CN211401514U - Tension detection device of two-for-one twister capsule tensioner - Google Patents

Tension detection device of two-for-one twister capsule tensioner Download PDF

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CN211401514U
CN211401514U CN201922349786.9U CN201922349786U CN211401514U CN 211401514 U CN211401514 U CN 211401514U CN 201922349786 U CN201922349786 U CN 201922349786U CN 211401514 U CN211401514 U CN 211401514U
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tension detection
capsule tensioner
capsule
tensioner
cylinder
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梁荣
陈金铨
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Zhejiang Botai Textile Co ltd
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Zhejiang Botai Textile Co ltd
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Abstract

The utility model belongs to the textile machinery field, concretely relates to tension detection device of two-for-one twister capsule tensioner, a tension detection subassembly for snatch the capsule tensioner and transport it to next station snatch fortune material subassembly and be used for detecting the capsule tensioner, tension detection subassembly includes the anchor clamps seat, set up in the pressure sensor of anchor clamps seat one side and set up in the pushing equipment of anchor clamps seat opposite side, the first constant head tank that matches with capsule tensioner shape has on the anchor clamps seat, pushing equipment includes fixed connection in the sixth cylinder on the anchor clamps seat, with the output shaft fixed connection's of sixth cylinder ejector pad. The utility model discloses set up and snatch fortune material subassembly and tension detection subassembly, can carry out tension detection to the capsule tensioner automatically, detection efficiency is high, is applicable to mass production.

Description

一种倍捻机胶囊张力器的张力检测装置A tension detection device for a double twister capsule tensioner

技术领域technical field

本实用新型属于纺织机械领域,具体涉及一种倍捻机胶囊张力器的张力检测装置。The utility model belongs to the field of textile machinery, in particular to a tension detection device of a capsule tensioner of a double twister.

背景技术Background technique

胶囊张力器是一种用于倍捻机的纱线张力调节机构,在行业内也被称作张力胶囊、张力丸,如图16所示,其主要包括张力头、张力座和弹簧。胶囊张力器在生产出来后需要经过张力检测,合格后才能投入销售。申请号为201610054132.1的中国专利公开了纺织倍捻机张力器检测装置,其包括操作台及其上方水平放置的电子称重仪;所述操作台上方水平设置有方形工作台,所述方形工作台上设置有柱形杆;所述操作台上设置有“∞”形摇臂,所述“∞”形摇臂一端的定位孔套入柱形杆,所述“∞”形摇臂的另一端的夹持孔设置有第一紧定螺钉;所述定位孔下方的柱形杆上设置有定位环,所述定位环设置有第二紧定螺钉;所述电子称重仪设置在夹持孔正下方,所述电子称重仪上还设置有垫块。该装置虽然能对胶囊张力器进行张力检测,然而该装置需要人工进行操作,检测效率低,不适合用于批量化检测。Capsule tensioner is a kind of yarn tension adjustment mechanism for double twister, also called tension capsule and tension pill in the industry, as shown in Figure 16, it mainly includes tension head, tension seat and spring. After the capsule tensioner is produced, it needs to be tested for tension before it can be put into sale. The Chinese patent with application number 201610054132.1 discloses a textile double twister tensioner detection device, which includes an operating table and an electronic weighing instrument placed horizontally above it; a square worktable is horizontally arranged above the operating table, and the square worktable A cylindrical rod is arranged on the operating table; an "∞"-shaped rocker arm is arranged on the operating table, the positioning hole at one end of the "∞"-shaped rocker arm is sleeved into the cylindrical rod, and the other end of the "∞"-shaped rocker arm is inserted into the cylindrical rod. The clamping hole is provided with a first set screw; the cylindrical rod below the positioning hole is provided with a positioning ring, and the positioning ring is provided with a second set screw; the electronic weighing instrument is set in the clamping hole Just below, the electronic weighing instrument is also provided with a spacer. Although the device can perform tension detection on the capsule tensioner, the device requires manual operation, and the detection efficiency is low, so it is not suitable for batch detection.

基于上述问题,申请人提出一种倍捻机胶囊张力器的张力检测系统,欲通过托盘装载胶囊张力器,通过传送带机构传送托盘,通过投料机构将托盘一个个投放到传送带机构上,通过张力检测装置将托盘上的胶囊张力器夹取走并对胶囊进行检测,最后通过回收机构将空载的托盘一个个回收。显然,张力检测装置是该张力检测系统的重要部件,如何实现张力检测装置的功能是一个难题。Based on the above problems, the applicant proposes a tension detection system for the capsule tensioner of a double twister. If the capsule tensioner is to be loaded on a tray, the tray is conveyed through a conveyor belt mechanism, and the trays are put on the conveyor belt mechanism one by one through a feeding mechanism. The device picks up the capsule tensioner on the tray and detects the capsules, and finally recovers the empty trays one by one through the recycling mechanism. Obviously, the tension detection device is an important part of the tension detection system, and how to realize the function of the tension detection device is a difficult problem.

实用新型内容Utility model content

为了弥补现有技术的不足,本实用新型提供一种倍捻机胶囊张力器的张力检测装置技术方案。In order to make up for the deficiencies of the prior art, the utility model provides a technical scheme of a tension detection device for a capsule tensioner of a double twister.

所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于包括用于抓取胶囊张力器并将其运送至下一工位的抓取运料组件和用于检测胶囊张力器的张力检测组件,张力检测组件包括夹具座、设置于夹具座一侧的压力传感器和设置于夹具座另一侧的推料机构,夹具座上具有与胶囊张力器形状匹配的第一定位槽,推料机构包括固定连接于夹具座上的第六气缸、与第六气缸的输出轴固定连接的推块。The tension detection device for the capsule tensioner of a double twister is characterized in that it comprises a grabbing and conveying assembly for grabbing the capsule tensioner and transporting it to the next station, and a device for detecting the capsule tensioner. Tension detection component, the tension detection component includes a clamp seat, a pressure sensor arranged on one side of the clamp seat, and a pushing mechanism disposed on the other side of the clamp seat, the clamp seat has a first positioning groove matching the shape of the capsule tensioner, and the pusher The feeding mechanism includes a sixth cylinder fixedly connected to the fixture seat, and a push block fixedly connected with the output shaft of the sixth cylinder.

