CN203499051U - Integrated fireproof broken bridge self-insulating filler wall for building - Google Patents

Integrated fireproof broken bridge self-insulating filler wall for building Download PDF

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CN203499051U
CN203499051U CN201320610700.3U CN201320610700U CN203499051U CN 203499051 U CN203499051 U CN 203499051U CN 201320610700 U CN201320610700 U CN 201320610700U CN 203499051 U CN203499051 U CN 203499051U
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building
steel
steel wire
sandwich
layer
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卫峰
张军
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Abstract

The utility model relates to a building wall, in particular to an integrated fireproof broken bridge self-insulating filler wall for a building. The filler wall solves the problems that an existing filler wall for a building is high in heat conductivity coefficient, poor in heat preservation and insulation effect and unreliable in framework connection, and a secondary insulating structure needs to be additionally arranged. The filler wall comprises an inner concrete layer, an outer concrete layer, a steel wire net rack insulating sandwich layer and an outer wall insulating board, wherein the steel wire net rack insulating sandwich layer comprises an expanded perlite sandwich, a first steel wire net sheet and a framework inside the sandwich, the outer wall insulating board comprises an insulating board boy, a second steel wire net sheet and a steel wire framework, the two steel wire net sheets, the framework inside the sandwich and the steel wire framework are made of PVC plastic coating steel wires, and the framework inside the sandwich, the steel wire framework and the steel wire net sheets are connected through a U-shaped metal clamp or a C-shaped metal clamp. The filler wall is simple in structure, reasonable in design and convenient to manufacture, the construction procedure of secondary insulating is omitted, the partition heat preservation and insulation effect and the building anti-seismic property are improved, building cost is reduced, the construction period is shortened, and the development of national green buildings and building industrialization is vigorously promoted.

