WO2015000350A1 - Device and method for detection of liquid impurities in bottle set filling - Google Patents
Device and method for detection of liquid impurities in bottle set filling Download PDFInfo
- Publication number
- WO2015000350A1 WO2015000350A1 PCT/CN2014/079548 CN2014079548W WO2015000350A1 WO 2015000350 A1 WO2015000350 A1 WO 2015000350A1 CN 2014079548 W CN2014079548 W CN 2014079548W WO 2015000350 A1 WO2015000350 A1 WO 2015000350A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bottle
- station
- filling
- unloading
- clamping mechanism
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9018—Dirt detection in containers
- G01N21/9027—Dirt detection in containers in containers after filling
Definitions
- the present invention relates to a device and method for detecting impurities contained in a liquid in a transparent bottle, and more particularly to the detection of impurities contained in a liquid in a transparent bottle of a pharmaceutical or food industry. Background technique
- bottled liquid products may contain foreign matter such as fibers, rubber crumbs, glass chips, and aluminum chips. If these foreign substances are used together with the liquid, it will cause great harm to the health of the human body.
- liquid medicines contain impurities.
- impurities in ampoules injections enter human blood, causing diseases such as phlebitis, blood clots, stroke, edema, etc., and vascular clogging, rupture, visceral damage, and even crisis life. Therefore, it is necessary to test the quality of the bottled liquid.
- the existing domestic and international bottled liquid impurity detecting equipment commonly known as the light inspection machine, is a sequential transmission method.
- the filling bottle is a bottle and a bottle is introduced into the detecting main wheel through the feeding bottle wheel, and then passed out.
- the bottle of the wheel is transferred in a sequence of one bottle and one bottle.
- the rotary bottle station, the brake station and the inspection station of the two types of light inspection machine devices for realizing the above sequential transmission mode are distributed on the circumference of the detection main wheel, and the liquid is rotated in the state of the filling bottle, different stations The movement between them can cause bubbles in the filling bottle.
- the rotary bottle bearing of the clamping unit is horizontally biased, causing the rotating bottle shaft to tilt, which also causes bubbles in the filling bottle.
- the bubbles in the filling bottle and the impurities in the fiber are difficult to distinguish and distinguish on the captured image, which affects the detection result, even missed or misjudged.
- the rotary bottle station, the brake station and the inspection station of the existing detection mode of the light inspection machine cannot overlap at one station, which causes bubbles in the filling bottle, and the phenomenon that affects the detection result cannot be avoided.
- the liquid rotary motion drives the insoluble impurity particles precipitated in the filling bottle; the fiber-like impurities with a small specific gravity float up as soon as the rotation speed exceeds a certain low value; and the glass crumb-like impurities are more important than When the speed exceeds a certain value, it will float.
- the existing domestic and foreign sequential transmission mode light inspection machines are all single speed setting mode detection, as described in the above-mentioned Chinese invention patent "An ampoule reagent detection method and system”: The filling bottle is accelerated and rotated When the speed is reached to a set value, the brake will stop and the image will be taken.
- the root of the detection of the single speed set value mode lies in the sequential transmission mode of the existing light inspection machine.
- the rotary bottle, brake, and detection are not in one station, and the rotation speed of the rotary bottle cannot be adjusted at the inspection station, and the specific gravity cannot be obtained.
- the technical bottleneck problem that the detection method of the single-speed set value mode of the existing lamp inspection machine is not good is difficult to overcome.
- Another particularly prominent drawback of the light inspection machine based on the above sequential transmission method is the broken bottle phenomenon.
- the bottle body is input into the infeed bottle wheel, the main wheel plate, and the bottle wheel, the bottle body is broken due to the inclination of the bottle body or the bottle body not being cut into the bayonet of the wheel plate. .
- the accumulation of broken bottles and the sequential transfer method keep the bottle broken, which causes great losses to the manufacturer of the bottle.
- the Chinese utility model patent patent (patent application number: 201120327933. 3, authorization announcement number: CN 202213756 U) discloses a "breaking bottle detecting device used in an automatic light inspection machine", which reflects the existing light inspection machine.
- the detection method and the system structure are helpless to the bottle body breaking phenomenon, and the fundamental problem of the broken bottle cannot be solved technically, but only by means of broken bottle detection, rapid automatic shutdown, and then human intervention.
- the clean-up of human intervention is very time-consuming and laborious, which seriously reduces the efficiency of the machine.
- the sequential transmission mode of the existing light inspection machine cannot bypass the technical means of transferring the filling bottle between the roulette mounts, and the technical barrier of the broken bottle cannot be exceeded.
- the light inspection machine equipment for realizing the above sequential transmission mode generally includes: a rotary work table, detecting a main wheel disk, a bottle feeding wheel disk, a bottle discharging wheel plate and other auxiliary linkage mechanisms, so that the structure of the entire device is extremely complicated, resulting in the existing domestic
- the external light inspection equipment has the defects of high cost, bulkiness and bulkiness.
- it has to use 380V industrial power for driving these wheels, so that the existing light inspection equipment has high power consumption and noise.
- a big common problem is a rotary work table, detecting a main wheel disk, a bottle feeding wheel disk, a bottle discharging wheel plate and other auxiliary linkage mechanisms
- the present invention provides a group-type filling bottle liquid impurity detecting device and method, which effectively improves various defects and technical problems existing in the existing lamp inspection machine. Summary of the invention
- the object of the present invention is to provide a liquid filling detecting device for a group of filling bottles which can detect multiple bottles at a time, has a simple and stable mechanical structure, and is not easily broken. To this end, the present invention adopts the following technical solutions:
- the grouped filling bottle liquid impurity detecting device comprises a group clamping mechanism 30, a driving mechanism 10, a bottle feeding mechanism 60, an illumination system 70, an image acquisition system 50, a computer analysis control system 90, a sorting mechanism 80;
- the group clamping mechanism 30 is connected to the driving mechanism 10;
- the bottle feeding mechanism 60 is disposed at the initial bottle dispensing station 1010.
- the bottle feeding mechanism 60 is provided with a plurality of guide bottle slots 65.
- the group clamping mechanism 30 is provided with a plurality of guide bottle slots 65.
- the illumination system 70 is disposed at the next station of the bottle initial station 1010, that is, the detection station 1023, and the computer analysis control system 90 analyzes the image collected by the image acquisition system 50;
- the sorting mechanism 80 is disposed at the next station of the detecting station 1023, that is, the bottle unloading station 1040, and the sorting mechanism 80 is provided with a plurality of corresponding to the pressure bottle cover 33 and the bottle holder 34. Unloading tank 85.
- the guide bottle slot 65 has a guide bottle port 691 on the inner side thereof, and the guide bottle port 691 has a width smaller than the width of the guide bottle groove 65, and is used for supporting on the guide bottle tray 68 at the bottom of the guide bottle groove 65.
- a pilot bottle opening 686 is opened in the region of the first row of filling bottles 66 in the front of the guide flask 65.
- the unloading port 85 has an unloading port 891 on the inner side thereof, and the unloading port 891 has a width smaller than the width of the unloading tank 85, and is used for supporting on the unloading plate 88 at the bottom of the unloading tank 85.
- the area of the filled bottle 66 that has been discharged by the group clamping mechanism 30 is opened with a bottle unloading opening 886.
- the clamping of the filling bottle 66 by the group clamping mechanism 30 is realized by the pressure bottle cover 33 and the bottle holder 34.
- the lower part of the bottle holder 34 is a hollow support rod 347, and the bottle is rotated.
- the shape of the seat 34 is smaller than the shape of the guide bottle opening 686 and the unloading port 886.
- the bottle holder 34 can pass through the guide bottle opening 686 into the guide bottle slot 65, and can exit the unloading slot 85 through the unloading port 886, the support
- the diameter of the rod 347 is smaller than the width of the vial port 691 and the unloading port 891, and the support rod 347 can be withdrawn from the guide bottle slot 65 through the vial port 691, and can enter the unloading tank 85 through the unloading port 891.
- the inspection station 1023 includes a backlight detection station 1020 and a bottom illumination and black background detection station 1030.
- the driving mechanism 10 includes a displacement output platform 20, and the group clamping mechanism 30 receives the movement output operation of the displacement output platform 20 to realize the positioning of the group clamping mechanism 30 at each station.
- the displacement output platform 20 is provided with a vertical motion output end 26, and the support rod 347 and the screw holder 34 of the group clamping mechanism 30 are vertically moved by the vertical motion output end 26 to realize the filling bottle 66. Clamping and unloading.
- the displacement output platform 20 and its displacement output control system, the control system of the rotary cup holder 34, the image acquisition system 50, the illumination system 70, and the transmission control system of the sorting mechanism 80 are electrically connected to the computer analysis control system 90.
- the device comprises one or several group clamping mechanisms 30 of the same structural size, several of the same size
- the group clamping mechanism 30 alternately operates in sequence with the initial bottle dispensing station 1010, the inspection station 1023, and the bottle unloading station 1040.
- the group clamping mechanism can realize the long-term relative static of the filling bottle and the camera and the light source, and can control the accelerated rotation of the filling bottle arbitrarily, so as to adapt to the viscosity of the liquid in the bottle and the change of the filling amount, and ensure that the camera can continuously shoot.
- the sequence motion image of the impurities with different specific gravity in the liquid enhances the applicability and solves the technical problem of the large miss detection rate of the existing lamp inspection machine.
- the invention has strong transplantability. It is only necessary to replace and adjust the group clamping mechanism, the guide bottle slot and the unloading tank, and then call the corresponding drive control and detection processing software to be used for liquid impurity detection of other different size filling bottles. It can be applied to the detection of a variety of beverages, liquid ampoules, oral liquids, and the like.
- the bottle clamping mechanism 1040 is completed independently by the high-affinity group clamping mechanism, and the bottle of the existing lamp inspection machine is solved.
- the bottle body is broken during the process of being input into the infeed jug, the main disc, and the roulette.
- the use of liquid impurities testing equipment for filling bottles without broken bottle accidents can reduce the manufacturer's requirements for the quality of filled bottles and save production costs.
- the device of the invention has the characteristics of compact structure, light consumption, low power consumption, low mute and environmental protection, and solves the common problem that the existing lamp inspection machine is bulky and heavy, 380V industrial power, large power consumption and large noise.
- the invention also provides a method for detecting liquid impurities of a group filling bottle using the above device with high work efficiency and high detection rate. To this end, the present invention adopts the following technical solutions:
- the method includes the following steps:
- Step 1 in the initial bottle taking station 1010, the group clamping mechanism 30 simultaneously takes out a group of filling bottles 66 from the bottle feeding mechanism 60;
- Step 2 The set of filling bottles 66 taken out in step 1 are simultaneously moved to the detecting station 1023 and rotated at a high speed, and the lighting system 70, the image collecting system 50 and the computer analysis control system 90 illuminate the filling bottle 66, Shooting and analyzing, selecting the unqualified filling bottle 66, and moving the detected filling bottle 66 to the bottle unloading station 1040;
- Step 3 At the bottle unloading station 1040, the detected group of filling bottles 66 are discharged into the sorting mechanism 80; Step 4, the sorting mechanism 80 of the bottle unloading station 1040 will be step 2 The selected unqualified filling bottle 66 is removed.
- the displacement output platform 20 performs a moving output operation toward the bottle feeding mechanism 60 to drive the group clamping mechanism 30 to move until the group clamping mechanism The center of the bottle holder 34 on the 30 coincides with the center of the filling bottle 66 to be gripped, and the displacement output platform 20 outputs an upward vertical movement through the vertical motion output end 26 to drive a plurality of the plurality of groups in the clamping mechanism 30.
- the bottle holder 34 and the support rod 347 are also moved vertically upwards, and pass through the corresponding guide bottle opening 686 into the guide bottle slot 65, and the filling bottle 66 to be gripped is jacked up, and a plurality of jacked up irrigations are jacked up.
- the bottling 66 is held by the pressure bottle cap 33 and the screw holder 34 to form a combination of a plurality of filling bottles 66 that simultaneously move, simultaneously detect, and simultaneously unload the bottle, and the displacement output platform 20 performs the movement toward the bottle feeding mechanism 60.
- the output operation causes the group clamping mechanism 30 to move again, the support rod 347 exits the guide bottle slot 65 through the vial port 691, and the combination of the filling bottle 66 is removed for preparation for subsequent movement to the inspection station 1023. .
- the detecting station 1023 includes a backlight detecting station 1020 and a bottom illumination and a black background detecting station 1030.
- the step 2 specifically includes:
- Displacement output platform 20 performs a movement output operation from the initial bottle taking station 1010 to the backlight detection station 1020, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the initial bottle taking position 1010 moves to the backlight detection station 1020;
- the group clamping mechanism 30 is in the backlight detection station 1020, the backlight directly illuminates the filling bottle 66, and the image acquisition system 50 images the filling bottle 66, and the computer analysis control system 90 analyzes the captured image;
- the displacement output platform 20 performs a movement output operation from the backlight detection station 1020 to the bottom illumination and black background detection station 1030, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the backlight.
- the source detection station 1020 moves to the bottom illumination and black background detection station 1030;
- the group clamping mechanism 30 detects the station 1030 in the bottom illumination and black background, and the bottom illumination illuminates the filling bottle 66 through the through hole in the hollow support rod 347.
- the image collecting system 50 images the filling bottle 66, and the computer
- the analysis control system 90 analyzes the captured image;
- the displacement output platform 20 performs a movement output operation from the bottom illumination and black background detection station 1030 to the decanter discharge station 1040, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds.
- the bottom illumination and black background inspection station 1030 is moved to the bottle unloading station 1040 to prepare for subsequent discharge of the combined combination of the filled bottles 66 into the unloading tank 85.
- Step 2 becomes only including:
- Displacement output platform 20 performs a moving output operation from the initial bottle taking station 1010 to the detecting station 1023, driving The combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the initial bottle taking station 1010 to the detecting station 1023 equipped with the lighting system 70;
- the group clamping mechanism 30 alternately illuminates the filling bottle 66 at the detecting station 1023, the directly irradiated backlight 71 and the bottom illumination 76 illuminated through the through hole in the hollow support rod 347, and the image collecting system 50
- the bottle 66 is photographed, and the computer analysis control system 90 analyzes the captured image
- the displacement output platform 20 performs a movement output operation from the inspection station 1023 to the decanter discharge station 1040, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the inspection station 1023.
- a preparation for discharging the combination of the tested filling bottles 66 into the unloading tank 85 is prepared.
- the displacement output platform 20 performs a moving output operation toward the sorting mechanism 80 to drive the group clamping mechanism 30 to move, and the group clamping is performed.
- the plurality of support rods 347 of the mechanism 30 enter the unloading tank 85 through the corresponding unloading port 891, and the displacement output platform 20 outputs a downward vertical movement through the vertical motion output end 26 to drive the group clamping mechanism 30.
- the plurality of bottle holders 34 and the support rods 347 also move vertically downwards, and exit the unloading tank 85 through the unloading gap 886.
- the combination of the detected filling bottles 66 is from the plurality of pressure bottle covers 33 and the rotary bottles.
- the seat 34 is released in the state of being clamped and discharged into the unloading tank 85.
- the displacement output platform 20 performs a moving output operation of the back sorting mechanism 80 to drive the group clamping mechanism 30 to move again.
- the pressure bottle cover 33 And the bottle holder 34 is respectively withdrawn from the upper and lower sides of the unloading tank 85, and the combination of the detected filling bottles 66 is discharged to the unloading tank 85, and the sorting mechanism 80 picks up the bottles and sorts the bottles.
- the group clamping mechanism 30 is out of the bottle bottle Bit 1040 swing reset to the initial bottle dispensing station 1010, ready for the next batch-type bottle picking, simultaneous moving, simultaneous inspection, and simultaneous unloading.
- the sorting mechanism 80 performs the sorting work of rejecting the unqualified filling bottle 66 selected in step 2 independently, that is, the sorting mechanism 80 performs the bottle sorting work.
- the group clamping mechanism 30 resets the swivel initial station 1010 of the bottle feeding mechanism 60, takes the bottle from the bottle feeding mechanism 60 at the initial bottle taking station 1010, and moves from the initial bottle taking station 1010.
- the detection station 1023 is simultaneously performed at the detection station 1023.
- FIG. 1 is a schematic view showing the structure and detecting method of a liquid filling detecting device for a grouped filling bottle according to the present invention
- FIG. 2 is a schematic view showing the process of taking the bottle at the initial dispensing position 1010 of the bottle feeding mechanism 60 of the device shown in FIG. 1;
- 3 is a schematic view of the unloading process of the device shown in FIG. 1 at the bottle unloading station 1040 of the sorting mechanism 80; wherein, the reference numerals indicate:
- 10-drive mechanism 15-rack platform, 16-slewing center, 17-spindle, 20-orthogonal motion output indexing table (displacement output platform), 21-horizontal motion output, 26-vertical motion output;
- 30-group clamping mechanism 31-horizontal motion receiving end, 32-upper cover, 33-pressure bottle cover, 332-double cantilever beam part, 34-spindle holder, 342-spindle holder, low backrest, 341-high backrest of the screw holder, 347-support rod, 348-screw motor, 349-angle sensor, 35-lift plate, 36-vertical motion receiving end, 37-linear bearing, 38-base plate;
- 60-inlet mechanism 65-guide flask, 66-filled bottle, 68-guide bottle holder, 686-special shape slit (guide bottle gap), 682-small trapezoidal notch, 681-large rectangular notch, 69- Guide bottle isolation plate, 691-guide bottle V-shaped port (guide bottle port);
- 80-sorting mechanism 83-sorting cam, 838-sorting motor, 84-rack, 85-unloading tank, 86-out bottle lever, 87-tipping lever, 878-bottle motor, 88 - Unloading pallet, 886-special shape gap (unloading gap), 882-small trapezoidal notch, 881-large rectangular notch, 89-unloading isolation board, 891-unloading V-type port (unloading port);
- 1010-Unloading initial station 1020-backlight inspection station, 1023-test station, 1030-bottom light and black background inspection station, 1040-bottle bottle unloading station.
- the device and method of the invention adopts the design idea of group clamping, simultaneous movement, simultaneous detection and simultaneous unloading, and has the characteristics of high detection rate, strong applicability, wide application range, reliable operation, compact structure and light weight.
- the apparatus of the following embodiment employs a group clamping mechanism that operates in a reciprocating manner.
- the grouped filling bottle liquid impurity detecting device of the present invention comprises a group clamping mechanism 30, a driving mechanism 10, a bottle feeding mechanism 60, an illumination system 70, an image acquisition system 50, and a computer analysis control system. 90. Sorting agency 80.
- the group clamping mechanism 30 is coupled to the drive mechanism 10.
- the drive mechanism 10 drives the set of gripping mechanisms 30 to move and urge the set of gripping mechanisms 30 to grip and unload the fill bottle 66.
- the displacement output platform 20 employs a specially designed orthogonal motion output indexing table 20, and the orthogonal motion output indexing table 20 is provided with a horizontal motion output end 21 and a vertical motion output end 26.
- the drive mechanism 10 includes a frame The platform 15, the main shaft 17, and the orthogonal motion output indexing table 20.
- the main shaft 17 is disposed at a position of the center of rotation 16 above the frame platform 15, and the orthogonal motion output indexing table 20 is sleeved on the main shaft 17.
- the orthogonal motion output indexing table 20 is indexed and rotated on the frame platform 15 with respect to the main shaft 17, the horizontal motion output end 21 and the vertical motion output end 26 are also synchronously rotated.
- the group clamping mechanism 30 is disposed on the orthogonal motion output indexing table 20.
- the upper cover 32 and the bottom plate 38 of the group clamping mechanism 30 are respectively fixedly connected with the two ends of the linear bearings 37 to form a parallel connection. Framework.
- the lifting plate 35 of the group clamping mechanism 30 is fixedly coupled to the sliding block of the linear bearing, and the lifting plate 35 can be vertically moved up and down.
- the upper cover 32, the lift plate 35, and the bottom plate 38 of the group holding mechanism 30 are parallel in the horizontal direction.
- the bottom plate 38 of the group clamping mechanism 30 is provided with a horizontal motion receiving end 31, which is connected with the horizontal motion output end 21 of the orthogonal motion output indexing table 20, and the group clamping mechanism 30 receives the orthogonal motion.
- the horizontal motion output of the output indexing table 20 can be moved horizontally and horizontally.
- the indexing rotation and the horizontal motion output of the orthogonal motion output indexing table 20 enable the group clamping mechanism 30 disposed thereon to reach any point in the plane of motion of the orthogonal motion output indexing table 20 to realize displacement output.
- a vertical motion receiving end 36 is mounted below the lifting plate 35, and is connected to the vertical motion output end 26 of the orthogonal motion output indexing table 20.
- the group clamping mechanism 30 receives the vertical motion output of the orthogonal motion output indexing table 20. The vertical movement can be moved up and down to realize the clamping and discharging of the filling bottle 66.
- the clamping of the filling bottle 66 by the group clamping mechanism 30 is achieved by the pressure bottle cover 33 and the bottle holder 34.
- a plurality of juxtaposed double cantilever members 332 are mounted on the upper cover 32.
- the pressure bottle cover 33 is mounted below the other end of the double cantilever member 332, and the pressure bottle cover 33 is supported by the double cantilever member 332. It provides frictionless support and vertical downward pressure.
- a plurality of juxtaposed knob holders 34 are mounted on the lifting plate 35.
- the bottle holder 34 is placed on the lifting plate 35 via a support rod 347.
- the bottom of the supporting rod 347 is connected to the rotary bottle motor 348 and the angle sensor 349.
- the bottle holder 34 is provided with rotational drive and angular positioning by means of a rotary bottle motor 348 and an angle sensor 349.
- the central axis of the pressure bottle cap 33 coincides with the central axis of the cap holder 34.
- the camera 51 of the image capture system 50 is placed under the rear cover 32 by a suspension support 55.
- the center positions of the bottle feeding mechanism 60, the backlight 71, the bottom illumination 76, the black background 77, and the sorting mechanism 80 are respectively arranged at equal intervals on the swing.
- the equidistant circumference of the center 16 constitutes a working position of three working states in a detection working cycle of the liquid filling detecting device and method for the grouped filling bottle of the present invention: the initial working station 1010, the detecting station 1023 , picking up the bottle out of the station 1040.
- the bottle feeding mechanism 60 is disposed at the initial bottle dispensing station 1010.
- the bottle feeding mechanism 60 is provided with a plurality of bottle guiding grooves 65 corresponding to the pressure bottle cover 33 and the bottle holder 34, and each bottle guiding slot The slot width of 65 is only allowed to pass through a filling bottle 66.
- the illumination system 70 is disposed at the next station of the bottle initial station 1010, that is, the inspection station 1023, and the computer analysis control system 90 analyzes the image collected by the image acquisition system 50.
- the inspection station 1023 includes a backlight detection station 1020 and a base illumination and black background detection station 1030.
- the detection station 1023 is provided with a backlight 71 of the illumination system 70, a bottom illumination 76 of the illumination system 70, and a black background 77.
- the backlight 71 is transmissively imaged by a flat panel LED, and the detection target is black insoluble impurities, the background of the image taken is white, and the impurity particles are black due to blocking light.
- the bottom illumination 76 is a concentrating LED light source, and a black background 77 is placed on the back side of the filling bottle 66.
- the detection target is a white insoluble impurity, and the refractive effect of the impurity particles on the light forms an image of a black background of the white impurity particles.
- the bottom surface of the through-hole of the hollow support rod 347 is irradiated with the bottom light from the bottom up and the black background can clearly capture the bright spots formed by the white impurity particles, avoiding the light from the side of the filling bottle 66,
- the surface of the filling bottle 66 is reflective, and the useful information of the white impurity particles is lost.
- the sorting mechanism 80 is disposed at the next station of the detecting station 1023, that is, the bottle unloading station 1040, and the sorting mechanism 80 is provided with a plurality of corresponding to the pressure bottle cover 33 and the bottle holder 34.
- the unloading tanks 85, and the notch width of each of the unloading tanks 85 are only allowed to pass through one filling bottle 66.
- the rotation and motion output control system of the orthogonal motion output indexing table 20, the control system of the rotary cup holder 34, the image acquisition system 50, the illumination system 70, and the transmission control system of the sorting mechanism 80 are electrically connected to the computer analysis control system 90.
- the group clamping mechanism 30 rotates synchronously with the orthogonal motion output indexing table 20, and the indexing rotation positioning of the orthogonal motion output indexing table 20 can realize the one-stage clamping mechanism 30 in the one detection working cycle.
- the working position of the three working states the orientation of the initial position of the bottle 1010, the inspection station 1023, and the bottle unloading station 1040.
- the pressure bottle cover 33 and the bottle holder 34 of the group clamping mechanism 30 can be synchronously rotated following the group clamping mechanism 30; driven by the horizontal motion outputted by the orthogonal motion output indexing table 20, and can be radially reciprocated horizontally Moving; driven by the vertical motion outputted by the orthogonal motion output indexing table 20, the bottle holder 34 can be vertically moved up and down along with the lifting plate 35, and the bottle holder 34 is connected to the rotary bottle motor 348 and the angle sensor 349, the rotary bottle motor 348.
- the angle sensor 349 provides rotational driving and corner positioning; therefore, the group clamping mechanism 30 can realize the operations of group clamping, simultaneous movement, simultaneous detection, and simultaneous unloading.
- a plurality of parallel vial spacers 69 are provided on the vial tray 68 in the bottle feeding mechanism 60.
- the spacers 69 are spaced apart from each other and the vial tray 68 is provided.
- a plurality of parallel guide flasks 65 are formed together, and a row of filling bottles 66 is supported on the guide bottle tray 68 in each of the guide bottle slots 65.
- the group clamping mechanism 30 simultaneously takes each time.
- the first filling bottle 66 of the front row of the filling bottles forms a combination of the grouped filling bottles 66 to be tested.
- the vial port 691 is a V-shaped port formed by two adjacent vial spacers 69 on the inner side of the slot, that is, a vial V-port 691, the vial V-port 691 can ensure that the center of the filling bottle 66 coincides with the center line of the notch of the guide bottle slot 65, thereby realizing the automatic positioning of the filling bottle 66.
- the guide bottle opening 686 is opened on the guide bottle tray 68 below the first row of filling bottles 66 in the guide bottle groove 65, that is, the special shape gap 686, and the special shape gap 686 is Two small trapezoidal notches 682 and one large rectangle
- the gap 681 is composed. Two small trapezoidal notches 682 are symmetrically distributed on both sides of the notch centerline of the guide bottle groove 65, and the edge of one side of the two small trapezoidal notches 682 is to the second bottle in the notch of the guide bottle groove 65.
- the shortest horizontal distance is equal to the shortest horizontal distance from the edge of the other side bevel to the vial spacer 69.
- the large rectangular notch 681 is below the vial V-port 691 and is the same width as the vial V-port 691.
- the knob holder 34 is a circular table having three backrests distributed along the circumference: two low backrests 342 and one high backrest 341.
- the distribution positions of the three backrests correspond to the distribution positions of the three notches of the special shape notch 686 of the guide bottle holder 68: that is, the two lower backrests 342 correspond to the two small trapezoidal notches 682, and the high backrest 341 corresponds to the large rectangular notch 681.
- Each backrest is sized smaller than its corresponding notch size, ensuring that the bottle holder 34 can pass through the special shaped notch 686 into the guide bottle slot 65 to lift the filling bottle 66 up.