所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于抓取运料组件包括横梁和夹取模块,夹取模块包括滑动配合于横梁上的安装座、用于带动安装座横移的第三螺母丝杠机构、设置于安装座上的第五气缸、固定连接于第五气缸输出轴下端的安装架及一组设置于安装架下端的夹爪机构。The tension detection device for the capsule tensioner of the double twister is characterized in that the grabbing and transporting component includes a beam and a clamping module, and the clamping module includes a mounting seat that is slidably fitted on the beam and is used to drive the mounting seat to cross the beam. The movable third nut screw mechanism, the fifth cylinder arranged on the installation seat, the installation frame fixedly connected to the lower end of the output shaft of the fifth cylinder, and a set of clamping jaw mechanisms arranged at the lower end of the installation frame.

所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于第三螺母丝杠包括固定连接于横梁一端的第三电机、与第三电机传动连接的第三丝杠及螺接于第三丝杠上的第三螺块,第三螺块与安装座固定连接。The tension detection device for the capsule tensioner of the double twister is characterized in that the third nut screw includes a third motor fixedly connected to one end of the beam, a third screw connected to the third motor in a driving manner, and a third screw connected to the third motor. The third screw block on the third lead screw is fixedly connected with the mounting seat.

所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于还包括集料盘,横梁上滑动配合两个夹取模块,两个夹取模块之间的距离与集料盘和张力检测组件之间的距离相同。The tension detection device for the capsule tensioner of the double twister is characterized in that it further comprises a collecting plate, and two clamping modules are slidably fitted on the cross beam, and the distance between the two clamping modules is related to the collecting plate and the tension force. The distance between the detection components is the same.

所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于横梁的两端固定连接立柱。The tension detection device of the capsule tensioner of the double twister is characterized in that the two ends of the beam are fixedly connected to the uprights.

与现有技术相比,本实用新型设置了抓取运料组件和张力检测组件,能够自动对胶囊张力器进行张力检测,检测效率高,适用于大批量生产。Compared with the prior art, the utility model is provided with a grasping and conveying component and a tension detection component, which can automatically perform tension detection on the capsule tensioner, has high detection efficiency, and is suitable for mass production.

附图说明Description of drawings

图1为本实用新型所应用的张力检测系统结构示意图;Fig. 1 is the applied tension detection system structural representation of the utility model;

图2为本实用新型所应用的张力检测系统中的投料组件结构示意图之一;Fig. 2 is one of the structural schematic diagrams of the feeding component in the tension detection system to which the utility model is applied;

图3为本实用新型所应用的张力检测系统中的投料组件结构示意图之二;Fig. 3 is the second structural schematic diagram of the feeding assembly in the tension detection system applied by the utility model;

图4为本实用新型所应用的张力检测系统中的投料组件左视示意图;Fig. 4 is the left side schematic diagram of the feeding assembly in the tension detection system to which the utility model is applied;

图5为本实用新型所应用的张力检测系统中的回收组件结构示意图之一;5 is one of the structural schematic diagrams of the recovery assembly in the tension detection system to which the utility model is applied;

图6为本实用新型所应用的张力检测系统中的回收组件结构示意图之二;6 is the second schematic diagram of the structure of the recovery assembly in the tension detection system to which the utility model is applied;

图7为本实用新型所应用的张力检测系统中的回收组件结构示意图之三;7 is the third schematic diagram of the structure of the recovery assembly in the tension detection system to which the utility model is applied;

图8为本实用新型所应用的张力检测系统中的回收组件左视示意图;Fig. 8 is the left side schematic diagram of the recovery assembly in the tension detection system to which the utility model is applied;

图9为本实用新型所应用的张力检测系统中的第一托举组件结构示意图;9 is a schematic structural diagram of the first lift assembly in the tension detection system to which the utility model is applied;

图10为本实用新型所应用的张力检测系统中的第二托举组件结构示意图;10 is a schematic structural diagram of the second lift assembly in the tension detection system to which the utility model is applied;

图11为本实用新型结构示意图;Figure 11 is a schematic structural diagram of the utility model;

图12为本实用新型中的张力检测组件结构示意图;12 is a schematic structural diagram of the tension detection assembly in the present invention;

图13为图12中A-A剖视图;Fig. 13 is A-A sectional view in Fig. 12;

图14为本实用新型所应用的张力检测系统中的视觉检测组件结构示意图;14 is a schematic structural diagram of the visual detection component in the tension detection system to which the utility model is applied;

图15为本实用新型中的托盘俯视示意图;Figure 15 is a schematic top view of the tray in the utility model;

图16为胶囊张力器结构示意图。Figure 16 is a schematic structural diagram of the capsule tensioner.

