CN203385679U

CN203385679U - Grouped type detection device for impurities in liquids of filling bottles

Info

Publication number: CN203385679U
Application number: CN201320394602.0U
Authority: CN
Inventors: 陈历生
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-07-02
Filing date: 2013-07-02
Publication date: 2014-01-08
Anticipated expiration: 2023-07-02

Abstract

The utility model provides a grouped type detection device for impurities in liquids of filling bottles. The grouped type detection device for the impurities in the liquids of the filling bottles comprises a grouped type clamping mechanism, a driving mechanism, a bottle feeding mechanism, an illumination system, an image acquisition system, a computer analysis and control system and a sorting mechanism, wherein the grouped type clamping mechanism is connected with the driving mechanism; the bottle feeding mechanism is arranged on an initial station of taking the bottles and is internally provided with a plurality of bottle guide grooves; the grouped type clamping mechanism is provided with bottle pressing covers and bottle rotating seats corresponding to the plurality of bottle guide grooves; the illumination system is arranged on the next station, namely a detection station, of the initial station of taking the bottles; the computer analysis and control system is used for analyzing images acquired by the image acquisition system; the sorting mechanism is arranged on the next station, namely a bottle-eliminating and bottle-discharging station, of the detection station; the sorting mechanism is provided with a plurality of bottle unloading grooves corresponding to the bottle pressing covers and the bottle rotating seats.

Description

Burst-oriented filling bottle device for measuring impurities in liquid

Technical field

The utility model relates to a kind of pick-up unit to liquid impurities in clear vial, relates in particular to the detection of liquid impurities in the clear vial of the industries such as pharmacy, food.

Background technology

Due to production technology and encapsulation technology, may contain the foreign matters such as fiber, rubber scraps, glass chip, aluminium bits in the bottling liquid product.If these foreign matters confuse liquid and are used together, will bring very large harm to the health of human body.Particularly in liquid drug, contain impurity; as the impurity in the ampoule bottle parenteral solution enters in blood of human body; gently cause the diseases such as phlebitis, thrombus, apoplexy, oedema; heavy cause blood vessel blockage, break; internal organ are impaired; even crisis life, therefore be necessary the quality of bottling liquid is detected.

In current domestic bottling liquid product, impurity detects and mainly take manual detection as main.But manual detection is mainly the perception judgement, detects quality and be difficult to guarantee.Along with people are more and more higher to the filling liquid quality requirements, especially modern liquid drug production is higher to the requirement of accuracy of detection, and traditional manual detection can't meet the requirement that pharmaceuticals industry is produced.

Existing bottling liquid impurity checkout equipment both domestic and external, be commonly called as lamp inspection machine, is all the sequential delivery mode, filling bottle be one bottle one bottle pass through import to the detection main rotary table into a bottle wheel disc, after detection, then go out by the sequential delivery of one bottle one bottle, bottle outlet wheel disc.According to the residing motion state of video camera of taking the filling bottle image, realize that the sequential delivery mode is divided into two kinds: a kind of is Chinese invention patent (application number: 200510042615.1, publication number: CN1760666A) a kind of " ampoule bottle medicament detection method and system " disclosed method: with detect main rotary table and synchronize the shooting mode of tracking, be that video camera is followed bottle and is synchronized with the movement, after taking the sequence image of filling bottle, then reset to its shooting initial position; Another kind is the method (application number: 03124859.4 of scolding in this patent of invention, publication number: CN1529165A, " the full-automatic bottling medicament detects machine " disclosed method): the shooting mode that intermittence is static, detect the revolution of main rotary table step-by-step movement, in the quiescent period that its moment pauses, video camera is taken the sequence image of filling bottle.

Revolve a bottle station, braking station, detection station of realizing two kinds of lamps inspection machine equipments of said sequence transmission mode are distributed on the circumference that detects main rotary table, and in filling bottle, under the state of liquid in rotation, the movement between different station can cause in filling bottle producing bubble.When the accelerated rotation of filling bottle and braking, because bottle bearing that revolves of its clamp assemblies is subject to horizontal lateral force, causes and revolve bottle axle and tilt, also can cause in filling bottle producing bubble.Bubble in filling bottle and the impurity of fiber-like are difficult to distinguish identification on captured image, affect testing result, even undetected or erroneous judgement.Revolving a bottle station, braking station, detection station and can not overlapping on a station of the detection principle of the sequential delivery mode of existing lamp inspection machine, cause in filling bottle producing bubble, and the phenomenon that affects testing result can't be avoided.

The insoluble impurities particle that precipitation in filling bottle is ordered about in the liquid in rotation motion rises; The fiber-like impurity that proportion is little, as long as, when rotating speed surpasses a certain very low numerical value, at once float; And heavy glass chip class impurity only has when rotating speed surpasses a certain special value, just can float.The bad main cause of recall rate of existing lamp inspection machine is: when rotating speed reaches can make heavy impurity floating the time, usually cause the fiber-like impurity that proportion is little to be suspended into liquid level, can't be checked it, the viscosity of liquid and filling amount also have certain influence to the floating of impurity.The lamp inspection machine of existing sequential delivery mode both domestic and external is all the detection of single speed setting binarization mode, Chinese invention patent described above " a kind of ampoule bottle medicament detection method and system " is described: when filling bottle is accelerated rotation to a certain setting value rotating speed, to its braking stall, then row is taken capture.The sequential delivery mode of the existing lamp inspection machine that has its source in of the detection of single speed setting binarization mode, revolve bottle, braking, detect not at a station, can not regulate at the detection station rotating speed that revolves bottle, also just can't obtain the multiple image that the different impurity of proportion floats in succession.The bad technical bottleneck problem of recall rate of the detection method of the single speed setting binarization mode of existing lamp inspection machine is difficult to overcome.

Another particularly outstanding defect of lamp inspection machine based on the said sequence transmission mode is broken bottle phenomenon.Bottle in being transfused to successively advancing a bottle wheel disc, detecting the process of main rotary table, bottle outlet wheel disc of being connected, because of bottle tilt or bottle do not have in the bayonet socket of intact incision wheel disc etc. reason, cause the bottle fragmentation.Broken bottle residue piles up and the sequential delivery mode continues the bottle Fragmentation Phenomena, causes great loss to the manufacturer of filling bottle.As Chinese utility model patent (number of patent application: 201120327933.3; Granted publication number: CN202213756U) disclose a kind of " for the broken bottle pick-up unit of automatic lamp-checking machine "; reflected existing lamp inspection machine detection method and and helpless to the bottle Fragmentation Phenomena of system architecture; can not solve technically the root problem of broken bottle; and the means that can only rely on broken bottle to detect; auto stop, then human intervention rapidly.And the cleaning of human intervention is wasted time and energy very much, seriously reduce the service efficiency of machine.The sequential delivery mode of existing lamp inspection machine be can't steer clear of the technological means of transmitting filling bottle between the wheel disc bayonet socket, and the technology barrier of broken bottle is impassable.

The lamp inspection machine equipment of realizing the said sequence transmission mode generally includes: rotary table, detect main rotary table, advance a bottle wheel disc, bottle outlet wheel disc and other auxiliary link gear, make the structure of whole equipment extremely complicated, cause existing lamp inspection machine equipment both domestic and external that high, bulky, the heavy defect of cost is arranged; Also caused as driving these wheel discs to have to adopt the 380V commercial power, make existing lamp inspection machine equipment that the common fault that power consumption is large, noise is large be arranged simultaneously.

So medicine, food production producer are in the urgent need to high, the reliable not broken bottle of a kind of recall rate, replace manual detection to viscosity and filling amount strong adaptability, lamp inspection machine that intelligent degree is high.Based on this, the utility model proposes a kind of burst-oriented filling bottle device for measuring impurities in liquid, effectively improved the existing lamp inspection existing various defects of machine and technical barrier.

The utility model content

The purpose of this utility model is to provide a kind of once can detect many bottles, the burst-oriented filling bottle device for measuring impurities in liquid of physical construction simple and stable, non-friable bottle.

For this reason, the utility model adopts following technical scheme:

Described burst-oriented filling bottle device for measuring impurities in liquid comprises burst-oriented clamping device 30, driving mechanism 10, mechanism of push bottles ahead 60, illuminator 70, image capturing system 50, Computer Analysis control system 90, sorting mechanism 80;

Described burst-oriented clamping device 30 is connected with driving mechanism 10;

Described mechanism of push bottles ahead 60 is arranged on gets a bottle initial station 1010, is provided with a plurality of bottle grooves 65 of leading in described mechanism of push bottles ahead 60, and described burst-oriented clamping device 30 is provided with a plurality of and leads the corresponding pressure bottle cover 33 of bottle groove 65 and revolve bottle seat 34;

Described illuminator 70 is arranged on above-mentioned next station of getting bottle initial station 1010 and detects station 1023, the image that described Computer Analysis control system 90 analysis image acquisition systems 50 collect;

Next station that described sorting mechanism 80 is arranged on above-mentioned detection station 1023 picks a bottle bottle outlet station 1040, described sorting mechanism 80 be provided with a plurality of and pressure bottle cover 33 and revolve bottle seat 34 corresponding unload bottle groove 85.

