CN203236479U

CN203236479U - Intelligent control manipulator

Info

Publication number: CN203236479U
Application number: CN 201320188735
Authority: CN
Inventors: 李元兴; 付国荣
Original assignee: DING FENG ROBOT Co Ltd
Current assignee: DING FENG ROBOT Co Ltd
Priority date: 2013-04-15
Filing date: 2013-04-15
Publication date: 2013-10-16
Anticipated expiration: 2023-04-15

Abstract

The utility model discloses an intelligent control manipulator capable of automatically controlling and ensuring the coherent operation of all actions and effectively improving the working efficiency, wherein the manual operation is no longer needed. By means of the intelligent control manipulator, not only the safety is improved, but also the cost is effectively saved. Meanwhile, the product quality is ensured, so that products can satisfy the market demand. The intelligent control manipulator has the advantages of high efficiency, good accuracy, flexibility, safety, flexible design, convenient operation, reasonable structural design, flexible design mode, obvious effect, strong process continuity, raw material saving, low energy consumption, better structural stability and high swing accuracy, thereby greatly improving the production efficiency and ensuring the automatic, continuous and effective completion of the machining process. The intelligent control manipulator can be used for replacing the traditional manual or semi-automatic machining mode, so that resources are saved.

Description

A kind of Based Intelligent Control machinery hand

Technical field

The utility model relates to technical field of automation equipment, relates in particular to a kind of Based Intelligent Control machinery hand.

Background technology

Punching apparatus is used for the work such as the blanking, punching, warpage, moulding of small-sized, medium-sized single engineering sheet metal and high-sped progressive die part, and characteristics are the high continuous punching operation of high accuracy, high yield and stability requirement.Present punching apparatus generally is to operate by hand when punching parts, be that staff is put into workpiece on the mould of punch press, after after the upper die of punching press punching press is complete, leaving counterdie, with hand stamping forming workpiece is taken out again, this way of putting by hand and taking out workpiece is very unsafe, often occur industrial accident, staff is broken the phenomenon that disables.

Summary of the invention

The purpose of this utility model is, for the deficiencies in the prior art, provides a kind of Based Intelligent Control machinery hand, and efficient, accurate, flexible, safe, the operator scheme of flexible design makes it easy to operate, greatly enhances productivity.

For effectively addressing the above problem, the technical scheme that the utility model is taked is as follows:

A kind of Based Intelligent Control machinery hand, comprise that one supports the board board, described control board is provided with the arm column, described control board bottom comprises vavuum pump and the back clearance buffer that mutually links, reductor and the first servomotor, described arm column one side comprises outward extending mechanical arm, this mechanical arm is comprised of principal arm and telescopic arm, also comprise the second stepper motor and the 3rd servomotor near arm column one side on the described principal arm, described telescopic arm front end comprises a calibration disc, this calibration disc lower surface links a plurality of suckers, described arm column upper end comprises the second servomotor and pinion stand, also comprises ball screw and the Timing Belt of the first stepper motor and with it interlock on the described principal arm.

Especially, described arm column and described control board fixed connection place also comprise a thrust bearing.

Especially, described arm column upper end is provided with signal lamp.

Especially, platform one side in plane comprises a control device on the described control board, and this control device is comprised of interpersonal operation interface and internal controller.

Especially, described the 3rd servomotor is provided with motor cabinet and is fixed on and realizes strengthening torsion on the described principal arm.

The beneficial effects of the utility model: Based Intelligent Control that the utility model provides machinery hand, automatically control and satisfy the everything running Effective Raise operating efficiency that links up, need not manually-operated, not only improve security and effectively save cost; Ensure product quality, its product is met the need of market; Efficiently, accurately, flexibly, safety, the operator scheme of flexible design makes it easy to operate, greatly enhance productivity, reasonable in design, design is flexible, successful and process continuation are strong, save material and energy consumption very low; Structural design has strengthened stationarity, the precision that ensure to swing, guarantee process automatic, continuous, effectively finish; Substitute traditional artificial or semi-automatic processing mode, economize on resources.

Below in conjunction with accompanying drawing the utility model is elaborated.

Description of drawings

Fig. 1 is that the disclosed Based Intelligent Control machinery of the utility model hand forms structural representation;

Fig. 2 is the disclosed Based Intelligent Control machinery of the utility model hand side view;

Fig. 3 is the another side view of the disclosed Based Intelligent Control machinery hand side view of the utility model.

Wherein:

001 control board, 002 first servomotor, 003 vavuum pump, 004 sucker, 005 calibration disc, 006 telescopic arm, 007 principal arm, 008 first stepper motor, 009 second stepper motor, 010 signal lamp, 011 arm column, 012 control device, 013 line slideway, 014 ball screw, 015 reductor, 016 second servomotor, 017 the 3rd servomotor, 018 back clearance buffer, 019 thrust bearing, 020 gear-box.

The specific embodiment

Embodiment:

Such as Fig. 1, shown in 2 and 3, the disclosed Based Intelligent Control machinery of the present embodiment hand, comprise that one supports the board board, described control board 001 is provided with arm column 011, described control board 001 bottom comprises vavuum pump 003 and the back clearance buffer 018 that mutually links, reductor 015 and the first servomotor 002, described arm column 011 1 sides comprise outward extending mechanical arm, this mechanical arm is comprised of principal arm 007 and telescopic arm 006, also comprise the second stepper motor 009 and the 3rd servomotor 017 near arm column 011 1 sides on the described principal arm 007, described telescopic arm 006 front end comprises a calibration disc 005, this calibration disc 005 lower surface links a plurality of suckers 004, described arm column 011 upper end comprises the second servomotor 016 and pinion stand, also comprises ball screw 014 and the Timing Belt of the first stepper motor 008 and with it interlock on the described principal arm 007.