图中:投料组件1、第一投料框体100、第一气缸101、第一夹紧头102、第一托料板103、第一电机104、第一丝杠105、第一螺块106、传送带机构2、第一托举组件3、第三气缸300、第一托举板301、抓取运料组件4、横梁400、安装座401、安装架402、夹爪机构403、第三电机404、第三丝杠405、第三螺块406,第三螺块406、第五气缸407、张力检测组件5、夹具座500、第一定位槽5000、压力传感器501、第六气缸502、推块503、第二托举组件6、第四气缸600、第二托举板601、视觉检测组件7、固定架700、工业照相机701、固定臂702、补光灯703、回收机构8、第二投料框体800、第二气缸801、第二夹紧头802、第二托料板803、第二电机804、第二丝杠805、第二螺块806、检测胶囊张力器9、托盘10、集料盘11。In the figure: feeding assembly 1, first feeding frame 100, first air cylinder 101, first clamping head 102, first feeding plate 103, first motor 104, first lead screw 105, first screw block 106, Conveyor belt mechanism 2, first lifting assembly 3, third air cylinder 300, first lifting plate 301, grabbing and transporting assembly 4, beam 400, mounting seat 401, mounting frame 402, gripper mechanism 403, third motor 404 , the third screw 405, the third screw block 406, the third screw block 406, the fifth cylinder 407, the tension detection assembly 5, the clamp seat 500, the first positioning groove 5000, the pressure sensor 501, the sixth cylinder 502, the push block 503. The second lifting assembly 6, the fourth air cylinder 600, the second lifting plate 601, the visual inspection assembly 7, the fixing frame 700, the industrial camera 701, the fixing arm 702, the fill light 703, the recovery mechanism 8, the second feeding Frame 800, second air cylinder 801, second clamping head 802, second support plate 803, second motor 804, second lead screw 805, second screw block 806, detection capsule tensioner 9, tray 10, set Tray 11.

具体实施方式Detailed ways

本实用新型为张力检测系统的一部分,下面结合附图对应用本实用新型的张力检测系统作介绍,以达到对本实用新型作进一步说明的目的。The utility model is a part of the tension detection system, and the tension detection system applying the utility model is introduced below with reference to the accompanying drawings, so as to achieve the purpose of further explaining the utility model.

如图所示,一种倍捻机胶囊张力器的张力检测装置,应用于张力检测系统中,张力检测系统包括用于将托盘10一个个投下的投料组件1、用于运送托盘10的传送带机构2、用于将托盘10顶起的第二托举组件6、用于检测胶囊张力器9形状和摆放位置是否合格的视觉检测组件7、用于将托盘10顶起的第一托举组件3、用于抓取胶囊张力器9并对其进行检测的张力检测装置及用于将托盘10一个个回收的回收机构8。其中,张力检测装置包括用于抓取胶囊张力器9并将其运送至下一工位的抓取运料组件4和用于检测胶囊张力器9的张力检测组件5。投料组件1、第二托举组件6、第一托举组件3和回收机构8自前向后依次设置,且投料组件1和回收机构8设置于传送带机构2的头尾两端,视觉检测组件7的位置与第二托举组件6的位置相对应,抓取运料组件4的位置与第一托举组件3的位置对应,张力检测组件5与抓取运料组件4的位置相对应。As shown in the figure, a tension detection device for a capsule tensioner of a double twister is applied to a tension detection system. The tension detection system includes a feeding assembly 1 for dropping the trays 10 one by one, and a conveyor belt mechanism for transporting the trays 10. 2. The second lifting assembly 6 for lifting the tray 10, the visual inspection assembly 7 for detecting whether the shape and placement position of the capsule tensioner 9 are qualified, the first lifting assembly for lifting the tray 10 3. A tension detection device for grabbing the capsule tensioner 9 and detecting it, and a recovery mechanism 8 for recovering the trays 10 one by one. Wherein, the tension detection device includes a grasping and conveying component 4 for grasping the capsule tensioner 9 and transporting it to the next station, and a tension detection component 5 for detecting the capsule tensioner 9 . The feeding assembly 1, the second lifting assembly 6, the first lifting assembly 3 and the recovery mechanism 8 are arranged in sequence from front to back, and the feeding assembly 1 and the recovery mechanism 8 are arranged at the head and tail ends of the conveyor belt mechanism 2, and the visual inspection assembly 7 The position of 1 corresponds to the position of the second lifting assembly 6 , the position of the grabbing and conveying assembly 4 corresponds to the position of the first lifting assembly 3 , and the tension detection assembly 5 corresponds to the position of the grabbing and conveying assembly 4 .

投料组件1包括用于放置托盘10的第一投料框体100、设置于第一投料框体100两侧的第一气缸101、固定连接于第一气缸输出轴上的第一夹紧头102及滑动配合于第一投料框体100两侧的第一托料板103及用于带动第一托料板103上下移动的第一螺母丝杠机构,第一螺母丝杠机构包括固定连接于第一投料框体100下端的第一电机104、与第一电机104传动连接的第一丝杠105及螺接于第一丝杠105的第一螺块106,第一螺块106与第一托料板103固定连接。具体的,第一托料板103与第一投料框体100以滑槽滑块结构实现滑动配合,第一丝杠105的上下两端与第一投料框体100通过轴承转动配合。The feeding assembly 1 includes a first feeding frame 100 for placing the tray 10, a first air cylinder 101 disposed on both sides of the first feeding frame 100, a first clamping head 102 fixedly connected to the output shaft of the first cylinder, and The first feeding plate 103 on both sides of the first feeding frame 100 and the first nut and screw mechanism for driving the first feeding plate 103 to move up and down are slidably fitted. The first motor 104 at the lower end of the feeding frame 100, the first screw 105 connected to the first motor 104 in a driving manner, and the first screw block 106 screwed to the first screw 105, the first screw block 106 and the first supporting material The board 103 is fixedly connected. Specifically, the first feeding plate 103 and the first feeding frame 100 are slidably matched with the first feeding frame 100 by means of a chute-slider structure, and the upper and lower ends of the first lead screw 105 are rotatably fitted with the first feeding frame 100 through bearings.