- the spinner motor 348 functions to drive the rotation of the knob holder 34; the angle sensor 349 functions to position the azimuths of the three backrests of the knob holder 34; the group clamping mechanism 30 is secured and the needle holder 34 is placed thereon.
- the function of the three backs is to prevent the bottle from being thrown out when the bottle is rotated, and also to increase the contact area between the filling bottle 66 and the bottle holder 34, so as to prevent the two from slipping when the bottle is rotated.
- Rotating bottle holder The inner bottom surface of the 34 round table is designed as a conical surface to ensure the automatic centering of the bottom of the filling bottle 66 in the revolving bottle holder 34.
- the lower part of the round table of the knob holder 34 is a hollow support rod 347 through which the knob holder 34 is placed on the lifting plate 35; the diameter of the support rod 347 is smaller than the width of the V-shaped port 691 of the guide bottle, and the support in an upright state The rod 347 can be withdrawn from the guide via 65 through the vial V-port 691.
- the orthogonal motion output indexing table 20 is output by three consecutive motions: horizontal motion of the horizontal motion output 21 to the bottle feeding mechanism 60, vertical motion of the vertical motion output terminal 26, horizontal
- the horizontal movement of the motion output 21 to the center of rotation 16 effects the operation of the group clamping mechanism 30 to grip the filling bottle 66 from the bottle feeding mechanism 60.
- the horizontal motion receiving end 31 and the vertical motion receiving end 36 of the group clamping mechanism 30 respectively receive the horizontal motion output and the vertical motion output of the orthogonal motion output indexing table 20, forming three consecutive groups of the group clamping mechanism 30.
- Movement action horizontal movement of the group clamping mechanism 30 to the bottle feeding mechanism 60, vertical movement of the lifting plate 35 of the group clamping mechanism 30, horizontal movement of the group clamping mechanism 30 to the center of rotation 16 .
- the group clamping mechanism 30 moves horizontally to the bottle feeding mechanism 60, the pressure bottle cover 33 is moved over the top of the filling bottle 66, and the two low backs 342 of the bottle holder 34 are moved below the bottle unloading plate 68.
- the high backrest 341 of the knob holder 34 is cut from the vial V-shaped opening 691; when the lifting plate 35 is moved vertically upward, the knob holder 34 and the support rod 347 pass through the special shape slit 686 on the guide bottle tray 68 to enter the guide bottle slot. 65.
- the filling bottle 66 is jacked up. During the jacking process, the top of the filling bottle 66 enters the pressure bottle cover 33.
- the double cantilever member 332 supplies positive pressure to the filling bottle 66 through the pressure bottle cover 33, and the filling bottle is filled.
- 66 clamping; group clamping mechanism 30 to the center of rotation 16 When moving horizontally, the support rod 347 placed on the lift plate 35 is withdrawn from the guide bottle slot 65 through the vial V-port 691.
- the movement path of the lifting plate 35 and the rotating bottle holder 34 placed thereon is a C-shaped curve.
- the filling bottle 66 is taken out from the guide bottle groove 65, and is firmly clamped by the pressure bottle cover 33 and the bottle holder 34 for subsequent orthogonal motion output.
- the indexing table 20 and the group clamping mechanism 30 are prepared for the rotation of the detecting station 1023 and the detection of liquid impurities in the bottle.
- the high backrest 341 of the knob holder 34 has the effect of ensuring accurate positioning between the center of the bottle holder 34 and the center of the filling bottle 66: Due to the irregularity of the diameter of the filling bottle 66, the filling bottle 66 is The size of the projection of the V-shaped port 691 of the guide bottle will be different, and the center position of the filling bottle 66 in the front row and thereafter will also change.
- the bottle holder 34 passes through the special shape notch 686 of the guide bottle holder 68 to lift the filling bottle 66, the two lower backs 342 of the bottle holder 34 may be filled with the second bottle in the slot of the guide bottle slot 65. The surface of the bottle 66 is scratched, and the second bottle 66 may be accidentally lifted.
- the high back 341 of the bottle holder 34 is cut from the guide V-shaped opening 691, and the bottle holder is to be rotated.
- the center of the first row of filling bottles 66 in the guide bottle slot 65 coincides with the center, the movement is terminated.
- the high back 341 is cut from the V-shaped port 691 of the guide bottle, the upper portion of the high back 341 is in contact with the bottom outer edge of the first filling bottle 66 of the front row, and the first row of the front row having a small diameter and a large protrusion can be inserted.
- the bottling 66 pushes the return position to ensure accurate positioning between the center of the knob holder 34 and the center of the first row of filling bottles 66, while also pushing the second row of filling bottles 66 back into position.
- the bottle holder 34 is lifted up from the first row of filling bottles 66, the two low backs 342 of the bottle holder 34 will not scratch the surface of the bottle of the second row of filling bottles 66, and There will be a phenomenon in which the second row of filling bottles 66 is mistakenly lifted.
- the top of the filling bottle 66 enters the pressure bottle cover 33, and the top end of the pressure bottle cover 33 is designed as a conical surface, ensuring that the top of the filling bottle 66 enters the top of the filling bottle 66 after the pressure bottle cover 33 Automatic centering within the pressure bottle cap 33.
- the unloading plate 88 in the sorting mechanism 80 is provided with a plurality of parallel unloading plates 89, and the unloading plates 89 are spaced apart from each other and the unloading plate 88. Together, a plurality of parallel unloading tanks 85 are formed, and the group clamping mechanism 30 can simultaneously discharge each of the filling bottles 66 of the combination of the grouped filling bottles 66 to each of the unloading bottles. Inside the slot 85.
- the unloading port 891 is a V-shaped port formed by two adjacent unloading and separating plates 89 on the inner side of the notch, that is, the unloading V-shaped port 891.
- the width of the unloading V-shaped port 891 is the same as the width of the V-shaped port 691 of the guide bottle, the diameter of the support rod 347 is also smaller than the width of the V-shaped opening 891 of the unloading bottle, and the support rod 347 in the upright state can pass through the V-shaped port of the unloading bottle. 891 enters the unloading tank 85.
- the unloading opening 886 is opened in the unloading plate 85 in the unloading tank 85 for supporting the area of the filling bottle 66 discharged by the group clamping mechanism 30, that is, the special shape gap 886, the shape of the special shape gap 886 and
- the size and shape of the special shape notch 686 on the guide bottle holder 68 are exactly the same, and are also composed of two small trapezoidal notches 882 and one large rectangular notch 881, and the two small trapezoidal notches 882 also correspond to the revolving holder 34.
- the large rectangular notch 881 is also a high backrest 341 corresponding to the bottle holder 34; in the notch of the unloading slot 85, two small trapezoidal notches 882 are also symmetrically distributed on both sides of the notch center line, large rectangle
- the notch 881 is also below the V-shaped opening and is the same width as the unloading V-shaped opening 891.
- the orthogonal motion output indexing table 20 is outputted by three consecutive motions: horizontal motion of the horizontal motion output 21 to the sorting mechanism 80, vertical motion of the vertical motion output 26 downward.
- the horizontal movement output end 21 moves horizontally to the swing center 16, and the operation of the group clamping mechanism 30 to discharge the filling bottle 66 into the unloading mechanism 80 is realized.
- the horizontal movement receiving end 31 and the vertical movement receiving end 36 of the group clamping mechanism 30 respectively receive the horizontal motion output and the vertical motion output of the orthogonal motion output indexing table 20, forming three consecutive ones of the group clamping mechanism 30.
- Movement action horizontal movement of the grouping clamping mechanism 30 to the sorting mechanism 80, vertical downward movement of the lifting plate 35 of the group clamping mechanism 30, horizontal movement of the group clamping mechanism 30 to the center of rotation 16 .
- the group clamping mechanism 30 moves horizontally to the unloading mechanism 80, the support rod 347 placed on the lifting plate 35 passes through the unloading V-shaped opening 891 into the unloading tank 85; when the lifting plate 35 moves vertically downward, The support rod 347 and the screw holder 34 pass through the special shape slit 886 on the unloading plate 88 to place the filling bottle 66 into the unloading tank 85.
- the top of the filling bottle 66 is from the pressure bottle cover 33.
- the filling bottle 66 is released from the state of being clamped by the pressure bottle cover 33 and the bottle holder 34; when the group clamping mechanism 30 is horizontally moved toward the center of rotation 16, the pressure bottle cover 33 is from the top of the filling bottle 66
- the upper lower exit 342 and the high backrest 341 are respectively withdrawn from the lower part of the unloading plate 88 and the unloading V-shaped opening 891; after three consecutive movements, the filling bottle 66 It is released from the state of being clamped by the pressure bottle cover 33 and the bottle holder 34, and is placed in the notch of the unloading tank 85 to prepare for the sorting of the bottle discharging bottle of the subsequent sorting mechanism 80.
- the sorting mechanism 80 is composed of a sorting cam 83, a sorting motor 838, a rack 84, a unloading tank 85, a bottle discharging lever 86, a bottle removing lever 87, and a bottle removing motor 878.
- the unloading tank 85 of the sorting mechanism 80 is placed above the rack 84, and the rack 84 is placed on the sliding block of the horizontal linear bearing so as to be horizontally movable with respect to the rack platform.
- the pitch of the rack 84 is the same as the slot pitch of the unloading slot 85, and the bottle pull lever 86 and the pick-up lever 87 respectively correspond to the notches of two adjacent unloading slots 85, when the bottle is dialed
- the rod 86 and the bottle removing lever 87 are rotated, the lever can be cut in from the unloading V-shaped port 891 of the unloading tank 85, and the filling bottle 66 in the notch is pushed out.
- the sorting cam 83 pushes the rack 84 and the unloading tank 85 to move a notch.
- the sorting cam 83 has completed the action of pushing the rack 84 and the unloading tank 85 by one pitch; in the latter half of a swing working cycle, the sorting cam 83
- the rack 84 is no longer moved, and the rack 84 and the unloading tank 85 are in a stationary state.
- the bottle pull lever 86 and the bottle pick-up lever 87 are in the push bottle
- the rack 84 and the unloading tank 85 are in a stationary state
- the bottle pull lever 86 or the bottle pick-up lever 87 pushes out the filling bottle 66 in the unloading tank 85, and dials
- the rod does not collide with the unloading tank 85.
- the sorting cam 83 rotates, the bottle discharging lever 86 pushes the filling bottle 66 into the qualified finished box.
- the bottle pulling lever 86 can push all of the filling bottles 66 on the unloading tank 85 into the qualified finished box. If the liquid impurities in the bottle exceed the standard, the bottle removing lever 87 rejects the unqualified filling bottle 66 before the bottle discharging lever 86, and pushes it into the waste box.
- the above device comprises one or several group clamping mechanisms 30 of the same structural size, and several group clamping mechanisms 30 of the same structural size are sequentially cycled and alternately operated for bottle taking.
- the initial station 1010, the inspection station 1023, and the bottle unloading station 1040 can improve the detection efficiency.
- the invention also discloses a method for detecting impurities contained in a bottled liquid by using the above device, and solves the technical problem that the detection rate of impurities in the existing bottled liquid is low and the adaptability is poor.
- the method of the invention is as follows:
- Step 1 in the initial bottle taking station 1010, the group clamping mechanism 30 simultaneously takes out a group of filling bottles 66 from the bottle feeding mechanism 60;
- Step 2 The set of filling bottles 66 taken out in step 1 are simultaneously moved to the detecting station 1023 and rotated at a high speed, and the lighting system 70, the image collecting system 50 and the computer analysis control system 90 illuminate the filling bottle 66, Shooting and analyzing, selecting the unqualified filling bottle 66, and moving the detected filling bottle 66 to the bottle unloading station 1040;
- Step 3 At the bottle unloading station 1040, the detected group of filling bottles 66 are discharged into the sorting mechanism 80; Step 4, the sorting mechanism 80 of the bottle unloading station 1040 will be step 2 The selected unqualified filling bottle 66 is removed.
- the group clamping mechanism 30 grips the filling bottle in groups, that is, the group clamping mechanism 30 from the bottle feeding mechanism In the plurality of guide flasks 65 of 60, the first row of filling bottles 66 in the front row of each of the guide bottle slots 65 are simultaneously taken out at a time, forming a group of simultaneous moving, simultaneous detection, and simultaneous unloading of the bottles.
- step 2 The combination of the bottling 66; then, in step 2, the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is rotated along with the orthogonal motion output indexing table 20 to be equipped with
- the detecting station 1023 of the lighting system 70 performs a spin-on bottle control operation on the group of filling bottles 66, and simultaneously detects the contents of the group of filling bottles 66.
- SP enables the group of filling bottles 66 to rotate at the same time at high speed.
- the liquid rotary motion drives the precipitated impurities in the liquid to rise, and the backlight 71 directly illuminates the filling bottle 66 or the bottom illumination 76 to illuminate the filling bottle 66 through the through hole in the hollow support rod 347, and is electrically connected to the computer analysis control system 90.
- the camera 51 of the connected image acquisition system 50 captures the liquid rotation state After the impurity has popped up the sequence image, the computer analyzes it and calculates the size of the insoluble impurity particles to determine whether it exceeds the standard.
- the simultaneous movement of a group of filling bottles also includes the movement between different stations within the inspection station 1023, and the simultaneous detection of a group of filling bottles also includes all detections.
- Step 3 At the bottle unloading station 1040 of the sorting mechanism 80, the group clamping mechanism 30 unloads the filling bottle 66 in groups, BP: the group clamping mechanism 30 simultaneously clamps the bottle The plurality of tested filling bottles 66 are placed in a plurality of juxtaposition unloading tanks 85 in the sorting mechanism 80; Step 4, in the decanting bottle unloading station 1040, the decanting of the sorting mechanism 80
- the bottle sorting work is carried out independently
- SP the sorting mechanism 80 takes the unqualified filling bottle 66 and removes the bottle picking out of the bottle sorting work
- the group clamping mechanism 30 takes the bottle feeding mechanism 60
- the rotary reset of the initial station 1010, the take-up from the bottle feeding mechanism 60 at the initial dispensing station 1010, and the initial work of taking the bottle The bit
- the method comprises one or several group clamping mechanisms 30 of the same structural size, and several group clamping mechanisms 30 of the same structural size are sequentially cycled and alternately operated at the initial bottle taking station 1010.
- the detection station 1023 and the bottle unloading station 1040 can improve the detection efficiency.
- the step of implementing a detection duty cycle of the embodiment of the present invention is constituted by the operation of the group clamping mechanism 30 at different working positions of the following stations and the movement between the stations, and the following is a detailed description of the method. It is also a description of the work of the aforementioned device:
- Step 1 the working state of the group clamping mechanism 30 at the initial bottletting station 1010 of the bottle feeding mechanism 60: After adjusting the positioning direction of the bottle holder 34, the group clamping mechanism 30 moves until the bottle holder 34 The center coincides with the center of the filling bottle 66 to be gripped, and the filling bottle 66 is jacked up in a group and taken out for preparation for subsequent detection.
- the group clamping mechanism 30 In the initial state of the initial bottletting station 1010 of the bottle feeding mechanism 60, the group clamping mechanism 30 is at the initial position of its minimum radius of gyration, and the level of the top ends of the two lower backrests 342 of the bottle holder 34 is lower than the guide bottle.
- the bottom edge of the plate 68 and the pressure bottle cover 33 is higher than the top end of the filling bottle 66.
- the positioning direction of the knob holder 34 is adjusted by the rotary bottle motor 348 and the angle sensor 349 in the group clamping mechanism 30, and the center of the two low backrests 342 of the knob holder 34 and the center and movement of the high backrest 341 are adjusted.
- the directions are the same, and the two low backs 342 are on the outside and the high back 341 is on the inside.
- the orthogonal motion output indexing table 20 outputs a horizontal motion to the bottle feeding mechanism 60, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the group clamping mechanism 30.
- the horizontal movement receiving end 31 drives the group clamping mechanism 30 to move, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement from the initial position of the minimum radius of gyration to the bottle feeding mechanism 60; the pressure bottle cover 33 is moved to Above the top of the filling bottle 66, the two lower backs 342 of the bottle holder 34 are moved below the guide bottle tray 68, and the high back 341 is cut from the V-shaped port 691 of the guide bottle; the center of the bottle holder 34 and the guide bottle are to be opened In the middle of the first row of filling bottles 66 in the tank 65 When the hearts coincide, the horizontal motion output of the orthogonal motion output indexing table 20 to the bottle feeding mechanism 60 is terminated.
- the orthogonal motion output indexing table 20 outputs an upward vertical motion
- the vertical motion output end 26 of the orthogonal motion output indexing table 20 drives the lifting plate 35 vertically upward through the vertical motion receiving end 36 of the group clamping mechanism 30.
- the plurality of knob holders 34 and the support rods 347 on the lifting plate 35 are also moved upward in synchronization.
- the guide bottle tray 68 below the first row of filling bottles 66 in the guide bottle slot 65 has a special shape slit 686, because of the distribution position of the three backrests of the bottle holder 34 and the special shape gap 686
- the distribution positions of the notches correspond to each other, and the size of each backrest is smaller than the corresponding gap size.
- the bottle holder 34 and the support rod 347 can pass through the special shape gap 686 and pass through the guide bottle holder 68 to enter the corresponding position.
- the filling bottle 66 to be gripped in the guide bottle groove 65 is lifted up, and a plurality of jacked filling bottles 66 are clamped by the pressure bottle cover 33 and the bottle holder 34 to form a group.
- the group clamping mechanism 30 and the upper bottle holder 34 are horizontally moved in the direction of the bottle feeding mechanism 60, the high back 341 of the bottle holder 34 is cut from the V-shaped port 691 of the guide bottle, and can be guided.
- the front-end filling bottle 66 having a small diameter and a large diameter at the V-shaped port 691 of the bottle groove 65 is pushed back to ensure that the bottle holder 34 accurately pushes up the first bottle 66 of the front row.
- the screw holder 34 lifts the filling bottle 66 during the lifting process, since the orientation of the two low backs 342, the high back 341, and the accurate positioning between the bottle holder 34 and the filling bottle 66 are ensured, the bottle is rotated.
- the two low backrests 342 on the seat 34 do not scratch the front and rear filling bottles 66, and do not scratch the surface of the bottle, nor do they cause the second row of filling bottles 66 to be mistaken.
- the top of the filling bottle 66 enters the pressure bottle cover 33; the top end of the pressure bottle cover 33 and the inner bottom surface of the round table of the round bottle holder 34 are all conical surfaces, ensuring the top of the filling bottle 66 Within the pressure bottle cap 33, the bottom of the filling bottle 66 is self-centering within the bottle holder 34.
- the unique design of the inner surface of the pressure bottle cap 33 and the conical surface of the inner bottom surface of the round table 34 and the positive pressure provided by the double cantilever member 332 to the filling bottle 66 through the pressure bottle cap 33 ensures the filling of the bottle
- the automatic centering of 66 can also clamp the filling bottle 66 firmly.
- the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 is driven by the horizontal motion receiving end 31 of the group clamping mechanism 30.
- the clamping mechanism 30 moves again, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement to the rotation center 16; when the filling bottle 66 is in the clamping state, the bottom edge of the round table 34 is higher than the guide bottle isolation plate 69.
- the height of the support rod 347 is smaller than the width of the V-shaped port 691 of the guide bottle, and the support rod 347 can be withdrawn from the guide bottle slot 65 through the V-shaped port 691 of the guide bottle; the clamping mechanism 30 to be returned to its minimum radius of gyration At the initial position, the horizontal motion output of the orthogonal motion output indexing table 20 to the center of revolution 16 is terminated.
- the orthogonal motion output indexing table 20 passes through the above three motion outputs: horizontal movement to the bottle feeding mechanism 60, upward vertical movement, horizontal movement to the swing center 16, lifting plate 35, and a rotary cup holder placed thereon
- the movement track of 34 is one Strip C curve. During the movement of the C-curve, the combination of the filling bottles 66 is lifted, clamped out, and clamped firmly, ready for subsequent movement to the inspection station 1023.
- Step 2 check the working status of the station 1023, the movement of the inspection station 1023 and the previous station, the movement between different stations within the inspection station 1023, and the movement between the inspection station 1023 and the next station;
- the bit 1023 includes a backlight detection station 1020 and a base illumination and black background detection station 1030. Therefore, the method specifically includes: 1 combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto from the bottle feeding mechanism 60
- the initial bottle taking station 1010 is moved to the backlight detecting station 1020, 2 for detection at the backlight detecting station 1020, and the combination of the 3-group clamping mechanism 30 and the filling bottle 66 held by the backlight is from the backlight.
- the detection station 1020 moves to the bottom illumination and black background detection stations 1030, 4 for detection at the bottom illumination and black background detection station 1030, and the combination of the 5-group clamping mechanism 30 and the filling bottle 66 it holds. Moving from the bottom illumination and black background inspection station 1030 to the decantering station 1040.
- the orthogonal motion output indexing table 20 rotates toward the backlight detecting station 1020, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the initial position of the minimum radius of gyration, in a group The portion of the maximum radius of gyration of the outer left and right ends of the gripping mechanism 30 does not collide with the front end of the guide bottle groove 65 of the bottle feeding mechanism 60 and the backlight 71.
- the group clamping mechanism 30 is at the backlight detecting station 1020, and the backlight 71 and the camera 51 are respectively placed on both sides of the filling bottle 66.
- the optical axis of the camera corresponding to each set of filling bottles 66 is perpendicular to its corresponding backlight 71.
- the orthogonal motion output indexing table 20 outputs a horizontal motion to the backlight 71, and the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is also made to the corresponding back from the initial position of the minimum radius of gyration.
- the synchronous movement of the light source 71 is horizontally moved, and the combination of the filling bottles 66 to be tested held by the group clamping mechanism 30 approaches the backlight 71.
- the motion output indexing table 20 outputs a horizontal motion to the backlight 71.
- the liquid impurities in the filling bottle 66 are usually at the bottom of the bottle, and it is difficult to detect these impurities.
- the liquid in the filling bottle 66 is rotated, and the impurities float away from the bottom of the bottle as the liquid in the bottle rotates, so that the presence of impurities can be clearly observed.
- the double cantilever member 332 can provide a certain positive pressure to the filling bottle 66 through the pressure bottle cap 33, it can be ensured that there is no relative sliding between the two when the bottle holder 34 drives the filling bottle 66 to rotate.
- Rotary bottle motor 348 rotary drive When the acceleration is accelerated, the bottle holder 34 drives the pressure bottle cover 33 and the filling bottle 66 to rotate synchronously, and the liquid in the filling bottle 66 follows the filling bottle 66 to rotate in the same direction, and the liquid rotating motion drives the various deposits in the bottle. The impurities floated one after another.
- the backlight 71 directly illuminates the filling bottle 66. Under the illumination of the white backlight 71, the camera 51 can clearly capture the suspended black impurity particles which are generated in the liquid.
- the camera 51 respectively captures a sequence moving image in which the impurities of different specific gravity in the rotating liquid in the respective groups of the filling bottles 66 are successively floated, and the computer analysis control system 90 analyzes the captured image.
- the orthogonal motion output indexing table 20 After the sequence moving image is taken, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the horizontal motion receiving end 31 of the group clamping mechanism 30.
- the group clamping mechanism 30 is driven to move again, and when the combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto returns to the initial position of the minimum radius of gyration, the orthogonal motion output indexing table 20 is terminated.
- the horizontal motion output to the center of revolution 16 is output.
- the combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the backlight detecting station 1020 to the bottom illumination and black background detecting station 1030: the group clamping mechanism 30 is clamped thereto
- the combination of the filling bottles 66 and the camera 51 placed on the group clamping mechanism 30 are indexed to the bottom illumination and black background stations along with the orthogonal motion output indexing table 20.
- the orthogonal motion output indexing table 20 rotates toward the bottom illumination and black background detecting station 1030, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the initial position of the minimum radius of gyration.
- the portion of the maximum radius of gyration of the outer left and right ends of the group clamping mechanism 30 does not collide with the backlight 71 and the black background 77.
- the group clamping mechanism 30 in the bottom illumination and black background detection station 1030, the bottom illumination 76 and the black background 77, the camera 51 are placed in the filling bottle 66 respectively side.
- the optical axis of the camera corresponding to each set of filling bottles 66 is perpendicular to its corresponding black background 77.
- the centers of the screw holder 34 and the filling bottle 66 on the group clamping mechanism 30 are not at the center of the bottom illumination 76.
- the orthogonal motion output indexing table 20 outputs horizontal motion to the bottom illumination 76 and the black background 77, and the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is also from the initial position of the minimum radius of gyration. The corresponding horizontal movement of the bottom illumination 76 and the black background 77 is started. When the center of the bottle holder 34 and the filling bottle 66 on the group clamping mechanism 30 coincides with the center of the bottom illumination 76, the orthogonal motion is terminated.
- the output indexing table 20 outputs horizontal motion to the bottom illumination 76 and the black background 77.
- the illuminating light 76 illuminates the filling bottle 66 through a through hole in the rod of the hollow support rod 347.
- the camera 51 can clearly capture the suspended white impurity particles which are generated in the liquid.
- the detection principle of the backlight detecting station 1020 is the same as that: when the rotary bottle motor 348 is rotationally driven to accelerate, the bottle holder 34 drives the pressure bottle cover 33 and the filling bottle 66 to rotate synchronously, and the liquid in the filling bottle 66 follows the filling.
- the bottle 66 performs the same direction of rotation, and the liquid rotary motion drives the various impurities deposited in the bottle to float one after another.
- the camera 51 respectively captures a sequence moving image in which the impurities of different specific gravity in the rotating liquid in the respective groups of the filling bottles 66 are successively floated, and the computer analysis control system 90 analyzes the captured image.
- the orthogonal motion output indexing table 20 After the sequence moving image is taken, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the horizontal motion receiving end 31 of the group clamping mechanism 30.
- the group clamping mechanism 30 is driven to move again, and when the combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto returns to the initial position of the minimum radius of gyration, the orthogonal motion output indexing table 20 is terminated. To the center of rotation
- the orthogonal motion output indexing table 20 rotates toward the decanting bottle unloading station 1040 of the sorting mechanism 80, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the minimum radius of gyration The initial position, the portion of the maximum radius of gyration of the outer left and right ends of the group clamping mechanism 30 does not collide with the black background 77 and the front end of the unloading tank 85 of the sorting mechanism 80.
- Step 3 the group clamping mechanism 30 is in the working state of the bottle unloading station 1040 of the sorting mechanism 80 and the initial setting of the bottle unloading station 1010 to the bottle feeding mechanism 60: adjusting the positioning of the bottle holder 34 After the direction, the group clamping mechanism 30 moves until the center of the bottle holder 34 coincides with the center of the discharge filling bottle 66 in the unloading tank 85, and at the same time, the plurality of filled bottles that are clamped and tested The combination of 66 is discharged into a plurality of juxtaposition unloading tanks 85 in the sorting mechanism 80, and is swung back to the initial dispensing station 1010 of the bottle feeding mechanism 60.
- the group clamping mechanism 30 In the initial state of the bottle unloading station 1040 of the sorting mechanism 80, the group clamping mechanism 30 is at the initial position of its minimum radius of gyration, and the bottom edge of the cup holder 34 is higher than the bottle unloading plate. 89.
- the positioning direction of the knob holder 34 is adjusted by the rotary bottle motor 348 and the angle sensor 349 in the group clamping mechanism 30, and the center of the two low backrests 342 of the knob holder 34 and the center and movement of the high backrest 341 are adjusted.
