The utility model content
The technical problems to be solved in the utility model is that providing a kind of can integral prefabricatedly form, in satisfied green, environmental protection, energy-conservation requirement, and the prefabricated washroom with lightweight, high-strength characteristics.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of prefabricated washroom is provided, comprise caisson, build moulding and be fixedly connected on body of wall on the described caisson, and build moulding and be fixedly connected on top board on the described body of wall by light material by light material that described caisson comprises casing and is arranged on backfill layer in the described casing;
The sewage drainage pipe is installed between described top board and the caisson, and the upper and lower side of described sewage drainage pipe runs through respectively and is fixedly connected in described top board and the caisson; Be embedded with closet on the described backfill layer, the bottom of described closet is communicated to described sewage drainage pipe; Be embedded with the floor drain gutter in the described backfill layer, described casing is run through to be communicated to a graywater gutter in the water side of described floor drain gutter, by described graywater gutter graywater is discharged into external water storage device; Be embedded with the water water service pipe in the described body of wall and be used for being connected to the graywater water service pipe of described external water storage device, the water side of described graywater water service pipe is communicated to the storage tank of described closet.
On the described backfill layer washbasin is installed, described water water service pipe comprises first water service pipe that is communicated to described washbasin water inlet end; The bottom of described washbasin is communicated to described sewage drainage pipe or runs through described casing to be communicated to described graywater gutter.
Described graywater gutter is installed in described wall outer side.
On the described body of wall shower set is installed, described water water service pipe also comprises second water service pipe that is communicated to described shower set water inlet end.
Be embedded with circuit pipeline in the described top board, described top board inner surface is provided with the interface that is used for installing lighting device that connects described circuit pipeline.
On the described body of wall lighting switchgear is installed, described circuit pipeline extends to and connects described lighting switchgear in the described body of wall.
Described interior is provided with waterproofing course, and described backfill layer is formed on described waterproofing course top by packing material.
Described packing material is the packing material that comprises haydite concrete or air mortar.
Enforcement the utlity model has following beneficial effect: 1, satisfying on the building structure intensity based, the deadweight that has alleviated prefabricated washroom on the very big intensity has not only reduced the difficulty of construction at scene, domain, and has reduced the heavy burden load of bed rearrangement building; 2, can realize the production of replicability industrialized standard equalization, not only save a large amount of human and material resources, realize the green building theory of energy-saving and environmental protection, and improved the overall performance of washroom greatly; 3, by the setting that separates of graywater gutter and sewage drainage pipe, make and graywater and the separate discharge that can not utilize sewage have realized the secondary utilization of graywater, the conserve water resource.
The specific embodiment
As Figure 1-3, the prefabricated washroom of the utility model one embodiment comprises caisson 10, body of wall 20 and top board 30, and body of wall 20 is fixedly connected on the caisson 10, top board 30 is fixedly connected on the body of wall 20, and this caisson 10, body of wall 20 and top board 30 form the general frame structure of this prefabricated washroom.Be embedded with sanitary installation such as circuit pipeline (not shown), sewage drainage pipe 50, floor drain gutter 60, water water service pipe 70, graywater water service pipe 80 and closet 41 in this prefabricated washroom, form an integral prefabricated washroom.During use, only need be transported to the domain and directly install and get final product, reduce domain site operation difficulty greatly, the saving human and material resources.
Wherein, caisson 10 comprises casing 11 and is arranged on backfill layer 12 in the casing 11.As shown in Figure 4, casing 11 adopts concrete and steel mesh reinforcement 100 to build moulding, as the structure division of this prefabricated washroom, will bear the weight of whole washroom, tool high strength.Be provided with the waterproofing course (not shown) that adopts the waterproofing materials brushing to form at the inner surface of casing 11, make the overall structure good waterproof performance.Backfill layer 12 is filled by packing material and is formed on the waterproofing course top, constitutes the caisson 10 of this prefabricated washroom with casing 11.Packing material can comprise haydite concrete, air mortar or other materials, is as the criterion with the packing material with certain lightweight characteristics.