投料组件1的工作过程:将托盘10码放于第一投料框体100内,倒数第二个托盘由第一气缸101带动第一夹紧头102从侧边夹紧,倒数第一个的托盘10由第一托料板103托住,第一螺母丝杠机构带动第一托料板103及其上的托盘10下移至传送带机构2上,该托盘10被传送带机构2“截留”并往后运送,第一托料板103上移至原先倒数第二个托盘10的底部托住该托盘10,之后第一气缸101带动第一夹紧头102松开该托盘10,然后第一托料板103带动该托盘10及其上所有的托盘10下移一个托盘10的高度,使原先的倒数第二个托盘10位于原先倒数第一个托盘10的位置,之后第一气缸101带动第一夹紧头102夹紧原先的倒数第三个托盘(现在的倒数第二个托盘),第一托料板103带动原先的倒数第二个托盘10(现在的倒数第一个托盘)下移至传送带机构2上并被传送带机构2送走,如此周而复始,将托盘10一个个有序的投放到传送带机构2上。The working process of the feeding assembly 1: the tray 10 is placed in the first feeding frame 100, the second-to-last tray is driven by the first cylinder 101 to drive the first clamping head 102 to be clamped from the side, and the last-to-last tray 10 is clamped from the side. Supported by the first support plate 103, the first nut screw mechanism drives the first support plate 103 and the tray 10 on it to move down to the conveyor belt mechanism 2, and the tray 10 is "retained" by the conveyor belt mechanism 2 and moves backward During transportation, the first pallet 103 is moved up to the bottom of the penultimate pallet 10 to hold the pallet 10, then the first air cylinder 101 drives the first clamping head 102 to release the pallet 10, and then the first pallet 10 103 drives the tray 10 and all the trays 10 on it to move down by the height of one tray 10, so that the original penultimate tray 10 is located at the position of the original penultimate tray 10, and then the first air cylinder 101 drives the first clamping The head 102 clamps the original third-to-last pallet (now the last-to-last pallet), and the first pallet 103 drives the original last-to-last pallet 10 (now the last-to-last pallet) to move down to the conveyor mechanism 2 and sent away by the conveyor belt mechanism 2 , and so on, the trays 10 are put on the conveyor belt mechanism 2 one by one in an orderly manner.

第二托举组件6包括两个分设于传送带机构2两侧的第四气缸600和固定连接于第四气缸输出轴上端的第二托举板601。其中,第四气缸600也可以由螺母丝杠机构代替,通过螺块带动第二托举板601上下移动。The second lifting assembly 6 includes two fourth cylinders 600 disposed on both sides of the conveyor mechanism 2 and a second lifting plate 601 fixedly connected to the upper end of the output shaft of the fourth cylinder. Wherein, the fourth cylinder 600 can also be replaced by a nut screw mechanism, and the second lifting plate 601 is driven to move up and down by the screw block.

第二托举组件6的工作过程:当托盘10被传送带机构2传送到第二托举组件对应的位置时,由预先设置的行程传感器感应到该托盘10的到来,行程传感器通知电脑,电脑控制两个第四气缸600同时带动对应第二托举板601的上移,第二托举板601将到来的托盘10举起并脱离传送带机构2,在视觉检测组件7将托盘10上的胶囊张力器10检测完后,第二托举组件6带动该托盘10复位,托盘10重又被传送带机构2往后运送。The working process of the second lifting assembly 6: when the tray 10 is transferred to the corresponding position of the second lifting assembly by the conveyor mechanism 2, the arrival of the tray 10 is sensed by the preset stroke sensor, the stroke sensor informs the computer, and the computer controls The two fourth air cylinders 600 simultaneously drive the corresponding second lifting plate 601 to move upward, the second lifting plate 601 lifts the incoming tray 10 and leaves the conveyor belt mechanism 2, and the visual detection component 7 adjusts the tension of the capsules on the tray 10. After the detection of the device 10 is completed, the second lift assembly 6 drives the tray 10 to reset, and the tray 10 is transported backward by the conveyor mechanism 2 again.

视觉检测组件7包括固定架700、设置于固定架700上的工业照相机701、设置于固定架700两侧的固定臂702及设置于固定臂702上的补光灯703。具体的,固定架700包括竖直导轨和固定于竖直导轨上的水平导轨,工业照相机701固定于水平导轨上,需要时可以调整工业照相机701的水平位置和高度位置。同时,固定臂701与固定架700通过阻尼转轴实现转动连接,能够调节补光灯703的位置。The visual inspection assembly 7 includes a fixing frame 700 , an industrial camera 701 arranged on the fixing frame 700 , fixing arms 702 arranged on both sides of the fixing frame 700 , and a fill light 703 arranged on the fixing arm 702 . Specifically, the fixing frame 700 includes a vertical guide rail and a horizontal guide rail fixed on the vertical guide rail. The industrial camera 701 is fixed on the horizontal guide rail, and the horizontal position and height position of the industrial camera 701 can be adjusted when necessary. At the same time, the fixed arm 701 and the fixed frame 700 are rotatably connected through the damping shaft, so that the position of the fill light 703 can be adjusted.