The utility model can also adopt following further technical scheme:

Bottle port 691 is led in described inboard of leading bottle groove 65, described width of leading bottle port 691 is less than the width of leading bottle groove 65, lead the leading on bottle supporting plate 68 of bottle groove 65 bottoms described, for support, lead the zone that bottle groove 65 ranked first a filling bottle 66 before interior, have and lead bottle gap 686.

Bottle port 891 is unloaded in described inboard of unloading bottle groove 85, the described width that unloads bottle port 891 is less than the width that unloads bottle groove 85, unload the unloading on bottle supporting plate 88 of bottle groove 85 bottoms described, unload the zone of filling bottle 66 that put down, after detecting for support burst-oriented clamping device 30, have and unload bottle gap 886.

The clamping of 30 pairs of filling bottles 66 of described burst-oriented clamping device is by pressure bottle cover 33 and revolve 34 realizations of bottle seat, the support bar 347 that described bottom of revolving bottle seat 34 is hollow, described profile of revolving bottle seat 34 is less than the profile of leading bottle gap 686 and unloading bottle gap 886, revolving bottle seat 34 can enter and lead bottle groove 65 through leading bottle gap 686, can exit and unload bottle groove 85 through unloading bottle gap 886, the diameter of described support bar 347 is less than the width of leading bottle port 691 and unloading bottle port 891, support bar 347 can exit and leads bottle groove 65 by leading bottle port 691, can enter and unload bottle groove 85 by unloading bottle port 891.

Described detection station 1023 comprises that backlight detects station 1020 and end irradiation and black background and detects station 1030.

Described driving mechanism 10 contains displacement output stage 20, and described burst-oriented clamping device 30 is accepted the mobile output function of displacement output stage 20, realizes the location of burst-oriented clamping device 30 at each station.

Described displacement output stage 20 is provided with vertical movement output terminal 26, the support bar 347 of described burst-oriented clamping device 30, revolves bottle seat 34 and vertically moved by ordering about up and down of vertical movement output terminal 26, realizes the clamping of filling bottle 66 and unload putting.

The driving control system of described displacement output stage 20 and displacement output control system thereof, the control system of revolving bottle seat 34, image capturing system 50, illuminator 70,

sorting mechanism

80 and 90 electrical connections of Computer Analysis control system.

Described device includes the burst-oriented clamping device 30 that one or several physical dimension is identical, and the 30 sequential loop ground alternations of the identical burst-oriented clamping device of several physical dimensions are in getting a bottle initial station 1010, detection station 1023 and picking a bottle bottle outlet station 1040.

By above technical scheme, the utility model has solved existing various technical barriers in existing lamp inspection machine, recall rate is high, applicability is strong, reliable, adapt to the monitoring foreign bodies under various environment, intelligent degree is high.The utility model adopts the burst-oriented clamping device, at same station, can realize revolving the operations such as bottle, detection, has solved existing lamp inspection machine, when filling bottle rotates, because producing bubble in filling bottle, affects testing result, the technical matters that false drop rate is high.The burst-oriented clamping device can be realized the relative static for a long time of filling bottle and camera, light source, can control arbitrarily the acceleration rotation of filling bottle, with the viscosity that adapts to bottle interior liquid, the variation of filling amount, guarantee that camera can photograph the sequence motion image of the different impurity of the interior proportion of liquid continuously, strengthen its applicability, solved the large technical matters of loss of existing lamp inspection machine.

The utility model transplantability is strong.Need only be to the burst-oriented clamping device, lead a bottle groove, unload a bottle groove and changed and adjust, then call corresponding driving control and Check processing software, just can detect for other different size filling bottle liquid impurity.Detection applicable to multiple beverage, liquid ampule medicinal liquid, oral liquid etc.

Safety in production.Get bottle initial station 1010 to bottle bottle outlet station 1040 that picks completed detection from what prepare to detect, be all the burst-oriented clamping device complete independently high by compatibility, solved bottle bottle Crushing Problem in being transfused to the process of advancing a bottle wheel disc, detection main rotary table, bottle outlet wheel disc be connected successively of existing lamp inspection machine.Employing does not have the filling bottle liquid impurity checkout equipment of broken bottle accident, can reduce the requirement of producer to the filling bottle quality, saves production cost.

Green production.Device of the present utility model has the characteristics such as light, the civilian electricity of compact conformation, low in energy consumption, tranquility environmental protection, has solved the bulky heaviness, 380V commercial power of existing lamp inspection machine, the common fault that power consumption is large, noise is large.

Detection mode of the present utility model and existing sequential delivery working method are completely different, and detection mode of the present utility model adopts the working method of burst-oriented: get bottle in the time of burst-oriented, move simultaneously, detect simultaneously, unload simultaneously bottle.And revolving the operations such as bottle, detection can complete on same station, be applicable to the detection of multiple beverage, liquid (ampule medicinal liquid, oral liquid) etc.

The accompanying drawing explanation

Fig. 1 is structure and the detection mode schematic diagram of burst-oriented filling bottle device for measuring impurities in liquid of the present utility model;

Fig. 2 is the get bottle process schematic diagram of getting bottle initial station 1010 of Fig. 1 shown device at mechanism of push bottles ahead 60;

Fig. 3 is the unload bottle process schematic diagram that pick bottle bottle outlet station 1040 of Fig. 1 shown device at sorting mechanism 80;

Wherein, description of reference numerals:

10-driving mechanism, 15-framework platform, the 16-centre of gyration, 17-main shaft, 20-orthogonal motion output circular dividing table (displacement output stage), 21-tangential movement output terminal, 26-vertical movement output terminal;

30-burst-oriented clamping device, 31-tangential movement receiving end, 32-upper cover plate, 33-pressure bottle cover, 332-double cantilever beam parts, 34-revolve high back, 347-support bar, the 348-that low backrest, a 341-that bottle seat, 342-revolve the bottle seat revolve the bottle seat and revolve a bottle motor, 349-angular transducer, 35-lifter plate, 36-vertical movement receiving end, 37-linear bearing, 38-base plate;

50-image capturing system, 51-camera, the suspension strut of 55-camera;

60-mechanism of push bottles ahead, 65-lead a bottle groove, 66-filling bottle, 68-and lead that a bottle supporting plate, 686-special shape gap (leading a bottle gap), the little trapeze cut of 682-, 681-large rectangle breach, 69-are led a bottle division board, 691-leads a bottle V-type mouth (leading a bottle port);

Irradiation, 77-black background at the bottom of 70-illuminator, 71-backlight, 76-;

80-sorting mechanism, 83-sorting cam, 838-sorting motor, 84-tooth bar, 85-unload a bottle groove, 86-bottle outlet driving lever, 87-and pick a bottle driving lever, 878-and pick a bottle motor, 88-and unload that a bottle supporting plate, 886-special shape gap (unloading a bottle gap), the little trapeze cut of 882-, 881-large rectangle breach, 89-unload a bottle division board, 891-unloads a bottle V-type mouth (unloading a bottle port);

90-Computer Analysis control system;

1010-gets a bottle initial station, 1020-backlight and detects that station, 1023-detect at the bottom of station, 1030-irradiation and black background detects station, 1040-picks a bottle bottle outlet station.

Embodiment

The mentality of designing that device of the present utility model has adopted the burst-oriented gripping, moves simultaneously, detected simultaneously, unloads bottle simultaneously, have that recall rate is high, applicability strong, an applied range, the characteristics that reliable, compact conformation is light.

Below in conjunction with drawings and Examples, the utility model is described in further detail.The device of following examples adopts a burst-oriented clamping device, adopts reciprocal working method.

As shown in Figure 1, burst-oriented filling bottle device for measuring impurities in liquid of the present utility model comprises burst-oriented clamping device 30, driving mechanism 10, mechanism of push bottles ahead 60, illuminator 70, image capturing system 50, Computer Analysis control system 90, sorting mechanism 80.

Described burst-oriented clamping device 30 is connected with driving mechanism 10.