- the directions are the same, and the two low backs 342 are on the outside and the high back 341 is on the inside.
- the orthogonal motion output indexing table 20 outputs a horizontal motion to the sorting mechanism 80, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the group clamping mechanism 30.
- the horizontal movement receiving end 31 drives the group clamping mechanism 30 to move, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement from the initial position of the minimum radius of gyration to the sorting mechanism 80; the filling bottle 66
- the bottom edge of the round table 34 is higher than the unloading plate 89, and the diameter of the support rod 347 is smaller than the width of the unloading V-mouth 891, and the support rod 347 can enter through the unloading V-port 891.
- the orthogonal motion output indexing table 20 is terminated to the sorting mechanism 80. Horizontal motion output.
- the orthogonal motion output indexing table 20 outputs a downward vertical motion
- the vertical motion output end 26 of the orthogonal motion output indexing table 20 drives the lifting plate 35 vertically through the vertical motion receiving end 36 of the group clamping mechanism 30.
- the plurality of knob holders 34 and the support rods 347 on the lift plate 35 also move downward in synchronization.
- the unloading plate 88 below the unloading bottle 66 in the unloading tank 85 is provided with a special shape slit 886, because of the distribution of the three backrests of the bottle holder 34 and the distribution of the three notches of the special shape gap 886 Corresponding positions, and the size of each backrest is smaller than the corresponding gap size, and the bottle holder 34 and the support rod 347 can exit the unloading tank 85 through the special shape gap 886, and the combination of the detected filling bottles 66 is It is released in a state of being sandwiched by the plurality of pressure bottle caps 33 and the bottle holder 34, and is discharged into a plurality of juxtaposition unloading tanks 85.
- the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 is driven by the horizontal motion receiving end 31 of the group clamping mechanism 30.
- the clamping mechanism 30 moves again, and the group clamping mechanism 30 makes a corresponding synchronous horizontal movement to the swing center 16; the high back 341 is withdrawn through the unloading V-shaped opening 891, and the pressure bottle cover 33 is withdrawn from the top of the filling bottle 66. , the bottle holder 34 is withdrawn from the lower side of the unloading tank 85.
- the height of the bottom edge of the pressure bottle cover 33 is higher than the top end of the filling bottle 66, and the two low backs 342 of the bottle holder 34 are unloaded.
- the group clamping mechanism 30 moves horizontally to the center of rotation 16, the pressure bottle cover 33 and the backrest of the bottle holder 34 do not scratch with the filling bottle 66 and the sorting mechanism 80.
- the group clamping mechanism 30 returns to the initial position of its minimum radius of gyration, the horizontal motion output of the orthogonal motion output indexing table 20 to the swing center 16 is terminated, which is the subsequent rotation to the initial bottle taking station 1010. Reset well Equipment.
- the orthogonal motion output indexing table 20 passes through the above three motion outputs: a combination of the detected filling bottles 66 during the horizontal movement to the sorting mechanism 80, the downward vertical motion, and the horizontal motion to the swing center 16. Released from the state sandwiched by the plurality of pressure bottle caps 33 and the screw holders 34, they are discharged into a plurality of juxtaposition unloading tanks 85 for sorting the bottles of the subsequent sorting mechanism 80. be ready.
- the sorting mechanism 80 picks up the bottle and sorts the bottle, and the orthogonal motion output indexing table 20 swings and resets to the bottle initial station 1010 of the bottle feeding mechanism 60, and the group clamp
- the holding mechanism 30 and the camera 51 placed thereon are also pivotally reset from the bottle unloading station 1040 to the initial bottle dispensing station 1010 of the bottle feeding mechanism 60 to prepare for the next inspection cycle.
- the orthogonal motion output indexing table 20 When the orthogonal motion output indexing table 20 is pivotally reset to the initial bottletting station 1010 of the bottle feeding mechanism 60, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the minimum radius of gyration.
- Initial position, grouped gripper The portion of the outermost right and left ends of the structure 30 that does not have the maximum radius of gyration does not collide with the front end of the unloading tank 85, the black background 77, the backlight 71, and the leading end of the guide bottle groove 65.
- Step 4 The sorting mechanism of the bottle unloading station 1040 rejects the unqualified filling bottles selected in step 3, and the sorting mechanism 80 sorting work is carried out independently:
- the sorting out of the bottle sorting mechanism 80 is carried out independently, that is, the sorting mechanism 80 removes the bottle from the unqualified filling bottle 66.
- the group clamping mechanism 30 resets the rotation of the bottle initial station 1010 of the bottle feeding mechanism 60, and takes the bottle from the bottle feeding mechanism 60 at the initial bottle taking station 1010.
- the initial station 1010 is moved to the inspection station 1023, and the detection at the inspection station 1023 is performed simultaneously.
- the camera 51 After two stations detection of backlight detection, bottom illumination and black background, the camera 51 clearly captures a sequence moving image of black and white impurity particles suspended in the filling bottle 66.
- the camera 51 is electrically connected to the computer analysis control system 90, and the computer performs characteristic analysis on the sequence image captured by the camera 51 to calculate the size of the insoluble impurity particles. According to the size of the particles, it can be determined whether the impurity particles exceed the standard, it is determined whether the filling bottle 66 is qualified, and the detection result of the filling bottle 66 is recorded.
- the bottle discharging lever 86 and the bottle removing lever 87 of the sorting mechanism 80 respectively correspond to the notches of two adjacent unloading tanks 85.
- the lever The bottle unloading V-shaped port 891 of the unloading tank 85 can be cut in, and the filling bottle 66 in the notch can be pushed out.
- the sorting motor 838 rotates one cycle per revolution, and the sorting cam 83 pushes the rack 84 and the unloading tank 85 placed thereon to move a notch, and at the same time, the sorting motor 838 also The bottle-out lever 86 is driven to rotate, and the filling bottle 66 in the corresponding slot is pushed into the qualified finished box.
- the sorting cam 83 In the first half of one revolution cycle of the sorting cam 83, the sorting cam 83 has completed the action of pushing the rack 84 and the unloading slot 85 by one pitch; in the latter half of a swinging duty cycle, the sorting cam 83 The rack 84 is no longer moved, and the rack 84 and the unloading tank 85 are in a stationary state. In the first half cycle, the bottle pull lever 86 and the bottle pick-up lever 87 are in a ready state for pushing out the filling bottle 66.
- the computer controls the bottle removing motor 878 to drive the decanting lever 87 Rotating, the unqualified filling bottle 66 is pushed into the waste bin to realize the sorting of the filling bottle 66 which removes the impurity particles.
- the bottle removing lever 87 rejects the unqualified filling bottle 66 before the bottle discharging lever 86, and pushes it into the waste box.
- the bottle discharging lever 86 is only a free-wheeling rotation. , does not introduce any filling bottle 66.
- the sorting motor 838 drives the number of revolutions of the sorting cam 83 and When the number of the notches of the unloading tank 85 is the same, the bottle discharging lever 86 can push all the filling bottles 66 on the unloading tank 85 after the unqualified filling bottle 66 is removed into the qualified finished box.
- the apparatus and method for detecting liquid impurities in a group-type filling bottle are subjected to the above-mentioned bottle taking, rotation indexing, detecting, re-rotation indexing, re-detection, re-rotation indexing, unloading, and rotary resetting. The combination of working states is implemented.
- the sorting work of the bottle-out bottle is performed independently in a state where the action of the sorting mechanism does not collide with the group-type gripping mechanism 30.
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Abstract
A device and method for detection of liquid impurities in bottle set filling; the detection process thereof is as follows: at initial bottle-pickup station (1010), set clamping mechanism (30) simultaneously gripping a set of filling bottles (66) from a plurality of bottle guide slots (65) of bottle feed mechanism (60); the set of filling bottles (66) to be tested is moved to a detection station (1023) equipped with a lighting system (70), and the set of filling bottles (66) is rotated at high speed, the rotational motion of the liquid inside the bottle forcing precipitated impurities in the liquid to rise; while the liquid in filling bottles (66) is in rotation, a sequence of images are taken, of the liquid in rotation, by image acquisition system (50) electrically connected to computer analysis control system (90), and computer analysis system (90) analyzes the images, calculates the size of the insoluble impurity particles, and determines whether same exceed specifications; lastly, a sorting mechanism (80) sorts out acceptable product. The design approach of the detection device and method makes use of set-type gripping, simultaneous movement, simultaneous detection, and simultaneous bottle unloading, and the invention has the advantage of a high detection rate.
Description
成组式灌装瓶液体杂质检测装置及方法 Grouped filling bottle liquid impurity detecting device and method
技术领域 Technical field
本发明涉及一种对透明瓶中液体所含杂质的检测装置及方法, 尤其涉及制药、 食品等行 业的透明瓶中液体所含杂质的检测。 背景技术 The present invention relates to a device and method for detecting impurities contained in a liquid in a transparent bottle, and more particularly to the detection of impurities contained in a liquid in a transparent bottle of a pharmaceutical or food industry. Background technique
由于生产工艺以及封装技术的原因, 瓶装液体产品中可能含有纤维、 橡胶碎屑、 玻璃碎 屑、 铝屑等异物。 这些异物如果混同液体一起被使用, 将会对人体的健康带来很大危害。 特 别是液体药品中含有杂质, 如安瓿瓶注射液中的杂质进入人体血液内, 轻则引起静脉炎、 血 栓、 中风、 水肿等疾病, 重则导致血管堵塞、 破裂, 内脏受损, 甚至危机生命, 因此有必要 对瓶装液体的质量进行检测。 Due to the production process and packaging technology, bottled liquid products may contain foreign matter such as fibers, rubber crumbs, glass chips, and aluminum chips. If these foreign substances are used together with the liquid, it will cause great harm to the health of the human body. In particular, liquid medicines contain impurities. For example, impurities in ampoules injections enter human blood, causing diseases such as phlebitis, blood clots, stroke, edema, etc., and vascular clogging, rupture, visceral damage, and even crisis life. Therefore, it is necessary to test the quality of the bottled liquid.
目前国内瓶装液体产品中杂质检测主要以人工检测为主。 但人工检测主要是感性判断, 检测质量很难保证。 随着人们对灌装液体质量要求越来越高, 尤其是现代化的灌装药液生产 对检测精度的要求更高, 传统的人工检测已无法满足医药行业生产的要求。 At present, the detection of impurities in domestic bottled liquid products is mainly based on manual testing. However, manual testing is mainly an emotional judgment, and the quality of detection is difficult to guarantee. As people's requirements for the quality of filling liquids are getting higher and higher, especially the production of modern filling liquids has higher requirements for detection accuracy, the traditional manual testing can no longer meet the requirements of the pharmaceutical industry.
现有的国内外的瓶装液体杂质检测设备, 俗称灯检机, 都是顺序传输方式, 灌装瓶是一 瓶一瓶的通过进瓶轮盘导入到检测主轮盘, 检测后, 再通过出瓶轮盘一瓶一瓶的顺序传输出 去。 根据拍摄灌装瓶图像的摄像机所处的运动状态, 实现顺序传输方式分为两种: 一种是中 国发明专利 (申请号: 200510042615. 1 , 公开号: CN 1760666 A) "一种安瓿瓶药剂检测方 法和系统"所公开的方法:与检测主轮盘同步跟踪的摄像方式, 即摄像机跟随瓶体同步运动, 拍摄灌装瓶的序列图像后, 再复位到其摄像初始位置; 另一种是在该发明专利中所指责的方 法(申请号: 03124859. 4, 公开号: CN1529165A, "全自动瓶装药剂检测机"公开的方法) : 间歇静止的摄像方式, 即检测主轮盘步进式回转, 在其瞬间停顿的静止期间, 摄像机拍摄灌 装瓶的序列图像。 The existing domestic and international bottled liquid impurity detecting equipment, commonly known as the light inspection machine, is a sequential transmission method. The filling bottle is a bottle and a bottle is introduced into the detecting main wheel through the feeding bottle wheel, and then passed out. The bottle of the wheel is transferred in a sequence of one bottle and one bottle. According to the motion state of the camera that shoots the image of the bottle, there are two ways to realize the sequential transmission: One is the Chinese invention patent (application number: 200510042615. 1, public number: CN 1760666 A) "An ampoule pharmacy Detection method and system "The disclosed method: the imaging mode of synchronous tracking with the detection of the main wheel, that is, the camera follows the bottle body synchronous movement, and after shooting the sequence image of the filling bottle, it is reset to the initial position of the image; the other is The method stipulated in the invention patent (application number: 03124859. 4, publication number: CN1529165A, "automatic bottled medicine detector" disclosed method): intermittent stationary imaging mode, that is, detecting the main wheel stepping rotation During the rest of its momentary pause, the camera takes a sequence of images of the filling bottle.
实现上述顺序传输方式的两种灯检机设备的旋瓶工位、 制动工位、 检测工位分布在检测 主轮盘的圆周上, 在灌装瓶内液体旋转的状态下, 不同工位间的移动会导致灌装瓶内产生气 泡。 灌装瓶被加速旋转和制动时, 由于其夹持组件的旋瓶轴承受水平横向力, 致使旋瓶轴倾 斜, 也会导致灌装瓶内产生气泡。 灌装瓶内的气泡与纤维类的杂质在所拍摄的图像上难以区 分辨识, 影响检测结果, 甚至漏检或误判。 现有灯检机的顺序传输方式的检测原理的旋瓶工 位、 制动工位、 检测工位不能重合在一个工位上, 导致灌装瓶内产生气泡, 影响检测结果的 现象无法回避。
液体旋转运动驱使灌装瓶内沉淀的不溶性杂质颗粒泛起; 比重小的纤维类杂质, 只要转 速超过某一很低的数值时, 即刻浮起; 而比重大的玻璃碎屑类杂质, 只有当转速超过某一特 定数值时, 才会浮起。 现有灯检机的检出率不好的主因是: 当转速达到能使比重大的杂质上 浮时, 常常导致比重小的纤维类杂质被悬浮至液面, 无法对其进行检查, 液体的粘度及灌装 量对杂质的上浮也有一定影响。现有的国内外的顺序传输方式的灯检机都是单一转速设定值 模式的检测, 如上述的中国发明专利 "一种安瓿瓶药剂检测方法和系统"所述: 灌装瓶被加 速旋转至某一设定值转速时, 对其制动停转, 再行拍摄取像。 单一转速设定值模式的检测的 根源在于现有的灯检机的顺序传输方式, 旋瓶、 制动、 检测不在一个工位, 在检测工位不能 调节旋瓶的转速, 也就无法获得比重各异的杂质相继浮起的多种图像。现有的灯检机的单一 转速设定值模式的检测方法的检出率不好的技术瓶颈问题难以克服。 The rotary bottle station, the brake station and the inspection station of the two types of light inspection machine devices for realizing the above sequential transmission mode are distributed on the circumference of the detection main wheel, and the liquid is rotated in the state of the filling bottle, different stations The movement between them can cause bubbles in the filling bottle. When the filling bottle is accelerated to rotate and brake, the rotary bottle bearing of the clamping unit is horizontally biased, causing the rotating bottle shaft to tilt, which also causes bubbles in the filling bottle. The bubbles in the filling bottle and the impurities in the fiber are difficult to distinguish and distinguish on the captured image, which affects the detection result, even missed or misjudged. The rotary bottle station, the brake station and the inspection station of the existing detection mode of the light inspection machine cannot overlap at one station, which causes bubbles in the filling bottle, and the phenomenon that affects the detection result cannot be avoided. The liquid rotary motion drives the insoluble impurity particles precipitated in the filling bottle; the fiber-like impurities with a small specific gravity float up as soon as the rotation speed exceeds a certain low value; and the glass crumb-like impurities are more important than When the speed exceeds a certain value, it will float. The main reason for the poor detection rate of the existing light inspection machine is: When the rotation speed reaches the level of the important impurities, it often causes the fiber-like impurities with a small specific gravity to be suspended to the liquid surface, which cannot be inspected, and the viscosity of the liquid And the amount of filling has a certain influence on the floating of impurities. The existing domestic and foreign sequential transmission mode light inspection machines are all single speed setting mode detection, as described in the above-mentioned Chinese invention patent "An ampoule reagent detection method and system": The filling bottle is accelerated and rotated When the speed is reached to a set value, the brake will stop and the image will be taken. The root of the detection of the single speed set value mode lies in the sequential transmission mode of the existing light inspection machine. The rotary bottle, brake, and detection are not in one station, and the rotation speed of the rotary bottle cannot be adjusted at the inspection station, and the specific gravity cannot be obtained. A variety of images in which various impurities are successively floated. The technical bottleneck problem that the detection method of the single-speed set value mode of the existing lamp inspection machine is not good is difficult to overcome.
基于上述顺序传输方式的灯检机的另一个尤为突出的缺陷是碎瓶现象。 瓶体在被输入依 次相连的进瓶轮盘、 检测主轮盘、 出瓶轮盘的过程中, 因瓶体倾斜或瓶体没有完好的切入轮 盘的卡口内的等原因, 引起瓶体破碎。碎瓶残渣堆积以及顺序传输方式使瓶体破碎现象持续 下去, 给灌装瓶的生产厂家造成极大的损失。 如中国实用新型专利 (专利申请号: 201120327933. 3, 授权公告号: CN 202213756 U) 公开了一种 "用于自动灯检机中的碎瓶检 测装置", 反映了现有的灯检机的检测方法和和系统结构对瓶体破碎现象的无奈, 不能从技 术上解决碎瓶的根本问题, 而只能依靠碎瓶检测的手段, 迅速的自动停机, 再人为干预。 而 人为干预的清理很是费时费力, 严重降低机器的使用效率。现有的灯检机的顺序传输方式绕 不开轮盘卡口间传递灌装瓶的技术手段, 碎瓶的技术屏障不可逾越。 Another particularly prominent drawback of the light inspection machine based on the above sequential transmission method is the broken bottle phenomenon. When the bottle body is input into the infeed bottle wheel, the main wheel plate, and the bottle wheel, the bottle body is broken due to the inclination of the bottle body or the bottle body not being cut into the bayonet of the wheel plate. . The accumulation of broken bottles and the sequential transfer method keep the bottle broken, which causes great losses to the manufacturer of the bottle. For example, the Chinese utility model patent (patent application number: 201120327933. 3, authorization announcement number: CN 202213756 U) discloses a "breaking bottle detecting device used in an automatic light inspection machine", which reflects the existing light inspection machine. The detection method and the system structure are helpless to the bottle body breaking phenomenon, and the fundamental problem of the broken bottle cannot be solved technically, but only by means of broken bottle detection, rapid automatic shutdown, and then human intervention. The clean-up of human intervention is very time-consuming and laborious, which seriously reduces the efficiency of the machine. The sequential transmission mode of the existing light inspection machine cannot bypass the technical means of transferring the filling bottle between the roulette mounts, and the technical barrier of the broken bottle cannot be exceeded.
实现上述顺序传输方式的灯检机设备通常包括: 回转工作台, 检测主轮盘、 进瓶轮盘、 出瓶轮盘以及其它辅助联动机构, 使整个设备的结构极其复杂, 造成现有的国内外的灯检机 设备都有造价高、 体积庞大、 笨重的缺陷; 同时也造成了为驱动这些轮盘不得不采用 380V 工业用电, 使现有的灯检机设备都有功耗大、 噪声大的通病。 The light inspection machine equipment for realizing the above sequential transmission mode generally includes: a rotary work table, detecting a main wheel disk, a bottle feeding wheel disk, a bottle discharging wheel plate and other auxiliary linkage mechanisms, so that the structure of the entire device is extremely complicated, resulting in the existing domestic The external light inspection equipment has the defects of high cost, bulkiness and bulkiness. At the same time, it has to use 380V industrial power for driving these wheels, so that the existing light inspection equipment has high power consumption and noise. A big common problem.
所以, 药品、 食品生产厂家迫切需要一种检出率高、 运行可靠不碎瓶、 对粘度及灌装量 适应性强、 智能化程度高的灯检机取代人工检测。 基于此, 本发明提出一种成组式灌装瓶液 体杂质检测装置及方法, 有效的改善了现有灯检机所存在的各种缺陷和技术难题。 发明内容 Therefore, pharmaceutical and food manufacturers urgently need a lamp inspection machine with high detection rate, reliable operation, no bottle breakage, strong adaptability to viscosity and filling volume, and high intelligence level instead of manual detection. Based on this, the present invention provides a group-type filling bottle liquid impurity detecting device and method, which effectively improves various defects and technical problems existing in the existing lamp inspection machine. Summary of the invention
本发明的目的在于提供一种一次能检出多瓶、机械结构简单稳定、 不易碎瓶的成组式灌 装瓶液体杂质检测装置。
为此, 本发明采用如下技术方案: The object of the present invention is to provide a liquid filling detecting device for a group of filling bottles which can detect multiple bottles at a time, has a simple and stable mechanical structure, and is not easily broken. To this end, the present invention adopts the following technical solutions:
所述成组式灌装瓶液体杂质检测装置包括成组式夹持机构 30、 驱动机构 10、 进瓶机构 60、 照明系统 70、 图像采集系统 50、 计算机分析控制系统 90、 分选机构 80; The grouped filling bottle liquid impurity detecting device comprises a group clamping mechanism 30, a driving mechanism 10, a bottle feeding mechanism 60, an illumination system 70, an image acquisition system 50, a computer analysis control system 90, a sorting mechanism 80;
所述成组式夹持机构 30与驱动机构 10相连; The group clamping mechanism 30 is connected to the driving mechanism 10;
所述进瓶机构 60设置在取瓶初始工位 1010, 所述进瓶机构 60内设有多个导瓶槽 65, 所述成组式夹持机构 30上设有与多个导瓶槽 65相对应的压瓶罩 33及旋瓶座 34; The bottle feeding mechanism 60 is disposed at the initial bottle dispensing station 1010. The bottle feeding mechanism 60 is provided with a plurality of guide bottle slots 65. The group clamping mechanism 30 is provided with a plurality of guide bottle slots 65. Corresponding pressure bottle cover 33 and screw holder 34;
所述照明系统 70设置在上述取瓶初始工位 1010的下一工位即检测工位 1023,所述计算 机分析控制系统 90分析图像采集系统 50所采集到的图像; The illumination system 70 is disposed at the next station of the bottle initial station 1010, that is, the detection station 1023, and the computer analysis control system 90 analyzes the image collected by the image acquisition system 50;
所述分选机构 80设置在上述检测工位 1023的下一工位即剔瓶出瓶工位 1040,所述分选 机构 80上设有多个与压瓶罩 33及旋瓶座 34相对应的卸瓶槽 85。 The sorting mechanism 80 is disposed at the next station of the detecting station 1023, that is, the bottle unloading station 1040, and the sorting mechanism 80 is provided with a plurality of corresponding to the pressure bottle cover 33 and the bottle holder 34. Unloading tank 85.
本发明还可以采用如下进一步的技术方案: The present invention can also adopt the following further technical solutions:
所述导瓶槽 65的内侧有导瓶端口 691,所述导瓶端口 691的宽度小于导瓶槽 65的宽度, 在所述导瓶槽 65底部的导瓶托板 68上,用于承托导瓶槽 65内前排第一支灌装瓶 66的区域, 开有导瓶豁口 686。 The guide bottle slot 65 has a guide bottle port 691 on the inner side thereof, and the guide bottle port 691 has a width smaller than the width of the guide bottle groove 65, and is used for supporting on the guide bottle tray 68 at the bottom of the guide bottle groove 65. A pilot bottle opening 686 is opened in the region of the first row of filling bottles 66 in the front of the guide flask 65.
所述卸瓶槽 85的内侧有卸瓶端口 891,所述卸瓶端口 891的宽度小于卸瓶槽 85的宽度, 在所述卸瓶槽 85底部的卸瓶托板 88上, 用于承托成组式夹持机构 30所卸放下来的、 检测 后的灌装瓶 66的区域, 开有卸瓶豁口 886。 The unloading port 85 has an unloading port 891 on the inner side thereof, and the unloading port 891 has a width smaller than the width of the unloading tank 85, and is used for supporting on the unloading plate 88 at the bottom of the unloading tank 85. The area of the filled bottle 66 that has been discharged by the group clamping mechanism 30 is opened with a bottle unloading opening 886.
所述成组式夹持机构 30对灌装瓶 66的夹持是由压瓶罩 33及旋瓶座 34实现的, 所述旋 瓶座 34的下部为中空的支撑杆 347,所述旋瓶座 34的外形小于导瓶豁口 686及卸瓶豁口 886 的外形,旋瓶座 34可穿过导瓶豁口 686进入导瓶槽 65,可穿过卸瓶豁口 886退出卸瓶槽 85, 所述支撑杆 347的直径小于导瓶端口 691及卸瓶端口 891的宽度,支撑杆 347可通过导瓶端 口 691退出导瓶槽 65, 可通过卸瓶端口 891进入卸瓶槽 85。 The clamping of the filling bottle 66 by the group clamping mechanism 30 is realized by the pressure bottle cover 33 and the bottle holder 34. The lower part of the bottle holder 34 is a hollow support rod 347, and the bottle is rotated. The shape of the seat 34 is smaller than the shape of the guide bottle opening 686 and the unloading port 886. The bottle holder 34 can pass through the guide bottle opening 686 into the guide bottle slot 65, and can exit the unloading slot 85 through the unloading port 886, the support The diameter of the rod 347 is smaller than the width of the vial port 691 and the unloading port 891, and the support rod 347 can be withdrawn from the guide bottle slot 65 through the vial port 691, and can enter the unloading tank 85 through the unloading port 891.
所述检测工位 1023包括背光源检测工位 1020和底照光及黑色背景检测工位 1030。 所述驱动机构 10内含有位移输出平台 20,所述成组式夹持机构 30接受位移输出平台 20 的移动输出操作, 实现成组式夹持机构 30在各个工位的定位。 The inspection station 1023 includes a backlight detection station 1020 and a bottom illumination and black background detection station 1030. The driving mechanism 10 includes a displacement output platform 20, and the group clamping mechanism 30 receives the movement output operation of the displacement output platform 20 to realize the positioning of the group clamping mechanism 30 at each station.
所述位移输出平台 20上设有垂直运动输出端 26,所述成组式夹持机构 30的支撑杆 347、 旋瓶座 34受垂直运动输出端 26的驱使上下垂直移动, 实现灌装瓶 66的夹持和卸放。 The displacement output platform 20 is provided with a vertical motion output end 26, and the support rod 347 and the screw holder 34 of the group clamping mechanism 30 are vertically moved by the vertical motion output end 26 to realize the filling bottle 66. Clamping and unloading.
所述位移输出平台 20及其位移输出控制系统、旋瓶座 34的控制系统、图像采集系统 50、 照明系统 70、 分选机构 80的传动控制系统与计算机分析控制系统 90电气连接。 The displacement output platform 20 and its displacement output control system, the control system of the rotary cup holder 34, the image acquisition system 50, the illumination system 70, and the transmission control system of the sorting mechanism 80 are electrically connected to the computer analysis control system 90.