视觉检测组件7的工作过程:在第二托举组件6将托盘10托举起来之后,工业照相机701和补光灯703与该托盘的位置相对应,必要时,补光灯703对托盘10上的胶囊张力器9进行补光,工业照相机701对托盘10上的胶囊张力器9进行拍照,并将照片发送给电脑,电脑内预装有视觉检测分析软件,对照片进行处理、分析,判断照片中胶囊张力器9的形状和摆放位置是否符合规定,如果不符合规定,电脑控制报警器发出警告并暂停系统工作,由人来剔除该胶囊张力器9。需要说明的是,视觉检测是一项非常成熟的技术,其将被摄取目标转换成图像信号,传送给专用的图像处理系统,根据像素分布和亮度、颜色等信息,转变成数字化信号;图像系统对这些信号进行各种运算来抽取目标的特征,进而根据判别的结果来控制现场的设备动作。The working process of the visual inspection assembly 7: after the second lifting assembly 6 lifts the tray 10, the industrial camera 701 and the fill light 703 correspond to the position of the tray. If necessary, the fill light 703 is placed on the tray 10. The capsule tensioner 9 is filled with light, and the industrial camera 701 takes a photo of the capsule tensioner 9 on the tray 10, and sends the photo to the computer. The computer is pre-installed with visual detection and analysis software to process and analyze the photo, and judge the photo. Whether the shape and placement of the capsule tensioner 9 conform to the regulations, if not, the computer-controlled alarm will issue a warning and suspend the system work, and the capsule tensioner 9 will be removed by a human. It should be noted that visual inspection is a very mature technology, which converts the captured target into an image signal, transmits it to a dedicated image processing system, and converts it into a digital signal according to pixel distribution, brightness, color and other information; image system Various operations are performed on these signals to extract the characteristics of the target, and the operation of the equipment in the field is controlled based on the result of the discrimination.

第一托举组件3包括两个分设于传送带机构2两侧的第三气缸300和固定连接于第三气缸输出轴上端的第一托举板301。其中,第三气缸300也可以由螺母丝杠机构代替,通过螺块带动第一托举板31上下移动。The first lifting assembly 3 includes two third cylinders 300 respectively disposed on both sides of the conveyor belt mechanism 2 and a first lifting plate 301 fixedly connected to the upper end of the output shaft of the third cylinder. Wherein, the third air cylinder 300 can also be replaced by a nut screw mechanism, and the first lifting plate 31 is driven to move up and down by the screw block.

第一托举组件3的工作过程:当托盘10被传送带机构2传送到第一托举组件对应的位置时,由预先设置的行程传感器感应到该托盘10的到来,行程传感器通知电脑,电脑控制两个第三气缸300同时带动对应第一托举板301的上移,第一托举板301将到来的托盘10举起并脱离传送带机构2,在抓取运料组件4将托盘10上的胶囊张力器10夹取完后,第一托举组件3带动空载的托盘10复位,托盘10重又被传送带机构2往回收机构8运送。The working process of the first lifting assembly 3: when the tray 10 is transferred to the corresponding position of the first lifting assembly by the conveyor belt mechanism 2, the arrival of the tray 10 is sensed by the preset stroke sensor, the stroke sensor informs the computer, and the computer controls The two third air cylinders 300 simultaneously drive the corresponding first lifting plate 301 to move upward. The first lifting plate 301 lifts the incoming tray 10 and disengages it from the conveyor belt mechanism 2 . After the capsule tensioner 10 is clamped, the first lift assembly 3 drives the empty tray 10 to reset, and the tray 10 is transported by the conveyor mechanism 2 to the recovery mechanism 8 again.

抓取运料组件4包括位于传送带机构2上端的横梁400、滑动配合于横梁400上的安装座401、用于带动安装座401横移的第三螺母丝杠机构、设置于安装座401上的第五气缸407、固定连接于第五气缸输出轴下端的安装架402及一组设置于安装架402下端的夹爪机构403,第三螺母丝杠包括固定连接于横梁400一端的第三电机404、与第三电机404传动连接的第三丝杠405及螺接于第三丝杠405上的第三螺块406,第三螺块406与安装座401固定连接。具体的,横梁400的两侧通过立柱支撑于地面上。横梁400为一壳体结构,横梁400的底部具有一横向设开设的开口,安装座401的主体位于横梁400的内部,安装座401的一部分通过该开口伸入横梁400的内部与第三螺块406固定,安装座401通过直线导轨与横梁400滑动配合,安装座401的下端侧部横向凸出一安装板,第五气缸407安装于该安装板上,安装架402的背部固定滑动杆,安装座401的背部设置与滑动杆滑动配合的滑套,以此实现安装架402平稳地移动。第三丝杠405的两端转动安装于横梁400内。其中,夹爪机构403为公知的气动夹爪,也可以是公知是机械夹爪。安装座401、第五气缸407、安装架402和夹爪机构403组成一个夹取模块,夹取模块共有两个,一个用于将传送带机构2上的胶囊张力器9夹取到张力检测组件5上,另一个将张力检测组件5上经过检测的胶囊张力器9夹取到集料盘11上。The grabbing and transporting assembly 4 includes a beam 400 located at the upper end of the conveyor belt mechanism 2 , a mounting seat 401 slidably fitted on the beam 400 , a third nut screw mechanism for driving the mounting seat 401 to move laterally, and a mounting seat 401 . The fifth cylinder 407, the mounting frame 402 fixedly connected to the lower end of the output shaft of the fifth cylinder, and a set of clamping jaw mechanisms 403 disposed at the lower end of the mounting frame 402, the third nut screw includes a third motor 404 fixedly connected to one end of the beam 400 , a third screw 405 drivingly connected with the third motor 404 and a third screw block 406 screwed on the third screw 405 , and the third screw block 406 is fixedly connected with the mounting seat 401 . Specifically, both sides of the beam 400 are supported on the ground by uprights. The beam 400 is a shell structure, the bottom of the beam 400 has an opening set horizontally, the main body of the mounting seat 401 is located inside the beam 400, and a part of the mounting seat 401 extends into the interior of the beam 400 and the third screw block through the opening. 406 is fixed, the mounting seat 401 is slidably matched with the beam 400 through the linear guide rail, a mounting plate protrudes laterally from the lower end side of the mounting seat 401, the fifth cylinder 407 is mounted on the mounting plate, the back of the mounting frame 402 is fixed with a sliding rod, and the installation The back of the seat 401 is provided with a sliding sleeve slidably matched with the sliding rod, so as to realize the smooth movement of the mounting frame 402 . Both ends of the third lead screw 405 are rotatably mounted in the beam 400 . The gripper mechanism 403 is a well-known pneumatic gripper, and may also be a well-known mechanical gripper. The mounting seat 401 , the fifth cylinder 407 , the mounting frame 402 and the gripper mechanism 403 form a gripping module, and there are two gripping modules, one for gripping the capsule tensioner 9 on the conveyor belt mechanism 2 to the tension detection assembly 5 On the other hand, the other one clamps the detected capsule tensioner 9 on the tension detection assembly 5 to the collecting tray 11 .