For make this prefabricated washroom the domain on-the-spot with floor 200 between better be connected, when casing 11 is made, with reference to figure 2,3,4, the sidewall upper periphery of casing 11 is exposed the parts transversely of steel mesh reinforcement 100 reinforcing bar 101, the position that transverse reinforcement 101 exposes is mainly in the position dock with floor 200 of being used for of casing 11 sidewall upper peripheries, when docking with floor 200, the transverse reinforcement 101 that exposes is plugged in the floor 200 or by cast-in-place node and floor 200 and links together.The sidewall upper end face of casing 11 also exposes the part of steel mesh reinforcement 100 longitudinal reinforcement 102, is used for being plugged in the body of wall 20 when making body of wall 20, strengthens the fastness that caisson 10 is connected with body of wall 20.
Again as Figure 1-3, body of wall 20 and top board 30 are built moulding by light material, have lightweight, high-strength characteristics, are satisfying on the building structure intensity basis deadweight that has largely alleviated this prefabricated washroom.Light material comprises that component and weight portion thereof are as follows: cement 340-370 part, sand 340-370 part, perlite 75-100 part, flyash 120-145 part, air entraining agent 4-7 part, water reducing agent 9-12 part and water 240-265 part.Mobile high before this light material initial set, when making body of wall 20 and top board 30, directly join in the mould of body of wall 20 and top board 30, need not vibrate, a period of time is as forming intensity height (intensity can reach 15MPa and more than), the light (density: 1.5T/m of quality after about 28 days
3About) body of wall 20 and top board 30, make simple and convenient.
Body of wall 20 is provided with doorway 21 at least, and in the present embodiment, body of wall 20 is provided with doorway 21 and window 22.Usually, body of wall 20 comprises several interconnective metopes, and around being connected around the caisson 10, doorway 21 and window 22 can be arranged on the identical or different metope.
Again as shown in Figure 1, 2, sewage drainage pipe 50 is installed between top board 30 and the caisson 10, and the upper end of this sewage drainage pipe 50 connects top board 30 and is fixedly connected in the top board 30, and the lower end of sewage drainage pipe 50 connects caisson 10 and is fixedly connected in the caisson 10.The setting of this sewage drainage pipe 50, when making prefabricated Toilet Installation in the building, the sewage drainage pipe 50 of the prefabricated washroom of levels can directly be communicated with.With reference to figure 5, floor drain gutter 60 is embedded in the backfill layer 12, and casing 11 is run through in the water side of floor drain gutter 60, in order to be communicated with a graywater gutter 90, this graywater gutter 90 can be arranged in the prefabricated washroom equally with sewage drainage pipe 50, also can external this prefabricated washroom, as be connected body of wall 20 outsides.This graywater gutter 90 is connected to external water storage device (not shown), the graywater of discharging through floor drain gutter 60 can be discharged into external water storage device by this graywater gutter 90, graywater can be utilized behind external water storage device treated (comprising filtration, sterilization etc.) again, the conserve water resource, environmental protection.
With reference to figure 1,2,6, closet 41 can be pan or water closet, and it is embedded on the backfill layer 12, and the bottom of closet 41 is communicated to sewage drainage pipe 50.The storage tank of this closet 41 is communicated with the water side of graywater water service pipe 80.This graywater water service pipe 80 is embedded in the body of wall 20, the water inlet end of graywater water service pipe 80 can be communicated to external water storage device by external pipeline etc., the graywater that to handle by graywater water service pipe 80 is delivered in the storage tank of closet 41, be used for flushing closet 41, realize the secondary utilization of graywater.