Description

A kind of integrated fire prevention bridge cut-off self-heat conserving infilled wall for building
Technical field
The utility model relates to a kind of construction wall, is specially a kind of integrated fire prevention bridge cut-off self-heat conserving infilled wall for building.
Background technology
Along with carrying out of China's energy saving policy, building energy conservation is also proposed to higher requirement.In building construction process, carried out energetically at present External Thermal Insulation Technology for External, but current thermal insulation system engineering rests on the body of wall basis of having completed mostly, take in addition the way of secondary insulation.Like this, one side long construction period, prior reason in addition, be to have increased building costs, how develop and integrate multi-functional, shorten construction period, reduce building costs, increase effective area, with the same life-span of building, meet or exceed national 65% technical ability standard but starting point of the present invention.
Heat insulating material conventional in engineering adopts extruded sheet more, polyphenyl plate, and rock cotton board, phenolic board, fly ash building block etc., product category is abundanter, but extruded sheet, phenolic board fireproof performance are poor, during construction cutting, easily produce the spittle, and contaminated environment, impact are breathed; Rock cotton board water imbibition is poor, during construction cutting, easily produces the short fiber spittle, contaminated environment, difficult construction.And these products are all more difficult aspect quality control, some material, application life is short, can not with the same life-span of building.
Infilled wall is with building blocks such as fly ash aerated, hollow brick in the market, if reach national 65% energy conservation standard, just must increase its thickness or do secondary insulation, can increase load to building like this, and affect building effective area, increase building costs, and construction period extends.And in the market steel wire net rack sandwich partition wall of the same type owing to all having adopted common galvanized steel wire netting to support and two-sided enclosed structure as skeleton, the coefficient of thermal conductivity of steel wire is 80W/mK, coefficient of thermal conductivity is high, and have a strong impact on heat insulating effect, not even as the heat insulating effect of common brick wall.In addition, between the zinc-coated wire of insulation in the plate body galvanized steel wire netting sheet surperficial with it, use spot welding to be connected, common spot welding is because production, transportation, on-site cutting are easy to cause weld sealing-off, have a strong impact on production efficiency and efficiency of construction, and some sandwiched plates is while adopting as organic materials such as polyphenyl plate, have disaster hidden-trouble, and sandwich inner frame is not continuous triangle shape, shock resistance is poor, can not meet exterior wall instructions for use.The partition wall of other types is as excessive in GRC plate, hollow cement board, deadweight, and compressive strength is low, and heat preservation and soundproof poor performance can not effectively improve Antiseismic building performance.All do not meet national energy-saving environmental protection policy.
Summary of the invention
In order to solve, existing building is high with infilled wall coefficient of thermal conductivity, heat insulating effect is poor, skeleton connection is unreliable for the utility model, need the problems such as increase secondary insulation construction, provides a kind of integrated fire prevention bridge cut-off self-heat conserving infilled wall for building.
The utility model is to adopt following technical scheme to realize: a kind of integrated fire prevention bridge cut-off self-heat conserving infilled wall for building, comprise inner side layer of concrete, outside layer of concrete and be coated on the steel wire net rack thermal insulation clamp sandwich layer between inner side layer of concrete and outside layer of concrete, outside layer of concrete is provided with external wall insulation outward, described steel wire net rack thermal insulation clamp sandwich layer contains expanded perlite sandwich, be set up on expanded perlite sandwich, the in-core skeleton of the first steel fabric sheet of soffit and some insert continually expanded perlite sandwiches, expanded perlite sandwich is stretched out at in-core skeleton two ends, and end is connected with in-core skeleton respectively, described warming plate comprises insulation plate body, be set up on insulation plate body, the steel-wire carcass in insulation plate body is inserted at the second steel fabric sheet of soffit and interval, insulation plate body is stretched out at steel-wire carcass two ends, and end is connected with steel-wire carcass respectively, innovative point described in the utility model is that the first steel fabric sheet and the second steel fabric sheet adopt PVC plastic coating steel wire to make.Described PVC plastic coating steel wire is existing well known materials, there is good mechanical property, abrasion resistance and outstanding rotproofness, application life is longer, the more important thing is that the steel fabric sheet that adopts PVC plastic coating steel wire to make can effectively stop heat transfer effect, reduce the thermal transmittance of heat-preserving wall, and anticorrosive, antiageing effect is better.
In order to optimize the structure of this infilled wall, improve its function, the utility model has also carried out following structure design to steel wire net rack thermal insulation clamp sandwich layer and external wall insulation respectively:
Described in-core skeleton and steel-wire carcass adopt PVC plastic coating steel wire to make.Thermal insulation clamp sandwich layer and external wall insulation all adopt PVC plastic coating steel wire to replace common V-type zinc-coated wire to do bridge cut-off and process, and can further stop infilled wall heat transfer effect, reduce the thermal transmittance of body of wall, and anticorrosive, and antiageing effect is better.
Between described in-core skeleton two ends and the first steel fabric sheet, adopt U-shaped metal card or C type metal card to be connected between steel-wire carcass two ends and the second steel fabric sheet.Described U-shaped metal card or C type metal card are existing known products, its structure and using method are known for the public, and this kind of connected mode replaces spot welding to connect for the utility model, can site operation convenient, increase work efficiency, also can avoid the existing problems of spot welding.
Described insulation plate body upper surface is set up bridge cut-off fireprotection layer, and the second steel fabric sheet is poured in bridge cut-off fireprotection layer; The thickness of bridge cut-off fireprotection layer is 8 ~ 15mm, is preferably 10mm.This Thickness Design can guarantee bridge cut-off flameproof effect, does not increase again the load of warming plate, and bridge cut-off fireprotection layer can better promote bridge cut-off effect and flameproof effect, and the coefficient of thermal conductivity of bridge cut-off fireprotection layer is 0.085W/(mK), dry density is≤600kg/m3.
