CN203459645U - Arc distribution type robot casting system - Google Patents
Arc distribution type robot casting system Download PDFInfo
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- CN203459645U CN203459645U CN201320618603.9U CN201320618603U CN203459645U CN 203459645 U CN203459645 U CN 203459645U CN 201320618603 U CN201320618603 U CN 201320618603U CN 203459645 U CN203459645 U CN 203459645U
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Abstract
The utility model discloses an arc distribution type robot casting system and belongs to the technical field of casting devices. The arc distribution type robot casting system aims to improve the automation degree of an existing casting system. The arc distribution type robot casting system comprises a molten metal supply mechanism, a robot mechanism, casting machines and a control system. The molten metal supply mechanism comprises at least three smelters, a sliding work bench and a sliding driving mechanism driving the sliding work bench to slide. The smelters are arranged at intervals and are installed on the sliding work bench. The robot mechanism comprises a robot, a rotation driving mechanism and a support fixing device of the rotation driving mechanism, wherein the robot is provided with a clamping arm which can rotate and simulate movement of a human arm and the rotation driving mechanism drives the robot to rotate around the vertical axis. At least two casting machines are provided and are respectively arranged in an equal-radius arc mode with a support as the center of a circle. The sliding driving mechanism, the robot mechanism and the casting machines are controlled by the control system. By the adoption of the arc distribution type robot casting system, the automation level is improved, the labor intensity of workers is effectively relieved, and the production efficiency is improved.
Description
Technical field
The utility model belongs to Casting Equipment technical field, especially relevant with a kind of circular arc distributed robot casting system.
Background technology
Casting refers to deposite metal and by refining, forms the molten metal that can pour into a mould use, manufactures casting pattern, and molten metal is poured in casting pattern, solidifies the casting forming method that rear acquisition has definite shape, size, performance.At present, Foundry Production producer is when casting, conventionally adopt a smelting furnace to coordinate Casting Equipment, after using, molten metal in smelting furnace carries out again metal molten refining, and metal can be used molten metal consuming time long from being melted to be refined into, like this molten metal early-stage preparations stand-by period longer, cannot meet the requirement that serialization is produced.Due to molten metal finite capacity, also cannot coordinate many Casting Equipments to use simultaneously, casting producer saves time often to use the smelting furnace that capacity is larger, has improved equipment investment cost.
At present, most Foundry Production producer is used molten metal and the artificial foundry goods being shaped that takes out of artificial conveyance casting use, and Foundry Production place is work under bad environment often, easily practitioner is caused to personal injury, production efficiency is low, and labor workload is large, and artificial use cost is high; Even if use the automation equipment of automatic transporting mechanism transferring metal liquid, be also man-to-man configuration mostly, and automatic transporting mechanism complex structure, fluctuation of service.
Utility model content
The purpose of this utility model is intended to overcome the defect that the molten metal preparation stand-by period is long, production efficiency is low that existing casting processing exists, and the circular arc distributed robot that a kind of production efficiency is high, automaticity is high and stable is provided casting system.
For this reason, the utility model is by the following technical solutions: circular arc distributed robot casting system, it is characterized in that, described casting system comprises molten metal feed mechanism, robot mechanism, casting machine and control system, molten metal feed mechanism comprises at least three smelting furnaces, the slippage driving mechanism of slippage workbench and the slippage of driving slippage workbench, between each smelting furnace, keep at a certain distance away and distribute and be installed on described slippage workbench, robot mechanism comprises with the robot of the clamping limb of rotatable simulation human arm motion and the rotary drive mechanism that driven machine people rotates around vertical axis, the support of rotary drive mechanism is fixedly installed, casting machine is at least provided with two and also take respectively described support as radius arc settings such as the center of circle are, described slippage driving mechanism, robot mechanism and casting machine are controlled by described control system.
As to technique scheme supplement and perfect, the utility model also comprises following technical characterictic.
Described slippage workbench is linear pattern workbench, and slippage workbench is led by line slideway slippage, and described smelting furnace linearly type distributes.
Described slippage workbench is circular arc type workbench, and slippage workbench one central shaft supports rotation and led by arc guide rail slippage, and described smelting furnace be take described central shaft as radius distribution such as the center of circle are.