抓取运料组件4的工作过程:第一个夹取模块中的安装座401由第三螺母丝杠机构带动至第一托举组件3所托起的托盘10的上方,第五气缸407带动安装架402和夹爪机构403下移,夹爪机构403夹取托盘10上对应的胶囊张力器9,然后第五气缸407带动安装架402和夹爪机构403上移,之后第三螺母丝杠机构带动安装座401横移至张力检测组件5的上方,第五气缸407再次带动安装架402和夹爪机构403下移,夹爪机构403松开胶囊张力器9,使胶囊张力器9安置于张力检测组件5上进行张力检测,最后第五气缸407再次带动安装架402和夹爪机构403上移,第三螺母丝杠机构再次带动安装座401横移至第一托举组件3上方,对下一个托盘上的胶囊张力器9进行夹取。在第一夹取模块将传送带机构2上的胶囊张力器9夹取到张力检测组件5上的同时,第二夹取模块将张力检测组件5上检测完的胶囊张力器9夹取到集料盘11上,第二夹取模块与第一夹取模块的动作完全相同。需要说明的是,第一托举组件3、张力检测组件5和集料盘11的放置位置均是对应的,两个夹取模块之间的距离与集料盘11和张力检测组件5之间的距离相同,以使胶囊张力器9从第一托举组件3到张力检测组件5的行程与张力检测组件5到集料盘11的行程相等。The working process of grabbing the material transporting assembly 4: the mounting seat 401 in the first clamping module is driven by the third nut screw mechanism to the top of the tray 10 held up by the first lifting assembly 3, and the fifth air cylinder 407 is driven The mounting frame 402 and the clamping jaw mechanism 403 move down, the clamping jaw mechanism 403 clamps the corresponding capsule tensioner 9 on the tray 10, and then the fifth cylinder 407 drives the mounting frame 402 and the clamping jaw mechanism 403 to move up, and then the third nut screw The mechanism drives the mounting base 401 to traverse to the top of the tension detection assembly 5, and the fifth cylinder 407 drives the mounting frame 402 and the gripper mechanism 403 to move down again. The gripper mechanism 403 releases the capsule tensioner 9, so that the capsule tensioner 9 is placed in the Tension detection is performed on the tension detection assembly 5. Finally, the fifth cylinder 407 drives the mounting frame 402 and the clamping jaw mechanism 403 to move up again. The capsule tensioner 9 on the next tray does the gripping. While the first clamping module clamps the capsule tensioner 9 on the conveyor belt mechanism 2 to the tension detection assembly 5, the second clamping module clamps the detected capsule tensioner 9 on the tension detection assembly 5 to the aggregate On the disk 11, the action of the second clamping module is exactly the same as that of the first clamping module. It should be noted that the placement positions of the first lifting component 3 , the tension detection component 5 and the collection tray 11 are all corresponding, and the distance between the two clamping modules is the same as the distance between the collection tray 11 and the tension detection component 5 The distance is the same, so that the stroke of the capsule tensioner 9 from the first lifting assembly 3 to the tension detection assembly 5 is equal to the stroke of the tension detection assembly 5 to the collecting tray 11 .

张力检测组件5包括夹具座500、设置于夹具座500一侧的压力传感器501和设置于夹具座500另一侧的推料机构,夹具座500上具有与胶囊张力器9形状匹配的第一定位槽5000,推料机构包括固定连接于夹具座500上的第六气缸502、与第六气缸502的输出轴固定连接的推块503。具体的,压力传感器501的感应头设置垫片,第一定位槽5000的两侧具有供夹爪机构伸入的第一反干涉槽5001。第一定位槽5000最好为V形槽,具有定心功能,由于胶囊张力器9的张力头、张力座最大直径不同,相应的第一定位槽1000两端的大小也不同。The tension detection assembly 5 includes a clamp base 500, a pressure sensor 501 arranged on one side of the clamp base 500, and a pushing mechanism arranged at the other side of the clamp base 500. The clamp base 500 has a first position matching the shape of the capsule tensioner 9. In the groove 5000 , the pushing mechanism includes a sixth cylinder 502 fixedly connected to the clamp base 500 , and a push block 503 fixedly connected to the output shaft of the sixth cylinder 502 . Specifically, the sensing head of the pressure sensor 501 is provided with a gasket, and both sides of the first positioning groove 5000 have first anti-interference grooves 5001 into which the clamping jaw mechanism extends. The first positioning groove 5000 is preferably a V-shaped groove with a centering function. Since the maximum diameters of the tension head and the tension seat of the capsule tensioner 9 are different, the sizes of the two ends of the corresponding first positioning groove 1000 are also different.

张力检测组件5的工作过程:胶囊张力器9放置于第一定位槽5000上后,第六气缸502带动推块503前移,推块503推动胶囊张力器9朝压力传感器501移动,使胶囊张力器9挤压压力传感器501,压力传感器501将检测出的压力传输给电脑,电脑进行运算,然后判断该胶囊张力器9的张力是否合格,若不合格则发出警告,在夹取模块将该胶囊张力器9夹取到收集盘11上时将其剔除。The working process of the tension detection assembly 5: after the capsule tensioner 9 is placed on the first positioning groove 5000, the sixth air cylinder 502 drives the push block 503 to move forward, and the push block 503 pushes the capsule tensioner 9 to move toward the pressure sensor 501 to make the capsule tension The pressure sensor 501 is squeezed by the pressure sensor 9, and the pressure sensor 501 transmits the detected pressure to the computer. The computer performs calculations, and then judges whether the tension of the capsule tensioner 9 is qualified. If it is not qualified, a warning is issued. The tensioner 9 rejects the catch pan 11 as it grips it.

