CN103512894A - Foreign matter detecting device for light inspection machine of hydro-acupuncture ampoule bottles - Google Patents
Foreign matter detecting device for light inspection machine of hydro-acupuncture ampoule bottles Download PDFInfo
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- CN103512894A CN103512894A CN201310410935.2A CN201310410935A CN103512894A CN 103512894 A CN103512894 A CN 103512894A CN 201310410935 A CN201310410935 A CN 201310410935A CN 103512894 A CN103512894 A CN 103512894A
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Abstract
The invention provides a foreign matter detecting device for a light inspection machine of hydro-acupuncture ampoule bottles. The device is characterized by comprising a synchronous following image acquisition device, a mechanical jaw bottle clamping device and a main driving system, wherein the synchronous following image acquisition device is provided with a hollow direct-drive servo motor; the hollow direct-drive servo motor is fixedly connected with a hollow direct-drive servo motor output flange; the hollow direct-drive servo motor output flange is fixedly connected with one ends of at least two revolving arms; at least one revolving arm is provided with backlight mounting bases and camera mounting bases, and the rest of the revolving arms are provided with bottom light source mounting bases and camera mounting bases; backlights are arranged on the backlight mounting bases; bottom light sources are arranged on the bottom light source mounting bases; and cameras are arranged on the camera mounting bases. The cameras, the backlight sources and the bottles to be detected are high in synchronism, so that the image acquisition quality of the cameras is guaranteed, and the detecting precision of the light inspection machine is greatly improved.
Description
Technical field
The present invention relates generally to pharmaceutical machine apparatus field, refer in particular to a kind of detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine, thereby it aims at lamp inspection machine, the measuring ability of realizing contained foreign matter in liquid drugs injection ampoule bottle inner liquid medicine is used in system support, and the main foreign matter detecting has: glass chip, metallic aluminium bits, eraser chips, hair, fiber etc.
Background technology
In pharmaceutical machine apparatus field, full-automatic soup bottle intelligent vision check system is the full-automatic on-line measuring device detecting for product qualities such as ampoule bottle, cillin bottle and large transfusion bottles on pharmaceutical production line, can detect online the foreign matters such as glass chip, metallic aluminium bits, eraser chips, hair, fiber, can also detect the package quality etc. of breakage, crackle and the bottleneck of bottle itself, automatic rejection unacceptable product.Compare with manual detection, improved greatly detection speed and quality, avoided the instability of manual detection, realize product is carried out to 100% detection, and detection method and standard evenly unified, thoroughly stop underproof product introduction market.It uses machine vision technique to combine with Automatic Control Theory, by mechanical means, make detected product run up, brake, adopt high-speed industrial camera to obtain a series of images of detected material, use high-performance industrial control system and software that image is calculated, analyzed, complete the detection to product.Detected unacceptable product, the actuating unit by automatic control gives automatic rejection, realizes the touchless detection of medicinal liquid bottle quality.
According to collection and the classification of medicine being looked forward to a large amount of unacceptable products, the foreign matter type that ampoule bottle liquid drugs injection occurs mainly contains glass chip, metallic aluminium bits, eraser chips, hair, fiber etc., yet the color presenting according to foreign matter under irradiating in Different Light, that simplifies is divided into two large classes: under the light illumination mode of back, the color that foreign matter presents is darker, being divided into black, is mainly the foreign matters such as eraser chips, hair, fiber; Under bottom light source is irradiated, the color that foreign matter presents is more shallow, is divided into white, is mainly the foreign matters such as glass chip, metallic aluminium bits.Therefore, complete detection to go out contained foreign matter in ampoule bottle liquid drugs injection liquid, at least need two stations, adopt respectively back, bottom to detect black foreign matter and white foreign matter to light mode.
There is lower column defects in the detection device for foreign matter of existing full-automatic liquid drugs injection ampoule bottle lamp inspection machine:
1, lamp inspection machine carries out image acquisition needs camera, light source, bottle three to be checked to keep run-in synchronism, relatively static.Most domestic lamp inspection machine adopts camera to be installed on respectively in different physical construction from light source at present, by mechanical drive mode, realize synchronously, because part processing precision is limited and structure installation exists error, camera, light source, bottle three synchronism to be checked are difficult to guarantee, directly affect the accuracy that foreign matter detects.