Described casting machine side is provided with an automatic delivering mechanism, and the transfer passage of this automatic delivering mechanism is accepted the cutting agency outlet of all casting machines, makes workpiece that casting machine completes on automatic delivering mechanism, continue cooling and be delivered to subsequent processing.
Described casting machine uses same casting mould.
Described casting machine also can use different casting moulds.
When the utility model is used, molten metal feed mechanism is provided with Yi Ge robot clamping limb can get at really allocation as feed flow position, refining completes the smelting furnace slippage of available molten metal to feed flow position, by control system, control, robot clamping limb band stretches into and in smelting furnace, extracts molten metal with container, and rotate by robot, defeated to transferring metal liquid in the casting mould on each casting machine successively, form foundry goods, by the top of casting machine, disembark will the complete preliminary cooling foundry goods top of structure from casting machine, fall into the automatic delivering mechanism of casting machine side, foundry goods is continued cooling and is delivered to subsequent processing and carries out subsequent treatment.Like this, many casting machines can carry out work simultaneously, have improved production efficiency; And wherein the molten metal of a smelting furnace is when being used, other smelting furnaces can melt, refining, after the molten metal of this smelting furnace uses, the sliding motion of slippage workbench makes the molten metal that another refining completes continue to use, many smelting furnaces are used alternatingly like this, save the molten metal melt-extraction stand-by period, while furnace capacity does not need to design excessive, has reduced cost.
Use the utility model can reach following beneficial effect: many smelting furnaces melt by arranging, refining and feed flow, are used alternatingly, and reach the seamless connection that serialization is produced, and have improved efficiency; By robot, match many casting machines and work, improve automatization level, effectively reduce labor strength, reduce the cooling stand-by period of foundry goods, improved production efficiency.
Accompanying drawing explanation
Fig. 1 is the utility model schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in detail.
As shown in Figure 1, with three smelting furnaces 1, five casting machines 7 are example, the utility model comprises molten metal feed mechanism, robot mechanism, casting machine 7 and control system, molten metal feed mechanism comprises three smelting furnaces 1, slippage workbench 2 and slippage driving mechanism 3, slippage workbench 2 is linear pattern workbench, three smelting furnaces 1 keep at a certain distance away and linearly arrange and be installed on side by side on described slippage workbench 2, slippage driving mechanism 3 drives slippage workbench 2 along three smelting furnaces, 1 rectilinear direction horizontal sliding, robot mechanism comprises with the robot 6 of the clamping limb 4 of rotatable simulation human arm motion and the rotary drive mechanism that driven machine people 6 rotates around vertical axis, the support 5 of rotary drive mechanism is fixedly installed in the vertical direction of three smelting furnace 1 lines, casting machine 7 is provided with five, five casting machines 7 keep at a certain distance away and take respectively described support 5 is the radius arc settings such as the center of circle is, casting machine 7 sides are provided with an automatic delivering mechanism, the transfer passage of this automatic delivering mechanism is accepted the cutting agency outlet of all casting machines 7, make workpiece that casting machine 7 completes on automatic delivering mechanism, continue cooling and be delivered to subsequent processing, make described slippage driving mechanism 3, robot mechanism and casting machine 7 are controlled by described control system.
When the utility model is used, molten metal feed mechanism is provided with Yi Ge robot 6 clamping limbs 4 can get at really allocation as feed flow position, the smelting furnace 1 that refining completes available molten metal arrives feed flow position by 3 slippages of slippage driving mechanism, by control system, control, robot 6 clamping limb 4 bands stretch into the interior extraction molten metal of smelting furnace 1 with container, and rotate by robot 6, successively to transferring metal liquid in the casting mould on each casting machine 7, form foundry goods, by the top of casting machine 7, disembark will the complete preliminary cooling foundry goods top of structure from casting machine 7, fall into the automatic delivering mechanism of casting machine 7 sides, foundry goods is continued cooling and is delivered to subsequent processing and carries out subsequent treatment.Like this, many casting machines 7 can carry out work simultaneously, have improved production efficiency; And wherein the molten metal of a smelting furnace 1 is when being used, another two smelting furnaces 1 can melt, refining, after the molten metal of this smelting furnace 1 uses, 2 sliding motions of slippage workbench make the molten metal that another refining completes continue to use, by staggering on the time of three smelting furnaces 1 fusing, refining and use separately, three smelting furnaces 1 are used alternatingly, and realize serialization production and application, save the molten metal melt-extraction stand-by period and have improved production efficiency.