回收机构8包括用于放置托盘10的第二投料框体800、设置于第二投料框体800两侧的第二气缸801、固定连接于第二气缸输出轴上的第二夹紧头802及滑动配合于第二投料框体800两侧的第二托料板803及用于带动第二托料板803上下移动的第二螺母丝杠机构,第二螺母丝杠机构包括固定连接于第二投料框体800下端的第二电机804、与第二电机804传动连接的第二丝杠805及螺接于第二丝杠805的第二螺块806,第二螺块806与第二托料板803固定连接。具体的,第二托料板803与第二投料框体800以滑槽滑块结构实现滑动配合,第二丝杠805的上下两端与第二投料框体800通过轴承转动配合。The recovery mechanism 8 includes a second feeding frame 800 for placing the tray 10, a second air cylinder 801 disposed on both sides of the second feeding frame 800, a second clamping head 802 fixedly connected to the output shaft of the second cylinder, and The second feeding plate 803 on both sides of the second feeding frame 800 and the second nut and screw mechanism for driving the second feeding plate 803 to move up and down are slidably fitted. The second motor 804 at the lower end of the feeding frame 800, the second screw 805 connected to the second motor 804, the second screw 806 screwed to the second screw 805, the second screw 806 and the second supporting material Plate 803 is fixedly attached. Specifically, the second feeding plate 803 and the second feeding frame 800 are slidably matched with the sliding groove slider structure, and the upper and lower ends of the second lead screw 805 and the second feeding frame 800 are rotatably matched with the second feeding frame 800 through bearings.

回收机构8的工作过程:第二气缸801带动第二夹紧头802夹紧第二投料框体800内倒数第一个托盘10,空载的托盘10来到第二投料框体800内被第二投料框体800的内壁阻拦,此时位于该托盘10下端的第二托料板803由第二螺母丝杠机构带动上移,第二托料板803将该托盘10抬起并带至原先第二投料框体800内倒数第一个托盘10的下端成为新的倒数第一个托盘10,此时第二气缸801带动第二夹紧头802松开原先的倒数第一个托盘10(现在的倒数第二个托盘10),然后第二托料板803将新的倒数第一个托盘10抬升一个托盘高度,第二气缸801带动第二夹紧头802夹紧新的倒数第一个托盘10,然后第二托料板803下移下一个托盘10送上来,以此类推,以此实现托盘10的累叠,方便托盘10的整理。The working process of the recovery mechanism 8: the second air cylinder 801 drives the second clamping head 802 to clamp the penultimate tray 10 in the second feeding frame 800, and the empty tray 10 comes to the second feeding frame 800 and is picked up by the first tray 10. The inner wall of the second feeding frame 800 is blocked. At this time, the second supporting plate 803 located at the lower end of the tray 10 is moved up by the second nut screw mechanism, and the second supporting plate 803 lifts the tray 10 and brings it to the original position. The lower end of the penultimate tray 10 in the second feeding frame 800 becomes the new penultimate tray 10. At this time, the second air cylinder 801 drives the second clamping head 802 to release the original penultimate tray 10 (now the penultimate pallet 10), then the second pallet 803 lifts the new penultimate pallet 10 by one pallet height, and the second air cylinder 801 drives the second clamping head 802 to clamp the new penultimate pallet 10 10. Then, the second pallet 803 is moved down and the next pallet 10 is brought up, and so on, so as to realize the stacking of the pallets 10 and facilitate the arrangement of the pallets 10 .

在实用新型中,上述的托盘10上开设多个与胶囊张力器9形状匹配的第二定位槽1000,第二定位槽1000最好为V形槽,具有定心功能,由于胶囊张力器9的张力头、张力座最大直径不同,相应的第二定位槽两端的大小也不同。第二定位槽1000的两侧具有供夹爪机构伸入的第二反干涉槽1001,胶囊张力器9设置于第二定位槽1000上。在抓取时,夹爪机构可以抓取胶囊张力器9的张力头,也可以抓取张力座,只要夹爪机构的夹爪结构设计成匹配的形状大小即可。In the utility model, the above-mentioned tray 10 is provided with a plurality of second positioning grooves 1000 that match the shape of the capsule tensioner 9. The second positioning grooves 1000 are preferably V-shaped grooves with a centering function. The maximum diameters of the tension head and the tension seat are different, and the sizes of both ends of the corresponding second positioning groove are also different. Both sides of the second positioning groove 1000 are provided with second anti-interference grooves 1001 into which the clamping jaw mechanism extends, and the capsule tensioner 9 is arranged on the second positioning groove 1000 . When grabbing, the jaw mechanism can grab the tension head of the capsule tensioner 9 or the tension seat, as long as the jaw structure of the jaw mechanism is designed to match the shape and size.

在实用新型中,上述的第一螺母丝杠机构、第二螺母丝杠机构和第三螺母丝杠机构、第一气缸、第二气缸、第三气缸、第四气缸、第五气缸、第六气缸、压力传感器和传送带机构均为公知技术。In the utility model, the above-mentioned first nut screw mechanism, second nut screw mechanism and third nut screw mechanism, first cylinder, second cylinder, third cylinder, fourth cylinder, fifth cylinder, sixth cylinder Air cylinders, pressure sensors and conveyor belt mechanisms are well known.