Described driving mechanism 10 drives burst-oriented clamping device 30 to move and order about 30 grippings of burst-oriented clamping device and unloads warping bottling 66.In the present embodiment, displacement output stage 20 adopts specially designed orthogonal motion output circular dividing table 20, and orthogonal motion output circular dividing table 20 is provided with tangential movement output terminal 21 and vertical movement output terminal 26.Described driving mechanism 10 comprises framework platform 15, main shaft 17, orthogonal motion output circular dividing table 20.Main shaft 17 is arranged at the centre of gyration 16 positions on framework platform 15, and orthogonal motion output circular dividing table 20 is set on main shaft 17.Orthogonal motion output circular dividing table 20 is done the calibration location, is turned round while resetting on framework platform 15 with respect to main shaft 17, tangential movement output terminal 21 and vertical movement output terminal 26 are also done corresponding synchronous the rotation.

Described burst-oriented clamping device 30 is located on orthogonal motion output circular dividing table 20, and the upper cover plate 32 of burst-oriented clamping device 30 is fixedly connected with the two ends of several linear bearings 37 respectively and forms the parallel frame shelf structure with base plate 38.The lifter plate 35 of burst-oriented clamping device 30 is fixedly connected with the sliding shoe of linear bearing, and lifter plate 35 can be done up and down and vertically move.The upper cover plate 32 of burst-oriented clamping device 30, lifter plate 35, base plate 38 are parallel in the horizontal direction.

The base plate 38 of described burst-oriented clamping device 30 adds tangential movement receiving end 31, with the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20, join, burst-oriented clamping device 30 is accepted the tangential movement output of orthogonal motion output circular dividing table 20, can radially back and forth move horizontally.The calibration of orthogonal motion output circular dividing table 20 rotates and tangential movement output, and the burst-oriented clamping device 30 that makes to arrange thereon can arrive any point in orthogonal motion output circular dividing table 20 action plane, realizes the equal effect of displacement output stage 20 location.Lifter plate 35 belows are equipped with vertical movement receiving end 36, with the vertical movement output terminal 26 of orthogonal motion output circular dividing table 20, join, burst-oriented clamping device 30 is accepted the vertical movement output of orthogonal motion output circular dividing table 20, can up and down reciprocatingly vertically move, realize the clamping of filling bottle 66 and unload putting.

The clamping of 30 pairs of filling bottles 66 of described burst-oriented clamping device is by pressure bottle cover 33 and revolve 34 realizations of bottle seat.Specifically, a plurality of double cantilever beam parts 332 arranged side by side are installed on described upper cover plate 32, pressure bottle cover 33 is arranged on the below of double cantilever beam parts 332 other ends, and pressure bottle cover 33 relies on double cantilever beam parts 332 for it, to provide friction free to support and normal pressure vertically downward.A plurality of arranged side by side bottle seats 34 that revolve are installed on described lifter plate 35, revolving bottle seat 34 is placed on lifter plate 35 by support bar 347, the bottom of support bar 347 with revolve bottle motor 348, angular transducer 349 is connected, revolve bottle seat 34 rely on revolve bottle motor 348, angular transducer 349 rotarilys actuate and the corner location for it provides.The central axis of pressure bottle cover 33 and the central axes of revolving bottle seat 34.The camera 51 of image capturing system 50 is placed in the back lower place of upper cover plate 32 by suspension strut 55.

The characteristics of rotating output with the calibration of orthogonal motion output circular dividing table 20 are corresponding, the center of mechanism of push bottles ahead 60, backlight 71, end irradiation 76 and black background 77, sorting mechanism 80 equally spaced is located at respectively on equidistant circumference of the centre of gyration 16, the station of 3 duties in the testing cycle of formation the utility model burst-oriented filling bottle device for measuring impurities in liquid: get a bottle initial station 1010, detect station 1023, pick a bottle bottle outlet station 1040.

Described mechanism of push bottles ahead 60 is arranged on gets a bottle initial station 1010, be provided with a plurality of and pressure bottle cover 33 in described mechanism of push bottles ahead 60 and revolve bottle seat 34 corresponding lead bottle groove 65, and each width of rebate of leading bottle groove 65 only allows by a filling bottle 66.

Described illuminator 70 is arranged on above-mentioned next station of getting bottle initial station 1010 and detects station 1023, the image that described Computer Analysis control system 90 analysis image acquisition systems 50 collect.

Described detection station 1023 comprises that backlight detects station 1020 and end irradiation and black background and detects station 1030.Described detection station 1023 is provided with backlight 71, the end irradiation 76 of illuminator 70, the black background 77 of illuminator 70.Backlight 71 adopts the flat LED transmission imagings, and detecting target is the black insoluble impurities, and institute's image background of clapping is white, and impurity particle is black because having blocked light.End irradiation 76 adopts condensing LED light source, and black background 77 is placed in the back side of filling bottle 66, and detecting target is white insoluble impurities, utilizes the refraction action of impurity particle to light, forms the image of white impurity particle black background.Employing end irradiation from bottom to top irradiates by the bottom surface of the support bar 347 bar inner via holes of hollow and black background can photograph the speck that white impurity particle forms clearly, if avoided the side polishing from filling bottle 66, due to the surface reflection of filling bottle 66, lose the phenomenon of white impurity particle useful information.

Next station that described sorting mechanism 80 is arranged on above-mentioned detection station 1023 picks a bottle bottle outlet station 1040, described sorting mechanism 80 be provided with a plurality of and pressure bottle cover 33 and revolve bottle seat 34 corresponding unload bottle groove 85, and each width of rebate that unloads bottle groove 85 only allows by a filling bottle 66.

The driving control system of rotation and the movement output control system of orthogonal motion output circular dividing table 20, the control system of revolving bottle seat 34, image capturing system 50, illuminator 70,

sorting mechanism

80 and 90 electrical connections of Computer Analysis control system.

Burst-oriented clamping device 30 synchronously rotates in company with orthogonal motion output circular dividing table 20, and the calibration rotational positioning of orthogonal motion output circular dividing table 20 can realize the station of 3 duties of burst-oriented clamping device 30 within a described testing cycle: the deflection location of getting a bottle initial station 1010, detecting station 1023, picking bottle bottle outlet station 1040.The pressure bottle cover 33 of burst-oriented clamping device 30 and revolve bottle seat 34 and can follow burst-oriented clamping device 30 and synchronously rotate; Ordered about by the tangential movement of orthogonal motion output circular dividing table 20 outputs, can radially back and forth move horizontally again; Ordered about by the vertical movement of orthogonal motion output circular dividing table 20 outputs, revolving bottle seat 34 can vertically move up and down in company with lifter plate 35 again, and revolve bottle seat 34 and revolve bottle motor 348, angular transducer 349 is connected, revolve a bottle motor 348, angular transducer 349 and rotarily actuate and corner is located for it provides; So operation that burst-oriented clamping device 30 can be realized the burst-oriented gripping, move simultaneously, detects simultaneously, unloads bottle simultaneously.

As shown in Figure 2, in mechanism of push bottles ahead 60 lead bottle supporting plate 68 be provided with polylith parallel lead bottle division board 69, described lead bottle division board 69 interval each other and lead bottle supporting plate 68 together with, common form a plurality of parallel bottle grooves 65 of leading, lead leading on bottle supporting plate 68 in bottle groove 65 for described every, support one row filling bottle 66, burst-oriented clamping device 30 get at every turn simultaneously every row filling bottle before ranked first a filling bottle 66, form the combination of burst-oriented filling bottle 66 to be measured.

In the present embodiment, leading bottle port 691 is that bottle division board 69 is formation in the inboard of notch, V-shaped port in two adjacent leading, lead a bottle V-type mouth 691, the described bottle V-type mouth 691 of leading can guarantee that the bottle heart of filling bottle 66 overlaps with the notch center line of leading bottle groove 65, realizes the automatic location of filling bottle 66.

In the present embodiment, lead bottle gap 686 open lead bottle groove 65 ranked first before interior a filling bottle 66 below lead on bottle supporting plate 68, be special shape gap 686, described special shape gap 686 is comprised of two little trapeze cuts 682 and a large rectangle breach 681.Two little trapeze cut 682 symmetries be distributed in the notch center line both sides of leading bottle groove 65, the edge on a skew back limit of two little trapeze cuts 682 to the shortest horizontal range of second filling bottle 66 in the notch of leading bottle groove 65 equates with edge to the shortest horizontal range of leading bottle division board 69 of opposite side hypotenuse.Large rectangle breach 681 lead bottle V-type mouth 691 below, and with to lead bottle width of V-type mouth 691 identical.

