts according to claim 1 and stack system, it is characterized in that: described automatic cut-parts and stack system also comprise hand push cutter-exchange mechanism, this hand push cutter-exchange mechanism is built-in with and can supplies tool rest group moving track, utilizes the rotor block in tool rest group tool rest group can be pulled out along track and change.
9. automatic cut-parts according to claim 1 and stack system, is characterized in that: belt conveyor adopts the double-deck PU material of one-side band small rut.
10. automatic cut-parts according to claim 1 and stack system, is characterized in that: below belt conveyor, be provided with hairbrush parts (42), is provided with air blowing parts (43) at belt conveyor near cut-parts device one end.
CN201310574981.6A 2013-11-18 2013-11-18 A kind of cut-parts and stack system automatically Active CN103586907B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105480703B (en) * 2015-12-30 2017-07-14 苏州博众精工科技有限公司 A kind of storehouse feed mechanism

Citations (4)

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Publication number Priority date Publication date Assignee Title
US3805982A (en) * 1969-01-30 1974-04-23 Gen Foods Corp Method for automatically stacking and inverting stacked units of sheet material
CN1252037A (en) * 1997-03-07 2000-05-03 普罗克特和甘保尔公司 Laminated cellular products piling up
CN102530632A (en) * 2010-12-14 2012-07-04 昆山巨闳机械科技有限公司 Cutting piling system with improved structure
CN203566742U (en) * 2013-11-18 2014-04-30 阳程(佛山)科技有限公司 Automatic cutting and stacking system

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8833758B2 (en) * 2011-09-09 2014-09-16 Vits America, Inc. Stacker

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3805982A (en) * 1969-01-30 1974-04-23 Gen Foods Corp Method for automatically stacking and inverting stacked units of sheet material
CN1252037A (en) * 1997-03-07 2000-05-03 普罗克特和甘保尔公司 Laminated cellular products piling up
CN102530632A (en) * 2010-12-14 2012-07-04 昆山巨闳机械科技有限公司 Cutting piling system with improved structure
CN203566742U (en) * 2013-11-18 2014-04-30 阳程(佛山)科技有限公司 Automatic cutting and stacking system

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