Shown in Fig. 1,3, the water water service pipe is embedded in the body of wall 20.Further, also be provided with washbasin 42 and shower set 43 etc. in this prefabricated washroom, water water service pipe 70 is communicated to this washbasin 42 and shower set 43 respectively, and body of wall 20 is provided with the interface that is communicated with water water service pipe 70, and this interface is used for external water supply pipe.Shown in Fig. 7,8, wherein, washbasin 42 is installed on the backfill layer 12, and water water service pipe 70 comprises first water service pipe 71, and this first water service pipe 71 is communicated with the water inlet end of washbasin 42.The bottom of washbasin 42 is communicated to sewage drainage pipe 50, draining into wherein at the waste water that washbasin 42 produces; Or casing 11 is run through being communicated to graywater gutter 90 by pipeline etc. in the bottom of washbasin 42, and the waste water of washbasin 42 is discharged into external water storage device through graywater gutter 90, is convenient to utilize again.Shower set 43 is installed on the body of wall 20, and water water service pipe 70 further comprises second water service pipe 72 that is communicated with shower set 43 water inlet ends.
Shown in Fig. 1,7,8, in the present embodiment, also be embedded with the 3rd water service pipe 73 in the backfill layer 12, the 3rd water service pipe 73 couples together first, second water service pipe 71,72, form the water water service pipe 70 of a whole piece, living water use can be circulated to first water service pipe 71 or second water service pipe 72 from the 3rd water service pipe 73 again through be circulated to second water service pipe 72 or first water service pipe 71 from external water supply pipe.Be understandable that water water service pipe 70 also can adopt existing techniques in realizing.
Circuit pipeline is embedded in the top board 30, is provided with the interface that connects this circuit pipeline at top board 30 inner surfaces, and interface is used for installing lighting device.And, at body of wall 20 lighting switchgear being installed, circuit pipeline extends to and connects lighting switchgear in the body of wall 20.By at interface lighting device being installed, comprise fluorescence lamp, super bath etc., for prefabricated washroom provides illumination or heating.
From the above, this integral prefabricated formation in prefabricated washroom, can realize the production of replicability industrialized standard equalization, can directly install and use, reduced the difficulty of construction at scene, domain, not only save a large amount of human and material resources, realized the green building theory of energy-saving and environmental protection, and improved the overall performance of washroom greatly.For further this prefabricated washroom attractive in appearance, also can be at backfill layer 12 surperficial tile fixings, at the body of wall 20 inner surface coats of paint or tile fixing etc.
With reference to figure 9, shown in Fig. 1-8, the production method of above-mentioned prefabricated washroom may further comprise the steps:
S1, put into steel mesh reinforcement 100 and fixing in bed die, and preset for the installing hole that sewage drainage pipe 50 is installed and the delivery port of floor drain gutter 60, pour concrete into, vibration makes it closely knit, forms the casing 11 of caisson 10, shown in Fig. 4,9.
Wherein, the sidewall upper end face of casing 11 exposes the part of steel mesh reinforcement 100 longitudinal reinforcement 102, to be plugged in the body of wall 20 at casing 11 preparation bodies of wall 20; The sidewall upper periphery of casing 11 is exposed the parts transversely of steel mesh reinforcement 100 reinforcing bar 101, overlaps with floor 200 when being used for prefabricated Toilet Installation.
After this step, also comprise: the inner surface at casing 11 arranges waterproofing course, makes the overall structure good waterproof performance.This waterproofing course is formed at casing 11 inner surfaces by the waterproofing materials brushing.
S2, at casing 11 body of wall mould and backforms are installed, in body of wall mould and backform, are put into steel mesh reinforcement and fixing, and in the body of wall mould, preset water water service pipe 70 and graywater water service pipe 80, as shown in Figure 6; In backform, preset for the installing hole that sewage drainage pipe 50 is installed, in body of wall mould and backform, build light material, leave standstill to form respectively body of wall 20 and top board 30, as shown in Figure 9.
Light material comprises that component and weight portion thereof are as follows: cement 340-370 part, sand 340-370 part, perlite 75-100 part, flyash 120-145 part, air entraining agent 4-7 part, water reducing agent 9-12 part and water 240-265 part.Because it is mobile high before the light material initial set, therefore when preparation body of wall 20 and top board 30, light material need not vibrate in body of wall mould and backform, only need leave standstill a period of time can form the intensity height after about 28 days, the body of wall 20 that quality is light and top board 30, intensity can reach 15MPa and more than, density is 1.5T/m
3About.