2, most domestic lamp inspection machine adopts base and pressure lever type structure at present, and complicated in mechanical structure, to having relatively high expectations of bottle.If one side bottle head defectiveness, for example burr, burnt first-class situation, be easy to cause the fragmentation of bottle.As occurred the situation of bottles break in testing process, be difficult to clean.Bottle to be checked is positioned on bottom light source on the other hand, is in contact with one another friction, also can cause surface of contact to have cut.The light that end light source sends like this can be blocked, and remitted its fury detects and causes great impact the foreign matter of product.
3, bulky grain foreign matter is because volume and weight is larger, at the bottom of being conventionally difficult to allow it leave completely bottle in bottle rotary course.Most domestic lamp inspection machine adopts base and pressure lever type structure at present, can detect and have certain blind area vision system, especially the detection to bottle bottom bulky grain foreign matter.
Summary of the invention
The object of the invention is in order to overcome the deficiencies in the prior art, a kind of detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine is provided, adopt image synchronization to follow harvester cooperative mechanical formula jaw bottle gripper, utilize back, bottom to detect the foreign matter in liquid drugs injection ampoule bottle inner liquid medicine to light mode simultaneously, thereby greatly improve precision and accuracy rate that foreign matter detects.
In order to achieve the above object, technical scheme of the present invention is to provide a kind of detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine, it is characterized in that: comprise that image synchronization follows harvester, mechanical type jaw bottle gripper and main drive system; Described image synchronization is followed harvester and is comprised hollow direct-driven servo motor, hollow direct-driven servo motor is fixedly connected with hollow direct-driven servo motor output flange, hollow direct-driven servo motor output flange is fixedly connected with one end of at least two pivoted arms, on at least one pivoted arm, be fixedly connected with backlight mount pad and camera mount pad, on all the other pivoted arms, be fixedly connected with end light source mount pad and camera mount pad, backlight mount pad is provided with backlight, end light source mount pad is provided with end light source, and camera mount pad is provided with camera; Described main drive system comprises main shaft, and main shaft is located in the center pit of hollow direct-driven servo motor rotationally, and main shaft connects reductor, and reductor connects main motor, and main shaft outside is provided with sliding sleeve, and sliding sleeve is fixedly connected with lamp inspection dish; Described mechanical type jaw bottle gripper comprises the jaw of being located at rotationally lamp inspection dish periphery, the top of jaw is provided with synchronous pulley, on the output shaft of stepper motor, be also provided with synchronous pulley, the synchronous pulley on jaw top is connected by Timing Belt with the synchronous pulley on stepper motor output shaft, stepper motor is located on stepper motor fixed block, stepper motor fixed block is fixed on lamp inspection dish, the upper end of jaw connects the movable axis of the cylinder that drives jaw folding, and the lower end of described jaw is provided with ampoule bottle chuck.
Preferably, described hollow direct-driven servo motor keeps concentric with main shaft.
Preferably, described backlight mount pad and camera mount pad lay respectively at the two ends of pivoted arm, and ampoule bottle to be checked is fixed on ampoule bottle chuck, and ampoule bottle to be checked is between backlight and camera.
Preferably, the two ends that described end light source mount pad and camera mount pad lay respectively at pivoted arm, ampoule bottle to be checked is fixed on ampoule bottle chuck, and ampoule bottle to be checked is positioned at light source top, the end.
Preferably, described main shaft is located on main platform rotationally, and hollow direct-driven servo motor is fixed on main platform.
More preferably, the bottom surface of described main platform connects motor mounting rack, and main motor and reductor are fixed on motor mounting rack.
Preferably, described cylinder is fixed on cylinder holder.