所述装置包含有一个或几个结构尺寸相同的成组式夹持机构 30,几个结构尺寸相同的成
组式夹持机构 30顺序循环地交替工作于取瓶初始工位 1010、检测工位 1023和剔瓶出瓶工位 1040。 通过以上技术方案, 本发明解决了现有灯检机中所存在的各种技术难题, 检出率高、 适 用性强、 运行可靠、 适应各种环境下的异物监测、 智能化程度高。 本发明采用成组式夹持机 构, 在同一工位, 即可实现旋瓶、 检测等工序, 解决了现有灯检机, 在灌装瓶旋转时, 因灌 装瓶内产生气泡, 影响检测结果, 误检率高的技术问题。 成组式夹持机构可实现灌装瓶与摄 像头、 光源的长时间相对静止, 可任意控制灌装瓶的加速旋转, 以适应瓶内液体的粘度、 灌 装量的变化, 确保摄像头能够连续拍摄到液体内比重各异的杂质的序列运动图像, 增强了其 适用性, 解决了现有灯检机的漏检率大的技术问题。 The device comprises one or several group clamping mechanisms 30 of the same structural size, several of the same size The group clamping mechanism 30 alternately operates in sequence with the initial bottle dispensing station 1010, the inspection station 1023, and the bottle unloading station 1040. Through the above technical solutions, the invention solves various technical problems existing in the existing light inspection machine, and has high detection rate, strong applicability, reliable operation, and is suitable for monitoring foreign objects in various environments, and has a high degree of intelligence. The invention adopts a group clamping mechanism, and can realize the processes of spinning the bottle and detecting at the same station, and solves the existing lamp inspection machine. When the filling bottle rotates, bubbles are generated in the filling bottle, and the detection is affected. As a result, the technical problem of high false positive rate. The group clamping mechanism can realize the long-term relative static of the filling bottle and the camera and the light source, and can control the accelerated rotation of the filling bottle arbitrarily, so as to adapt to the viscosity of the liquid in the bottle and the change of the filling amount, and ensure that the camera can continuously shoot. The sequence motion image of the impurities with different specific gravity in the liquid enhances the applicability and solves the technical problem of the large miss detection rate of the existing lamp inspection machine.
本发明移植性强。 只须对成组式夹持机构、 导瓶槽、 卸瓶槽进行更换和调整, 再调用相 应的驱动控制及检测处理软件, 便能用于其它的不同尺寸灌装瓶液体杂质检测。可适用于多 种饮品、 药液安瓿药液、 口服液等等的检测。 The invention has strong transplantability. It is only necessary to replace and adjust the group clamping mechanism, the guide bottle slot and the unloading tank, and then call the corresponding drive control and detection processing software to be used for liquid impurity detection of other different size filling bottles. It can be applied to the detection of a variety of beverages, liquid ampoules, oral liquids, and the like.
安全生产。 从准备检测的取瓶初始工位 1010到完成检测后的剔瓶出瓶工位 1040, 都是 由亲和性高的成组式夹持机构独立完成,解决了现有灯检机的瓶体在被输入依次相连的进瓶 轮盘、 检测主轮盘、 出瓶轮盘的过程中瓶体破碎问题。 采用没有碎瓶事故的灌装瓶液体杂质 检测设备, 可降低厂家对灌装瓶质量的要求, 节省生产成本。 Safe Production. From the initial bottle 1010 of the bottle to be tested to the bottle unloading station 1040 after the completion of the test, the bottle clamping mechanism 1040 is completed independently by the high-affinity group clamping mechanism, and the bottle of the existing lamp inspection machine is solved. The bottle body is broken during the process of being input into the infeed jug, the main disc, and the roulette. The use of liquid impurities testing equipment for filling bottles without broken bottle accidents can reduce the manufacturer's requirements for the quality of filled bottles and save production costs.
绿色生产。 本发明的装置具有结构紧凑轻便、 民用电、 功耗低、 静音环保等特点, 解决 了现有灯检机的体积庞大笨重、 380V工业用电、 功耗大、 噪声大的通病。 本发明还提供一种使用以上装置的工作效率高、 检出率高的成组式灌装瓶液体杂质检测 方法。 为此, 本发明采用如下技术方案: Green production. The device of the invention has the characteristics of compact structure, light consumption, low power consumption, low mute and environmental protection, and solves the common problem that the existing lamp inspection machine is bulky and heavy, 380V industrial power, large power consumption and large noise. The invention also provides a method for detecting liquid impurities of a group filling bottle using the above device with high work efficiency and high detection rate. To this end, the present invention adopts the following technical solutions:
所述方法包括以下步骤: The method includes the following steps:
步骤 1, 在取瓶初始工位 1010, 成组式夹持机构 30从进瓶机构 60里同时取出一组灌装 瓶 66; Step 1, in the initial bottle taking station 1010, the group clamping mechanism 30 simultaneously takes out a group of filling bottles 66 from the bottle feeding mechanism 60;
步骤 2, 将步骤 1所取出的一组灌装瓶 66同时移至检测工位 1023并使其高速旋转, 照 明系统 70、图像采集系统 50和计算机分析控制系统 90对灌装瓶 66进行照射、拍摄和分析, 选定出不合格的灌装瓶 66, 将检测后的该组灌装瓶 66移至剔瓶出瓶工位 1040; Step 2: The set of filling bottles 66 taken out in step 1 are simultaneously moved to the detecting station 1023 and rotated at a high speed, and the lighting system 70, the image collecting system 50 and the computer analysis control system 90 illuminate the filling bottle 66, Shooting and analyzing, selecting the unqualified filling bottle 66, and moving the detected filling bottle 66 to the bottle unloading station 1040;
步骤 3, 在剔瓶出瓶工位 1040, 将检测后的该组灌装瓶 66卸放到分选机构 80里; 步骤 4, 剔瓶出瓶工位 1040的分选机构 80将步骤 2所选定的不合格的灌装瓶 66剔除。
所述步骤 1中, 在进瓶机构 60的取瓶初始工位 1010, 位移输出平台 20执行朝向进瓶机 构 60的移动输出操作, 驱使成组式夹持机构 30移动直至成组式夹持机构 30上的旋瓶座 34 的中心与所要夹取的灌装瓶 66的中心重合, 位移输出平台 20通过垂直运动输出端 26输出 向上的垂直运动,驱使成组式夹持机构 30内的多个旋瓶座 34及支撑杆 347也同步垂直向上 移动, 穿过其所对应的导瓶豁口 686进入导瓶槽 65内, 将所要夹取的灌装瓶 66顶起, 多个 被顶起的灌装瓶 66被压瓶罩 33及旋瓶座 34夹持住, 形成一组同时移动、 同时检测、 同时 卸瓶的灌装瓶 66的组合, 位移输出平台 20执行背向进瓶机构 60的移动输出操作, 驱使成 组式夹持机构 30再次移动,支撑杆 347通过导瓶端口 691退出导瓶槽 65,灌装瓶 66的组合 被移出, 为后续的向检测工位 1023的移动做好准备。 Step 3: At the bottle unloading station 1040, the detected group of filling bottles 66 are discharged into the sorting mechanism 80; Step 4, the sorting mechanism 80 of the bottle unloading station 1040 will be step 2 The selected unqualified filling bottle 66 is removed. In the step 1, in the bottle initializing station 1010 of the bottle feeding mechanism 60, the displacement output platform 20 performs a moving output operation toward the bottle feeding mechanism 60 to drive the group clamping mechanism 30 to move until the group clamping mechanism The center of the bottle holder 34 on the 30 coincides with the center of the filling bottle 66 to be gripped, and the displacement output platform 20 outputs an upward vertical movement through the vertical motion output end 26 to drive a plurality of the plurality of groups in the clamping mechanism 30. The bottle holder 34 and the support rod 347 are also moved vertically upwards, and pass through the corresponding guide bottle opening 686 into the guide bottle slot 65, and the filling bottle 66 to be gripped is jacked up, and a plurality of jacked up irrigations are jacked up. The bottling 66 is held by the pressure bottle cap 33 and the screw holder 34 to form a combination of a plurality of filling bottles 66 that simultaneously move, simultaneously detect, and simultaneously unload the bottle, and the displacement output platform 20 performs the movement toward the bottle feeding mechanism 60. The output operation causes the group clamping mechanism 30 to move again, the support rod 347 exits the guide bottle slot 65 through the vial port 691, and the combination of the filling bottle 66 is removed for preparation for subsequent movement to the inspection station 1023. .
所述检测工位 1023包括背光源检测工位 1020和底照光及黑色背景检测工位 1030, 步骤 2具体包括: The detecting station 1023 includes a backlight detecting station 1020 and a bottom illumination and a black background detecting station 1030. The step 2 specifically includes:
① 位移输出平台 20执行从取瓶初始工位 1010向背光源检测工位 1020的移动输出操作, 驱使成组式夹持机构 30及其所夹持的灌装瓶 66的组合从取瓶初始工位 1010移至背 光源检测工位 1020; 1 Displacement output platform 20 performs a movement output operation from the initial bottle taking station 1010 to the backlight detection station 1020, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the initial bottle taking position 1010 moves to the backlight detection station 1020;
② 成组式夹持机构 30在背光源检测工位 1020, 背光源直接照射灌装瓶 66, 图像采集系 统 50对灌装瓶 66摄像, 计算机分析控制系统 90对所拍摄的图像进行分析; 2 The group clamping mechanism 30 is in the backlight detection station 1020, the backlight directly illuminates the filling bottle 66, and the image acquisition system 50 images the filling bottle 66, and the computer analysis control system 90 analyzes the captured image;
③ 位移输出平台 20执行从背光源检测工位 1020向底照光及黑色背景检测工位 1030的 移动输出操作,驱使成组式夹持机构 30及其所夹持的灌装瓶 66的组合从背光源检测 工位 1020移至底照光及黑色背景检测工位 1030; The displacement output platform 20 performs a movement output operation from the backlight detection station 1020 to the bottom illumination and black background detection station 1030, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the backlight. The source detection station 1020 moves to the bottom illumination and black background detection station 1030;
④ 成组式夹持机构 30在底照光及黑色背景检测工位 1030,底照光通过中空的支撑杆 347 杆内的通孔照射灌装瓶 66, 图像采集系统 50对灌装瓶 66摄像,计算机分析控制系统 90对所拍摄的图像进行分析; 4 The group clamping mechanism 30 detects the station 1030 in the bottom illumination and black background, and the bottom illumination illuminates the filling bottle 66 through the through hole in the hollow support rod 347. The image collecting system 50 images the filling bottle 66, and the computer The analysis control system 90 analyzes the captured image;
⑤ 位移输出平台 20执行从底照光及黑色背景检测工位 1030向剔瓶出瓶工位 1040的移 动输出操作,驱使成组式夹持机构 30及其所夹持的灌装瓶 66的组合从底照光及黑色 背景检测工位 1030移至剔瓶出瓶工位 1040,为后续的将检测后的灌装瓶 66的组合卸 放到卸瓶槽 85内做好准备。 The displacement output platform 20 performs a movement output operation from the bottom illumination and black background detection station 1030 to the decanter discharge station 1040, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds. The bottom illumination and black background inspection station 1030 is moved to the bottle unloading station 1040 to prepare for subsequent discharge of the combined combination of the filled bottles 66 into the unloading tank 85.
如果背光源的表面, 在背光源为非照射状态时, 呈现的是黑色漫反射表面, 背光源检测 工位 1020与底照光及黑色背景检测工位 1030可以在空间位置上重合为一个检测工位 1023, 步骤 2变为只包括: If the surface of the backlight is in a non-illuminated state, a black diffuse reflective surface is presented, and the backlight detecting station 1020 and the bottom illumination and black background detecting station 1030 may coincide in a spatial position as a detecting station. 1023, Step 2 becomes only including:
① 位移输出平台 20执行从取瓶初始工位 1010向检测工位 1023的移动输出操作, 驱使
成组式夹持机构 30及其所夹持的灌装瓶 66的组合从取瓶初始工位 1010移至配备有 照明系统 70的检测工位 1023; 1 Displacement output platform 20 performs a moving output operation from the initial bottle taking station 1010 to the detecting station 1023, driving The combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the initial bottle taking station 1010 to the detecting station 1023 equipped with the lighting system 70;
② 成组式夹持机构 30在检测工位 1023,直接照射的背光源 71与通过中空的支撑杆 347 杆内的通孔照射的底照光 76交替照射灌装瓶 66,图像采集系统 50对灌装瓶 66摄像, 计算机分析控制系统 90对所拍摄的图像进行分析; 2 The group clamping mechanism 30 alternately illuminates the filling bottle 66 at the detecting station 1023, the directly irradiated backlight 71 and the bottom illumination 76 illuminated through the through hole in the hollow support rod 347, and the image collecting system 50 The bottle 66 is photographed, and the computer analysis control system 90 analyzes the captured image;
③ 位移输出平台 20执行从检测工位 1023向剔瓶出瓶工位 1040的移动输出操作, 驱使 成组式夹持机构 30及其所夹持的灌装瓶 66的组合从检测工位 1023移至剔瓶出瓶工 位 1040, 为后续的将检测后的灌装瓶 66的组合卸放到卸瓶槽 85内做好准备。 The displacement output platform 20 performs a movement output operation from the inspection station 1023 to the decanter discharge station 1040, driving the combination of the group clamping mechanism 30 and the filling bottle 66 it holds from the inspection station 1023. To the bottle unloading station 1040, a preparation for discharging the combination of the tested filling bottles 66 into the unloading tank 85 is prepared.
所述步骤 3中, 在分选机构 80的剔瓶出瓶工位 1040, 位移输出平台 20执行朝向分选机 构 80的移动输出操作,驱使成组式夹持机构 30移动,成组式夹持机构 30的多个支撑杆 347 通过其所对应的卸瓶端口 891进入卸瓶槽 85内, 位移输出平台 20通过垂直运动输出端 26 输出向下的垂直运动,驱使成组式夹持机构 30内的多个旋瓶座 34及支撑杆 347也同步垂直 向下移动, 穿过卸瓶豁口 886退出卸瓶槽 85, 检测后的灌装瓶 66的组合从被多个压瓶罩 33 及旋瓶座 34夹持的状态中释放出来, 卸放到卸瓶槽 85内, 位移输出平台 20执行背向分选 机构 80的移动输出操作, 驱使成组式夹持机构 30再次移动, 压瓶罩 33及旋瓶座 34分别从 卸瓶槽 85的上下方退出, 将检测后的灌装瓶 66的组合卸放到卸瓶槽 85后, 在分选机构 80 剔瓶出瓶分选的同时, 成组式夹持机构 30从剔瓶出瓶工位 1040 回转复位到取瓶初始工位 1010, 为下一次的成组式取瓶、 同时移动、 同时检测、 同时卸瓶的检测工作做好准备。 In the step 3, at the bottle unloading station 1040 of the sorting mechanism 80, the displacement output platform 20 performs a moving output operation toward the sorting mechanism 80 to drive the group clamping mechanism 30 to move, and the group clamping is performed. The plurality of support rods 347 of the mechanism 30 enter the unloading tank 85 through the corresponding unloading port 891, and the displacement output platform 20 outputs a downward vertical movement through the vertical motion output end 26 to drive the group clamping mechanism 30. The plurality of bottle holders 34 and the support rods 347 also move vertically downwards, and exit the unloading tank 85 through the unloading gap 886. The combination of the detected filling bottles 66 is from the plurality of pressure bottle covers 33 and the rotary bottles. The seat 34 is released in the state of being clamped and discharged into the unloading tank 85. The displacement output platform 20 performs a moving output operation of the back sorting mechanism 80 to drive the group clamping mechanism 30 to move again. The pressure bottle cover 33 And the bottle holder 34 is respectively withdrawn from the upper and lower sides of the unloading tank 85, and the combination of the detected filling bottles 66 is discharged to the unloading tank 85, and the sorting mechanism 80 picks up the bottles and sorts the bottles. The group clamping mechanism 30 is out of the bottle bottle Bit 1040 swing reset to the initial bottle dispensing station 1010, ready for the next batch-type bottle picking, simultaneous moving, simultaneous inspection, and simultaneous unloading.
所述步骤 4中, 所述分选机构 80将步骤 2所选定的不合格的灌装瓶 66剔除的分选工作 是独立进行的, 即分选机构 80剔瓶出瓶分选工作进行的同时, 成组式夹持机构 30向进瓶机 构 60的取瓶初始工位 1010的回转复位、在取瓶初始工位 1010从进瓶机构 60里的取瓶、 从 取瓶初始工位 1010移至检测工位 1023、 在检测工位 1023的检测同时进行。 通过以上技术方案, 本发明的方法与现有的顺序传输工作方式截然不同, 本方法采用成 组式的工作方式: 成组式的同时取瓶、 同时移动、 同时检测、 同时卸瓶。 且旋瓶、 检测等工 序可在同一工位上完成, 适用于多种饮品、 药液 (安瓿药液、 口服液) 等的检测。 附图说明 In the step 4, the sorting mechanism 80 performs the sorting work of rejecting the unqualified filling bottle 66 selected in step 2 independently, that is, the sorting mechanism 80 performs the bottle sorting work. At the same time, the group clamping mechanism 30 resets the swivel initial station 1010 of the bottle feeding mechanism 60, takes the bottle from the bottle feeding mechanism 60 at the initial bottle taking station 1010, and moves from the initial bottle taking station 1010. The detection station 1023 is simultaneously performed at the detection station 1023. Through the above technical solution, the method of the present invention is completely different from the existing sequential transmission working mode. The method adopts a group working mode: group-type simultaneous bottle taking, simultaneous moving, simultaneous detection, and simultaneous unloading. The process of spinning bottles, testing and the like can be completed at the same station, and is suitable for the detection of various drinks, liquid medicines (ampoules, oral liquids, etc.). DRAWINGS
图 1是本发明的成组式灌装瓶液体杂质检测装置的结构及检测方法示意图; 1 is a schematic view showing the structure and detecting method of a liquid filling detecting device for a grouped filling bottle according to the present invention;
图 2是图 1所示装置在进瓶机构 60的取瓶初始工位 1010的取瓶过程示意图;
图 3是图 1所示装置在分选机构 80的剔瓶出瓶工位 1040的卸瓶过程示意图; 其中、 附图标记说明: 2 is a schematic view showing the process of taking the bottle at the initial dispensing position 1010 of the bottle feeding mechanism 60 of the device shown in FIG. 1; 3 is a schematic view of the unloading process of the device shown in FIG. 1 at the bottle unloading station 1040 of the sorting mechanism 80; wherein, the reference numerals indicate:
10-驱动机构、 15-机架平台、 16-回转中心、 17-主轴、 20-正交运动输出分度台 (位移输 出平台)、 21-水平运动输出端、 26-垂直运动输出端; 10-drive mechanism, 15-rack platform, 16-slewing center, 17-spindle, 20-orthogonal motion output indexing table (displacement output platform), 21-horizontal motion output, 26-vertical motion output;
30-成组式夹持机构、 31-水平运动接收端、 32-上盖板、 33-压瓶罩、 332-双悬臂梁部件、 34-旋瓶座、 342-旋瓶座的低靠背、 341-旋瓶座的高靠背、 347-支撑杆、 348-旋瓶电机、 349- 角度传感器、 35-升降板、 36-垂直运动接收端、 37-直线轴承、 38-底板; 30-group clamping mechanism, 31-horizontal motion receiving end, 32-upper cover, 33-pressure bottle cover, 332-double cantilever beam part, 34-spindle holder, 342-spindle holder, low backrest, 341-high backrest of the screw holder, 347-support rod, 348-screw motor, 349-angle sensor, 35-lift plate, 36-vertical motion receiving end, 37-linear bearing, 38-base plate;
50-图像采集系统、 51-摄像头、 55-摄像头悬挂支撑; 50-image acquisition system, 51-camera, 55-camera suspension support;
60-进瓶机构、 65-导瓶槽、 66-灌装瓶、 68-导瓶托板、 686-特殊形状豁口 (导瓶豁口)、 682-小梯形缺口、 681-大矩形缺口、 69-导瓶隔离板、 691-导瓶 V型口 (导瓶端口); 60-inlet mechanism, 65-guide flask, 66-filled bottle, 68-guide bottle holder, 686-special shape slit (guide bottle gap), 682-small trapezoidal notch, 681-large rectangular notch, 69- Guide bottle isolation plate, 691-guide bottle V-shaped port (guide bottle port);
70-照明系统、 71-背光源、 76-底照光、 77-黑色背景; 70-lighting system, 71-backlight, 76-bottom, 77-black background;
80-分选机构、 83-分选凸轮、 838-分选电机、 84-齿条、 85-卸瓶槽、 86-出瓶拨杆、 87- 剔瓶拨杆、 878-剔瓶电机、 88-卸瓶托板、 886-特殊形状豁口 (卸瓶豁口)、 882-小梯形缺口、 881-大矩形缺口、 89-卸瓶隔离板、 891-卸瓶 V型口 (卸瓶端口); 80-sorting mechanism, 83-sorting cam, 838-sorting motor, 84-rack, 85-unloading tank, 86-out bottle lever, 87-tipping lever, 878-bottle motor, 88 - Unloading pallet, 886-special shape gap (unloading gap), 882-small trapezoidal notch, 881-large rectangular notch, 89-unloading isolation board, 891-unloading V-type port (unloading port);
90-计算机分析控制系统; 90-computer analysis control system;
1010-取瓶初始工位、 1020-背光源检测工位、 1023-检测工位、 1030-底照光及黑色背景 检测工位、 1040-剔瓶出瓶工位。 具体实施方式 1010-Unloading initial station, 1020-backlight inspection station, 1023-test station, 1030-bottom light and black background inspection station, 1040-bottle bottle unloading station. detailed description
本发明的装置及方法采用了成组式夹取、 同时移动、 同时检测、 同时卸瓶的设计思路, 具有检出率高、 适用性强、 应用范围广、 运行可靠、 结构紧凑轻便的特点。 The device and method of the invention adopts the design idea of group clamping, simultaneous movement, simultaneous detection and simultaneous unloading, and has the characteristics of high detection rate, strong applicability, wide application range, reliable operation, compact structure and light weight.
以下结合附图和实施例对本发明做进一步的详细说明。 以下实施例的装置采用一个成组 式夹持机构, 采用往复的工作方式。 The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The apparatus of the following embodiment employs a group clamping mechanism that operates in a reciprocating manner.
如图 1所示,本发明的成组式灌装瓶液体杂质检测装置包括成组式夹持机构 30、驱动机 构 10、 进瓶机构 60、 照明系统 70、 图像采集系统 50、 计算机分析控制系统 90、 分选机构 80。 As shown in FIG. 1, the grouped filling bottle liquid impurity detecting device of the present invention comprises a group clamping mechanism 30, a driving mechanism 10, a bottle feeding mechanism 60, an illumination system 70, an image acquisition system 50, and a computer analysis control system. 90. Sorting agency 80.
所述成组式夹持机构 30与驱动机构 10相连。 The group clamping mechanism 30 is coupled to the drive mechanism 10.
所述驱动机构 10驱动成组式夹持机构 30移动和驱使成组式夹持机构 30夹取和卸放灌装 瓶 66。 在本实施例中, 位移输出平台 20采用特别设计的正交运动输出分度台 20, 正交运动 输出分度台 20上设有水平运动输出端 21及垂直运动输出端 26。 所述驱动机构 10包括机架
平台 15、 主轴 17、 正交运动输出分度台 20。 主轴 17设置于机架平台 15之上的回转中心 16 位置, 正交运动输出分度台 20套设在主轴 17上。 正交运动输出分度台 20相对于主轴 17在 机架平台 15上做分度定位、 回转复位时, 水平运动输出端 21及垂直运动输出端 26也作相 应的同步转动。 The drive mechanism 10 drives the set of gripping mechanisms 30 to move and urge the set of gripping mechanisms 30 to grip and unload the fill bottle 66. In the present embodiment, the displacement output platform 20 employs a specially designed orthogonal motion output indexing table 20, and the orthogonal motion output indexing table 20 is provided with a horizontal motion output end 21 and a vertical motion output end 26. The drive mechanism 10 includes a frame The platform 15, the main shaft 17, and the orthogonal motion output indexing table 20. The main shaft 17 is disposed at a position of the center of rotation 16 above the frame platform 15, and the orthogonal motion output indexing table 20 is sleeved on the main shaft 17. When the orthogonal motion output indexing table 20 is indexed and rotated on the frame platform 15 with respect to the main shaft 17, the horizontal motion output end 21 and the vertical motion output end 26 are also synchronously rotated.
所述成组式夹持机构 30设于正交运动输出分度台 20上, 成组式夹持机构 30的上盖板 32与底板 38分别与几个直线轴承 37的两端固定连接构成平行框架结构。 成组式夹持机构 30的升降板 35与直线轴承的滑动块固定连接,升降板 35可做上下垂直移动。成组式夹持机 构 30的上盖板 32、 升降板 35、 底板 38在水平方向上平行。 The group clamping mechanism 30 is disposed on the orthogonal motion output indexing table 20. The upper cover 32 and the bottom plate 38 of the group clamping mechanism 30 are respectively fixedly connected with the two ends of the linear bearings 37 to form a parallel connection. Framework. The lifting plate 35 of the group clamping mechanism 30 is fixedly coupled to the sliding block of the linear bearing, and the lifting plate 35 can be vertically moved up and down. The upper cover 32, the lift plate 35, and the bottom plate 38 of the group holding mechanism 30 are parallel in the horizontal direction.
所述成组式夹持机构 30的底板 38加装有水平运动接收端 31,与正交运动输出分度台 20 的水平运动输出端 21相接, 成组式夹持机构 30接受正交运动输出分度台 20的水平运动输 出, 可以径向往复水平移动。 正交运动输出分度台 20的分度转动及水平运动输出, 使设置 于其上的成组式夹持机构 30可到达正交运动输出分度台 20动作平面内的任意一点,实现位 移输出平台 20定位的同等功效。升降板 35下方安装有垂直运动接收端 36,与正交运动输出 分度台 20的垂直运动输出端 26相接,成组式夹持机构 30接受正交运动输出分度台 20的垂 直运动输出, 可以上下往复垂直移动, 实现灌装瓶 66的夹持和卸放。 The bottom plate 38 of the group clamping mechanism 30 is provided with a horizontal motion receiving end 31, which is connected with the horizontal motion output end 21 of the orthogonal motion output indexing table 20, and the group clamping mechanism 30 receives the orthogonal motion. The horizontal motion output of the output indexing table 20 can be moved horizontally and horizontally. The indexing rotation and the horizontal motion output of the orthogonal motion output indexing table 20 enable the group clamping mechanism 30 disposed thereon to reach any point in the plane of motion of the orthogonal motion output indexing table 20 to realize displacement output. The same effect of platform 20 positioning. A vertical motion receiving end 36 is mounted below the lifting plate 35, and is connected to the vertical motion output end 26 of the orthogonal motion output indexing table 20. The group clamping mechanism 30 receives the vertical motion output of the orthogonal motion output indexing table 20. The vertical movement can be moved up and down to realize the clamping and discharging of the filling bottle 66.