Compared with prior art, the utility model is simple in structure, reasonable in design, easy to make, good effect of heat insulation, removed the working procedure of doing secondary insulation on existing body of wall basis from, solve the problem that existing infilled wall metallic framework heat is transmitted, improved partition wall heat insulation effect of heat insulation, improved Antiseismic building performance, reduce building costs, shorten construction period, increase effective area, the most important thing is to actively push forward national green building, industrialization of construction industry development.
Accompanying drawing explanation
Fig. 1 is side sectional view of the present utility model;
In figure: layer of concrete inside 1-; Layer of concrete outside 2-; 3-expanded perlite sandwich; 4-the first steel fabric sheet; 5-in-core skeleton; 6-is incubated plate body; 7-the second steel fabric sheet; 8-steel-wire carcass; 9-U type metal card or C type metal card; 10-bridge cut-off fireprotection layer.
The specific embodiment
A kind of integrated fire prevention bridge cut-off self-heat conserving infilled wall for building, as shown in Figure 1, comprise inner side layer of concrete 1, outside layer of concrete 2 and be coated on the steel wire net rack thermal insulation clamp sandwich layer between inner side layer of concrete and outside layer of concrete, outside layer of concrete is provided with external wall insulation outward, described insulation plate body can be selected according to building fire-protection rating, can be molding polyphenyl plate, also can be rock cotton board.Described steel wire net rack thermal insulation clamp sandwich layer contains expanded perlite sandwich 3, be set up on expanded perlite sandwich, the first steel fabric sheet 4 of soffit and the in-core skeleton 5 of some insert continually expanded perlite sandwiches, expanded perlite sandwich is stretched out at in-core skeleton two ends, and end is connected with in-core skeleton respectively, described warming plate comprises insulation plate body 6, be set up on insulation plate body, the steel-wire carcass 8 in insulation plate body is inserted at the second steel fabric sheet 7 of soffit and interval, insulation plate body is stretched out at steel-wire carcass two ends, and end is connected with steel-wire carcass respectively, the first steel fabric sheet 4 and the second steel fabric sheet 7 adopt PVC plastic coating steel wire to make, in-core skeleton 5 and steel-wire carcass 8 adopt PVC plastic coating steel wire to make.Between in-core skeleton 5 two ends and the first steel fabric sheet 4, adopt U-shaped metal card or C type metal card 9 to be connected between steel-wire carcass 8 two ends and the second steel fabric sheet 7.Insulation plate body 6 upper surfaces are set up bridge cut-off fireprotection layer 10, the second steel fabric sheets and are poured in bridge cut-off fireprotection layer, and the thickness of bridge cut-off fireprotection layer 10 is 8 ~ 15mm.
During concrete making, comprise the following steps:
1, make bridge cut-off steel wire net rack thermal insulation clamp sandwich layer
1.1: PVC plastic coating steel wire is converted into continuous V-shaped with bender, and spacing is 100mm, and width is 70-220mm, and length is 1200mm or 2400mm.PVC plastic coating steel wire string diameter requirement >=2-5mm, PVC insulating layer average thickness >=2mm.
1.2: the continuous V-shaped plastic coating steel wire skeleton of rolling well is vertically inserted in mould preformed groove.Note keeping skeleton vertical.
1.3, preparation aggregate
18-30 object expanded perlite is promoted in rotary mixer with elevator, and expanded perlite requires unit weight≤250kg/m3.
1.4: preparation cementitious material.
1.5: the ratio of joining 50 kilograms of cementitious material according to every cube of aggregate stirs cementitious material and the aggregate of uniform sprinkling with rotary mixer, mixing time must not, lower than 10 minutes, fully wrap up and expanded perlite surface cementitious material.
1.6: by mixed material with tape transport to having inserted cold moudling in the mould of continuous V-shaped plastic coating steel wire skeleton.Can require this specification in 4 of compacting 50mm, 100mm, 150mm, 200mm according to design drawing.
1.7: steam-cured 6 hours, curing room required humidity 70-80%, temperature 70-80 ℃.
1.8: dry in the shade 72 hours, the demoulding.
1.9: with U-shaped metal card or C type metal card by PVC Clad Steel silk screen sheet two-sided connection of continuous V-shaped plastic-coated skeleton with in-core, bridge cut-off steel wire net rack thermal insulation clamp sandwich layer completes.PVC Clad Steel silk screen sheet requires string diameter 2-5mm, PVC thickness of insulating layer >=2mm.
2, fixing embedded U-shaped structural member on inner core: structural member is connected for body of wall and body of wall, ground, beam, post.Pre-buried structure part is connected firmly with C type or U-shaped metal card and inner core, the spacing≤20mm between structural member.
3, on inner core, according to design drawing, require fixedly box at the bottom of pre-embedded pipe, require end box outward the distance of facade and core surface be 30mm.
4, according to drawing requirement, advise assembled mould.
5, mold bottom is laid alkaline-resisting grid cloth, (grid cloth requires every square meter weight >=200g)
6, perfusion C30 pea gravel concreten vibrations (1200 beats/min of vibration frequencies) in mould, the inner side layer of concrete that formation thickness is 30mm.
7, lay bridge cut-off steel wire net rack thermal insulation clamp sandwich layer, according to energy-conservation requirement, lay the inner core (50mm, 100mm, 150mm, 200mm) of different-thickness.
8, perfusion C30 pea gravel concreten vibrations (1200 beats/min of vibration frequencies) in mould, the outside layer of concrete that formation thickness is 30mm.
9, make external wall insulation
9.1, according to energy-saving design, requiring cutting thickness is 30-100mm, length 2400mm, and the insulation plate body of width 1200mm (being called for short EPS plate), more than EPS plate requires fire-protection rating B2 level, unit weight is 18-20kg/m 3;
9.2, the two-sided interfacial agents (interfacial agents: white glue with vinyl 1:10 is watered) of completely brushing of EPS plate, dries in the shade 12 hours.
9.3,, according to EPS plate thickness, Cutting Length 70-140mm(is greater than polyphenyl plate thickness 40mm) PVC plastic coating steel wire (wire diameter >=2mm).
9.4, the PVC plastic coating steel wire of well cutting is inserted to insulation plate body according to the spacing of 100mm*100mm, each bending of every limit 10mm, is converted into Z-shaped.
9.5, by PVC Clad Steel silk screen sheet (pitch of holes 50mm*50mm, string diameter >=2mm) by U-shaped metal card or C type metal card two-sided connection of Z-shaped PVC plastic coating steel wire with bending.
9.6, preparation fire prevention bridge cut-off layer slurry
9.7, the polyphenyl plate that connects two-sided PVC Clad Steel silk screen is placed in the mould that has poured into C30 pea gravel concreten and body of wall sandwich, paves, a PVC Clad Steel silk screen pitch of fins is from polyphenyl plate 5mm.
10, perfusion bridge cut-off fireprotection layer, thickness is 5mm, compacting flattens.
11, lay the alkaline-resisting grid cloth of glass (specification is >=160g), pave compacting.
12, perfusion bridge cut-off fireprotection layer, thickness is 5mm, compacting, pressing plucking.
13: steam-cured 6 hours, curing room required humidity 70-80%, temperature 70-80 ℃.
14: natural curing 28 days.
Insulation plate body performance indications
Figure DEST_PATH_IMAGE001
Expanded perlite performance indications
PVC plastic coating steel wire performance indications
Figure DEST_PATH_IMAGE003
Bridge cut-off fireprotection layer performance indications
Figure 258720DEST_PATH_IMAGE004
Bridge cut-off self-heat conserving infilled wall physical performance index for building