本实用新型工作的整个流程是托盘10由投料机构1投到传送带机构2上,由传送带机构2传送到第二托举机构6,经过第二托举机构6被托举起来,视觉检测组件7对托盘10上的工件进行检测,检测结束后第二托举机构6将托盘10放下,托盘10又被传送带机构2传送到第一托举机构3,第一托举机构3将托盘10托举起来,然后抓取运料组件4将托盘10上的工件夹取到张力检测组件5上进行检测,工件检测结束后再由抓取运料组件4将工件夹取到集料盘11上,第一托举机构3将空载的托盘10放回传送带机构2,传送带机构2将托盘10送到回收机构8进行收回。The entire working process of the present utility model is that the tray 10 is thrown onto the conveyor belt mechanism 2 by the feeding mechanism 1 , and is transferred by the conveyor belt mechanism 2 to the second lifting mechanism 6 , and is lifted up by the second lifting mechanism 6 , and the visual detection component 7 The workpiece on the pallet 10 is detected. After the detection, the second lift mechanism 6 puts down the pallet 10, and the pallet 10 is transferred to the first lift mechanism 3 by the conveyor mechanism 2, and the first lift mechanism 3 lifts the pallet 10. Then grab the material transporting component 4 to clamp the workpiece on the pallet 10 to the tension detection component 5 for detection. After the workpiece is detected, the material grasping and transporting component 4 clamps the workpiece to the collecting tray 11. A lift mechanism 3 puts the empty tray 10 back on the conveyor belt mechanism 2 , and the conveyor belt mechanism 2 sends the tray 10 to the recovery mechanism 8 for recovery.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

Claims (5)

1.一种倍捻机胶囊张力器的张力检测装置,其特征在于包括用于抓取胶囊张力器(9)并将其运送至下一工位的抓取运料组件(4)和用于检测胶囊张力器(9)的张力检测组件(5),张力检测组件(5)包括夹具座(500)、设置于夹具座(500)一侧的压力传感器(501)和设置于夹具座(500)另一侧的推料机构,夹具座(500)上具有与胶囊张力器(9)形状匹配的第一定位槽(5000),推料机构包括固定连接于夹具座(500)上的第六气缸(502)、与第六气缸(502)的输出轴固定连接的推块(503)。1. A tension detection device for a capsule tensioner of a double twister, characterized in that it comprises a grabbing and conveying component (4) for grabbing the capsule tensioner (9) and transporting it to the next station and a A tension detection assembly (5) for detecting the capsule tensioner (9), the tension detection assembly (5) comprises a clamp seat (500), a pressure sensor (501) arranged on one side of the clamp seat (500), and a pressure sensor (501) disposed on the clamp seat (500) ) on the other side of the pushing mechanism, the clamp seat (500) has a first positioning groove (5000) that matches the shape of the capsule tensioner (9), and the pushing mechanism includes a sixth fixed connection to the clamp seat (500). A cylinder (502) and a push block (503) fixedly connected with the output shaft of the sixth cylinder (502). 2.根据权利要求1所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于抓取运料组件(4)包括横梁(400)和夹取模块,夹取模块包括滑动配合于横梁(400)上的安装座(401)、用于带动安装座(401)横移的第三螺母丝杠机构、设置于安装座(401)上的第五气缸(407)、固定连接于第五气缸输出轴下端的安装架(402)及一组设置于安装架(402)下端的夹爪机构(403)。2. A tension detection device for a capsule tensioner of a double twister according to claim 1, characterized in that the grasping and transporting component (4) comprises a beam (400) and a clamping module, and the clamping module comprises a sliding fit on the A mounting seat (401) on the beam (400), a third nut and screw mechanism for driving the mounting seat (401) to move laterally, a fifth cylinder (407) arranged on the mounting seat (401), and fixedly connected to the A mounting frame (402) at the lower end of the five-cylinder output shaft and a set of clamping jaw mechanisms (403) arranged at the lower end of the mounting frame (402). 3.根据权利要求2所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于第三螺母丝杠包括固定连接于横梁(400)一端的第三电机(404)、与第三电机(404)传动连接的第三丝杠(405)及螺接于第三丝杠(405)上的第三螺块(406),第三螺块(406)与安装座(401)固定连接。3. A tension detection device for a capsule tensioner of a double twister according to claim 2, characterized in that the third nut screw comprises a third motor (404) fixedly connected to one end of the beam (400), A third screw (405) drivingly connected to the motor (404) and a third screw block (406) screwed on the third screw (405), the third screw block (406) is fixedly connected to the mounting seat (401) . 4.根据权利要求1-3中任一所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于还包括集料盘(11),横梁(400)上滑动配合两个夹取模块,两个夹取模块之间的距离与集料盘(11)和张力检测组件(5)之间的距离相同。4. The tension detection device for a capsule tensioner of a double twister according to any one of claims 1-3, characterized in that it further comprises a collecting plate (11), and the cross beam (400) is slidably fitted with two clamps module, the distance between the two clamping modules is the same as the distance between the collecting plate (11) and the tension detection assembly (5). 5.根据权利要求1-3中任一所述的一种倍捻机胶囊张力器的张力检测装置,其特征在于横梁(400)的两端固定连接立柱。5. The tension detection device for a capsule tensioner of a double twister according to any one of claims 1-3, characterized in that both ends of the beam (400) are fixedly connected to uprights.
CN201922349786.9U 2019-12-24 2019-12-24 Tension detection device of two-for-one twister capsule tensioner Expired - Fee Related CN211401514U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114934329A (en) * 2022-06-21 2022-08-23 张家港扬子纺纱有限公司 A double twister mechanical palm, control method and computer storage medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114934329A (en) * 2022-06-21 2022-08-23 张家港扬子纺纱有限公司 A double twister mechanical palm, control method and computer storage medium
CN114934329B (en) * 2022-06-21 2023-09-05 张家港扬子纺纱有限公司 Mechanical palm of two-for-one twister, control method and computer storage medium

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