In the present embodiment, revolving bottle seat 34 is a round platform, on described round platform, along circle distribution, three backrests is arranged: two low backrests 342, a high back 341.The distributing position of three backrests is corresponding with the distributing position of three breach of the special shape gap 686 of leading bottle supporting plate 68: two low backrests 342 are corresponding to two little trapeze cuts 682, and high back 341 is corresponding to large rectangle breach 681.The size of each backrest is less than its corresponding notch size, guarantees to revolve bottle seat 34 and can enter through special shape gap 686 that to lead bottle groove 65 interior by filling bottle 66 jack-up.Revolving bottle motor 348 plays driving and revolves 34 rotations of bottle seat; Angular transducer 349 plays azimuthal effect that three backrests of bottle seat 34 are revolved in location; Guarantee burst-oriented clamping device 30 and placed on it when revolving bottle seat 34 and moving horizontally to mechanism of push bottles ahead 60, sorting mechanism 80, two low backrest 342 centers and high back 341 center are consistent with moving direction; And two low backrests 342 in the outside, high back 341 is in inboard.The effect of three backrests is to prevent that bottle is thrown out of when revolving bottle, and being also increases filling bottle 66 and a contact area of revolving bottle seat 34, prevents that both skidding occurs when revolving bottle simultaneously.The inner bottom surface of revolving bottle seat 34 round platforms is designed to circular conical surface, can guarantee that the bottom of filling bottle 66 is in the self-centering of revolving bottle seat 34.

The support bar 347 that the bottom of revolving bottle seat 34 round platforms is hollow, revolve bottle seat 34 and be placed on lifter plate 35 by this support bar 347; The diameter of support bar 347 is less than leads bottle width of V-type mouth 691, and the support bar 347 of erectility can exit from leading bottle groove 65 by leading bottle V-type mouth 691.

Getting a bottle initial station 1010, orthogonal motion output circular dividing table 20 is by exporting three continuous motions: the tangential movement of tangential movement output terminal 21 to the tangential movement of mechanism of push bottles ahead 60, vertical movement that vertical movement output terminal 26 makes progress, tangential movement output terminal 21 to the centre of gyration 16, realize the operation of burst-oriented clamping device 30 gripping filling bottle 66 from mechanism of push bottles ahead 60.The tangential movement receiving end 31 of burst-oriented clamping device 30, vertical movement receiving end 36 are accepted respectively tangential movement output, the vertical movement output of orthogonal motion output circular dividing table 20, form three continuous shift actions of burst-oriented clamping device 30: burst-oriented clamping device 30 moves horizontally to the centre of gyration 16 to the moving horizontally of mechanism of push bottles ahead 60, vertical movement, burst-oriented clamping device 30 that the lifter plate 35 of burst-oriented clamping device 30 makes progress.When burst-oriented clamping device 30 moves horizontally to mechanism of push bottles ahead 60, pressure bottle cover 33 moves to the top at filling bottle 66 tops, and two low backrests 342 that revolve bottle seat 34 move to the below of unloading bottle supporting plate 68, revolves the high back 341 of bottle seat 34 from leading 691 incisions of bottle V-type mouth; When lifter plate 35 upwards vertically moves, revolving bottle seat 34 and support bar 347 enters and leads bottle groove 65 by filling bottle 66 jack-up through leading special shape gap 686 on bottle supporting plate 68, in the jack-up process, the top of filling bottle 66 enters in pressure bottle cover 33, double cantilever beam parts 332 provide normal pressure by pressure bottle cover 33 to filling bottle 66, and filling bottle 66 is clamped; When burst-oriented clamping device 30 moves horizontally to the centre of gyration 16, the support bar 347 be placed on lifter plate 35 exits from leading bottle groove 65 by leading bottle V-type mouth 691.

Through three above continuous shift actions, lifter plate 35 and the placed on it motion track that revolves bottle seat 34 are C type curves.In the motion track process of this C type curve, filling bottle 66 from leading bottle groove 65 by gripping out, and by pressure bottle cover 33 and revolve bottle seat 34 and firmly clamp, for follow-up orthogonal motion output circular dividing table 20 and burst-oriented clamping device 30 ready to the detection of liquid impurity in the rotation that detects station 1023, bottle.

The high back 341 that revolves bottle seat 34 has the effect of guaranteeing to revolve bottle Zuo34 center and accurate location between the two, filling bottle 66 center: because of the scrambling of filling bottle 66 diameter, filling bottle 66 is being led bottle size of the protrusion of V-type mouth 691 difference thereupon, and the center of front row and subsequent filling bottle 66 also can change thereupon.Revolve bottle seat 34 through the special shape gap 686 of leading bottle supporting plate 68 during by filling bottle 66 jack-up, two low backrests 342 that revolve bottle seat 34 may be swiped with the bottle surface of leading second filling bottle 66 in bottle groove 65 notches, even second filling bottle, 66 mistakes may be lifted.In burst-oriented clamping device 30 and bottle seat 34 directions to mechanism of push bottles ahead 60 of revolving placed on it while moving horizontally, revolve the high back 341 of bottle seat 34 from leading 691 incisions of bottle V-type mouth, wait revolve bottle seat 34 with lead bottle groove 65 in before while ranked first the center superposition of a filling bottle 66, stop moving.When high back 341 is cut from leading bottle V-type mouth 691, the top of high back 341 contacts with the bottom outer rim that front ranked first a filling bottle 66, can be by diameter little, protrude before large and ranked first a filling bottle 66 and push back and reset, guarantee to revolve bottle Zuo34 center and a front accurate location between the two, filling bottle 66 center that ranked first, also the filling bottle of second row 66 is pushed back and resets simultaneously.Revolve bottle seat 34 in the time front ranked first filling bottle 66 jack-up, the scraping phenomenon can not occur with the bottle surface of second row filling bottle 66 in two low backrests 342 that revolve bottle seat 34, does not more have the phenomenon generation that second row filling bottle 66 mistakes are raised.In the jack-up process, the top of filling bottle 66 enters in pressure bottle cover 33, and the tip designs of pressure bottle cover 33 inside is circular conical surface, and the top of guaranteeing filling bottle 66 enters the self-centering of filling bottle 66 tops in pressure bottle cover 33 after pressure bottle cover 33.

As shown in Figure 3, in sorting mechanism 80 unload bottle supporting plate 88 be provided with polylith parallel unload bottle division board 89, described unload bottle division board 89 interval each other and unload bottle supporting plate 88 together with, common form a plurality of parallel bottle grooves 85 that unload, burst-oriented clamping device 30 can be discharged into described every to every filling bottle 66 of the combination of burst-oriented filling bottle 66 at every turn and unload in bottle groove 85 simultaneously.

In the present embodiment, unload bottle port 891 and be two and adjacent unload that bottle division board 89 is that form in the inboard of notch, V-shaped port, unload a bottle V-type mouth 891.Describedly unload bottle width of V-type mouth 891 and to lead bottle width of V-type mouth 691 identical, the diameter of support bar 347 is also to be less than to unload bottle width of V-type mouth 891, and the support bar 347 of erectility can enter and unloads in bottle groove 85 by unloading a bottle V-type mouth 891.

In the present embodiment, unload bottle gap 886 and open the zone of unloading on bottle supporting plate 88 for support burst-oriented clamping device 30 filling bottles 66 that put down that unload in unloading bottle groove 85, it is special shape gap 886, the shape of described special shape gap 886 and size and to lead shape and the size of the special shape gap 686 on bottle supporting plate 68 identical, also by two little trapeze cuts 882 and a large rectangle breach 881, formed, two little trapeze cuts 882 are also corresponding to two low backrests 342 that revolve bottle seat 34, large rectangle breach 881 is also corresponding to the high back 341 that revolves bottle seat 34, in the notch that unloads bottle groove 85, two little trapeze cuts 882 are also the symmetrical notch center line both sides that are distributed in, and large rectangle breach 881 is also below the V-type mouth, and with to unload bottle width of V-type mouth 891 identical.