Compared with prior art, the present invention has the following advantages: 1) by direct-driven servo motor, directly drive, camera, light source are fixed on same pivoted arm, and pivoted arm is connected with direct-driven servo motor.Simple in structure, reduce mechanical component processing request; Camera, light source installation site are flexible, and debugging is convenient, are conducive to two groups of rational deployment that detect stations; Camera, light source, bottle three synchronism to be checked are high, have guaranteed camera image acquisition quality, have greatly improved the accuracy of detection of lamp inspection machine.2) adopt bottomless seat mechanical type jaw bottle gripper, medicinal liquid bottle is completely unsettled, and block without any object at the bottle end, is more being beneficial to detecting of bottom bulky grain foreign matter.3) camera, light source do not touch with bottle graft to be checked completely, are conducive to the clean of camera, light source, reduce the interference of outer bound pair light source, effectively reduce the false drop rate of lamp inspection machine.
Accompanying drawing explanation
Fig. 1 is the detection device for foreign matter front view (backlight station) of liquid drugs injection ampoule bottle lamp inspection machine;
Fig. 2 is the detection device for foreign matter front view (end light source station) of liquid drugs injection ampoule bottle lamp inspection machine;
Fig. 3 is the detection device for foreign matter vertical view of liquid drugs injection ampoule bottle lamp inspection machine;
Fig. 4 is the detection device for foreign matter vertical view (removing jaw and main driving) of liquid drugs injection ampoule bottle lamp inspection machine.
Marginal data:
Embodiment
For the present invention is become apparent, hereby with preferred embodiment, and coordinate accompanying drawing to be described in detail below.
Embodiment
As shown in Figure 1, the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine of the present invention comprises that image synchronization follows harvester, mechanical type jaw bottle gripper and main drive system.
Described image synchronization is followed harvester and is comprised backlight 101, backlight mount pad 102, end light source 103, end light source mount pad 104, camera 105, camera mount pad 106, pivoted arm 107, hollow direct-driven servo motor 108, hollow direct-driven servo motor output flange 109.Hollow direct-driven servo motor output flange 10 is directly installed on hollow direct-driven servo motor 9, hollow direct-driven servo motor 108 is fixedly connected with hollow direct-driven servo motor output flange 109, hollow direct-driven servo motor output flange 109 is directly fixedly connected with two pivoted arm 107 one end, on a pivoted arm 107, be fixedly connected with backlight mount pad 102 and camera mount pad 106, another pivoted arm 107 is fixedly connected with end light source mount pad 104 and camera mount pad 106, backlight 101 is installed on backlight mount pad 102, end light source 103 is installed on end light source mount pad 104, camera 105 is installed on camera installing plate 106, as shown in Figure 1, described backlight mount pad 102 and camera mount pad 106 lay respectively at pivoted arm 107 two ends, and ampoule bottle 209 to be checked is fixed on ampoule bottle chuck 208, and ampoule bottle 209 to be checked is between backlight 101 and camera 105.As shown in Figure 2, described end light source mount pad 104 and camera mount pad 106 lay respectively at pivoted arm 107 two ends, and ampoule bottle 209 to be checked is fixed on ampoule bottle chuck 208, and ampoule bottle 209 to be checked is positioned at end light source 103 tops.Hollow direct-driven servo motor 108 connects motor driver, the relative motion of camera 105, backlight 101, end light source 103 and ampoule bottle to be checked 209 is adjusted in the running of controlling hollow direct-driven servo motor 108 by motor driver, realizes and synchronously follows collection image.
Described main drive system comprises main shaft 301, sliding sleeve 302, lamp inspection dish 303, main platform 304, motor mounting rack 305, reductor 306, main motor 307.Main shaft 301 is located on main platform 304 rotationally, hollow direct-driven servo motor 108 is fixed on main platform 304, main shaft 301 is located in the center pit of hollow direct-driven servo motor 108 rotationally, the output shaft of reductor 306 is connected with main shaft 301 by shaft coupling, reductor 306 connects main motor 307, main shaft 301 outsides are provided with sliding sleeve 302, and sliding sleeve 302 is fixedly connected with lamp inspection dish 303; Described main platform 304 bottom surface connects motor mounting rack 305, and main motor 307 is fixed on motor mounting rack 305 with reductor 306.By controlling the running of main motor 307, drive main shaft 301 and lamp inspection dish 303 rotating operation together.