所述成组式夹持机构 30对灌装瓶 66的夹持是由压瓶罩 33及旋瓶座 34实现的。具体来 说, 所述上盖板 32上安装有多个并列的双悬臂梁部件 332, 压瓶罩 33安装在双悬臂梁部件 332另一端的下方,压瓶罩 33依靠双悬臂梁部件 332为其提供无摩擦的支撑和垂直向下的正 压力。所述升降板 35上安装有多个并列的旋瓶座 34,旋瓶座 34通过支撑杆 347置于升降板 35之上, 支撑杆 347的底部与旋瓶电机 348、 角度传感器 349相连, 旋瓶座 34依靠旋瓶电 机 348、 角度传感器 349为其提供旋转驱动和转角定位。 压瓶罩 33的中心轴线与旋瓶座 34 的中心轴线重合。图像采集系统 50的摄像头 51通过悬挂支撑 55安置在上盖板 32的后下方。 The clamping of the filling bottle 66 by the group clamping mechanism 30 is achieved by the pressure bottle cover 33 and the bottle holder 34. Specifically, a plurality of juxtaposed double cantilever members 332 are mounted on the upper cover 32. The pressure bottle cover 33 is mounted below the other end of the double cantilever member 332, and the pressure bottle cover 33 is supported by the double cantilever member 332. It provides frictionless support and vertical downward pressure. A plurality of juxtaposed knob holders 34 are mounted on the lifting plate 35. The bottle holder 34 is placed on the lifting plate 35 via a support rod 347. The bottom of the supporting rod 347 is connected to the rotary bottle motor 348 and the angle sensor 349. The bottle holder 34 is provided with rotational drive and angular positioning by means of a rotary bottle motor 348 and an angle sensor 349. The central axis of the pressure bottle cap 33 coincides with the central axis of the cap holder 34. The camera 51 of the image capture system 50 is placed under the rear cover 32 by a suspension support 55.
与正交运动输出分度台 20的分度转动输出的特点相对应, 进瓶机构 60、 背光源 71、 底 照光 76及黑色背景 77、 分选机构 80的中心位置分别等间隔地设于回转中心 16的等距离的 圆周上,构成本发明成组式灌装瓶液体杂质检测装置及方法的一个检测工作周期内的 3个工 作状态的工位: 取瓶初始工位 1010、 检测工位 1023、 剔瓶出瓶工位 1040。 Corresponding to the characteristics of the indexing rotation output of the orthogonal motion output indexing table 20, the center positions of the bottle feeding mechanism 60, the backlight 71, the bottom illumination 76, the black background 77, and the sorting mechanism 80 are respectively arranged at equal intervals on the swing. The equidistant circumference of the center 16 constitutes a working position of three working states in a detection working cycle of the liquid filling detecting device and method for the grouped filling bottle of the present invention: the initial working station 1010, the detecting station 1023 , picking up the bottle out of the station 1040.
所述进瓶机构 60设置在取瓶初始工位 1010, 所述进瓶机构 60内设有多个与压瓶罩 33 及旋瓶座 34相对应的导瓶槽 65, 且每个导瓶槽 65的槽口宽度只允许通过一个灌装瓶 66。 The bottle feeding mechanism 60 is disposed at the initial bottle dispensing station 1010. The bottle feeding mechanism 60 is provided with a plurality of bottle guiding grooves 65 corresponding to the pressure bottle cover 33 and the bottle holder 34, and each bottle guiding slot The slot width of 65 is only allowed to pass through a filling bottle 66.
所述照明系统 70设置在上述取瓶初始工位 1010的下一工位即检测工位 1023,所述计算 机分析控制系统 90分析图像采集系统 50所采集到的图像。
所述检测工位 1023包括背光源检测工位 1020和底照光及黑色背景检测工位 1030。所述 检测工位 1023设有照明系统 70的背光源 71、照明系统 70的底照光 76、黑色背景 77。背光 源 71采用平板 LED透射成像, 检测目标是黑色不溶性杂质, 所拍图像背景为白色, 杂质颗 粒因遮挡了光线而呈黑色。 底照光 76采用聚光 LED光源, 黑色背景 77置于灌装瓶 66的背 面, 检测目标是白色不溶性杂质, 利用杂质颗粒对光的折射作用, 形成白色杂质颗粒黑色背 景的图像。采用从下向上的底照光通过中空的支撑杆 347杆内通孔的底面照射及黑背景可以 清晰的拍摄到白色杂质颗粒形成的亮斑, 避免了如果从灌装瓶 66的侧面打光, 由于灌装瓶 66的表面反光, 丢失白色杂质颗粒有用信息的现象。 The illumination system 70 is disposed at the next station of the bottle initial station 1010, that is, the inspection station 1023, and the computer analysis control system 90 analyzes the image collected by the image acquisition system 50. The inspection station 1023 includes a backlight detection station 1020 and a base illumination and black background detection station 1030. The detection station 1023 is provided with a backlight 71 of the illumination system 70, a bottom illumination 76 of the illumination system 70, and a black background 77. The backlight 71 is transmissively imaged by a flat panel LED, and the detection target is black insoluble impurities, the background of the image taken is white, and the impurity particles are black due to blocking light. The bottom illumination 76 is a concentrating LED light source, and a black background 77 is placed on the back side of the filling bottle 66. The detection target is a white insoluble impurity, and the refractive effect of the impurity particles on the light forms an image of a black background of the white impurity particles. The bottom surface of the through-hole of the hollow support rod 347 is irradiated with the bottom light from the bottom up and the black background can clearly capture the bright spots formed by the white impurity particles, avoiding the light from the side of the filling bottle 66, The surface of the filling bottle 66 is reflective, and the useful information of the white impurity particles is lost.
所述分选机构 80设置在上述检测工位 1023的下一工位即剔瓶出瓶工位 1040,所述分选 机构 80上设有多个与压瓶罩 33及旋瓶座 34相对应的卸瓶槽 85,且每个卸瓶槽 85的槽口宽 度只允许通过一个灌装瓶 66。 The sorting mechanism 80 is disposed at the next station of the detecting station 1023, that is, the bottle unloading station 1040, and the sorting mechanism 80 is provided with a plurality of corresponding to the pressure bottle cover 33 and the bottle holder 34. The unloading tanks 85, and the notch width of each of the unloading tanks 85 are only allowed to pass through one filling bottle 66.
正交运动输出分度台 20的转动及运动输出控制系统、 旋瓶座 34的控制系统、 图像采集 系统 50、 照明系统 70、 分选机构 80的传动控制系统与计算机分析控制系统 90电气连接。 The rotation and motion output control system of the orthogonal motion output indexing table 20, the control system of the rotary cup holder 34, the image acquisition system 50, the illumination system 70, and the transmission control system of the sorting mechanism 80 are electrically connected to the computer analysis control system 90.
成组式夹持机构 30随同正交运动输出分度台 20同步转动, 正交运动输出分度台 20的 分度转动定位即可实现成组式夹持机构 30在所述的一个检测工作周期内的 3个工作状态的 工位: 取瓶初始工位 1010、 检测工位 1023、 剔瓶出瓶工位 1040的方向角定位。 成组式夹持 机构 30的压瓶罩 33及旋瓶座 34可跟随成组式夹持机构 30同步转动;受正交运动输出分度 台 20输出的水平运动驱使, 又可径向往复水平移动; 受正交运动输出分度台 20输出的垂直 运动驱使, 旋瓶座 34又可随同升降板 35上下垂直移动, 且旋瓶座 34与旋瓶电机 348、角度 传感器 349相连, 旋瓶电机 348、 角度传感器 349为其提供旋转驱动和转角定位; 所以成组 式夹持机构 30可实现成组式夹取、 同时移动、 同时检测、 同时卸瓶的操作。 The group clamping mechanism 30 rotates synchronously with the orthogonal motion output indexing table 20, and the indexing rotation positioning of the orthogonal motion output indexing table 20 can realize the one-stage clamping mechanism 30 in the one detection working cycle. The working position of the three working states: the orientation of the initial position of the bottle 1010, the inspection station 1023, and the bottle unloading station 1040. The pressure bottle cover 33 and the bottle holder 34 of the group clamping mechanism 30 can be synchronously rotated following the group clamping mechanism 30; driven by the horizontal motion outputted by the orthogonal motion output indexing table 20, and can be radially reciprocated horizontally Moving; driven by the vertical motion outputted by the orthogonal motion output indexing table 20, the bottle holder 34 can be vertically moved up and down along with the lifting plate 35, and the bottle holder 34 is connected to the rotary bottle motor 348 and the angle sensor 349, the rotary bottle motor 348. The angle sensor 349 provides rotational driving and corner positioning; therefore, the group clamping mechanism 30 can realize the operations of group clamping, simultaneous movement, simultaneous detection, and simultaneous unloading.
如图 2所示,进瓶机构 60内的导瓶托板 68上设有多块平行的导瓶隔离板 69,所述导瓶 隔离板 69彼此之间的间隔和导瓶托板 68—起,共同形成多个平行的导瓶槽 65,所述的每条 导瓶槽 65内的导瓶托板 68上, 承托一列灌装瓶 66, 成组式夹持机构 30每次同时取每列灌 装瓶的前排第一支灌装瓶 66, 形成待测的成组式灌装瓶 66的组合。 As shown in Fig. 2, a plurality of parallel vial spacers 69 are provided on the vial tray 68 in the bottle feeding mechanism 60. The spacers 69 are spaced apart from each other and the vial tray 68 is provided. A plurality of parallel guide flasks 65 are formed together, and a row of filling bottles 66 is supported on the guide bottle tray 68 in each of the guide bottle slots 65. The group clamping mechanism 30 simultaneously takes each time. The first filling bottle 66 of the front row of the filling bottles forms a combination of the grouped filling bottles 66 to be tested.
在本实施例中, 导瓶端口 691是两块相邻的导瓶隔离板 69在槽口的内侧形成的、 呈 V 型的端口, 即导瓶 V型口 691, 所述导瓶 V型口 691能确保灌装瓶 66的瓶心与导瓶槽 65的 槽口中线重合, 实现灌装瓶 66的自动定位。 In this embodiment, the vial port 691 is a V-shaped port formed by two adjacent vial spacers 69 on the inner side of the slot, that is, a vial V-port 691, the vial V-port 691 can ensure that the center of the filling bottle 66 coincides with the center line of the notch of the guide bottle slot 65, thereby realizing the automatic positioning of the filling bottle 66.
在本实施例中,导瓶豁口 686开在导瓶槽 65内前排第一支灌装瓶 66的下方的导瓶托板 68之上, 即特殊形状豁口 686, 所述特殊形状豁口 686由两个小梯形缺口 682和一个大矩形
缺口 681组成。 两个小梯形缺口 682对称的分布于导瓶槽 65的槽口中线两侧, 两个小梯形 缺口 682的一侧斜边的边缘至导瓶槽 65的槽口内的第二支灌装瓶 66的最短水平距离与另一 侧斜边的边缘至导瓶隔离板 69的最短水平距离相等。 大矩形缺口 681在导瓶 V型口 691的 下方, 且与导瓶 V型口 691的宽度相同。 In the present embodiment, the guide bottle opening 686 is opened on the guide bottle tray 68 below the first row of filling bottles 66 in the guide bottle groove 65, that is, the special shape gap 686, and the special shape gap 686 is Two small trapezoidal notches 682 and one large rectangle The gap 681 is composed. Two small trapezoidal notches 682 are symmetrically distributed on both sides of the notch centerline of the guide bottle groove 65, and the edge of one side of the two small trapezoidal notches 682 is to the second bottle in the notch of the guide bottle groove 65. The shortest horizontal distance is equal to the shortest horizontal distance from the edge of the other side bevel to the vial spacer 69. The large rectangular notch 681 is below the vial V-port 691 and is the same width as the vial V-port 691.
在本实施例中, 旋瓶座 34为一圆台, 所述圆台上沿着圆周分布有三个靠背: 两个低靠背 342、 一个高靠背 341。 三个靠背的分布位置与导瓶托板 68的特殊形状豁口 686的三个缺口 的分布位置相对应: 即两个低靠背 342对应于两个小梯形缺口 682, 高靠背 341对应于大矩 形缺口 681。每个靠背的尺寸都小于其所对应的缺口尺寸,确保旋瓶座 34可以穿过特殊形状 豁口 686进入导瓶槽 65内将灌装瓶 66顶起。 旋瓶电机 348起驱动旋瓶座 34旋转的作用; 角度传感器 349起定位旋瓶座 34的三个靠背的方位角的作用;保证成组式夹持机构 30及置 于其上旋瓶座 34向进瓶机构 60、分选机构 80做水平方向移动时,两个低靠背 342的中心及 高靠背 341的中心与移动方向一致; 且两个低靠背 342在外侧、 高靠背 341在内侧。 三个靠 背的作用是防止在旋瓶时瓶体被甩出, 同时也是增加灌装瓶 66与旋瓶座 34的接触面积, 防 止在旋瓶时两者出现打滑现象。 旋瓶座 34圆台的内部底面设计为圆锥面, 可确保灌装瓶 66 的底部在旋瓶座 34的自动定心。 In the present embodiment, the knob holder 34 is a circular table having three backrests distributed along the circumference: two low backrests 342 and one high backrest 341. The distribution positions of the three backrests correspond to the distribution positions of the three notches of the special shape notch 686 of the guide bottle holder 68: that is, the two lower backrests 342 correspond to the two small trapezoidal notches 682, and the high backrest 341 corresponds to the large rectangular notch 681. Each backrest is sized smaller than its corresponding notch size, ensuring that the bottle holder 34 can pass through the special shaped notch 686 into the guide bottle slot 65 to lift the filling bottle 66 up. The spinner motor 348 functions to drive the rotation of the knob holder 34; the angle sensor 349 functions to position the azimuths of the three backrests of the knob holder 34; the group clamping mechanism 30 is secured and the needle holder 34 is placed thereon. When the bottle feeding mechanism 60 and the sorting mechanism 80 are moved in the horizontal direction, the centers of the two low backrests 342 and the center of the high backrest 341 coincide with the moving direction; and the two low backrests 342 are on the outer side and the high backrest 341 is on the inner side. The function of the three backs is to prevent the bottle from being thrown out when the bottle is rotated, and also to increase the contact area between the filling bottle 66 and the bottle holder 34, so as to prevent the two from slipping when the bottle is rotated. Rotating bottle holder The inner bottom surface of the 34 round table is designed as a conical surface to ensure the automatic centering of the bottom of the filling bottle 66 in the revolving bottle holder 34.
旋瓶座 34圆台的下部为中空的支撑杆 347, 旋瓶座 34通过该支撑杆 347置于升降板 35 之上; 支撑杆 347的直径小于导瓶 V型口 691的宽度, 直立状态的支撑杆 347可通过导瓶 V 型口 691从导瓶槽 65退出。 The lower part of the round table of the knob holder 34 is a hollow support rod 347 through which the knob holder 34 is placed on the lifting plate 35; the diameter of the support rod 347 is smaller than the width of the V-shaped port 691 of the guide bottle, and the support in an upright state The rod 347 can be withdrawn from the guide via 65 through the vial V-port 691.
在取瓶初始工位 1010, 正交运动输出分度台 20是通过输出三个连续的运动: 水平运动 输出端 21向进瓶机构 60的水平运动、 垂直运动输出端 26向上的垂直运动、 水平运动输出 端 21 向回转中心 16的水平运动, 实现成组式夹持机构 30从进瓶机构 60里夹取灌装瓶 66 的操作。成组式夹持机构 30的水平运动接收端 31、垂直运动接收端 36分别接受正交运动输 出分度台 20的水平运动输出、垂直运动输出, 形成成组式夹持机构 30的三个连续的移动动 作: 成组式夹持机构 30向进瓶机构 60的水平移动、成组式夹持机构 30的升降板 35向上的 垂直移动、 成组式夹持机构 30向回转中心 16的水平移动。 成组式夹持机构 30向进瓶机构 60水平移动时, 压瓶罩 33移至灌装瓶 66顶部的上方, 旋瓶座 34的两个低靠背 342移至卸 瓶托板 68的下方, 旋瓶座 34的高靠背 341从导瓶 V型口 691切入; 升降板 35向上垂直移 动时, 旋瓶座 34及支撑杆 347穿过导瓶托板 68上的特殊形状豁口 686进入导瓶槽 65将灌 装瓶 66顶起, 顶起过程中, 灌装瓶 66的顶部进入压瓶罩 33内, 双悬臂梁部件 332通过压 瓶罩 33向灌装瓶 66提供正压力, 将灌装瓶 66夹持住; 成组式夹持机构 30向回转中心 16
水平移动时, 置于升降板 35上的支撑杆 347通过导瓶 V型口 691从导瓶槽 65退出。 At the initial bottle dispensing station 1010, the orthogonal motion output indexing table 20 is output by three consecutive motions: horizontal motion of the horizontal motion output 21 to the bottle feeding mechanism 60, vertical motion of the vertical motion output terminal 26, horizontal The horizontal movement of the motion output 21 to the center of rotation 16 effects the operation of the group clamping mechanism 30 to grip the filling bottle 66 from the bottle feeding mechanism 60. The horizontal motion receiving end 31 and the vertical motion receiving end 36 of the group clamping mechanism 30 respectively receive the horizontal motion output and the vertical motion output of the orthogonal motion output indexing table 20, forming three consecutive groups of the group clamping mechanism 30. Movement action: horizontal movement of the group clamping mechanism 30 to the bottle feeding mechanism 60, vertical movement of the lifting plate 35 of the group clamping mechanism 30, horizontal movement of the group clamping mechanism 30 to the center of rotation 16 . When the group clamping mechanism 30 moves horizontally to the bottle feeding mechanism 60, the pressure bottle cover 33 is moved over the top of the filling bottle 66, and the two low backs 342 of the bottle holder 34 are moved below the bottle unloading plate 68. The high backrest 341 of the knob holder 34 is cut from the vial V-shaped opening 691; when the lifting plate 35 is moved vertically upward, the knob holder 34 and the support rod 347 pass through the special shape slit 686 on the guide bottle tray 68 to enter the guide bottle slot. 65. The filling bottle 66 is jacked up. During the jacking process, the top of the filling bottle 66 enters the pressure bottle cover 33. The double cantilever member 332 supplies positive pressure to the filling bottle 66 through the pressure bottle cover 33, and the filling bottle is filled. 66 clamping; group clamping mechanism 30 to the center of rotation 16 When moving horizontally, the support rod 347 placed on the lift plate 35 is withdrawn from the guide bottle slot 65 through the vial V-port 691.
经过以上的三个连续的移动动作, 升降板 35及置于其上的旋瓶座 34的移动轨迹是一条 C型曲线。 在该 C型曲线的移动轨迹过程中, 灌装瓶 66从导瓶槽 65里被夹取出来, 并被压 瓶罩 33及旋瓶座 34牢牢夹持住,为后续的正交运动输出分度台 20与成组式夹持机构 30向 检测工位 1023的转动、 瓶内液体杂质的检测做好准备。 After the above three consecutive movements, the movement path of the lifting plate 35 and the rotating bottle holder 34 placed thereon is a C-shaped curve. During the movement trajectory of the C-shaped curve, the filling bottle 66 is taken out from the guide bottle groove 65, and is firmly clamped by the pressure bottle cover 33 and the bottle holder 34 for subsequent orthogonal motion output. The indexing table 20 and the group clamping mechanism 30 are prepared for the rotation of the detecting station 1023 and the detection of liquid impurities in the bottle.
旋瓶座 34的高靠背 341具有确保旋瓶座 34的中心与灌装瓶 66的中心两者之间的准确定 位的作用: 因灌装瓶 66直径大小的不规则性, 灌装瓶 66在导瓶 V型口 691的凸出的大小会 随之不同, 前排及其后的灌装瓶 66的中心位置也会随之变化。 旋瓶座 34穿过导瓶托板 68 的特殊形状豁口 686将灌装瓶 66顶起时, 旋瓶座 34的两个低靠背 342可能会与导瓶槽 65 槽口内的第二支灌装瓶 66的瓶体表面发生刮擦,甚至可能会将第二支灌装瓶 66误托举起来。 在成组式夹持机构 30及置于其上旋瓶座 34向进瓶机构 60的方向做水平移动时, 旋瓶座 34 的高靠背 341从导瓶 V型口 691切入, 待旋瓶座 34与导瓶槽 65内的前排第一支灌装瓶 66 的中心重合时, 终止移动。 高靠背 341从导瓶 V型口 691切入时, 高靠背 341的上部与前排 第一支灌装瓶 66的底部外缘接触,可将直径小的、凸出大的前排第一支灌装瓶 66推回复位, 确保旋瓶座 34的中心与前排第一支灌装瓶 66的中心两者之间的准确定位, 同时也将第二排 的灌装瓶 66推回复位。旋瓶座 34在将前排第一支灌装瓶 66顶起时, 旋瓶座 34的两个低靠 背 342不会与第二排灌装瓶 66的瓶体表面发生刮擦现象,更不会有将第二排灌装瓶 66误举 起来的现象发生。 顶起过程中, 灌装瓶 66的顶部进入压瓶罩 33内, 压瓶罩 33内部的顶端 设计为圆锥面,确保灌装瓶 66的顶部进入压瓶罩 33后的灌装瓶 66顶端在压瓶罩 33内的自 动定心。 The high backrest 341 of the knob holder 34 has the effect of ensuring accurate positioning between the center of the bottle holder 34 and the center of the filling bottle 66: Due to the irregularity of the diameter of the filling bottle 66, the filling bottle 66 is The size of the projection of the V-shaped port 691 of the guide bottle will be different, and the center position of the filling bottle 66 in the front row and thereafter will also change. When the bottle holder 34 passes through the special shape notch 686 of the guide bottle holder 68 to lift the filling bottle 66, the two lower backs 342 of the bottle holder 34 may be filled with the second bottle in the slot of the guide bottle slot 65. The surface of the bottle 66 is scratched, and the second bottle 66 may be accidentally lifted. When the group clamping mechanism 30 and the needle holder 34 placed thereon are horizontally moved in the direction of the bottle feeding mechanism 60, the high back 341 of the bottle holder 34 is cut from the guide V-shaped opening 691, and the bottle holder is to be rotated. When the center of the first row of filling bottles 66 in the guide bottle slot 65 coincides with the center, the movement is terminated. When the high back 341 is cut from the V-shaped port 691 of the guide bottle, the upper portion of the high back 341 is in contact with the bottom outer edge of the first filling bottle 66 of the front row, and the first row of the front row having a small diameter and a large protrusion can be inserted. The bottling 66 pushes the return position to ensure accurate positioning between the center of the knob holder 34 and the center of the first row of filling bottles 66, while also pushing the second row of filling bottles 66 back into position. When the bottle holder 34 is lifted up from the first row of filling bottles 66, the two low backs 342 of the bottle holder 34 will not scratch the surface of the bottle of the second row of filling bottles 66, and There will be a phenomenon in which the second row of filling bottles 66 is mistakenly lifted. During the jacking process, the top of the filling bottle 66 enters the pressure bottle cover 33, and the top end of the pressure bottle cover 33 is designed as a conical surface, ensuring that the top of the filling bottle 66 enters the top of the filling bottle 66 after the pressure bottle cover 33 Automatic centering within the pressure bottle cap 33.
如图 3所示,分选机构 80内的卸瓶托板 88上设有多块平行的卸瓶隔离板 89,所述卸瓶 隔离板 89彼此之间的间隔和卸瓶托板 88—起,共同形成多个平行的卸瓶槽 85,成组式夹持 机构 30每次可以同时把成组式灌装瓶 66的组合的每支灌装瓶 66卸放到所述的每条卸瓶槽 85内。 As shown in FIG. 3, the unloading plate 88 in the sorting mechanism 80 is provided with a plurality of parallel unloading plates 89, and the unloading plates 89 are spaced apart from each other and the unloading plate 88. Together, a plurality of parallel unloading tanks 85 are formed, and the group clamping mechanism 30 can simultaneously discharge each of the filling bottles 66 of the combination of the grouped filling bottles 66 to each of the unloading bottles. Inside the slot 85.
在本实施例中, 卸瓶端口 891是两块相邻的卸瓶隔离板 89在槽口的内侧形成的、 呈 V 型的端口, 即卸瓶 V型口 891。 所述卸瓶 V型口 891的宽度与导瓶 V型口 691的宽度相同, 支撑杆 347的直径也是小于卸瓶 V型口 891的宽度,直立状态的支撑杆 347可通过卸瓶 V型 口 891进入卸瓶槽 85内。 In the present embodiment, the unloading port 891 is a V-shaped port formed by two adjacent unloading and separating plates 89 on the inner side of the notch, that is, the unloading V-shaped port 891. The width of the unloading V-shaped port 891 is the same as the width of the V-shaped port 691 of the guide bottle, the diameter of the support rod 347 is also smaller than the width of the V-shaped opening 891 of the unloading bottle, and the support rod 347 in the upright state can pass through the V-shaped port of the unloading bottle. 891 enters the unloading tank 85.
在本实施例中, 卸瓶豁口 886开在卸瓶槽 85内卸瓶托板 88上用于承托成组式夹持机构 30所卸放下来的灌装瓶 66的区域, 即特殊形状豁口 886, 所述特殊形状豁口 886的形状及
尺寸与导瓶托板 68上的特殊形状豁口 686的形状及尺寸完全相同, 也是由两个小梯形缺口 882和一个大矩形缺口 881组成, 两个小梯形缺口 882也是对应于旋瓶座 34的两个低靠背 342 , 大矩形缺口 881也是对应于旋瓶座 34的高靠背 341 ; 在卸瓶槽 85的槽口内, 两个小梯 形缺口 882也是对称的分布于槽口中线两侧, 大矩形缺口 881也在 V型口的下方, 且与卸瓶 V型口 891的宽度相同。 In the present embodiment, the unloading opening 886 is opened in the unloading plate 85 in the unloading tank 85 for supporting the area of the filling bottle 66 discharged by the group clamping mechanism 30, that is, the special shape gap 886, the shape of the special shape gap 886 and The size and shape of the special shape notch 686 on the guide bottle holder 68 are exactly the same, and are also composed of two small trapezoidal notches 882 and one large rectangular notch 881, and the two small trapezoidal notches 882 also correspond to the revolving holder 34. Two low backrests 342, the large rectangular notch 881 is also a high backrest 341 corresponding to the bottle holder 34; in the notch of the unloading slot 85, two small trapezoidal notches 882 are also symmetrically distributed on both sides of the notch center line, large rectangle The notch 881 is also below the V-shaped opening and is the same width as the unloading V-shaped opening 891.