Described arm column 011 also comprises a thrust bearing 019 with described control board 001 fixed connection place.Described arm column 011 upper end is provided with signal lamp 010.Platform one side in plane comprises a control device 012 on the described control board 001, and this control device 012 is comprised of interpersonal operation interface and internal controller.Described the 3rd servomotor 017 is provided with motor cabinet and is fixed on realization increasing torsion on the described principal arm 007.

The utility model operation principle is as follows:

(1) Based Intelligent Control machinery hand is set, this manipulator is comprised of control device 012, executing agency and drive unit; Described control device 012, executing agency, drive unit are separately positioned on and support on the board, described control device 012 is by human-machine interface control device 012 and composition of the control system, and the place of being connected and fixed of described support board and arm column 011 is provided with the thrust bearing 019 for increasing stationarity.

(2) described executing agency is comprised of arm column 011 and the mechanical arm and the calibration disc 005 that are arranged on the arm column 011; Described calibration disc 005 is arranged on the front end of described mechanical arm, and described calibration disc 005 is provided with many group suckers 004, be provided with a vavuum pump 003 in the described control board 001, described vavuum pump 003 links to each other with described sucker 004 and finishes the conversion that vacuumizes of described sucker 004, and described mechanical arm is comprised of rear end arm and preposition telescopic arm.

(3) described drive unit is comprised of the first servomotor 002, the second servomotor 016, the 3rd servomotor 017, the first stepper motor 008, the second stepper motor 009 and transmission device; Described the first servomotor 002 is arranged on and supports the board bottom, described the second servomotor 016 is arranged on the upper end of arm column 011, described the 3rd servomotor 017 is arranged on described mechanical arm near the upper surface of arm column 011 1 sides, described the first stepper motor 008 is arranged on described mechanical arm near the tail end junction of arm column 011 1 sides, and described the second stepper motor 009 is arranged on the 3rd servomotor 017 1 sides.

(4) described transmission device is provided with gear, and described the first stepper motor 008 is finished the turn over function of mechanical arm by gear drive;

(5) described the second stepper motor 009 upper end arranges reductor 015, drives the motion that transport tape is finished calibration disc 005 by increasing torsion;

(6) described transmission mechanism arranges ball screw 014, and described the 3rd servomotor 017 drives the elastic motion of the described mechanical arm of described ball screw 014 interlock;

(7) described transmission mechanism is provided with gear-box 020 and line slideway 013, built-in a pair of gear, and described the second servomotor 016 is by the oscilaltion campaign of described a pair of gear along the described mechanical arm of line slideway 013 interlock;

(8) 002 connection of described the first servomotor arranges reductor 015 and back clearance buffer 018, controls the pivot angle of mechanical arm swing, and ensures precision and stationarity by described back clearance buffer 018;

(9) upset of the mechanical arm in above-mentioned steps (4)-(7), flexible, lifting and calibration disc 005 motion interlock realize.

Design parameter and principle are as follows:

High-speed slide back and forth before and after the horicontal motion mechanism, per second speed are the 250-350mm object work of taking fast; This position of flip-flop movement mechanism is designed to 270 degree Set arbitrarily angle upsets.Turn over product and to turn 90 degrees the side punching press, product turns over turnback and is stamped into key design, flexibly the required angle of Set arbitrarily; The swing arm motion is the handover function of stamping products from shift of origin to another point, and handover time 0.5-1 finishes second in the 270 degree angular ranges, and accurate positioning efficient is high.When the actuating station rotational motion mechanism was drawn stamping products, when swing arm was transferred product to the another location from initial point, angles of product can change.Be designed to 270 degree herein, the rotation angles of product is ajusted desired location.This design reduces the high request of shut die standard and Mold Making greatly, thereby makes the client reduce cost, efficient increases.The lifting action of vertical movement mechanism design when fixedly station is drawn stamping products, rising or falling speed is that 50mm-60mm moves back and forth as being no more than for 1 second, total kilometres are 300-500mm.

The utility model is not limited to above-mentioned embodiment, and all employings and the utility model analog structure and technique thereof realize all modes of the utility model purpose, all within protection domain of the present utility model.

Claims

1. Based Intelligent Control machinery hand, comprise that one supports the board board, it is characterized in that, described control board is provided with the arm column, described control board bottom comprises vavuum pump and the back clearance buffer that mutually links, reductor and the first servomotor, described arm column one side comprises outward extending mechanical arm, this mechanical arm is comprised of principal arm and telescopic arm, also comprise the second stepper motor and the 3rd servomotor near arm column one side on the described principal arm, described telescopic arm front end comprises a calibration disc, this calibration disc lower surface links a plurality of suckers, described arm column upper end comprises the second servomotor and pinion stand, also comprises ball screw and the Timing Belt of the first stepper motor and with it interlock on the described principal arm.

2. Based Intelligent Control machinery hand according to claim 1 is characterized in that, described arm column and described control board fixed connection place also comprise a thrust bearing.

3. Based Intelligent Control machinery hand according to claim 1 is characterized in that, described arm column upper end is provided with signal lamp.

4. Based Intelligent Control machinery hand according to claim 1 is characterized in that, platform one side in plane comprises a control device on the described control board, and this control device is comprised of interpersonal operation interface and internal controller.

5. Based Intelligent Control machinery hand according to claim 1 is characterized in that, described the 3rd servomotor is provided with motor cabinet and is fixed on realization increasing torsion on the described principal arm.