Picking a bottle bottle outlet station 1040, orthogonal motion output circular dividing table 20 is by exporting three continuous motions: tangential movement output terminal 21 vertical movement downward to tangential movement, the vertical movement output terminal 26 of sorting mechanism 80, tangential movement output terminal 21, to the tangential movement of the centre of gyration 16, realize that burst-oriented clamping device 30 unloads the operation of warping bottling 66 to 80 li of bottle discharging machine structures.Burst-oriented clamping device 30 tangential movement receiving ends 31, vertical movement receiving end 36 are accepted respectively tangential movement output, the vertical movement output of orthogonal motion output circular dividing table 20, form three continuous shift actions of burst-oriented clamping device 30: burst-oriented clamping device 30 moves horizontally to the centre of gyration 16 to downward vertical movement, the burst-oriented clamping device 30 of lifter plate 35 of the moving horizontally of sorting mechanism 80, burst-oriented clamping device 30.When burst-oriented clamping device 30 moves horizontally to bottle discharging machine structure 80, be placed in support bar on lifter plate 35 347 and enter and unload in bottle groove 85 through unloading a bottle V-type mouth 891; When lifter plate 35 moves downward vertically, support bar 347 and revolve bottle seat 34 and through the special shape gap 886 unloaded on bottle supporting plate 88, filling bottle 66 is put into and unloaded bottle groove 85, in the decline process, the top of filling bottle 66 is exited in pressure bottle cover 33, and filling bottle 66 is from by pressure bottle cover 33 and revolve the states of bottle seat 34 clampings and discharge; When burst-oriented clamping device 30 moves horizontally to the centre of gyration 16, pressure bottle cover 33 exits from the top at filling bottle 66 tops, two the low backrests 342, high back 341 that revolve bottle seat 34 respectively from the below of unloading bottle supporting plate 88, unload a bottle V-type mouth 891 and exit; Through above three continuous shift actions, filling bottle 66, from by pressure bottle cover 33 and revolve the states of bottle seat 34 clampings and discharge, is placed in the notch that unloads bottle groove 85, for the sorting of picking bottle bottle outlet of follow-up sorting mechanism 80 ready.

Sorting mechanism 80 by sorting cam 83, sorting motor 838, tooth bar 84, unload bottle groove 85, bottle outlet driving lever 86, pick bottle driving lever 87, pick bottle motor 878 and form.

Bottle groove 85 that unloads of sorting mechanism 80 is placed on tooth bar 84, and tooth bar 84 is placed on the sliding shoe of linear bearing of level, can move horizontally with respect to framework platform.The pitch size of tooth bar 84 is identical with the notch spacing of unloading bottle groove 85, bottle outlet driving lever 86 is with to pick bottle driving lever 87 corresponding with two adjacent notches that unload bottle groove 85 respectively, when bottle outlet driving lever 86 when picking 87 revolution of bottle driving lever, driving lever can be cut from bottle V-type mouth 891 that unloads that unloads bottle groove 85, and the filling bottle 66 in this notch is released.Sorting motor 838 circles for every time, and sorting cam 83 promotes tooth bar 84 and unloads bottle groove 85 and move a notch.In a front semiperiod of turning round the work period of sorting cam 83, sorting cam 83 has completed and has promoted tooth bar 84 and unload the action that bottle groove 85 moves a pitch; In the later half cycle of a revolution work period, sorting cam 83 no longer promotes tooth bar 84 and moves, tooth bar 84 and unload bottle groove 85 and all remain static.In the front semiperiod, bottle outlet driving lever 86 with pick bottle driving lever 87 in releasing the standby condition of filling bottle 66, in the later half cycle, tooth bar 84 and when unloading bottle groove 85 and all remaining static, bottle outlet driving lever 86 or pick the filling bottle 66 that bottle driving lever 87 just will unload in bottle groove 85 and release, driving lever with unload bottle groove 85 and can not bump.Sorting cam 83 circles for every time, bottle outlet driving lever 86 is pushed into filling bottle 66 in qualified finished product box, when sorting cam 83 revolution number of times is identical with the notch number of unloading bottle groove 85, bottle outlet driving lever 86 can all be pushed into the filling bottle 66 unloaded on bottle groove 85 in qualified finished product box.If it is defective that the interior liquid impurity of bottle exceeds standard, pick bottle driving lever 87 and prior to bottle outlet driving lever 86, defective filling bottle 66 is rejected, be pushed in collecting receptacle.

What need specified otherwise is, above device includes the burst-oriented clamping device 30 that one or several physical dimension is identical, burst-oriented clamping device 30 sequential loop that several physical dimensions are identical, working in of replacing get a bottle initial station 1010, detect station 1023 and pick a bottle bottle outlet station 1040, can improve detector efficiency.

Specifically, step 1, bottle initial station 1010 of getting at mechanism of push bottles ahead 60, burst-oriented clamping device 30 burst-oriented ground gripping filling bottles, that is: burst-oriented clamping device 30 is led bottle groove 65 from a plurality of of mechanism of push bottles ahead 60, simultaneously gripping once go out one group each lead 65 li of bottle grooves before ranked first a filling bottle 66, form one group of combination of moving simultaneously, detecting simultaneously, unloading the filling bottle 66 of bottle simultaneously, then, step 2, burst-oriented clamping device 30 and its clamping, the combination of filling bottle 66 to be measured turns in company with orthogonal motion output circular dividing table 20 calibration together the detection station 1023 that is equipped with illuminator 70, this group filling bottle 66 is revolved to a bottle control operation, the content of this group filling bottle 66 detected simultaneously, that is: make this group filling bottle 66 High Rotation Speed simultaneously, the impurity that precipitation in liquid is ordered about in liquid in rotation motion in bottle rises, backlight 71 direct irradiation filling bottles 66 or end irradiation 76 irradiate filling bottle 66 by the through hole in support bar 347 bars of hollow, photographing impurity under the liquid in rotation state with the camera 51 of the image capturing system 50 of Computer Analysis control system 90 electrical connection rises after sequence image, computing machine is analyzed it, calculate the size of insoluble impurities particle, determine whether and exceed standard, when if detection station 1023 has two or more detection station, move in the time of one group of filling bottle and also comprise the movement detected between the inner different station of station 1023, detect when also comprising all detection stations and detect in the time of one group of filling bottle, burst-oriented clamping device 30 and its clamping, the combination of the filling bottle 66 that process detects turns to and picks a bottle bottle outlet station 1040 in company with orthogonal motion output circular dividing table 20 calibration together, step 3, bottle bottle outlet station 1040 that picks at sorting mechanism 80, unload warping bottling 66 burst-oriented clamping device 30 burst-orienteds, that is: burst-oriented clamping device 30 simultaneously by its clamping, put into sorting mechanism 80 through a plurality of filling bottles 66 that detect a plurality of side by side unload 85 li of bottle grooves, step 4, picking a bottle bottle outlet station 1040, bottle bottle outlet sorting work of picking of sorting mechanism 80 is independently to carry out, that is: sorting mechanism 80 is rejected underproof filling bottle 66 picks a bottle bottle outlet sorting work when carrying out, and burst-oriented clamping device 30 resets, getting bottle initial station 1010 getting bottle, from getting bottle initial station 1010, moving to detection station 1023, synchronously carry out successively in the detection of detection station 1023 from mechanism of push bottles ahead 60 to the bottle revolution of initial station 1010 of getting of mechanism of push bottles ahead 60.

Described method includes the burst-oriented clamping device 30 that one or several physical dimension is identical, burst-oriented clamping device 30 sequential loop that several physical dimensions are identical, working in of replacing get a bottle initial station 1010, detect station 1023 and pick a bottle bottle outlet station 1040, can improve detector efficiency.

Specifically, the step that realizes the testing cycle of the utility model embodiment is to consist of in the duty of following different station and the movement between station burst-oriented clamping device 30, being below the detailed description of this method, is also the job description of aforementioned means:

● step 1, burst-oriented clamping device 30 is in bottle duty of initial station 1010 of getting of mechanism of push bottles ahead 60: after adjusting the orientation that revolves bottle seat 34, burst-oriented clamping device 30 moves until revolve the center superposition of the filling bottle 66 of bottle Zuo34 center and the gripping of wanting, burst-oriented ground is by filling bottle 66 jack-up, and gripping is out, for follow-up detection ready.

Bottle original state of initial station 1010 of getting at mechanism of push bottles ahead 60, the initial position of burst-oriented clamping device 30 in its least radius of gyration, revolve bottle level height on two low backrest 342 tops of seat 34 lower than leading bottle supporting plate 68, the level height of pressure bottle cover 33 root edges is higher than the top of filling bottle 66.

At first, by in burst-oriented clamping device 30 revolve bottle motor 348, angular transducer 349 is adjusted an orientation that revolves bottle seat 34, it is consistent with moving direction that two low backrest 342 centers and the high back 341 center of bottle seat 34 revolved in adjustment, and guarantee two low backrests 342 in the outside, high back 341 is in inboard.After adjusting the direction of revolving bottle seat 34 backrests, orthogonal motion output circular dividing table 20 is to mechanism of push bottles ahead 60 output tangential movements, the tangential movement receiving end 31 of the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about burst-oriented clamping device 30 and moves, and burst-oriented clamping device 30 starts to do corresponding level of synchronization to mechanism of push bottles ahead 60 from the initial position of its least radius of gyration and moves; Pressure bottle cover 33 moves to the top at filling bottle 66 tops, and two low backrests 342 that revolve bottle seat 34 move to the below of leading bottle supporting plate 68, and high back 341 is from leading 691 incisions of bottle V-type mouth; Wait revolve bottle Zuo34 center with lead bottle groove 65 in before while ranked first the center superposition of filling bottle 66, stop orthogonal motion output circular dividing table 20 and export to the tangential movement of mechanism of push bottles ahead 60.