In this step, build light material in body of wall mould and the backform before, also comprise: in the body of wall mould, preset doorframe, window frame, with after body of wall 20 moulding, on body of wall 20, form doorway 21 and window 22 respectively; Prewired circuit pipeline in backform, circuit pipeline extends in the body of wall mould.
S3, treat casing 11,20 and after top board 30 solidifies fully, remove bed die, body of wall mould and backform.
After this step S3, at top board 30 inner surfaces the interface that lighting device be used for to be installed of connecting circuit pipe line is set, and body of wall 20 is provided with lighting switchgear, lighting switchgear is connected with the circuit pipeline that is positioned at body of wall 20.Further also can comprise, at interface lighting device is installed.
S4, sewage drainage pipe 50 is installed between top board 30 and the casing 10, shown in Fig. 2,9, the upper and lower end of sewage drainage pipe 50 is fixedly connected on respectively in the installing hole of top board 30 and casing 11; In casing 11, preset floor drain gutter 60 and closet 41, the water side of floor drain gutter 60 is connected with delivery port, to be used for external connection one graywater gutter 90, the bottom of closet 41 is communicated with sewage drainage pipe 50, the water side of graywater water service pipe 80 is communicated to the storage tank of closet 41.
Wherein, after sewage drainage pipe 50 was installed, the opening of its upper and lower end exposed respectively at top board 30 external surfaces and casing 11 external surfaces, as shown in Figure 2, directly was communicated with the sewage drainage pipe 50 of the prefabricated washroom that conveniently is positioned at levels.
With reference to figure 1,5, graywater gutter 90 can be connected body of wall 20 outsides after prefabricated Toilet Installation, and be communicated with floor drain gutter 60 and external water storage device respectively, so that daily life sewage is discharged into graywater gutter 90 through floor drain gutter 60, and be stored in the external water storage device, utilize again after treatment.
S5, pour packing material in casing 11, vibration makes it closely knit, casing 11 in, forming backfill layer 12, and backfill layer 12 and the casing 11 common caissons 10 that form, floor drain gutter 60 parts such as grade seal and are embedded in the caisson 10.Wherein, backfill layer 12 is formed on the waterproofing course in the casing 11.
Also comprise S6, at backfill layer 12 washbasin 42 be installed, shown in Fig. 1,7, water water service pipe 70 comprises first water service pipe 71 that passes to washbasin 42 water inlet ends; The bottom of washbasin 42 is communicated to sewage drainage pipe 50 or runs through casing 11 to be communicated to graywater gutter 90.
At body of wall 20 shower set 43 is installed, shown in Fig. 1,8, water water service pipe 70 also comprises second water service pipe 72 that is communicated to shower set 43 water inlet ends.In step S4, also be included in and also preset the 3rd water service pipe 73 in the backfill layer 12, shown in Fig. 1,7,8, the 3rd water service pipe 73 couples together first, second water service pipe 71,72, forms the water water service pipe 70 of a whole piece.Living water use can be circulated to first water service pipe 71 or second water service pipe 72 from the 3rd water service pipe 73 again through be circulated to second water service pipe 72 or first water service pipe 71 from external water supply pipe.Be understandable that presetting also of water water service pipe 70 can be adopted existing techniques in realizing.
For further beautifying this prefabricated washroom, after step S6, also be included in backfill layer 12 surperficial tile fixings, at the body of wall 20 inner surface coats of paint or tile fixing etc.
To sum up, prefabricated washroom of the present utility model, produce simple and convenient, can carry out replicability industrialized standard equalization and produce, directly transport to on-the-spot installation the in domain when the prefabricated washroom of acquisition uses and get final product, can save a large amount of human and material resources, realize the green building theory of energy-saving and environmental protection, and the overall performance of prefabricated washroom is good, and tool lightweight, high strength characteristics can reduce the heavy burden load of all the building.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model manual and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.