Claims (5)

1. an integrated fire prevention bridge cut-off self-heat conserving infilled wall for building, comprise inner side layer of concrete (1), outside layer of concrete (2) and be coated on the steel wire net rack thermal insulation clamp sandwich layer between inner side layer of concrete and outside layer of concrete, outside layer of concrete is provided with external wall insulation outward, described steel wire net rack thermal insulation clamp sandwich layer contains expanded perlite sandwich (3), be set up on expanded perlite sandwich, first steel fabric sheet (4) of soffit and the in-core skeleton (5) of some insert continually expanded perlite sandwiches, expanded perlite sandwich is stretched out at in-core skeleton two ends, and end is connected with in-core skeleton respectively, described warming plate comprises insulation plate body (6), be set up on insulation plate body, the steel-wire carcass (8) in insulation plate body is inserted at second steel fabric sheet (7) of soffit and interval, insulation plate body is stretched out at steel-wire carcass two ends, and end is connected with steel-wire carcass respectively, it is characterized in that described the first steel fabric sheet (4) and the second steel fabric sheet (7) adopt PVC plastic coating steel wire to make.
2. a kind of integrated fire prevention bridge cut-off self-heat conserving according to claim 1 infilled wall for building, is characterized in that in-core skeleton (5) and steel-wire carcass (8) adopt PVC plastic coating steel wire to make.
3. a kind of integrated fire prevention bridge cut-off self-heat conserving according to claim 1 and 2 infilled wall for building, is characterized in that between in-core skeleton (5) two ends and the first steel fabric sheet (4), adopts U-shaped metal card or C type metal card (9) to be connected between steel-wire carcass (8) two ends and the second steel fabric sheet (7).
4. a kind of integrated fire prevention bridge cut-off self-heat conserving according to claim 1 and 2 infilled wall for building, is characterized in that being incubated plate body (6) upper surface and sets up bridge cut-off fireprotection layer (10), and the second steel fabric sheet is poured in bridge cut-off fireprotection layer.
5. a kind of integrated fire prevention bridge cut-off self-heat conserving according to claim 4 infilled wall for building, the thickness that it is characterized in that bridge cut-off fireprotection layer (10) is 8 ~ 15mm.
CN201320610700.3U 2013-09-30 2013-09-30 Integrated fireproof broken bridge self-insulating filler wall for building Expired - Fee Related CN203499051U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104234257A (en) * 2014-09-17 2014-12-24 浙江大学 Fire wall with grass root imitated structure
CN105113667A (en) * 2015-09-15 2015-12-02 万保金 Prefabricated steel bar truss wall mould shell
CN113216447A (en) * 2021-04-30 2021-08-06 西藏藏建科技股份有限公司 Assembled fire prevention heat insulation wall structure
CN115324272A (en) * 2022-09-06 2022-11-11 郑州工大高新材料科技有限公司 Assembly type building structure-heat preservation-outer protection layer integrated composite component and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104234257A (en) * 2014-09-17 2014-12-24 浙江大学 Fire wall with grass root imitated structure
CN105113667A (en) * 2015-09-15 2015-12-02 万保金 Prefabricated steel bar truss wall mould shell
CN113216447A (en) * 2021-04-30 2021-08-06 西藏藏建科技股份有限公司 Assembled fire prevention heat insulation wall structure
CN115324272A (en) * 2022-09-06 2022-11-11 郑州工大高新材料科技有限公司 Assembly type building structure-heat preservation-outer protection layer integrated composite component and preparation method thereof

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