Then, the 20 output vertical movements upwards of orthogonal motion output circular dividing table, the vertical movement receiving end 36 of the vertical movement output terminal 26 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about lifter plate 35 and moves vertically upward, and a plurality of on lifter plate 35 revolve bottle seat 34 and support bar 347 also synchronously moves up.Lead in bottle groove 65 before ranked first a filling bottle 66 leading on bottle supporting plate 68 of below have special shape gap 686, corresponding with the distributing position of three breach of special shape gap 686 because revolving bottle distributing position of three backrests of seat 34, and the size of each backrest is less than its corresponding notch size, revolving bottle seat 34 and support bar 347 can be through special shape gap 686, enter its corresponding leading in bottle groove 65 through leading bottle supporting plate 68, filling bottle 66 jack-up of bottle groove 65 interior wanted grippings will be led, a plurality of filling bottles by jack-up 66 are by pressure bottle cover 33 and revolve bottle seat 34 and clamp, form the combination of one group of filling bottle to be measured 66.In burst-oriented clamping device 30 and bottle seat 34 directions to mechanism of push bottles ahead 60 of revolving placed on it while moving horizontally, revolve the high back 341 of bottle seat 34 from leading 691 incisions of bottle V-type mouth, can by lead bottle groove 65 lead bottle V-type mouth 691 place's diameters little, protrude large front-seat filling bottle 66 and push back and reset, guarantee to revolve bottle seat 34 and will front ranked first exactly a filling bottle 66 jack-up of blowing slowly.Revolve bottle seat 34 by filling bottle 66 jack-up processes, cause has been guaranteed the deflection location of two low backrests 342, high back 341 and has been revolved bottle seat 34 and filling bottle 66 an accurate location between the two, two low backrests 342 that revolve on bottle seat 34 can not swiped mutually with the filling bottle 66 of its front and back, can scratch bottle surface, more do not have the phenomenon that second row filling bottle 66 mistakes are raised and occur.Filling bottle 66 is by the jack-up process, and the top of filling bottle 66 enters in pressure bottle cover 33; The top of pressure bottle cover 33 inside, an inner bottom surface of revolving bottle seat 34 round platforms are circular conical surface, guarantee filling bottle 66 tops pressure bottle cover 33 in, the bottom of filling bottle 66 revolving the self-centering in bottle 34.The unique design of the top of pressure bottle cover 33 inside and the circular conical surface of the inner bottom surface of revolving bottle seat 34 round platforms, and the normal pressure that provides to filling bottle 66 by pressure bottle cover 33 of double cantilever beam parts 332, can guarantee that the self-centering of filling bottle 66 can firmly be clamped filling bottle 66 again.Wait revolving bottle root edge of the round platform of seat 34 over after leading the height of bottle division board 69, the vertical movement that termination orthogonal motion output circular dividing table 20 makes progress is exported.

Finally, orthogonal motion output circular dividing table 20 is to the centre of gyration 16 output tangential movements, the tangential movement receiving end 31 of the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about burst-oriented clamping device 30 and again moves, and burst-oriented clamping device 30 is done corresponding level of synchronization to the centre of gyration 16 and moved; Filling bottle 66, when clamp position, revolves the root edge of bottle seat 34 round platforms higher than the height of leading bottle division board 69, and the diameter of support bar 347 is less than and leads bottle width of V-type mouth 691, and support bar 347 can exit and leads bottle groove 65 by leading a bottle V-type mouth 691; When burst-oriented clamping device 30 is returned to the initial position of its least radius of gyration, stop the tangential movement output of orthogonal motion output circular dividing table 20 to the centre of gyration 16.

Orthogonal motion output circular dividing table 20 is through three above movement outputs: to the tangential movement of mechanism of push bottles ahead 60, the vertical movement made progress, to the tangential movement of the centre of gyration 16, lifter plate 35 and a placed on it motion track that revolves bottle seat 34 are C type curves.In the motion track process of this C type curve, the combination of filling bottle 66 is picked up, and by gripping out, and is firmly clamped, for moving ready to detecting station 1023 in follow-up.

● step 2, detect station 1023 duties, detect the movement of station 1023 and a upper station, the movement between movement, detection station 1023 and next station between the inner different station of detection station 1023, detect station 1023 and comprise that backlight detects station 1020 and end irradiation and black background and detects station 1030, therefore, specifically comprise: 1. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof moves to backlight detection station 1020 from bottle initial station 1010 of getting of mechanism of push bottles ahead 60, 2. detecting station 1020 at backlight is detected, 3. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof detects station 1020 from backlight and moves to end irradiation and black background detection station 1030, 4. at end irradiation and black background detection station 1030, detected, 5. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof detects station 1030 from end irradiation and black background and moves to and pick a bottle bottle outlet station 1040.

1. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof moves to backlight and detects station 1020 from bottle initial station 1010 of getting of mechanism of push bottles ahead 60: the combination of burst-oriented clamping device 30 and the filling bottle 66 of its clamping and be placed in camera 51 calibration together with orthogonal motion output circular dividing table 20 on burst-oriented clamping device 30 and turn to and be equipped with backlight to detect station 1020.When orthogonal motion output circular dividing table 20 is supported or opposed 1020 rotation of light source detection station, orthogonal motion output circular dividing table 20 and burst-oriented clamping device 30 placed on it be the initial position in the least radius of gyration all, and the position of the Maximum turning radius at the two ends, left and right, the outside of burst-oriented clamping device 30 can not bump with the front end of leading bottle groove 65, the backlight 71 of mechanism of push bottles ahead 60.

2. detecting station 1020 at backlight is detected: when burst-oriented clamping device 30 detects station 1020 at backlight, backlight 71, camera 51 are placed in respectively filling bottle 66 both sides.Corresponding backlight 71 perpendicular to it all corresponding to the optical axis of the camera of every group of filling bottle 66.

Orthogonal motion output circular dividing table 20 is to backlight 71 output tangential movements, the combination of burst-oriented clamping device 30 and the filling bottle to be measured 66 of its clamping also starts to do accordingly to the level of synchronization of backlight 71 and moves from the initial position of its least radius of gyration, the combination convergence backlight 71 of the filling bottle to be measured 66 of burst-oriented clamping device 30 clampings, when camera can clearly be taken the content of filling bottle 66, stop the tangential movement output of orthogonal motion output circular dividing table 20 to backlight 71.

In stationary state, the interior liquid impurity of filling bottle 66 at the bottom of bottle, is difficult to detect these impurity usually.Liquid in rotation in filling bottle 66 are moved, and impurity, along with liquid in rotation motion in bottle is floating at the bottom of leaving bottle, could clearly be observed and whether have impurity.

Because double cantilever beam parts 332 can provide certain normal pressure for filling bottle 66 by pressure bottle cover 33, in the time of can guaranteeing to revolve 34 driving filling bottle 66 rotation of bottle seat, can not produce relative sliding between the two.Revolving bottle motor 348 rotarilys actuate while accelerating, revolve bottle seat 34 and drive pressure bottle cover 33, filling bottle 66 synchronous rotaries, liquid in filling bottle 66 is followed filling bottle 66 and is done equidirectional rotatablely moving, and it is in succession floating that the various impurity that precipitate in bottle are ordered about in the liquid in rotation motion.

Backlight 71 direct irradiation filling bottles 66.Under the irradiation in white backlight source 71, camera 51 can clearly photograph the suspension black impurity particle risen in liquid.

What camera 51 was taken respectively its correspondence respectively organizes the sequence motion image that in the rotating liquid in filling bottle 66, the different impurity of proportion floats in succession, and 90 pairs of captured images of Computer Analysis control system are analyzed.

After taking the sequence motion image, orthogonal motion output circular dividing table 20 is to the centre of gyration 16 output tangential movements, the tangential movement receiving end 31 of the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about burst-oriented clamping device 30 and again moves, when the combination of burst-oriented clamping device 30 and the filling bottle 66 of its clamping is returned to the initial position of its least radius of gyration, stop the tangential movement output of orthogonal motion output circular dividing table 20 to the centre of gyration 16.

3. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof detects station 1020 from backlight and moves to end irradiation and black background detection station 1030: burst-oriented clamping device 30 turns to end irradiation and black background station with the combination of the filling bottle 66 of its clamping and camera 51 calibration together with orthogonal motion output circular dividing table 20 be placed on burst-oriented clamping device 30.When circular dividing table 20 is exported in orthogonal motion to end irradiation and 1030 rotation of black background detection station, orthogonal motion output circular dividing table 20 and burst-oriented clamping device 30 placed on it be the initial position in the least radius of gyration all, and the position of the Maximum turning radius at the two ends, left and right, the outside of burst-oriented clamping device 30 can not bump with backlight 71, black background 77.

4. at end irradiation and black background detection station 1030, detected: burst-oriented clamping device 30 detects station 1030 at end irradiation and black background, and end irradiation 76 and black background 77, camera 51 are placed in respectively filling bottle 66 both sides.Corresponding black background 77 perpendicular to it all corresponding to the optical axis of the camera of every group of filling bottle 66.But now, on burst-oriented clamping device 30 revolve bottle seat 34 and filling bottle 66 center not in end irradiation 76 in the heart.Orthogonal motion output circular dividing table 20 is to end irradiation 76 and black background 77 output tangential movements, the combination of burst-oriented clamping device 30 and the filling bottle to be measured 66 of its clamping also starts to do corresponding level of synchronization to end irradiation 76 and black background 77 from the initial position of its least radius of gyration and moves, on burst-oriented clamping device 30 revolve the center superposition of bottle seat 34 and filling bottle 66 center and end irradiation 76 time, stop orthogonal motion output circular dividing table 20 and export to the tangential movement of end irradiation 76 and black background 77.

End irradiation 76 irradiates filling bottle 66 by the through hole in support bar 347 bars of hollow.Under the state of irradiation from bottom to top and black background, camera 51 can clearly photograph the suspension white impurity particle risen in liquid.

The detection principle that detects station 1020 with backlight is identical: revolve bottle motor 348 and rotarily actuate while accelerating, revolve bottle seat 34 and drive pressure bottle cover 33, filling bottle 66 synchronous rotaries, liquid in filling bottle 66 is followed filling bottle 66 and is done equidirectional rotatablely moving, and it is in succession floating that the various impurity that precipitate in bottle are ordered about in the liquid in rotation motion.

5. the combination of the filling bottle 66 of burst-oriented clamping device 30 and clamping thereof detects station 1030 from end irradiation and black background and moves to and pick a bottle bottle outlet station 1040: the combination of burst-oriented clamping device 30 and the filling bottle 66 of its clamping and be placed in bottle bottle outlet station 1040 that picks that camera 51 calibration together with orthogonal motion output circular dividing table 20 on burst-oriented clamping device 30 turns to sorting mechanism 80.Orthogonal motion output circular dividing table 20 is during to the picking bottle bottle outlet station 1040 and rotate of sorting mechanism 80, orthogonal motion output circular dividing table 20 and burst-oriented clamping device 30 placed on it be the initial position in the least radius of gyration all, and the position of the Maximum turning radius at the two ends, left and right, the outside of burst-oriented clamping device 30 can not bump with the front end that unloads bottle groove 85 of black background 77, sorting mechanism 80.

● step 3, burst-oriented clamping device 30 sorting mechanism 80 pick bottle duty of bottle outlet station 1040 and to getting of mechanism of push bottles ahead 60, a bottle initial station 1010 revolutions reset: after adjusting the orientation that revolves bottle seat 34, burst-oriented clamping device 30 moves until revolve bottle Zuo34 center and unload in bottle groove 85 center superposition that unloads warping bottling 66, simultaneously by its clamping, be discharged into a plurality of arranged side by side 85 li of bottle grooves that unload in sorting mechanism 80 through the combination of a plurality of filling bottles 66 of detecting, and turn round and reset to the initial station 1010 of bottle of getting of mechanism of push bottles ahead 60.

In bottle original state of bottle outlet station 1040 of picking of sorting mechanism 80, the initial position of burst-oriented clamping device 30 in its least radius of gyration, revolve bottle level height of the root edge of seat 34 round platforms higher than unloading bottle division board 89.

At first, by in burst-oriented clamping device 30 revolve bottle motor 348, angular transducer 349 is adjusted an orientation that revolves bottle seat 34, it is consistent with moving direction that two low backrest 342 centers and the high back 341 center of bottle seat 34 revolved in adjustment, and guarantee two low backrests 342 in the outside, high back 341 is in inboard.After adjusting the direction of revolving bottle seat 34 backrests, orthogonal motion output circular dividing table 20 is to sorting mechanism 80 output tangential movements, the tangential movement receiving end 31 of the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about burst-oriented clamping device 30 and moves, and burst-oriented clamping device 30 starts to do corresponding level of synchronization to sorting mechanism 80 from the initial position of its least radius of gyration and moves; Filling bottle 66, when clamp position, revolves the root edge of bottle seat 34 round platforms higher than unloading bottle division board 89, and the diameter of support bar 347 is less than and unloads bottle width of V-type mouth 891, and support bar 347 can enter and unloads in bottle groove 85 by unloading a bottle V-type mouth 891; Bar 347 to be supported and revolve bottle Zuo34 center and move to while unloading in bottle groove 85 center of unloading warping bottling 66, stop the tangential movement output of orthogonal motion output circular dividing table 20 to sorting mechanism 80.

Then, the downward vertical movement of orthogonal motion output circular dividing table 20 output, the vertical movement receiving end 36 of the vertical movement output terminal 26 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about lifter plate 35 and moves vertically downward, and a plurality of on lifter plate 35 revolve bottle seat 34 and support bar 347 also synchronously moves down.Unload in bottle groove 85 the unloading on bottle supporting plate 88 of below of unloading warping bottling 66 and have special shape gap 886, corresponding with the distributing position of three breach of special shape gap 886 because revolving bottle distributing position of three backrests of seat 34, and the size of each backrest is less than its corresponding notch size, revolving bottle seat 34 and support bar 347 can exit and unload bottle groove 85 through special shape gap 886, the combination of the filling bottle 66 after detection, from by a plurality of pressure bottle covers 33 and revolve the states of bottle seat 34 clampings and discharge, is discharged into a plurality of arranged side by side unloading in bottle groove 85.

Finally, orthogonal motion output circular dividing table 20 is to the centre of gyration 16 output tangential movements, the tangential movement receiving end 31 of the tangential movement output terminal 21 of orthogonal motion output circular dividing table 20 by burst-oriented clamping device 30 orders about burst-oriented clamping device 30 and again moves, and burst-oriented clamping device 30 is done corresponding level of synchronization to the centre of gyration 16 and moved; High back 341 exits by unloading a bottle V-type mouth 891, pressure bottle cover 33 exits from the top on filling bottle 66 tops, revolving bottle seat 34 exits from the below of unloading bottle groove 85, after filling bottle 66 is released, the height of pressure bottle cover 33 root edges is higher than filling bottle 66 tops, two low backrests 342 that revolve bottle seat 34 unload bottle supporting plate 88 below, when burst-oriented clamping device 30 moves horizontally to the centre of gyration 16, the scraping phenomenons can not occur with filling bottle 66, sorting mechanism 80 in pressure bottle cover 33 and the backrest that revolves bottle seat 34; When burst-oriented clamping device 30 is returned to the initial position of its least radius of gyration, stop the tangential movement output of orthogonal motion output circular dividing table 20 to the centre of gyration 16, for follow-up resets ready to getting bottle revolution of initial station 1010.

Orthogonal motion output circular dividing table 20 is through three above movement outputs: to the tangential movement of sorting mechanism 80, downward vertical movement, in the tangential movement process of the centre of gyration 16, the combination of the filling bottle 66 after detection is from by a plurality of pressure bottle covers 33 and revolve the states of bottle seat 34 clampings and discharge, be discharged into a plurality of arranged side by side unloading in bottle groove 85, for the sorting of picking bottle bottle outlet of follow-up sorting mechanism 80 ready.

After filling bottle 66 is unloaded, when sorting mechanism 80 picks bottle bottle outlet sorting, orthogonal motion output circular dividing table 20 resets to bottle initial station 1010 revolutions of getting of mechanism of push bottles ahead 60, burst-oriented clamping device 30 and camera 51 placed on it also reset to bottle initial station 1010 of getting of mechanism of push bottles ahead 60 from picking 1040 revolutions of bottle bottle outlet station, for the next testing cycle ready.

Orthogonal motion output circular dividing table 20 turns round while resetting to the initial station 1010 of bottle of getting of mechanism of push bottles ahead 60, orthogonal motion output circular dividing table 20 and burst-oriented clamping device 30 placed on it be the initial position in the least radius of gyration all, and the position of the Maximum turning radius at the two ends, left and right, the outside of burst-oriented clamping device 30 can not bump with the front end that unloads bottle groove 85, black background 77, backlight 71, the front end of leading bottle groove 65.During 20 revolution of orthogonal motion output circular dividing table, burst-oriented clamping device 30, camera 51 all reset with its synchronous revolving.