在剔瓶出瓶工位 1040, 正交运动输出分度台 20是通过输出三个连续的运动: 水平运动 输出端 21向分选机构 80的水平运动、 垂直运动输出端 26向下的垂直运动、 水平运动输出 端 21 向回转中心 16的水平运动, 实现成组式夹持机构 30向卸瓶机构 80里卸放灌装瓶 66 的操作。成组式夹持机构 30水平运动接收端 31、垂直运动接收端 36分别接受正交运动输出 分度台 20的水平运动输出、垂直运动输出,形成成组式夹持机构 30的三个连续的移动动作: 成组式夹持机构 30向分选机构 80的水平移动、成组式夹持机构 30的升降板 35向下的垂直 移动、成组式夹持机构 30向回转中心 16的水平移动。成组式夹持机构 30向卸瓶机构 80水 平移动时,置于升降板 35上的支撑杆 347穿过卸瓶 V型口 891进入卸瓶槽 85内;升降板 35 向下垂直移动时,支撑杆 347及旋瓶座 34穿过卸瓶托板 88上的特殊形状豁口 886将灌装瓶 66放入卸瓶槽 85内, 下降过程中, 灌装瓶 66的顶部从压瓶罩 33内退出, 灌装瓶 66从被压 瓶罩 33及旋瓶座 34夹持的状态中释放出来;成组式夹持机构 30向回转中心 16水平移动时, 压瓶罩 33从灌装瓶 66顶部的上方退出,旋瓶座 34的两个低靠背 342、高靠背 341分别从卸 瓶托板 88的下方、 卸瓶 V型口 891退出; 经过以上的三个连续的移动动作, 灌装瓶 66从被 压瓶罩 33及旋瓶座 34夹持的状态中释放出来, 被放置于卸瓶槽 85的槽口内, 为后续的分 选机构 80的剔瓶出瓶的分选做好准备。 At the bottle unloading station 1040, the orthogonal motion output indexing table 20 is outputted by three consecutive motions: horizontal motion of the horizontal motion output 21 to the sorting mechanism 80, vertical motion of the vertical motion output 26 downward. The horizontal movement output end 21 moves horizontally to the swing center 16, and the operation of the group clamping mechanism 30 to discharge the filling bottle 66 into the unloading mechanism 80 is realized. The horizontal movement receiving end 31 and the vertical movement receiving end 36 of the group clamping mechanism 30 respectively receive the horizontal motion output and the vertical motion output of the orthogonal motion output indexing table 20, forming three consecutive ones of the group clamping mechanism 30. Movement action: horizontal movement of the grouping clamping mechanism 30 to the sorting mechanism 80, vertical downward movement of the lifting plate 35 of the group clamping mechanism 30, horizontal movement of the group clamping mechanism 30 to the center of rotation 16 . When the group clamping mechanism 30 moves horizontally to the unloading mechanism 80, the support rod 347 placed on the lifting plate 35 passes through the unloading V-shaped opening 891 into the unloading tank 85; when the lifting plate 35 moves vertically downward, The support rod 347 and the screw holder 34 pass through the special shape slit 886 on the unloading plate 88 to place the filling bottle 66 into the unloading tank 85. During the lowering process, the top of the filling bottle 66 is from the pressure bottle cover 33. Withdrawn, the filling bottle 66 is released from the state of being clamped by the pressure bottle cover 33 and the bottle holder 34; when the group clamping mechanism 30 is horizontally moved toward the center of rotation 16, the pressure bottle cover 33 is from the top of the filling bottle 66 The upper lower exit 342 and the high backrest 341 are respectively withdrawn from the lower part of the unloading plate 88 and the unloading V-shaped opening 891; after three consecutive movements, the filling bottle 66 It is released from the state of being clamped by the pressure bottle cover 33 and the bottle holder 34, and is placed in the notch of the unloading tank 85 to prepare for the sorting of the bottle discharging bottle of the subsequent sorting mechanism 80.
分选机构 80由分选凸轮 83、 分选电机 838、 齿条 84、 卸瓶槽 85、 出瓶拨杆 86、 剔瓶拨 杆 87、 剔瓶电机 878组成。 The sorting mechanism 80 is composed of a sorting cam 83, a sorting motor 838, a rack 84, a unloading tank 85, a bottle discharging lever 86, a bottle removing lever 87, and a bottle removing motor 878.
分选机构 80的卸瓶槽 85置于齿条 84之上,齿条 84安置在水平的直线轴承的滑动块上, 可相对于机架平台做水平方向移动。 齿条 84的节距大小与卸瓶槽 85的槽口间距相同, 出瓶 拨杆 86与剔瓶拨杆 87分别与两个相邻的卸瓶槽 85的槽口相对应, 当出瓶拨杆 86与剔瓶拨 杆 87回转时, 拨杆可从卸瓶槽 85的卸瓶 V型口 891切入, 将该槽口内的灌装瓶 66推出。 分选电机 838每回转一周, 分选凸轮 83推动齿条 84及卸瓶槽 85移动一个槽口。 在分选凸 轮 83的一个回转工作周期的前半周期,分选凸轮 83已完成推动齿条 84及卸瓶槽 85移动一 个节距的动作; 在一个回转工作周期的后半周期, 分选凸轮 83不再推动齿条 84移动, 齿条 84及卸瓶槽 85都处于静止状态。 在前半周期, 出瓶拨杆 86与剔瓶拨杆 87处于推出灌装瓶
66的准备状态, 在后半周期, 齿条 84及卸瓶槽 85都处于静止状态时, 出瓶拨杆 86或剔瓶 拨杆 87才将卸瓶槽 85内的灌装瓶 66推出, 拨杆与卸瓶槽 85不会发生碰撞。 分选凸轮 83 每回转一周, 出瓶拨杆 86将灌装瓶 66推入到合格的成品箱内, 分选凸轮 83回转次数与卸 瓶槽 85的槽口个数相同时, 出瓶拨杆 86可将卸瓶槽 85上的灌装瓶 66全部推入到合格的成 品箱内。 如果瓶内液体杂质超标不合格, 剔瓶拨杆 87先于出瓶拨杆 86将不合格灌装瓶 66 剔除, 推入到废品箱内。 The unloading tank 85 of the sorting mechanism 80 is placed above the rack 84, and the rack 84 is placed on the sliding block of the horizontal linear bearing so as to be horizontally movable with respect to the rack platform. The pitch of the rack 84 is the same as the slot pitch of the unloading slot 85, and the bottle pull lever 86 and the pick-up lever 87 respectively correspond to the notches of two adjacent unloading slots 85, when the bottle is dialed When the rod 86 and the bottle removing lever 87 are rotated, the lever can be cut in from the unloading V-shaped port 891 of the unloading tank 85, and the filling bottle 66 in the notch is pushed out. Each time the sorting motor 838 is rotated, the sorting cam 83 pushes the rack 84 and the unloading tank 85 to move a notch. In the first half of one revolution cycle of the sorting cam 83, the sorting cam 83 has completed the action of pushing the rack 84 and the unloading tank 85 by one pitch; in the latter half of a swing working cycle, the sorting cam 83 The rack 84 is no longer moved, and the rack 84 and the unloading tank 85 are in a stationary state. In the first half of the cycle, the bottle pull lever 86 and the bottle pick-up lever 87 are in the push bottle In the preparation state of 66, in the second half cycle, when the rack 84 and the unloading tank 85 are in a stationary state, the bottle pull lever 86 or the bottle pick-up lever 87 pushes out the filling bottle 66 in the unloading tank 85, and dials The rod does not collide with the unloading tank 85. Each time the sorting cam 83 rotates, the bottle discharging lever 86 pushes the filling bottle 66 into the qualified finished box. When the number of rotations of the sorting cam 83 is the same as the number of slots of the unloading tank 85, the bottle pulling lever 86 can push all of the filling bottles 66 on the unloading tank 85 into the qualified finished box. If the liquid impurities in the bottle exceed the standard, the bottle removing lever 87 rejects the unqualified filling bottle 66 before the bottle discharging lever 86, and pushes it into the waste box.
需要特殊说明的是, 以上的装置包含有一个或几个结构尺寸相同的成组式夹持机构 30, 几个结构尺寸相同的成组式夹持机构 30顺序循环的、 交替的工作于取瓶初始工位 1010、 检 测工位 1023和剔瓶出瓶工位 1040, 可以提高检出效率。 本发明同时公开了一种使用以上装置的、可检测瓶装液体中所含杂质的方法, 解决了现 有瓶装液体中杂质检出率低、 适应性差的技术问题。 本发明的方法如下: It should be specially noted that the above device comprises one or several group clamping mechanisms 30 of the same structural size, and several group clamping mechanisms 30 of the same structural size are sequentially cycled and alternately operated for bottle taking. The initial station 1010, the inspection station 1023, and the bottle unloading station 1040 can improve the detection efficiency. The invention also discloses a method for detecting impurities contained in a bottled liquid by using the above device, and solves the technical problem that the detection rate of impurities in the existing bottled liquid is low and the adaptability is poor. The method of the invention is as follows:
步骤 1, 在取瓶初始工位 1010, 成组式夹持机构 30从进瓶机构 60里同时取出一组灌装 瓶 66; Step 1, in the initial bottle taking station 1010, the group clamping mechanism 30 simultaneously takes out a group of filling bottles 66 from the bottle feeding mechanism 60;
步骤 2, 将步骤 1所取出的一组灌装瓶 66同时移至检测工位 1023并使其高速旋转, 照 明系统 70、图像采集系统 50和计算机分析控制系统 90对灌装瓶 66进行照射、拍摄和分析, 选定出不合格的灌装瓶 66, 将检测后的该组灌装瓶 66移至剔瓶出瓶工位 1040; Step 2: The set of filling bottles 66 taken out in step 1 are simultaneously moved to the detecting station 1023 and rotated at a high speed, and the lighting system 70, the image collecting system 50 and the computer analysis control system 90 illuminate the filling bottle 66, Shooting and analyzing, selecting the unqualified filling bottle 66, and moving the detected filling bottle 66 to the bottle unloading station 1040;
步骤 3, 在剔瓶出瓶工位 1040, 将检测后的该组灌装瓶 66卸放到分选机构 80里; 步骤 4, 剔瓶出瓶工位 1040的分选机构 80将步骤 2所选定的不合格的灌装瓶 66剔除。 具体来说, 步骤 1, 在进瓶机构 60的取瓶初始工位 1010, 成组式夹持机构 30成组式地 夹取灌装瓶, 即: 成组式夹持机构 30从进瓶机构 60的多个导瓶槽 65里, 同时一次性地夹 取出一组每个导瓶槽 65里的前排第一支灌装瓶 66, 构成一组同时移动、 同时检测、 同时卸 瓶的灌装瓶 66的组合; 然后, 步骤 2, 成组式夹持机构 30与其所夹持的、 待测的灌装瓶 66 的组合随同正交运动输出分度台 20—起分度转动至配备有照明系统 70的检测工位 1023,对 该组灌装瓶 66进行旋瓶控制操作, 同时对该组灌装瓶 66的内容进行检测, SP: 使该组灌装 瓶 66同时高速旋转, 瓶内的液体旋转运动驱使液体内沉淀的杂质泛起, 背光源 71直接照射 灌装瓶 66或底照光 76通过中空的支撑杆 347杆内的通孔照射灌装瓶 66,与计算机分析控制 系统 90电气连接的图像采集系统 50的摄像头 51拍摄到液体旋转状态下的杂质泛起序列图 像后, 计算机对其进行分析, 计算出不溶性杂质颗粒的尺寸大小, 判定是否超标, 如果检测
工位 1023有两个或两个以上的检测工位时,一组灌装瓶的同时移动也包括检测工位 1023内 部不同工位间的移动, 一组灌装瓶的同时检测也包括所有检测工位的同时检测, 成组式夹持 机构 30与其所夹持的、 经过检测的灌装瓶 66的组合随同正交运动输出分度台 20—起分度 转动至剔瓶出瓶工位 1040; 步骤 3, 在分选机构 80的剔瓶出瓶工位 1040, 成组式夹持机构 30成组式地卸放灌装瓶 66, BP: 成组式夹持机构 30同时将其所夹持的、 经过检测的多个灌 装瓶 66放入分选机构 80内的多个并列的卸瓶槽 85里; 步骤 4, 在剔瓶出瓶工位 1040, 分 选机构 80的剔瓶出瓶分选工作是独立进行的, SP: 分选机构 80将不合格的灌装瓶 66剔除 的剔瓶出瓶分选工作进行的同时, 成组式夹持机构 30向进瓶机构 60的取瓶初始工位 1010 的回转复位、 在取瓶初始工位 1010从进瓶机构 60里的取瓶、 从取瓶初始工位 1010移至检 测工位 1023、 在检测工位 1023的检测依次同步进行。 Step 3: At the bottle unloading station 1040, the detected group of filling bottles 66 are discharged into the sorting mechanism 80; Step 4, the sorting mechanism 80 of the bottle unloading station 1040 will be step 2 The selected unqualified filling bottle 66 is removed. Specifically, in step 1, at the initial bottle dispensing station 1010 of the bottle feeding mechanism 60, the group clamping mechanism 30 grips the filling bottle in groups, that is, the group clamping mechanism 30 from the bottle feeding mechanism In the plurality of guide flasks 65 of 60, the first row of filling bottles 66 in the front row of each of the guide bottle slots 65 are simultaneously taken out at a time, forming a group of simultaneous moving, simultaneous detection, and simultaneous unloading of the bottles. The combination of the bottling 66; then, in step 2, the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is rotated along with the orthogonal motion output indexing table 20 to be equipped with The detecting station 1023 of the lighting system 70 performs a spin-on bottle control operation on the group of filling bottles 66, and simultaneously detects the contents of the group of filling bottles 66. SP: enables the group of filling bottles 66 to rotate at the same time at high speed. The liquid rotary motion drives the precipitated impurities in the liquid to rise, and the backlight 71 directly illuminates the filling bottle 66 or the bottom illumination 76 to illuminate the filling bottle 66 through the through hole in the hollow support rod 347, and is electrically connected to the computer analysis control system 90. The camera 51 of the connected image acquisition system 50 captures the liquid rotation state After the impurity has popped up the sequence image, the computer analyzes it and calculates the size of the insoluble impurity particles to determine whether it exceeds the standard. When the station 1023 has two or more inspection stations, the simultaneous movement of a group of filling bottles also includes the movement between different stations within the inspection station 1023, and the simultaneous detection of a group of filling bottles also includes all detections. Simultaneous detection of the station, the combination of the group clamping mechanism 30 and the detected filling bottle 66 is rotated along with the orthogonal motion output indexing table 20 to the decanting bottle station 1040. Step 3: At the bottle unloading station 1040 of the sorting mechanism 80, the group clamping mechanism 30 unloads the filling bottle 66 in groups, BP: the group clamping mechanism 30 simultaneously clamps the bottle The plurality of tested filling bottles 66 are placed in a plurality of juxtaposition unloading tanks 85 in the sorting mechanism 80; Step 4, in the decanting bottle unloading station 1040, the decanting of the sorting mechanism 80 The bottle sorting work is carried out independently, SP: the sorting mechanism 80 takes the unqualified filling bottle 66 and removes the bottle picking out of the bottle sorting work, and the group clamping mechanism 30 takes the bottle feeding mechanism 60 The rotary reset of the initial station 1010, the take-up from the bottle feeding mechanism 60 at the initial dispensing station 1010, and the initial work of taking the bottle The bit 1010 is moved to the detection station 1023, and the detection at the detection station 1023 is sequentially performed in synchronization.
所述的方法包含有一个或几个结构尺寸相同的成组式夹持机构 30,几个结构尺寸相同的 成组式夹持机构 30顺序循环的、交替的工作于取瓶初始工位 1010、检测工位 1023和剔瓶出 瓶工位 1040, 可以提高检出效率。 The method comprises one or several group clamping mechanisms 30 of the same structural size, and several group clamping mechanisms 30 of the same structural size are sequentially cycled and alternately operated at the initial bottle taking station 1010. The detection station 1023 and the bottle unloading station 1040 can improve the detection efficiency.
具体来说,实现本发明实施例的一个检测工作周期的步骤是由成组式夹持机构 30在以下 不同工位的工作状态及工位间的移动构成的, 以下既是本方法的详细说明, 也是前述装置的 工作说明: Specifically, the step of implementing a detection duty cycle of the embodiment of the present invention is constituted by the operation of the group clamping mechanism 30 at different working positions of the following stations and the movement between the stations, and the following is a detailed description of the method. It is also a description of the work of the aforementioned device:
• 步骤 1, 成组式夹持机构 30在进瓶机构 60的取瓶初始工位 1010的工作状态: 调整旋瓶 座 34的定位方向后,成组式夹持机构 30移动直至旋瓶座 34的中心与所要夹取的灌装瓶 66的中心重合, 成组式地将灌装瓶 66顶起, 并夹取出来, 为后续的检测做好准备。 在进瓶机构 60的取瓶初始工位 1010的初始状态,成组式夹持机构 30处于其最小回转半 径的初始位置, 旋瓶座 34的两个低靠背 342顶端的水平高度低于导瓶托板 68, 压瓶罩 33 底缘的水平高度高于灌装瓶 66的顶端。 • Step 1, the working state of the group clamping mechanism 30 at the initial bottletting station 1010 of the bottle feeding mechanism 60: After adjusting the positioning direction of the bottle holder 34, the group clamping mechanism 30 moves until the bottle holder 34 The center coincides with the center of the filling bottle 66 to be gripped, and the filling bottle 66 is jacked up in a group and taken out for preparation for subsequent detection. In the initial state of the initial bottletting station 1010 of the bottle feeding mechanism 60, the group clamping mechanism 30 is at the initial position of its minimum radius of gyration, and the level of the top ends of the two lower backrests 342 of the bottle holder 34 is lower than the guide bottle. The bottom edge of the plate 68 and the pressure bottle cover 33 is higher than the top end of the filling bottle 66.
首先, 通过成组式夹持机构 30内的旋瓶电机 348、 角度传感器 349调整旋瓶座 34的定 位方向, 调整旋瓶座 34的两个低靠背 342的中心及高靠背 341的中心与移动方向一致, 且 保证两个低靠背 342在外侧、 高靠背 341在内侧。 调整好旋瓶座 34靠背的方向后, 正交运 动输出分度台 20向进瓶机构 60输出水平运动, 正交运动输出分度台 20的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31驱使成组式夹持机构 30移动, 成组式夹持 机构 30从其最小回转半径的初始位置开始向进瓶机构 60做相应的同步水平移动;压瓶罩 33 移至灌装瓶 66顶部的上方, 旋瓶座 34的两个低靠背 342移至导瓶托板 68的下方, 高靠背 341从导瓶 V型口 691切入;待旋瓶座 34的中心与导瓶槽 65内的前排第一支灌装瓶 66的中
心重合时, 终止正交运动输出分度台 20向进瓶机构 60的水平运动输出。 First, the positioning direction of the knob holder 34 is adjusted by the rotary bottle motor 348 and the angle sensor 349 in the group clamping mechanism 30, and the center of the two low backrests 342 of the knob holder 34 and the center and movement of the high backrest 341 are adjusted. The directions are the same, and the two low backs 342 are on the outside and the high back 341 is on the inside. After adjusting the direction of the backrest of the knob holder 34, the orthogonal motion output indexing table 20 outputs a horizontal motion to the bottle feeding mechanism 60, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the group clamping mechanism 30. The horizontal movement receiving end 31 drives the group clamping mechanism 30 to move, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement from the initial position of the minimum radius of gyration to the bottle feeding mechanism 60; the pressure bottle cover 33 is moved to Above the top of the filling bottle 66, the two lower backs 342 of the bottle holder 34 are moved below the guide bottle tray 68, and the high back 341 is cut from the V-shaped port 691 of the guide bottle; the center of the bottle holder 34 and the guide bottle are to be opened In the middle of the first row of filling bottles 66 in the tank 65 When the hearts coincide, the horizontal motion output of the orthogonal motion output indexing table 20 to the bottle feeding mechanism 60 is terminated.
然后, 正交运动输出分度台 20输出向上的垂直运动, 正交运动输出分度台 20的垂直运 动输出端 26通过成组式夹持机构 30的垂直运动接收端 36驱使升降板 35垂直向上移动,升 降板 35上的多个旋瓶座 34及支撑杆 347也同步向上移动。 导瓶槽 65内的前排第一支灌装 瓶 66的下方的导瓶托板 68上开有特殊形状豁口 686,因旋瓶座 34的三个靠背的分布位置与 特殊形状豁口 686的三个缺口的分布位置相对应,且每个靠背的尺寸都小于其所对应的缺口 尺寸, 旋瓶座 34及支撑杆 347可经特殊形状豁口 686、 穿过导瓶托板 68进入其所对应的导 瓶槽 65内,将导瓶槽 65内所要夹取的灌装瓶 66顶起,多个被顶起的灌装瓶 66被压瓶罩 33 及旋瓶座 34夹持住, 形成一组待测的灌装瓶 66的组合。 在成组式夹持机构 30及置于其上 旋瓶座 34向进瓶机构 60的方向做水平移动时, 旋瓶座 34的高靠背 341从导瓶 V型口 691 切入, 可将在导瓶槽 65的导瓶 V型口 691处直径小的、 凸出大的前排灌装瓶 66推回复位, 保证旋瓶座 34准确地将前排第一支灌装瓶 66徐徐顶起。旋瓶座 34将灌装瓶 66顶起过程中, 因已确保两个低靠背 342、 高靠背 341的方向角定位以及旋瓶座 34与灌装瓶 66两者之间的 准确定位, 旋瓶座 34上的两个低靠背 342不会与其前后的灌装瓶 66相刮擦, 不会刮伤瓶体 表面, 更不会有将第二排灌装瓶 66误举起来的现象发生。 灌装瓶 66被顶起过程中, 灌装瓶 66的顶部进入压瓶罩 33内;压瓶罩 33内部的顶端、旋瓶座 34圆台的内部底面均为圆锥面, 确保灌装瓶 66顶端在压瓶罩 33内、灌装瓶 66的底部在旋瓶座 34内的自动定心。压瓶罩 33 内部的顶端与旋瓶座 34圆台的内部底面的圆锥面的独特设计, 以及双悬臂梁部件 332通过 压瓶罩 33向灌装瓶 66提供的正压力, 既能保证灌装瓶 66的自动定心又能将灌装瓶 66牢牢 夹住。待旋瓶座 34的圆台的底缘超过导瓶隔离板 69的高度后,终止正交运动输出分度台 20 向上的垂直运动输出。 Then, the orthogonal motion output indexing table 20 outputs an upward vertical motion, and the vertical motion output end 26 of the orthogonal motion output indexing table 20 drives the lifting plate 35 vertically upward through the vertical motion receiving end 36 of the group clamping mechanism 30. Moving, the plurality of knob holders 34 and the support rods 347 on the lifting plate 35 are also moved upward in synchronization. The guide bottle tray 68 below the first row of filling bottles 66 in the guide bottle slot 65 has a special shape slit 686, because of the distribution position of the three backrests of the bottle holder 34 and the special shape gap 686 The distribution positions of the notches correspond to each other, and the size of each backrest is smaller than the corresponding gap size. The bottle holder 34 and the support rod 347 can pass through the special shape gap 686 and pass through the guide bottle holder 68 to enter the corresponding position. In the guide bottle tank 65, the filling bottle 66 to be gripped in the guide bottle groove 65 is lifted up, and a plurality of jacked filling bottles 66 are clamped by the pressure bottle cover 33 and the bottle holder 34 to form a group. A combination of filling bottles 66 to be tested. When the group clamping mechanism 30 and the upper bottle holder 34 are horizontally moved in the direction of the bottle feeding mechanism 60, the high back 341 of the bottle holder 34 is cut from the V-shaped port 691 of the guide bottle, and can be guided. The front-end filling bottle 66 having a small diameter and a large diameter at the V-shaped port 691 of the bottle groove 65 is pushed back to ensure that the bottle holder 34 accurately pushes up the first bottle 66 of the front row. The screw holder 34 lifts the filling bottle 66 during the lifting process, since the orientation of the two low backs 342, the high back 341, and the accurate positioning between the bottle holder 34 and the filling bottle 66 are ensured, the bottle is rotated. The two low backrests 342 on the seat 34 do not scratch the front and rear filling bottles 66, and do not scratch the surface of the bottle, nor do they cause the second row of filling bottles 66 to be mistaken. During the process of filling the filling bottle 66, the top of the filling bottle 66 enters the pressure bottle cover 33; the top end of the pressure bottle cover 33 and the inner bottom surface of the round table of the round bottle holder 34 are all conical surfaces, ensuring the top of the filling bottle 66 Within the pressure bottle cap 33, the bottom of the filling bottle 66 is self-centering within the bottle holder 34. The unique design of the inner surface of the pressure bottle cap 33 and the conical surface of the inner bottom surface of the round table 34 and the positive pressure provided by the double cantilever member 332 to the filling bottle 66 through the pressure bottle cap 33 ensures the filling of the bottle The automatic centering of 66 can also clamp the filling bottle 66 firmly. After the bottom edge of the round table of the bottle holder 34 exceeds the height of the vial partition 69, the vertical motion output of the orthogonal motion output indexing table 20 is terminated.
最后, 正交运动输出分度台 20 向回转中心 16输出水平运动, 正交运动输出分度台 20 的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31驱使成组式夹持机构 30 再次移动, 成组式夹持机构 30向回转中心 16做相应的同步水平移动; 灌装瓶 66处于夹持 状态时, 旋瓶座 34圆台的底缘高于导瓶隔离板 69的高度, 且支撑杆 347的直径小于导瓶 V 型口 691的宽度, 支撑杆 347可通过导瓶 V型口 691退出导瓶槽 65; 待成组式夹持机构 30 回复到其最小回转半径的初始位置时,终止正交运动输出分度台 20向回转中心 16的水平运 动输出。 Finally, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 is driven by the horizontal motion receiving end 31 of the group clamping mechanism 30. The clamping mechanism 30 moves again, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement to the rotation center 16; when the filling bottle 66 is in the clamping state, the bottom edge of the round table 34 is higher than the guide bottle isolation plate 69. The height of the support rod 347 is smaller than the width of the V-shaped port 691 of the guide bottle, and the support rod 347 can be withdrawn from the guide bottle slot 65 through the V-shaped port 691 of the guide bottle; the clamping mechanism 30 to be returned to its minimum radius of gyration At the initial position, the horizontal motion output of the orthogonal motion output indexing table 20 to the center of revolution 16 is terminated.
正交运动输出分度台 20经过以上的三个运动输出: 向进瓶机构 60的水平运动、 向上的 垂直运动、 向回转中心 16的水平运动, 升降板 35及置于其上的旋瓶座 34的移动轨迹是一
条 C型曲线。 在该 C型曲线的移动轨迹过程中, 灌装瓶 66的组合被举起, 被夹取出来, 并 被牢牢夹紧, 为后续的向检测工位 1023移动做好准备。 The orthogonal motion output indexing table 20 passes through the above three motion outputs: horizontal movement to the bottle feeding mechanism 60, upward vertical movement, horizontal movement to the swing center 16, lifting plate 35, and a rotary cup holder placed thereon The movement track of 34 is one Strip C curve. During the movement of the C-curve, the combination of the filling bottles 66 is lifted, clamped out, and clamped firmly, ready for subsequent movement to the inspection station 1023.
• 步骤 2, 检测工位 1023工作状态、 检测工位 1023与上一工位的移动、 检测工位 1023内 部不同工位间的移动、 检测工位 1023与下一工位间的移动; 检测工位 1023包括背光源 检测工位 1020和底照光及黑色背景检测工位 1030, 因此, 具体包括: ①成组式夹持机 构 30及其所夹持的灌装瓶 66的组合从进瓶机构 60的取瓶初始工位 1010移至背光源检 测工位 1020、②在背光源检测工位 1020进行检测、③成组式夹持机构 30及其所夹持的 灌装瓶 66的组合从背光源检测工位 1020移至底照光及黑色背景检测工位 1030、④在底 照光及黑色背景检测工位 1030进行检测、⑤成组式夹持机构 30及其所夹持的灌装瓶 66 的组合从底照光及黑色背景检测工位 1030移至剔瓶出瓶工位 1040。 • Step 2, check the working status of the station 1023, the movement of the inspection station 1023 and the previous station, the movement between different stations within the inspection station 1023, and the movement between the inspection station 1023 and the next station; The bit 1023 includes a backlight detection station 1020 and a base illumination and black background detection station 1030. Therefore, the method specifically includes: 1 combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto from the bottle feeding mechanism 60 The initial bottle taking station 1010 is moved to the backlight detecting station 1020, 2 for detection at the backlight detecting station 1020, and the combination of the 3-group clamping mechanism 30 and the filling bottle 66 held by the backlight is from the backlight. The detection station 1020 moves to the bottom illumination and black background detection stations 1030, 4 for detection at the bottom illumination and black background detection station 1030, and the combination of the 5-group clamping mechanism 30 and the filling bottle 66 it holds. Moving from the bottom illumination and black background inspection station 1030 to the decantering station 1040.