As another kind of embodiment, above-mentioned slippage workbench 2 can also be circular arc type workbench, slippage workbench 2 one central shafts support rotation and are led by arc guide rail slippage, described smelting furnace 1 be take described central shaft as radius distribution such as the center of circle are, and slippage driving mechanism 3 drives slippage workbench 2 along the slippage of described arc guide rail guiding.
Claims (6)
1. circular arc distributed robot casting system, it is characterized in that: described casting system comprises molten metal feed mechanism, robot mechanism, casting machine (7) and control system, molten metal feed mechanism comprises at least three smelting furnaces (1), the slippage driving mechanism (3) of slippage workbench (2) and the slippage of driving slippage workbench (2), between each smelting furnace (1) interval, certain distance distributes and is installed on described slippage workbench (2), robot mechanism comprises with the robot (6) of the clamping limb (4) of rotatable simulation human arm motion and the rotary drive mechanism that driven machine people (6) rotates around vertical axis, the support of rotary drive mechanism (5) is fixedly installed, casting machine (7) is at least provided with two and to take respectively described support (5) be the radius arc settings such as the center of circle is, described slippage driving mechanism (3), robot mechanism and casting machine (7) are controlled by described control system.
2. circular arc distributed robot casting system according to claim 1, is characterized in that: described slippage workbench (2) is linear pattern workbench, and slippage workbench (2) is led by line slideway slippage, and described smelting furnace (1) linearly type distributes.
3. circular arc distributed robot casting system according to claim 1, it is characterized in that: described slippage workbench (2) is circular arc type workbench, slippage workbench (2) one central shafts support rotation and are led by arc guide rail slippage, and smelting furnace (1) be take described central shaft as radius distribution such as the center of circle are.
4. according to the circular arc distributed robot casting system described in claim 2 or 3, it is characterized in that: described casting machine (7) side is provided with an automatic delivering mechanism, the transfer passage of this automatic delivering mechanism is accepted the cutting agency outlet of all casting machines (7).
5. circular arc distributed robot casting system according to claim 4, is characterized in that: described casting machine (7) uses same casting mould.
6. circular arc distributed robot casting system according to claim 4, is characterized in that: described casting machine (7) uses different casting moulds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320618603.9U CN203459645U (en) | 2013-09-29 | 2013-09-29 | Arc distribution type robot casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320618603.9U CN203459645U (en) | 2013-09-29 | 2013-09-29 | Arc distribution type robot casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203459645U true CN203459645U (en) | 2014-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320618603.9U Expired - Fee Related CN203459645U (en) | 2013-09-29 | 2013-09-29 | Arc distribution type robot casting system |
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| Country | Link |
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| CN (1) | CN203459645U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI603792B (en) * | 2015-08-28 | 2017-11-01 | 廣盈自動化工程股份有限公司 | Automatic molding irrigation fluid device and method thereof |
| CN110653361A (en) * | 2019-11-08 | 2020-01-07 | 张永 | Automatic casting machine for molten aluminum |
-
2013
- 2013-09-29 CN CN201320618603.9U patent/CN203459645U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI603792B (en) * | 2015-08-28 | 2017-11-01 | 廣盈自動化工程股份有限公司 | Automatic molding irrigation fluid device and method thereof |
| CN110653361A (en) * | 2019-11-08 | 2020-01-07 | 张永 | Automatic casting machine for molten aluminum |
| CN110653361B (en) * | 2019-11-08 | 2021-07-30 | 湖北天河汽车科技有限公司 | Automatic casting machine for molten aluminum |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140305 Termination date: 20170929 |
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| CF01 | Termination of patent right due to non-payment of annual fee |