Described mechanical type jaw bottle gripper comprises stepper motor 201, stepper motor fixed block 202, Timing Belt 203, cylinder 204, cylinder holder 205, synchronous pulley 206, jaw 207 and ampoule bottle chuck 208.Jaw 207 is located at rotationally lamp inspection and is coiled 303 peripheries, jaw 207 top is provided with synchronous pulley, synchronous pulley 206 is also installed on the output shaft of stepper motor 201, as shown in Figure 3, the synchronous pulley 206 on jaw 207 tops is connected by Timing Belt 203 with the synchronous pulley 206 on stepper motor 201 output shafts, stepper motor 201 is installed on stepper motor fixed block 202, stepper motor fixed block 202 is fixed on lamp inspection dish 303, jaw 207 upper end connects the movable axis of the cylinder 204 that drives jaw 207 foldings, described jaw 207 lower end is provided with ampoule bottle chuck 208 cylinders 204 and is fixed on cylinder holder 205.Ampoule bottle 209 to be checked is clamped head by ampoule bottle chuck 208 and is hung in the sky.Stepper motor 201 drives jaw 207, ampoule bottle chuck 208 and ampoule bottle to be checked 209 to rotate together by Timing Belt 203; Cylinder 204 connected electromagnetic valves, stretch to adjust the folding of jaw 207 by solenoid control cylinder 204 movable axis.
Hollow direct-driven servo motor 108 is enclosed within on main shaft 301, keeps concentric with main shaft 301.Many group jaws 207 are uniformly distributed and are arranged on lamp inspection and coil on 303 circumference.In installation process, by adjusting camera mount pad 106, backlight mount pad 102, end light source mount pad 104 position, as shown in Figure 4, keep camera 105, backlight 101 or end light source 103, jaw 207 three centers at grade.
Concrete course of action is as follows: first main motor 307 drives main shaft 301 with average rate, to rotate all the time.When ampoule bottle 209 to be checked enters by feed arrangement the main shaft 301 that continues rotation, cylinder 204 promotes jaw 207 closures and ampoule bottle 209 to be checked is picked up.When main shaft 301 self rotates to appointment station, stepper motor 201 drives jaw 207 High Rotation Speeds, and arrives detection station front brake and stopping.In this process, liquid in bottle is also got up by High Rotation Speed, liquid after jaw 207 stops in bottle is still in rotation, the hollow direct-driven servo motor 108 that now image synchronization is followed in harvester drives backlight 101, end light source 103, camera 105 to do synchronously following and rotating in main shaft 301 sense of rotation simultaneously, and keeps angular velocity identical.At this, synchronously follow in process, two groups of cameras take respectively some photos, and carry out analyzing and processing by control system comparison film, finally detect size and the kind of contained foreign particle in liquid, and judge whether to meet the requirements.Complete these and detect after action, when this product rotates to discharging position with main shaft 301, cylinder 204 promotes jaw 207 and opens and product is put down, and then by drawing mechanism, according to product testing result, is classified, and completes and has suffered foreign matter testing process.
Claims (7)
1. for a detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine, it is characterized in that: comprise that image synchronization follows harvester, mechanical type jaw bottle gripper and main drive system, described image synchronization is followed harvester and is comprised hollow direct-driven servo motor (108), hollow direct-driven servo motor is fixedly connected with hollow direct-driven servo motor output flange (109), hollow direct-driven servo motor output flange (109) is fixedly connected with one end of at least two pivoted arms (107), on at least one pivoted arm (107), be fixedly connected with backlight mount pad (102) and camera mount pad (106), on all the other pivoted arms (107), be fixedly connected with end light source mount pad (104) and camera mount pad (106), backlight mount pad (102) is provided with backlight (101), end light source mount pad (104) is provided with end light source (103), camera mount pad (106) is provided with camera (105), described main drive system comprises main shaft (301), main shaft (301) is located in the center pit of hollow direct-driven servo motor (108) rotationally, main shaft (301) connects reductor (306), reductor (306) connects main motor (307), main shaft (301) outside is provided with sliding sleeve (302), and sliding sleeve (302) is fixedly connected with lamp inspection dish (303), described mechanical type jaw bottle gripper comprises the jaw (207) of being located at rotationally lamp inspection dish (303) periphery, the top of jaw (207) is provided with synchronous pulley, on the output shaft of stepper motor (201), be also provided with synchronous pulley (206), the synchronous pulley (206) on jaw (207) top is connected by Timing Belt (203) with the synchronous pulley (206) on stepper motor (201) output shaft, stepper motor (201) is located on stepper motor fixed block (202), stepper motor fixed block (202) is fixed on lamp inspection dish (303), the upper end of jaw (207) connects the movable axis of the cylinder (204) that drives jaw (207) folding, the lower end of described jaw (207) is provided with ampoule bottle chuck (208).
2. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 1, is characterized in that: described hollow direct-driven servo motor (108) keeps concentric with main shaft (301).
3. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 1, it is characterized in that: described backlight mount pad (102) and camera mount pad (106) lay respectively at the two ends of pivoted arm (107), it is upper that ampoule bottle to be checked (209) is fixed on ampoule bottle chuck (208), and ampoule bottle to be checked (209) is positioned between backlight (101) and camera (105).
4. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 1, it is characterized in that: described end light source mount pad (104) and camera mount pad (106) lay respectively at the two ends of pivoted arm (107), it is upper that ampoule bottle to be checked (209) is fixed on ampoule bottle chuck (208), and ampoule bottle to be checked (209) is positioned at end light source (103) top.
5. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 1, it is characterized in that: it is upper that described main shaft (301) is located at main platform (304) rotationally, and hollow direct-driven servo motor (108) is fixed on main platform (304).
6. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 5, it is characterized in that: the bottom surface of described main platform (304) connects motor mounting rack (305), main motor (307) is fixed on motor mounting rack (305) with reductor (306).
7. the detection device for foreign matter for full-automatic liquid drugs injection ampoule bottle lamp inspection machine as claimed in claim 1, is characterized in that: described cylinder (204) is fixed on cylinder holder (205).
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| CN103592314A (en) * | 2013-11-16 | 2014-02-19 | 山东新华医疗器械股份有限公司 | Synchronous-tracking image capture mechanism of automatic light inspection machine |
| CN104990928A (en) * | 2015-06-30 | 2015-10-21 | 张家港华日法兰有限公司 | Quality inspection process |
| CN108284077A (en) * | 2018-04-04 | 2018-07-17 | 德玛克（长兴）自动化系统有限公司 | A kind of double-station intelligence light candling system and method |
| CN108557451A (en) * | 2018-04-04 | 2018-09-21 | 德玛克（长兴）自动化系统有限公司 | A kind of full servo continous way intelligence light candling system |
| CN108665438A (en) * | 2017-03-30 | 2018-10-16 | 湖南大学 | A kind of the bottle head carbonization visible detection method and system of vial ampoule |
| CN109341748A (en) * | 2018-11-09 | 2019-02-15 | 罗博特科智能科技股份有限公司 | A kind of rotating disc type vision inspection apparatus |
| CN109580414A (en) * | 2018-10-19 | 2019-04-05 | 江苏浦金药业有限公司 | A kind of method of inspection of Venenum Bufonis Injection |
| CN111141750A (en) * | 2020-01-13 | 2020-05-12 | 成都泓睿科技有限责任公司 | Empty bottle on-line detection method and device |
| CN111505015A (en) * | 2020-05-20 | 2020-08-07 | 北京大恒图像视觉有限公司 | Device and method for detecting liquid foreign matters in milk glass bottle |
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| CN111141750A (en) * | 2020-01-13 | 2020-05-12 | 成都泓睿科技有限责任公司 | Empty bottle on-line detection method and device |
| CN111505015A (en) * | 2020-05-20 | 2020-08-07 | 北京大恒图像视觉有限公司 | Device and method for detecting liquid foreign matters in milk glass bottle |
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