① 成组式夹持机构 30及其所夹持的灌装瓶 66 的组合从进瓶机构 60 的取瓶初始工位 1010移至背光源检测工位 1020 : 成组式夹持机构 30与其所夹持的灌装瓶 66的组合 以及置于成组式夹持机构 30之上的摄像头 51随同正交运动输出分度台 20—起分度 转动至配备有背光源检测工位 1020。正交运动输出分度台 20向背光源检测工位 1020 转动时,正交运动输出分度台 20及置于其上的成组式夹持机构 30都处于最小回转半 径的初始位置, 成组式夹持机构 30的外侧左右两端的最大回转半径的部位不会与进 瓶机构 60的导瓶槽 65的前端、 背光源 71发生碰撞。 1 The combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the initial bottle dispensing station 1010 of the bottle feeding mechanism 60 to the backlight detecting station 1020: the group clamping mechanism 30 and its The combination of the clamped fill bottles 66 and the camera 51 placed over the set of gripping mechanisms 30 are indexed with the orthogonal motion output indexing table 20 to be equipped with a backlight detection station 1020. When the orthogonal motion output indexing table 20 rotates toward the backlight detecting station 1020, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the initial position of the minimum radius of gyration, in a group The portion of the maximum radius of gyration of the outer left and right ends of the gripping mechanism 30 does not collide with the front end of the guide bottle groove 65 of the bottle feeding mechanism 60 and the backlight 71.
② 在背光源检测工位 1020进行检测: 成组式夹持机构 30在背光源检测工位 1020时, 背光源 71、摄像头 51分别置于灌装瓶 66两侧。对应于每组灌装瓶 66的摄像头的光 轴都垂直于其对应的背光源 71。 2 Detection is performed at the backlight detecting station 1020: The group clamping mechanism 30 is at the backlight detecting station 1020, and the backlight 71 and the camera 51 are respectively placed on both sides of the filling bottle 66. The optical axis of the camera corresponding to each set of filling bottles 66 is perpendicular to its corresponding backlight 71.
正交运动输出分度台 20向背光源 71输出水平运动, 成组式夹持机构 30与其所夹持 的待测的灌装瓶 66的组合也从其最小回转半径的初始位置开始做相应的向背光源 71 的同步水平移动, 成组式夹持机构 30所夹持的待测的灌装瓶 66的组合趋近背光源 71 ,待摄像头可以清晰地拍摄灌装瓶 66的内容时,终止正交运动输出分度台 20向背 光源 71的水平运动输出。 The orthogonal motion output indexing table 20 outputs a horizontal motion to the backlight 71, and the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is also made to the corresponding back from the initial position of the minimum radius of gyration. The synchronous movement of the light source 71 is horizontally moved, and the combination of the filling bottles 66 to be tested held by the group clamping mechanism 30 approaches the backlight 71. When the camera can clearly capture the contents of the filling bottle 66, the orthogonality is terminated. The motion output indexing table 20 outputs a horizontal motion to the backlight 71.
在静止状态, 灌装瓶 66内液体杂质通常处于瓶底, 很难检测出这些杂质。 使灌装瓶 66 内的液体旋转运动起来, 杂质随着瓶内液体旋转运动离开瓶底漂浮起来, 才能清 楚地观察到是否存在杂质。 In the static state, the liquid impurities in the filling bottle 66 are usually at the bottom of the bottle, and it is difficult to detect these impurities. The liquid in the filling bottle 66 is rotated, and the impurities float away from the bottom of the bottle as the liquid in the bottle rotates, so that the presence of impurities can be clearly observed.
因为双悬臂梁部件 332可以通过压瓶罩 33为灌装瓶 66提供一定的正压力,能够确保 旋瓶座 34驱动灌装瓶 66旋转时,两者之间不会产生相对滑动。旋瓶电机 348旋转驱
动加速时, 旋瓶座 34带动压瓶罩 33、 灌装瓶 66同步旋转, 灌装瓶 66内的液体跟随 灌装瓶 66做同方向的旋转运动, 液体旋转运动驱使瓶内沉淀的各种杂质相继漂浮起 来。 Because the double cantilever member 332 can provide a certain positive pressure to the filling bottle 66 through the pressure bottle cap 33, it can be ensured that there is no relative sliding between the two when the bottle holder 34 drives the filling bottle 66 to rotate. Rotary bottle motor 348 rotary drive When the acceleration is accelerated, the bottle holder 34 drives the pressure bottle cover 33 and the filling bottle 66 to rotate synchronously, and the liquid in the filling bottle 66 follows the filling bottle 66 to rotate in the same direction, and the liquid rotating motion drives the various deposits in the bottle. The impurities floated one after another.
背光源 71直接照射灌装瓶 66。在白色背光源 71的照射下, 摄像头 51可以清晰地拍 摄到液体内泛起的悬浮黑色杂质颗粒。 The backlight 71 directly illuminates the filling bottle 66. Under the illumination of the white backlight 71, the camera 51 can clearly capture the suspended black impurity particles which are generated in the liquid.
摄像头 51分别拍摄其对应的各组灌装瓶 66内的旋转液体中比重不同的杂质相继浮起 的序列运动图像, 计算机分析控制系统 90对所拍摄的图像进行分析。 The camera 51 respectively captures a sequence moving image in which the impurities of different specific gravity in the rotating liquid in the respective groups of the filling bottles 66 are successively floated, and the computer analysis control system 90 analyzes the captured image.
拍摄序列运动图像后,正交运动输出分度台 20向回转中心 16输出水平运动,正交运 动输出分度台 20的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31 驱使成组式夹持机构 30再次移动, 待成组式夹持机构 30与其所夹持的灌装瓶 66的 组合回复到其最小回转半径的初始位置时, 终止正交运动输出分度台 20向回转中心 16的水平运动输出。 After the sequence moving image is taken, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the horizontal motion receiving end 31 of the group clamping mechanism 30. The group clamping mechanism 30 is driven to move again, and when the combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto returns to the initial position of the minimum radius of gyration, the orthogonal motion output indexing table 20 is terminated. The horizontal motion output to the center of revolution 16 is output.
③ 成组式夹持机构 30及其所夹持的灌装瓶 66的组合从背光源检测工位 1020移至底照 光及黑色背景检测工位 1030 : 成组式夹持机构 30与其所夹持的灌装瓶 66的组合以 及置于成组式夹持机构 30之上的摄像头 51随同正交运动输出分度台 20—起分度转 动至底照光及黑色背景工位。 正交运动输出分度台 20向底照光及黑色背景检测工位 1030转动时, 正交运动输出分度台 20及置于其上的成组式夹持机构 30都处于最小 回转半径的初始位置, 成组式夹持机构 30的外侧左右两端的最大回转半径的部位不 会与背光源 71、 黑色背景 77发生碰撞。 3 The combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the backlight detecting station 1020 to the bottom illumination and black background detecting station 1030: the group clamping mechanism 30 is clamped thereto The combination of the filling bottles 66 and the camera 51 placed on the group clamping mechanism 30 are indexed to the bottom illumination and black background stations along with the orthogonal motion output indexing table 20. When the orthogonal motion output indexing table 20 rotates toward the bottom illumination and black background detecting station 1030, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the initial position of the minimum radius of gyration. The portion of the maximum radius of gyration of the outer left and right ends of the group clamping mechanism 30 does not collide with the backlight 71 and the black background 77.
④ 在底照光及黑色背景检测工位 1030进行检测:成组式夹持机构 30在底照光及黑色背 景检测工位 1030, 底照光 76及黑色背景 77、摄像头 51分别置于灌装瓶 66两侧。对 应于每组灌装瓶 66的摄像头的光轴都垂直于其对应的黑色背景 77。但是此时, 成组 式夹持机构 30上的旋瓶座 34及灌装瓶 66的中心并不处于底照光 76的中心上。正交 运动输出分度台 20 向底照光 76及黑色背景 77输出水平运动, 成组式夹持机构 30 与其所夹持的待测的灌装瓶 66的组合也从其最小回转半径的初始位置开始向底照光 76及黑色背景 77做相应的同步水平移动,待成组式夹持机构 30上的旋瓶座 34及灌 装瓶 66的中心与底照光 76的中心重合时,终止正交运动输出分度台 20向底照光 76 及黑色背景 77的水平运动输出。 4 In the bottom illumination and black background detection station 1030 for detection: the group clamping mechanism 30 in the bottom illumination and black background detection station 1030, the bottom illumination 76 and the black background 77, the camera 51 are placed in the filling bottle 66 respectively side. The optical axis of the camera corresponding to each set of filling bottles 66 is perpendicular to its corresponding black background 77. However, at this time, the centers of the screw holder 34 and the filling bottle 66 on the group clamping mechanism 30 are not at the center of the bottom illumination 76. The orthogonal motion output indexing table 20 outputs horizontal motion to the bottom illumination 76 and the black background 77, and the combination of the group clamping mechanism 30 and the filling bottle 66 to be tested is also from the initial position of the minimum radius of gyration. The corresponding horizontal movement of the bottom illumination 76 and the black background 77 is started. When the center of the bottle holder 34 and the filling bottle 66 on the group clamping mechanism 30 coincides with the center of the bottom illumination 76, the orthogonal motion is terminated. The output indexing table 20 outputs horizontal motion to the bottom illumination 76 and the black background 77.
底照光 76通过中空的支撑杆 347杆内的通孔照射灌装瓶 66。在从下向上的照射及黑 背景的状态下, 摄像头 51可以清晰地拍摄到液体内泛起的悬浮白色杂质颗粒。
与背光源检测工位 1020的检测原理相同的是: 旋瓶电机 348旋转驱动加速时, 旋瓶 座 34带动压瓶罩 33、 灌装瓶 66同步旋转, 灌装瓶 66内的液体跟随灌装瓶 66做同 方向的旋转运动, 液体旋转运动驱使瓶内沉淀的各种杂质相继漂浮起来。 The illuminating light 76 illuminates the filling bottle 66 through a through hole in the rod of the hollow support rod 347. In the state of the illumination from the bottom to the top and the black background, the camera 51 can clearly capture the suspended white impurity particles which are generated in the liquid. The detection principle of the backlight detecting station 1020 is the same as that: when the rotary bottle motor 348 is rotationally driven to accelerate, the bottle holder 34 drives the pressure bottle cover 33 and the filling bottle 66 to rotate synchronously, and the liquid in the filling bottle 66 follows the filling. The bottle 66 performs the same direction of rotation, and the liquid rotary motion drives the various impurities deposited in the bottle to float one after another.
摄像头 51分别拍摄其对应的各组灌装瓶 66内的旋转液体中比重不同的杂质相继浮起 的序列运动图像, 计算机分析控制系统 90对所拍摄的图像进行分析。 The camera 51 respectively captures a sequence moving image in which the impurities of different specific gravity in the rotating liquid in the respective groups of the filling bottles 66 are successively floated, and the computer analysis control system 90 analyzes the captured image.
拍摄序列运动图像后,正交运动输出分度台 20向回转中心 16输出水平运动,正交运 动输出分度台 20的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31 驱使成组式夹持机构 30再次移动, 待成组式夹持机构 30与其所夹持的灌装瓶 66的 组合回复到其最小回转半径的初始位置时, 终止正交运动输出分度台 20向回转中心 After the sequence moving image is taken, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the horizontal motion receiving end 31 of the group clamping mechanism 30. The group clamping mechanism 30 is driven to move again, and when the combination of the group clamping mechanism 30 and the filling bottle 66 clamped thereto returns to the initial position of the minimum radius of gyration, the orthogonal motion output indexing table 20 is terminated. To the center of rotation
16的水平运动输出。 16 horizontal motion output.
⑤ 成组式夹持机构 30 及其所夹持的灌装瓶 66 的组合从底照光及黑色背景检测工位 1030移至剔瓶出瓶工位 1040 : 成组式夹持机构 30与其所夹持的灌装瓶 66的组合以 及置于成组式夹持机构 30之上的摄像头 51随同正交运动输出分度台 20—起分度转 动至分选机构 80的剔瓶出瓶工位 1040。正交运动输出分度台 20向分选机构 80的剔 瓶出瓶工位 1040转动时, 正交运动输出分度台 20及置于其上的成组式夹持机构 30 都处于最小回转半径的初始位置, 成组式夹持机构 30的外侧左右两端的最大回转半 径的部位不会与黑色背景 77、 分选机构 80的卸瓶槽 85的前端发生碰撞。 5 The combination of the group clamping mechanism 30 and the filling bottle 66 it holds is moved from the bottom illumination and black background detection station 1030 to the decantering station 1040: the group clamping mechanism 30 is clamped thereto The combination of the holding bottles 66 and the camera 51 placed on the group clamping mechanism 30 are rotated along with the orthogonal motion output indexing table 20 to the decanting station 1040 of the sorting mechanism 80. . When the orthogonal motion output indexing table 20 rotates toward the decanting bottle unloading station 1040 of the sorting mechanism 80, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the minimum radius of gyration The initial position, the portion of the maximum radius of gyration of the outer left and right ends of the group clamping mechanism 30 does not collide with the black background 77 and the front end of the unloading tank 85 of the sorting mechanism 80.
• 步骤 3,成组式夹持机构 30在分选机构 80的剔瓶出瓶工位 1040的工作状态及向进瓶机 构 60的取瓶初始工位 1010回转复位: 调整旋瓶座 34的定位方向后, 成组式夹持机构 30移动直至旋瓶座 34的中心与卸瓶槽 85内卸放灌装瓶 66的中心重合, 同时将其所夹 持的、 经过检测的多个灌装瓶 66 的组合卸放到分选机构 80 内的多个并列的卸瓶槽 85 里, 并向进瓶机构 60的取瓶初始工位 1010回转复位。 • Step 3, the group clamping mechanism 30 is in the working state of the bottle unloading station 1040 of the sorting mechanism 80 and the initial setting of the bottle unloading station 1010 to the bottle feeding mechanism 60: adjusting the positioning of the bottle holder 34 After the direction, the group clamping mechanism 30 moves until the center of the bottle holder 34 coincides with the center of the discharge filling bottle 66 in the unloading tank 85, and at the same time, the plurality of filled bottles that are clamped and tested The combination of 66 is discharged into a plurality of juxtaposition unloading tanks 85 in the sorting mechanism 80, and is swung back to the initial dispensing station 1010 of the bottle feeding mechanism 60.
在分选机构 80的剔瓶出瓶工位 1040的初始状态,成组式夹持机构 30处于其最小回转半 径的初始位置, 旋瓶座 34圆台的底缘的水平高度高于卸瓶隔离板 89。 In the initial state of the bottle unloading station 1040 of the sorting mechanism 80, the group clamping mechanism 30 is at the initial position of its minimum radius of gyration, and the bottom edge of the cup holder 34 is higher than the bottle unloading plate. 89.
首先, 通过成组式夹持机构 30内的旋瓶电机 348、 角度传感器 349调整旋瓶座 34的定 位方向, 调整旋瓶座 34的两个低靠背 342的中心及高靠背 341的中心与移动方向一致, 且 保证两个低靠背 342在外侧、 高靠背 341在内侧。 调整好旋瓶座 34靠背的方向后, 正交运 动输出分度台 20向分选机构 80输出水平运动, 正交运动输出分度台 20的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31驱使成组式夹持机构 30移动, 成组式夹持 机构 30从其最小回转半径的初始位置开始向分选机构 80做相应的同步水平移动;灌装瓶 66
处于夹持状态时, 旋瓶座 34圆台的底缘高于卸瓶隔离板 89, 且支撑杆 347的直径小于卸瓶 V型口 891的宽度,支撑杆 347可通过卸瓶 V型口 891进入卸瓶槽 85内;待支撑杆 347及旋 瓶座 34的中心移至卸瓶槽 85内卸放灌装瓶 66的中心位置时, 终止正交运动输出分度台 20 向分选机构 80的水平运动输出。 First, the positioning direction of the knob holder 34 is adjusted by the rotary bottle motor 348 and the angle sensor 349 in the group clamping mechanism 30, and the center of the two low backrests 342 of the knob holder 34 and the center and movement of the high backrest 341 are adjusted. The directions are the same, and the two low backs 342 are on the outside and the high back 341 is on the inside. After adjusting the direction of the backrest of the knob holder 34, the orthogonal motion output indexing table 20 outputs a horizontal motion to the sorting mechanism 80, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 passes through the group clamping mechanism 30. The horizontal movement receiving end 31 drives the group clamping mechanism 30 to move, and the group clamping mechanism 30 performs corresponding synchronous horizontal movement from the initial position of the minimum radius of gyration to the sorting mechanism 80; the filling bottle 66 When in the clamping state, the bottom edge of the round table 34 is higher than the unloading plate 89, and the diameter of the support rod 347 is smaller than the width of the unloading V-mouth 891, and the support rod 347 can enter through the unloading V-port 891. In the unloading tank 85; when the center of the support rod 347 and the screw holder 34 is moved to the center position of the discharge bottle 66 in the unloading tank 85, the orthogonal motion output indexing table 20 is terminated to the sorting mechanism 80. Horizontal motion output.
然后, 正交运动输出分度台 20输出向下的垂直运动, 正交运动输出分度台 20的垂直运 动输出端 26通过成组式夹持机构 30的垂直运动接收端 36驱使升降板 35垂直向下移动,升 降板 35上的多个旋瓶座 34及支撑杆 347也同步向下移动。卸瓶槽 85内卸放灌装瓶 66的下 方的卸瓶托板 88上开有特殊形状豁口 886, 因旋瓶座 34的三个靠背的分布位置与特殊形状 豁口 886的三个缺口的分布位置相对应, 且每个靠背的尺寸都小于其所对应的缺口尺寸, 旋 瓶座 34及支撑杆 347可穿过特殊形状豁口 886退出卸瓶槽 85,检测后的灌装瓶 66的组合从 被多个压瓶罩 33及旋瓶座 34夹持的状态中释放出来, 被卸放到多个并列的卸瓶槽 85内。 Then, the orthogonal motion output indexing table 20 outputs a downward vertical motion, and the vertical motion output end 26 of the orthogonal motion output indexing table 20 drives the lifting plate 35 vertically through the vertical motion receiving end 36 of the group clamping mechanism 30. Moving downward, the plurality of knob holders 34 and the support rods 347 on the lift plate 35 also move downward in synchronization. The unloading plate 88 below the unloading bottle 66 in the unloading tank 85 is provided with a special shape slit 886, because of the distribution of the three backrests of the bottle holder 34 and the distribution of the three notches of the special shape gap 886 Corresponding positions, and the size of each backrest is smaller than the corresponding gap size, and the bottle holder 34 and the support rod 347 can exit the unloading tank 85 through the special shape gap 886, and the combination of the detected filling bottles 66 is It is released in a state of being sandwiched by the plurality of pressure bottle caps 33 and the bottle holder 34, and is discharged into a plurality of juxtaposition unloading tanks 85.
最后, 正交运动输出分度台 20 向回转中心 16输出水平运动, 正交运动输出分度台 20 的水平运动输出端 21通过成组式夹持机构 30的水平运动接收端 31驱使成组式夹持机构 30 再次移动, 成组式夹持机构 30向回转中心 16做相应的同步水平移动; 高靠背 341通过卸瓶 V型口 891退出, 压瓶罩 33从灌装瓶 66顶端的上方退出, 旋瓶座 34从卸瓶槽 85的下方退 出, 灌装瓶 66被释放后, 压瓶罩 33底缘的高度高于灌装瓶 66顶端, 旋瓶座 34的两个低靠 背 342在卸瓶托板 88的下方, 成组式夹持机构 30向回转中心 16做水平移动时, 压瓶罩 33 以及旋瓶座 34的靠背不会与灌装瓶 66、 分选机构 80发生刮擦现象; 待成组式夹持机构 30 回复到其最小回转半径的初始位置时,终止正交运动输出分度台 20向回转中心 16的水平运 动输出, 为后续的向取瓶初始工位 1010的回转复位做好准备。 Finally, the orthogonal motion output indexing table 20 outputs a horizontal motion to the swing center 16, and the horizontal motion output end 21 of the orthogonal motion output indexing table 20 is driven by the horizontal motion receiving end 31 of the group clamping mechanism 30. The clamping mechanism 30 moves again, and the group clamping mechanism 30 makes a corresponding synchronous horizontal movement to the swing center 16; the high back 341 is withdrawn through the unloading V-shaped opening 891, and the pressure bottle cover 33 is withdrawn from the top of the filling bottle 66. , the bottle holder 34 is withdrawn from the lower side of the unloading tank 85. After the filling bottle 66 is released, the height of the bottom edge of the pressure bottle cover 33 is higher than the top end of the filling bottle 66, and the two low backs 342 of the bottle holder 34 are unloaded. Below the bottle holder 88, when the group clamping mechanism 30 moves horizontally to the center of rotation 16, the pressure bottle cover 33 and the backrest of the bottle holder 34 do not scratch with the filling bottle 66 and the sorting mechanism 80. When the group clamping mechanism 30 returns to the initial position of its minimum radius of gyration, the horizontal motion output of the orthogonal motion output indexing table 20 to the swing center 16 is terminated, which is the subsequent rotation to the initial bottle taking station 1010. Reset well Equipment.
正交运动输出分度台 20经过以上的三个运动输出: 向分选机构 80的水平运动、 向下的 垂直运动、向回转中心 16的水平运动过程中,检测后的灌装瓶 66的组合从被多个压瓶罩 33 及旋瓶座 34夹持的状态中释放出来, 被卸放到多个并列的卸瓶槽 85内, 为后续的分选机构 80的剔瓶出瓶的分选做好准备。 The orthogonal motion output indexing table 20 passes through the above three motion outputs: a combination of the detected filling bottles 66 during the horizontal movement to the sorting mechanism 80, the downward vertical motion, and the horizontal motion to the swing center 16. Released from the state sandwiched by the plurality of pressure bottle caps 33 and the screw holders 34, they are discharged into a plurality of juxtaposition unloading tanks 85 for sorting the bottles of the subsequent sorting mechanism 80. be ready.
在将灌装瓶 66卸下后, 分选机构 80剔瓶出瓶分选的同时, 正交运动输出分度台 20向 进瓶机构 60的取瓶初始工位 1010回转复位,成组式夹持机构 30及置于其上的摄像头 51也 从剔瓶出瓶工位 1040回转复位到进瓶机构 60的取瓶初始工位 1010,为下一个检测工作周期 做好准备。 After the filling bottle 66 is removed, the sorting mechanism 80 picks up the bottle and sorts the bottle, and the orthogonal motion output indexing table 20 swings and resets to the bottle initial station 1010 of the bottle feeding mechanism 60, and the group clamp The holding mechanism 30 and the camera 51 placed thereon are also pivotally reset from the bottle unloading station 1040 to the initial bottle dispensing station 1010 of the bottle feeding mechanism 60 to prepare for the next inspection cycle.
正交运动输出分度台 20向进瓶机构 60的取瓶初始工位 1010回转复位时,正交运动输出 分度台 20及置于其上的成组式夹持机构 30都处于最小回转半径的初始位置,成组式夹持机
构 30的外侧左右两端的最大回转半径的部位不会与卸瓶槽 85的前端、黑色背景 77、背光源 71、 导瓶槽 65的前端发生碰撞。 正交运动输出分度台 20回转时, 成组式夹持机构 30、摄像 头 51都与其同步回转复位。 When the orthogonal motion output indexing table 20 is pivotally reset to the initial bottletting station 1010 of the bottle feeding mechanism 60, the orthogonal motion output indexing table 20 and the group clamping mechanism 30 placed thereon are at the minimum radius of gyration. Initial position, grouped gripper The portion of the outermost right and left ends of the structure 30 that does not have the maximum radius of gyration does not collide with the front end of the unloading tank 85, the black background 77, the backlight 71, and the leading end of the guide bottle groove 65. When the orthogonal motion output indexing table 20 is rotated, the group clamping mechanism 30 and the camera 51 are synchronously swiveled and reset.
• 步骤 4, 剔瓶出瓶工位 1040的分选机构将步骤 3所选出的不合格的灌装瓶剔除, 所述分 选机构 80分选工作独立进行: • Step 4. The sorting mechanism of the bottle unloading station 1040 rejects the unqualified filling bottles selected in step 3, and the sorting mechanism 80 sorting work is carried out independently:
在分选机构 80的剔瓶出瓶工位 1040, 分选机构 80的剔瓶出瓶分选工作是独立进行的, 即: 分选机构 80将不合格的灌装瓶 66剔除的剔瓶出瓶分选工作进行的同时, 成组式夹持机 构 30向进瓶机构 60的取瓶初始工位 1010的回转复位、在取瓶初始工位 1010从进瓶机构 60 里的取瓶、 从取瓶初始工位 1010移至检测工位 1023、 在检测工位 1023的检测是同时进行。 In the bottle unloading station 1040 of the sorting mechanism 80, the sorting out of the bottle sorting mechanism 80 is carried out independently, that is, the sorting mechanism 80 removes the bottle from the unqualified filling bottle 66. At the same time as the bottle sorting work is performed, the group clamping mechanism 30 resets the rotation of the bottle initial station 1010 of the bottle feeding mechanism 60, and takes the bottle from the bottle feeding mechanism 60 at the initial bottle taking station 1010. The initial station 1010 is moved to the inspection station 1023, and the detection at the inspection station 1023 is performed simultaneously.
经过背光源检测、 底照光及黑色背景的两个工位检测, 摄像头 51 清晰地拍摄到灌装瓶 66内悬浮的黑色、 白色杂质颗粒的序列运动图像。摄像头 51与计算机分析控制系统 90电气 连接, 计算机对摄像头 51拍摄到的序列图像进行特征分析, 计算出不溶性杂质颗粒的尺寸 大小。 根据颗粒的尺寸大小可以判定杂质颗粒是否超标, 判定灌装瓶 66是否合格, 同时记 录下灌装瓶 66的检测结果。 After two stations detection of backlight detection, bottom illumination and black background, the camera 51 clearly captures a sequence moving image of black and white impurity particles suspended in the filling bottle 66. The camera 51 is electrically connected to the computer analysis control system 90, and the computer performs characteristic analysis on the sequence image captured by the camera 51 to calculate the size of the insoluble impurity particles. According to the size of the particles, it can be determined whether the impurity particles exceed the standard, it is determined whether the filling bottle 66 is qualified, and the detection result of the filling bottle 66 is recorded.
分选机构 80的出瓶拨杆 86与剔瓶拨杆 87分别与两个相邻的卸瓶槽 85的槽口相对应, 当出瓶拨杆 86与剔瓶拨杆 87回转时, 拨杆可从卸瓶槽 85的卸瓶 V型口 891切入, 将该槽 口内的灌装瓶 66推出。 The bottle discharging lever 86 and the bottle removing lever 87 of the sorting mechanism 80 respectively correspond to the notches of two adjacent unloading tanks 85. When the bottle discharging lever 86 and the bottle removing lever 87 are rotated, the lever The bottle unloading V-shaped port 891 of the unloading tank 85 can be cut in, and the filling bottle 66 in the notch can be pushed out.