● step 4, to pick bottle sorting mechanism of the bottle outlet station 1040 underproof filling bottle that step 3 is selected and reject, described sorting mechanism 80 sorting works are independently carried out:

Bottle bottle outlet station 1040 that picks at sorting mechanism 80, bottle bottle outlet sorting work of picking of sorting mechanism 80 is independently to carry out, that is: sorting mechanism 80 is rejected underproof filling bottle 66 picks a bottle bottle outlet sorting work when carrying out, and burst-oriented clamping device 30 resets, getting bottle initial station 1010 getting bottle from mechanism of push bottles ahead 60, from getting bottle initial station 1010, moves to detection station 1023, is being to carry out in the detection of detection station 1023 simultaneously to the bottle revolution of initial station 1010 of getting of mechanism of push bottles ahead 60.

Two stations through backlight detection, end irradiation and black background detect, and camera 51 clearly photographs the sequence motion image of the black of filling bottle 66 inner suspensions, white

impurity particle.Camera

51 and 90 electrical connections of Computer Analysis control system, the sequence image that computing machine photographs camera 51 carries out signature analysis, calculates the size of insoluble impurities particle.Can judge according to the size of particle whether impurity particle exceeds standard, judge that whether filling bottle 66 is qualified, record the testing result of filling bottle 66 simultaneously.

The bottle outlet driving lever 86 of sorting mechanism 80 is with to pick bottle driving lever 87 corresponding with two adjacent notches that unload bottle groove 85 respectively, when bottle outlet driving lever 86 when picking 87 revolution of bottle driving lever, driving lever can be cut from bottle V-type mouth 891 that unloads that unloads bottle groove 85, and the filling bottle 66 in this notch is released.

In the assorting room of sorting mechanism 80, sorting motor 838 circles for every time, move a notch by sorting cam 83 promotion tooth bars 84 and the placed on it bottle groove 85 that unloads, simultaneously, sorting motor 838 also drives bottle outlet driving lever 86 revolution, and the filling bottle 66 by it in corresponding notch is pushed in qualified finished product box.

In a front semiperiod of turning round the work period of sorting cam 83, sorting cam 83 has completed and has promoted tooth bar 84 and unload the action that bottle groove 85 moves a pitch; In the later half cycle of a revolution work period, sorting cam 83 no longer promotes tooth bar 84 and moves, tooth bar 84 and unload bottle groove 85 and all remain static.In the front semiperiod, bottle outlet driving lever 86 with pick bottle driving lever 87 in releasing the standby condition of filling bottle 66, in the later half cycle, tooth bar 84 and when unloading bottle groove 85 and all remaining static, bottle outlet driving lever 86 or pick the filling bottle 66 that bottle driving lever 87 just will unload in bottle groove 85 and release, driving lever with unload bottle groove 85 and can not bump.

When the filling bottle 66 that unloads 85 carryings of bottle groove is recorded as substandard product, and the notch of defective filling bottle 66 and the notch of collecting receptacle are at once, computer operating picks

bottle motor

878,87 revolutions of bottle driving lever are picked in driving, defective filling bottle 66 is pushed in collecting receptacle, realizes rejecting the sorting of the overproof filling bottle 66 of impurity particle.Picking bottle driving lever 87 is prior to bottle outlet driving lever 86, defective filling bottle 66 to be rejected, and is pushed in collecting receptacle, and in the next one revolution work period of sorting cam 83, just idle running revolution of bottle outlet driving lever 86, do not release any filling bottle 66.When sorting motor 838 drives the revolution number of times of sorting cam 83 identical with the notch number of unloading bottle groove 85, the filling bottle 66 unloaded on bottle groove 85 after bottle outlet driving lever 86 can be rejected defective filling bottle 66 all is pushed in qualified finished product box.

In sum, the utility model burst-oriented filling bottle device for measuring impurities in liquid, realized by getting bottle, rotate calibration, detection, rotate calibration again, detect, rotate calibration again, unload bottle as above, duty combination that revolution resets.Picking the sorting work of bottle bottle outlet, is under the state that can not bump against with 30 generations of burst-oriented clamping device in the action of sorting mechanism, independently carries out.

Be only below the preferred embodiment of the present invention, protection scope of the present invention also not only is confined to above-described embodiment, and all technical schemes belonged under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, should be considered as protection scope of the present invention.

Claims

1. a burst-oriented filling bottle device for measuring impurities in liquid, be characterised in that: described burst-oriented filling bottle device for measuring impurities in liquid comprises burst-oriented clamping device (30), driving mechanism (10), mechanism of push bottles ahead (60), illuminator (70), image capturing system (50), Computer Analysis control system (90), sorting mechanism (80);

Described burst-oriented clamping device (30) is connected with driving mechanism (10);

Described mechanism of push bottles ahead (60) is arranged on gets a bottle initial station (1010), be provided with a plurality of bottle grooves (65) of leading in described mechanism of push bottles ahead (60), described burst-oriented clamping device (30) is provided with a plurality of and leads the corresponding pressure bottle cover (33) of a bottle groove (65) and revolve bottle seat (34);

Described illuminator (70) is arranged on above-mentioned bottle next station of initial station (1010) of getting and detects station (1023), the image that described Computer Analysis control system (90) analysis image acquisition system (50) collects;

Next station that described sorting mechanism (80) is arranged on above-mentioned detection station (1023) picks a bottle bottle outlet station (1040), described sorting mechanism (80) be provided with a plurality of and pressure bottle cover (33) and revolve bottle seat (34) corresponding unload a bottle groove (85).

2. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: a bottle port (691) is led in described inboard of leading a bottle groove (65), described width of leading a bottle port (691) is less than the width of leading a bottle groove (65), lead the leading on a bottle supporting plate (68) of a bottle groove (65) bottom described, ranked first the zone of a filling bottle (66) before leading in a bottle groove (65) for support, have and lead a bottle gap (686).

3. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: a bottle port (891) is unloaded in described inboard of unloading a bottle groove (85), the described width that unloads a bottle port (891) is less than the width that unloads a bottle groove (85), unload the unloading on a bottle supporting plate (88) of a bottle groove (85) bottom described, unload the zone of filling bottle (66) that put down, after detection for support burst-oriented clamping device (30), have and unload a bottle gap (886).

4. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: described burst-oriented clamping device (30) to the clamping of filling bottle (66) by pressure bottle cover (33) and revolve bottle seat (34) and realize, the support bar (347) that described bottom of revolving bottle seat (34) is hollow, described profile of revolving bottle seat (34) is less than the profile of leading a bottle gap (686) and unloading a bottle gap (886), revolving bottle seat (34) can enter and lead a bottle groove (65) through leading a bottle gap (686), can exit and unload a bottle groove (85) through unloading a bottle gap (886), the diameter of described support bar (347) is less than leads a bottle port (691) and unloads the width of a bottle port (891), support bar (347) can exit and leads a bottle groove (65) by leading a bottle port (691), can enter and unload a bottle groove (85) by unloading a bottle port (891).

5. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: described detection station (1023) comprises that backlight detects station (1020) and end irradiation and black background detection station (1030).

6. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: described driving mechanism (10) contains displacement output stage (20), described burst-oriented clamping device (30) is accepted the mobile output function of displacement output stage (20), realizes the location of burst-oriented clamping device (30) at each station.

7. as a kind of burst-oriented filling bottle device for measuring impurities in liquid as described in claim 1 or 4 or 6, it is characterized in that: described displacement output stage (20) is provided with vertical movement output terminal (26), the support bar (347) of described burst-oriented clamping device (30), revolve bottle seat (34) and vertically moved by ordering about up and down of vertical movement output terminal (26), realize the clamping of filling bottle (66) and unload putting.

8. as a kind of burst-oriented filling bottle device for measuring impurities in liquid as described in claim 1 or 6, it is characterized in that: the driving control system of described displacement output stage (20) and displacement output control system thereof, a control system of revolving bottle seat (34), image capturing system (50), illuminator (70), sorting mechanism (80) is electrically connected with Computer Analysis control system (90).

9. a kind of burst-oriented filling bottle device for measuring impurities in liquid as claimed in claim 1, it is characterized in that: described device includes the burst-oriented clamping device (30) that one or several physical dimension is identical, and the ground alternation of identical burst-oriented clamping device (30) sequential loop of several physical dimensions is in getting a bottle initial station (1010), detection station (1023) and picking a bottle bottle outlet station (1040).