在分选机构 80的分选过程中, 分选电机 838每回转一周, 通过分选凸轮 83推动齿条 84 及置于其上的卸瓶槽 85移动一个槽口, 同时, 分选电机 838也驱动出瓶拨杆 86回转, 将其 对应的槽口内的灌装瓶 66推入到合格的成品箱内。 During the sorting process of the sorting mechanism 80, the sorting motor 838 rotates one cycle per revolution, and the sorting cam 83 pushes the rack 84 and the unloading tank 85 placed thereon to move a notch, and at the same time, the sorting motor 838 also The bottle-out lever 86 is driven to rotate, and the filling bottle 66 in the corresponding slot is pushed into the qualified finished box.
在分选凸轮 83的一个回转工作周期的前半周期,分选凸轮 83已完成推动齿条 84及卸瓶 槽 85移动一个节距的动作;在一个回转工作周期的后半周期,分选凸轮 83不再推动齿条 84 移动, 齿条 84及卸瓶槽 85都处于静止状态。 在前半周期, 出瓶拨杆 86与剔瓶拨杆 87处于 推出灌装瓶 66的准备状态, 在后半周期, 齿条 84及卸瓶槽 85都处于静止状态时, 出瓶拨 杆 86或剔瓶拨杆 87才将卸瓶槽 85内的灌装瓶 66推出, 拨杆与卸瓶槽 85不会发生碰撞。 In the first half of one revolution cycle of the sorting cam 83, the sorting cam 83 has completed the action of pushing the rack 84 and the unloading slot 85 by one pitch; in the latter half of a swinging duty cycle, the sorting cam 83 The rack 84 is no longer moved, and the rack 84 and the unloading tank 85 are in a stationary state. In the first half cycle, the bottle pull lever 86 and the bottle pick-up lever 87 are in a ready state for pushing out the filling bottle 66. In the second half cycle, when the rack 84 and the unloading tank 85 are in a stationary state, the bottle pull lever 86 or The bottle removing lever 87 pushes out the filling bottle 66 in the unloading tank 85, and the lever does not collide with the unloading tank 85.
当卸瓶槽 85承载的灌装瓶 66记录为不合格产品时,且不合格灌装瓶 66的槽口与废品箱 的槽口对应时, 计算机操控剔瓶电机 878, 驱动剔瓶拨杆 87回转, 将不合格灌装瓶 66推入 到废品箱内, 实现剔除杂质颗粒超差的灌装瓶 66的分选。 剔瓶拨杆 87是先于出瓶拨杆 86 将不合格灌装瓶 66剔除, 推入到废品箱内, 在分选凸轮 83的下一个回转工作周期, 出瓶拨 杆 86只是空程回转,并不推出任何灌装瓶 66。分选电机 838驱动分选凸轮 83的回转次数与
卸瓶槽 85的槽口个数相同时, 出瓶拨杆 86可将不合格灌装瓶 66剔除后的卸瓶槽 85上的灌 装瓶 66全部推入到合格的成品箱内。 综上所述, 本发明成组式灌装瓶液体杂质检测装置及方法, 由如上的取瓶、 转动分度、 检测、 再转动分度、 再检测、 再转动分度、 卸瓶、 回转复位的工作状态组合实现。 剔瓶出瓶 的分选工作, 是在分选机构的动作不会与成组式夹持机构 30发生相撞的状态下, 独立进行 的。 以上仅是本发明的优选实施方式, 本发明的保护范围并不仅局限于上述实施例, 凡属于 本发明思路下的技术方案均属于本发明的保护范围。应当指出, 对于本技术领域的普通技术 人员来说, 在不脱离本发明原理前提下的若干改进和润饰, 应视为本发明的保护范围。
When the filling bottle 66 carried by the unloading tank 85 is recorded as a defective product, and the notch of the unqualified filling bottle 66 corresponds to the notch of the waste box, the computer controls the bottle removing motor 878 to drive the decanting lever 87 Rotating, the unqualified filling bottle 66 is pushed into the waste bin to realize the sorting of the filling bottle 66 which removes the impurity particles. The bottle removing lever 87 rejects the unqualified filling bottle 66 before the bottle discharging lever 86, and pushes it into the waste box. In the next rotation working cycle of the sorting cam 83, the bottle discharging lever 86 is only a free-wheeling rotation. , does not introduce any filling bottle 66. The sorting motor 838 drives the number of revolutions of the sorting cam 83 and When the number of the notches of the unloading tank 85 is the same, the bottle discharging lever 86 can push all the filling bottles 66 on the unloading tank 85 after the unqualified filling bottle 66 is removed into the qualified finished box. In summary, the apparatus and method for detecting liquid impurities in a group-type filling bottle are subjected to the above-mentioned bottle taking, rotation indexing, detecting, re-rotation indexing, re-detection, re-rotation indexing, unloading, and rotary resetting. The combination of working states is implemented. The sorting work of the bottle-out bottle is performed independently in a state where the action of the sorting mechanism does not collide with the group-type gripping mechanism 30. The above is only a preferred embodiment of the present invention, and the scope of protection of the present invention is not limited to the above embodiments, and all the technical solutions under the inventive concept belong to the protection scope of the present invention. It should be noted that a number of modifications and adaptations of the present invention are considered to be within the scope of the present invention without departing from the principles of the invention.
Claims
1.一种成组式灌装瓶液体杂质检测装置, 特征在于: 所述成组式灌装瓶液体杂质检测装 置包括成组式夹持机构 (30)、 驱动机构 (10)、 进瓶机构 (60)、 照明系统 (70)、 图像采集 系统 (50)、 计算机分析控制系统 (90)、 分选机构 (80); A group-type filling bottle liquid impurity detecting device, characterized in that: the group-type filling bottle liquid impurity detecting device comprises a group clamping mechanism (30), a driving mechanism (10), a bottle feeding mechanism (60), illumination system (70), image acquisition system (50), computer analysis control system (90), sorting mechanism (80);
所述成组式夹持机构 (30) 与驱动机构 (10) 相连; The group clamping mechanism (30) is connected to the driving mechanism (10);
所述进瓶机构 (60) 设置在取瓶初始工位 (1010), 所述进瓶机构 (60) 内设有多个导 瓶槽 (65), 所述成组式夹持机构 (30) 上设有与多个导瓶槽 (65) 相对应的压瓶罩 (33) 及旋瓶座 (34); The bottle feeding mechanism (60) is disposed at an initial bottle taking station (1010), and the bottle feeding mechanism (60) is provided with a plurality of guide bottle slots (65), and the group clamping mechanism (30) a pressure bottle cover (33) corresponding to the plurality of guide bottle slots (65) and a bottle holder (34);
所述照明系统(70) 设置在上述取瓶初始工位 (1010) 的下一工位即检测工位 (1023), 所述计算机分析控制系统 (90) 分析图像采集系统 (50) 所采集到的图像; The illumination system (70) is disposed at a next station of the bottle initial station (1010), that is, a detection station (1023), and the computer analysis control system (90) analyzes the image acquisition system (50). Image;
所述分选机构 (80) 设置在上述检测工位 (1023) 的下一工位即剔瓶出瓶工位 (1040), 所述分选机构 (80) 上设有多个与压瓶罩 (33) 及旋瓶座 (34) 相对应的卸瓶槽 (85)。 The sorting mechanism (80) is disposed at a next station of the detecting station (1023), that is, a bottle unloading station (1040), and the sorting mechanism (80) is provided with a plurality of pressure bottle caps (33) The unloading tank (85) corresponding to the screw holder (34).
2.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置,其特征在于:所述导瓶槽 (65) 的内侧有导瓶端口 (691), 所述导瓶端口 (691) 的宽度小于导瓶槽 (65) 的宽度, 在所述 导瓶槽 (65) 底部的导瓶托板 (68) 上, 用于承托导瓶槽 (65) 内前排第一支灌装瓶 (66) 的区域, 开有导瓶豁口 (686)。 2 . The apparatus of claim 1 , wherein the inner side of the guide bottle slot (65) has a vial port (691), and the vial port (691). The width of the guide bottle slot (65) is smaller than the width of the guide bottle slot (65), and is used to support the first row of the first row of the guide bottle slot (65) on the guide bottle tray (68) at the bottom of the guide bottle slot (65) In the area of the bottling (66), there is a vial opening (686).
3.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置,其特征在于:所述卸瓶槽 (85) 的内侧有卸瓶端口 (891), 所述卸瓶端口 (891) 的宽度小于卸瓶槽 (85) 的宽度, 在所述 卸瓶槽 (85) 底部的卸瓶托板 (88) 上, 用于承托成组式夹持机构 (30) 所卸放下来的、 检 测后的灌装瓶 (66) 的区域, 开有卸瓶豁口 (886)。 3. The apparatus according to claim 1, wherein the inside of the unloading tank (85) has a bottle unloading port (891), and the bottle unloading port (891). The width of the unloading tank (85) is smaller than that of the unloading tank (85) at the bottom of the unloading tank (85), and is used to support the group clamping mechanism (30). The area of the tested filling bottle (66) has a unloading opening (886).
4.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述成组式夹 持机构 (30) 对灌装瓶 (66) 的夹持是由压瓶罩 (33)及旋瓶座 (34) 实现的, 所述旋瓶座 4. A group-type filling bottle liquid impurity detecting device according to claim 1, wherein: said group clamping mechanism (30) clamps the filling bottle (66) by a pressure bottle The cap (33) and the cap holder (34), the cap holder
(34) 的下部为中空的支撑杆 (347), 所述旋瓶座 (34) 的外形小于导瓶豁口 (686) 及卸 瓶豁口 (886) 的外形, 旋瓶座 (34) 可穿过导瓶豁口 (686) 进入导瓶槽 (65), 可穿过卸 瓶豁口 (886) 退出卸瓶槽 (85), 所述支撑杆 (347) 的直径小于导瓶端口 (691) 及卸瓶端 口 (891) 的宽度, 支撑杆 (347)可通过导瓶端口 (691) 退出导瓶槽 (65), 可通过卸瓶端 口 (891) 进入卸瓶槽 (85)。 The lower part of (34) is a hollow support rod (347). The shape of the bottle holder (34) is smaller than the shape of the guide bottle opening (686) and the unloading opening (886). The bottle holder (34) can pass through. The guide bottle opening (686) enters the guide bottle slot (65) and can exit the unloading tank (85) through the unloading port (886). The diameter of the support rod (347) is smaller than the guide bottle port (691) and the bottle is unloaded. The width of the port (891), the support rod (347) can be withdrawn from the guide bottle slot (65) through the vial port (691) and can be accessed through the unloader port (891) into the unloading tank (85).
5.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述检测工位 (1023) 包括背光源检测工位 (1020) 和底照光及黑色背景检测工位 (1030)。 5 . The device of claim 1 , wherein the detection station (1023) comprises a backlight detection station (1020), a bottom illumination and a black background detector. 5 . Bit (1030).
6.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述驱动机构 (10) 内含有位移输出平台 (20), 所述成组式夹持机构 (30) 接受位移输出平台 (20) 的
移动输出操作, 实现成组式夹持机构 (30) 在各个工位的定位。 6 . The apparatus of claim 1 , wherein: the driving mechanism (10) comprises a displacement output platform (20), and the group clamping mechanism ( 30) Accepting the displacement output platform (20) The mobile output operation realizes the positioning of the group clamping mechanism (30) at each station.
7.如权利要求 1或 4或 6所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述 位移输出平台(20)上设有垂直运动输出端(26),所述成组式夹持机构(30)的支撑杆(347)、 旋瓶座 (34) 受垂直运动输出端 (26) 的驱使上下垂直移动, 实现灌装瓶 (66) 的夹持和卸 放。 The apparatus for detecting liquid impurities in a bottle according to claim 1 or 4 or 6, wherein: said displacement output platform (20) is provided with a vertical motion output end (26), said The support rod (347) and the screw holder (34) of the group clamping mechanism (30) are vertically moved up and down by the vertical motion output end (26) to realize the clamping and discharging of the filling bottle (66).
8.如权利要求 1或 6所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述位移 输出平台 (20) 及其位移输出控制系统、 旋瓶座 (34) 的控制系统、 图像采集系统 (50)、 照明系统 (70)、 分选机构 (80) 的传动控制系统与计算机分析控制系统 (90) 电气连接。 The apparatus according to claim 1 or 6, wherein the displacement output platform (20) and its displacement output control system and the screw holder (34) are controlled. The transmission control system of the system, image acquisition system (50), illumination system (70), sorting mechanism (80) is electrically connected to the computer analysis control system (90).
9.如权利要求 1所述一种成组式灌装瓶液体杂质检测装置, 其特征在于: 所述装置包含 有一个或几个结构尺寸相同的成组式夹持机构 (30), 几个结构尺寸相同的成组式夹持机构 9. A group-type filling bottle liquid impurity detecting device according to claim 1, wherein: said device comprises one or several group-type clamping mechanisms (30) of the same structural size, several Group clamping mechanism with the same structural dimensions
(30)顺序循环地交替工作于取瓶初始工位(1010)、检测工位(1023)和剔瓶出瓶工位(1040)。 (30) The cycle is alternately operated in the initial position of the bottle taking (1010), the inspection station (1023), and the bottle unloading station (1040).
10.—种成组式灌装瓶液体杂质检测方法, 其特征在于: 所述方法包括以下步骤: 步骤 1, 在取瓶初始工位(1010), 成组式夹持机构 (30)从进瓶机构 (60)里同时取出 一组灌装瓶 (66); 10. A method for detecting liquid impurities in a grouped filling bottle, characterized in that: the method comprises the following steps: Step 1, in the initial working position of the bottle (1010), the group clamping mechanism (30) is advanced A set of filling bottles (66) are simultaneously taken out from the bottle mechanism (60);
步骤 2, 将步骤 1所取出的一组灌装瓶 (66) 同时移至检测工位 (1023) 并使其高速旋 转, 照明系统 (70)、 图像采集系统 (50) 和计算机分析控制系统 (90) 对灌装瓶 (66) 进 行照射、 拍摄和分析, 选定出不合格的灌装瓶 (66), 将检测后的该组灌装瓶 (66) 移至剔 瓶出瓶工位 (1040); Step 2: Move the set of filling bottles (66) taken out in step 1 to the inspection station (1023) and rotate it at high speed, illumination system (70), image acquisition system (50) and computer analysis control system ( 90) Irradiate, photograph and analyze the filling bottle (66), select the unqualified filling bottle (66), and move the tested filling bottle (66) to the bottle unloading station ( 1040);
步骤 3, 在剔瓶出瓶工位 (1040), 将检测后的该组灌装瓶 (66) 卸放到分选机构 (80) 里; Step 3: At the bottle unloading station (1040), the tested bottle (66) is discharged into the sorting mechanism (80);
步骤 4,剔瓶出瓶工位( 1040)的分选机构(80)将步骤 2所选定的不合格的灌装瓶(66) 剔除。 In step 4, the sorting mechanism (80) of the bottle unloading station (1040) rejects the unqualified filling bottle (66) selected in step 2.
11.如权利要求 10所述一种成组式灌装瓶液体杂质检测方法, 其特征在于: 所述步骤 1 中, 在进瓶机构(60)的取瓶初始工位(1010), 位移输出平台(20)执行朝向进瓶机构(60) 的移动输出操作,驱使成组式夹持机构(30)移动直至成组式夹持机构(30)上的旋瓶座(34) 的中心与所要夹取的灌装瓶(66)的中心重合,位移输出平台(20)通过垂直运动输出端(26) 输出向上的垂直运动, 驱使成组式夹持机构 (30) 内的多个旋瓶座 (34) 及支撑杆 (347) 也同步垂直向上移动, 穿过其所对应的导瓶豁口 (686) 进入导瓶槽 (65) 内, 将所要夹取 的灌装瓶 (66) 顶起, 多个被顶起的灌装瓶 (66) 被压瓶罩 (33) 及旋瓶座 (34) 夹持住, 形成一组同时移动、 同时检测、 同时卸瓶的灌装瓶 (66) 的组合, 位移输出平台 (20)执行
背向进瓶机构 (60) 的移动输出操作, 驱使成组式夹持机构 (30) 再次移动, 支撑杆 (347) 通过导瓶端口 (691)退出导瓶槽 (65), 灌装瓶 (66) 的组合被移出, 为后续的向检测工位 (1023) 的移动做好准备。 The method for detecting liquid impurities in a group filling bottle according to claim 10, wherein: in the step 1, the initial position of the bottle feeding mechanism (60) (1010), displacement output The platform (20) performs a moving output operation toward the bottle feeding mechanism (60), driving the group clamping mechanism (30) to move until the center of the cup holder (34) on the group clamping mechanism (30) is desired The center of the clamped filling bottle (66) coincides, and the displacement output platform (20) outputs an upward vertical movement through the vertical motion output end (26) to drive a plurality of screw holders in the group clamping mechanism (30). (34) and the support rod (347) also move vertically upwards, and enter the guide bottle slot (65) through the corresponding guide bottle opening (686), and jack up the filling bottle (66) to be clamped. A plurality of jacked filling bottles (66) are clamped by the pressure bottle cap (33) and the screw holder (34) to form a group of filling bottles (66) that simultaneously move, simultaneously detect, and simultaneously unload bottles. Combination, displacement output platform (20) execution The moving output operation of the back-feeding mechanism (60) drives the group clamping mechanism (30) to move again, and the support rod (347) exits the guide bottle slot (65) through the vial port (691), filling the bottle ( The combination of 66) is removed to prepare for the subsequent movement to the inspection station (1023).
12.如权利要求 10所述一种成组式灌装瓶液体杂质检测方法, 其特征在于: 所述检测工 位 (1023) 包括背光源检测工位 (1020) 和底照光及黑色背景检测工位 (1030), 步骤 2具 体包括: 12. The method according to claim 10, wherein the detecting station (1023) comprises a backlight detecting station (1020) and a bottom illumination and a black background detector. Bit (1030), step 2 specifically includes:
① 位移输出平台 (20)执行从取瓶初始工位 (1010) 向背光源检测工位 (1020) 的移动 输出操作, 驱使成组式夹持机构 (30)及其所夹持的灌装瓶(66) 的组合从取瓶初始 工位 (1010) 移至背光源检测工位 (1020); 1 The displacement output platform (20) performs a moving output operation from the initial bottle taking station (1010) to the backlight detecting station (1020), driving the group clamping mechanism (30) and the filling bottle it holds ( The combination of 66) is moved from the initial bottle taking station (1010) to the backlight detection station (1020);
② 成组式夹持机构 (30)在背光源检测工位 (1020), 背光源直接照射灌装瓶 (66), 图 像采集系统 (50)对灌装瓶 (66)摄像, 计算机分析控制系统 (90) 对所拍摄的图像 进行分析; 2 The group clamping mechanism (30) is in the backlight detection station (1020), the backlight directly illuminates the filling bottle (66), the image acquisition system (50) images the filling bottle (66), and the computer analysis control system (90) analyzing the captured image;
③ 位移输出平台 (20) 执行从背光源检测工位 (1020) 向底照光及黑色背景检测工位 3 Displacement Output Platform (20) Performs from the backlight detection station (1020) to the bottom illumination and black background inspection station
(1030) 的移动输出操作, 驱使成组式夹持机构 (30)及其所夹持的灌装瓶 (66) 的 组合从背光源检测工位 (1020) 移至底照光及黑色背景检测工位 (1030); (1030) The mobile output operation drives the combination of the group clamping mechanism (30) and the filling bottle (66) it holds from the backlight detection station (1020) to the bottom illumination and black background detector Bit (1030);
④ 成组式夹持机构 (30) 在底照光及黑色背景检测工位 (1030), 底照光通过中空的支 撑杆(347)杆内的通孔照射灌装瓶(66), 图像采集系统(50)对灌装瓶(66)摄像, 计算机分析控制系统 (90) 对所拍摄的图像进行分析; 4 Group clamping mechanism (30) In the bottom illumination and black background inspection station (1030), the bottom illumination illuminates the filling bottle (66) through the through hole in the hollow support rod (347) rod, image acquisition system ( 50) imaging the filling bottle (66), and analyzing the captured image by a computer analysis control system (90);
⑤ 位移输出平台(20)执行从底照光及黑色背景检测工位(1030)向剔瓶出瓶工位(1040) 的移动输出操作, 驱使成组式夹持机构 (30)及其所夹持的灌装瓶(66) 的组合从底 照光及黑色背景检测工位 (1030) 移至剔瓶出瓶工位 (1040), 为后续的将检测后的 灌装瓶 (66) 的组合卸放到卸瓶槽 (85) 内做好准备; 5 The displacement output platform (20) performs a moving output operation from the bottom illumination and black background detection station (1030) to the decanter discharge station (1040), driving the group clamping mechanism (30) and its clamping The combination of the filling bottle (66) is moved from the bottom illumination and black background inspection station (1030) to the decanter unloading station (1040) for subsequent unloading of the combined filling bottle (66). Prepare in the unloading tank (85);
如果背光源的表面, 在背光源为非照射状态时, 呈现的是黑色漫反射表面, 背光源检测 工位 (1020) 与底照光及黑色背景检测工位 (1030)可以在空间位置上重合, 合为一个检测 工位 (1023), 步骤 2变为只包括: If the surface of the backlight is in a non-illuminated state, a black diffuse reflective surface is presented, and the backlight detection station (1020) and the bottom illumination and black background detection station (1030) may coincide in spatial position. Combined into one inspection station (1023), step 2 becomes only including:
① 位移输出平台 (20)执行从取瓶初始工位 (1010) 向检测工位 (1023) 的移动输出操 作,驱使成组式夹持机构(30)及其所夹持的灌装瓶 (66)的组合从取瓶初始工位(1010) 移至配备有照明系统 (70) 的检测工位 (1023); 1 The displacement output platform (20) performs a moving output operation from the initial bottle taking station (1010) to the inspection station (1023), driving the group clamping mechanism (30) and the filling bottle it holds (66) The combination is moved from the initial bottle taking station (1010) to the inspection station (1023) equipped with the lighting system (70);
② 成组式夹持机构 (30) 在检测工位 (1023), 直接照射的背光源 (71) 与通过中空的 支撑杆 (347)杆内的通孔照射的底照光 (76) 交替照射灌装瓶 (66), 图像采集系统
(50) 对灌装瓶 (66) 摄像, 计算机分析控制系统 (90) 对所拍摄的图像进行分析; ③ 位移输出平台 (20)执行从检测工位 (1023) 向剔瓶出瓶工位 (1040) 的移动输出操 作, 驱使成组式夹持机构(30)及其所夹持的灌装瓶(66)的组合从检测工位(1023) 移至剔瓶出瓶工位 (1040), 为后续的将检测后的灌装瓶 (66) 的组合卸放到卸瓶槽2 Group clamping mechanism (30) In the inspection station (1023), the directly irradiated backlight (71) and the bottom illumination (76) illuminated through the through hole in the hollow support rod (347) rod alternately illuminate Bottling (66), image acquisition system (50) Camera for filling bottle (66), computer analysis control system (90) to analyze the captured image; 3 Displacement output platform (20) performs from the inspection station (1023) to the bottle removal station ( 1040) The mobile output operation drives the combination of the group clamping mechanism (30) and the filling bottle (66) it holds from the inspection station (1023) to the decanter discharge station (1040). Unloading the combination of the tested filling bottles (66) to the unloading tank
(85) 内做好准备。 (85) Be prepared.
13.如权利要求 10所述一种成组式灌装瓶液体杂质检测方法, 其特征在于: 所述步骤 3 中, 在分选机构(80)的剔瓶出瓶工位(1040), 位移输出平台(20)执行朝向分选机构(80) 的移动输出操作,驱使成组式夹持机构(30)移动,成组式夹持机构(30)的多个支撑杆(347) 通过其所对应的卸瓶端口 (891) 进入卸瓶槽 (85) 内, 位移输出平台 (20) 通过垂直运动 输出端 (26)输出向下的垂直运动, 驱使成组式夹持机构 (30) 内的多个旋瓶座 (34)及支 撑杆 (347) 也同步垂直向下移动, 穿过卸瓶豁口 (886) 退出卸瓶槽 (85), 检测后的灌装 瓶 (66) 的组合从被多个压瓶罩 (33)及旋瓶座 (34)夹持的状态中释放出来, 卸放到卸瓶 槽 (85) 内, 位移输出平台 (20) 执行背向分选机构 (80) 的移动输出操作, 驱使成组式夹 持机构 (30) 再次移动, 压瓶罩 (33) 及旋瓶座 (34) 分别从卸瓶槽 (85) 的上下方退出, 将检测后的灌装瓶 (66) 的组合卸放到卸瓶槽 (85)后, 在分选机构 (80)剔瓶出瓶分选的 同时, 成组式夹持机构 (30) 从剔瓶出瓶工位 (1040) 回转复位到取瓶初始工位 (1010), 为下一次的成组式取瓶、 同时移动、 同时检测、 同时卸瓶的检测工作做好准备。 The method for detecting liquid impurities in a group filling bottle according to claim 10, wherein: in the step 3, the bottle unloading station (1040) of the sorting mechanism (80) is displaced. The output platform (20) performs a moving output operation toward the sorting mechanism (80) to drive the group clamping mechanism (30) to move, and the plurality of support rods (347) of the group clamping mechanism (30) pass through The corresponding unloading port (891) enters the unloading tank (85), and the displacement output platform (20) outputs a downward vertical movement through the vertical motion output end (26) to drive the in-group clamping mechanism (30). The plurality of screw holders (34) and the support rods (347) also move vertically downwards, and exit the unloading tank (85) through the unloading gap (886), and the combined combination of the tested filling bottles (66) is The plurality of pressure bottle caps (33) and the screw bottle holder (34) are released in a state of being clamped, discharged into the unloading tank (85), and the displacement output platform (20) performs the back sorting mechanism (80). Move output operation to drive the group clamping mechanism (30) to move again, the pressure bottle cover (33) and the screw holder (34) Exit from the top and bottom of the unloading tank (85) separately, and discharge the combination of the tested filling bottles (66) to the unloading tank (85), and then remove the bottles from the sorting mechanism (80). At the same time of sorting, the group clamping mechanism (30) is swiveled from the bottle unloading station (1040) to the initial bottle taking station (1010), for the next group-type bottle taking, simultaneous movement, and simultaneous Prepare for testing and simultaneous unloading.
14.如权利要求 10所述一种成组式灌装瓶液体杂质检测方法, 其特征在于: 所述步骤 4 中, 所述分选机构 (80)将步骤 2所选定的不合格的灌装瓶(66)剔除的分选工作是独立进 行的, 即分选机构 (80)剔瓶出瓶分选工作进行的同时, 成组式夹持机构 (30) 向进瓶机构 The method according to claim 10, wherein in the step 4, the sorting mechanism (80) selects the unqualified irrigation selected in step 2. The sorting work of bottling (66) rejection is carried out independently, that is, the sorting mechanism (80) picks up the bottle sorting work while the group clamping mechanism (30) feeds the bottle feeding mechanism
(60) 的取瓶初始工位 (1010) 的回转复位、 在取瓶初始工位 (1010) 从进瓶机构 (60) 里 的取瓶、 从取瓶初始工位 (1010) 移至检测工位 (1023)、 在检测工位 (1023) 的检测同时 进行。
(60) The initial resetting position (1010) of the bottle is reset, the initial position of the bottle taking (1010) is taken from the bottle feeding mechanism (60), and the initial station (1010) is moved to the inspection machine. The bit (1023) is simultaneously performed at the detection station (1023).
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