CN203164806U - Secondary fermentation control device of mushroom compost - Google Patents
Secondary fermentation control device of mushroom compost Download PDFInfo
- Publication number
- CN203164806U CN203164806U CN2013202050186U CN201320205018U CN203164806U CN 203164806 U CN203164806 U CN 203164806U CN 2013202050186 U CN2013202050186 U CN 2013202050186U CN 201320205018 U CN201320205018 U CN 201320205018U CN 203164806 U CN203164806 U CN 203164806U
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- mushroom compost
- data
- control
- control cabinet
- secondary fermentation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
Abstract
The utility model discloses a secondary fermentation control device of mushroom compost. The secondary fermentation control device of the mushroom compost is formed by arranging various sensors, data acquisition units, PLC control units, actuators and an industrial control computer in a mushroom compost fermentation tunnel. The industrial control computer adjusts the various actuators via a PLC self-control cabinet, the sensors are composed of temperature sensors and oxygen measurement sensors, and the data acquisition units acquire the material temperature, temperature, oxygen concentration and ventilation data in the mushroom compost fermentation tunnel via a data control cabinet; the actuators are composed of an electric control air return air door, a fresh air door, an electric control exhaust air door, a servo motor, a frequency conversion blower fan, a steam solenoid valve, a pressure buffering valve and an air preheater, and the PLC control units are composed of the PLC self-control cabinet, the data control cabinet and the industrial control computer. The secondary fermentation control device of the mushroom compost of the utility model can guarantee the standardization, precise and full-digital management of a mushroom compost secondary fermentation technology, and possesses a wide practicality.
Description
Technical field
The utility model relates to mushroom compost fermentation control equipment technology field, and is concrete, relates to a kind of technical field of mushroom compost secondary fermentation control system device.
Background technology
Foster the planting in the history of mushroom, human mushroom with the handicraft small workshop mode is supported plant the large-scale industrialization of marching toward to be supported by the tunnel type mushroom compost fermentation technique of Italian invention and planted; Fundamentally having solved mushroom and having supported the prevention and control of plant diseases, pest control problem of planting in the process, having made mushroom yield and steady quality a relative higher level, thereby realized the big production of mechanization factory.
Yet, though mushroom compost tunnel type fermentation technique has experienced decades, making mushroom support the output plant and having obtained significant raising, but its control procedure still rests on the basis of experience, the staff that practical operation is lacked experience is difficult to carry out mushroom compost fermentation control work.Particularly in mushroom compost fermentation management and control process to the mushroom compost sweat in microbial population carry out exact figure chemical control system, make the relevant correlative factor that influences beneficial microbe succession of community process in the fermentation material sweat, such as: temperature, humidity, ammonia, oxygen, air capacities etc. all need to remain on the state an of the best, these all are the technical bottlenecks that this area exists at present, need badly and solve.
Summary of the invention
The utility model is at the no datat non-quantitation technological deficiency of existing mushroom compost secondary fermentation control device, the utility model is intended to overcome and solve the technical matters of existing mushroom compost non-precision data control of existence in secondary fermentation control, design provides a kind of mushroom compost secondary fermentation control device, take full advantage of the datumization management, design also builds mushroom compost secondary fermentation control device system, reach high yield, stable yields is supported the effect of planting the high-quality mushroom, only makes the unsettled technical matters of the mushroom compost quality of production in the past by rule of thumb thereby overcome.
In order to achieve the above object, the technical scheme that adopts of the utility model.
A kind of mushroom compost secondary fermentation control device is formed by in the mushroom compost fermentation tunnel various sensors, data acquisition unit, PLC control module, actuator and industrial PC being installed, and industrial PC is regulated various actuators by PLC automatic control cabinet.Wherein, sensor is made up of temperature sensor and oxygen determination sensor; Data acquisition unit is by material temperature, temperature, oxygen concentration, ventilation data in the Data Control cabinet collection fermentation tunnel; Actuator is formed by automatically controlled return air air door, new wind air door, automatically controlled exhaust door, servomotor, frequency conversion fan, steam electromagnetic valve, slow valve, the air preheater of pressing; The PLC control module is made up of PLC automatic control cabinet, Data Control cabinet and industrial PC.
In the utility model, temperature sensor is given the Data Control cabinet for surveying the probe of the gentle temperature of mushroom compost tunnel internal material by temperature, the warm data upload of material that will change; The oxygen determination sensor is the oxygen concentration detection instrument that is placed in the compost, and it constantly passes to the Data Control cabinet with the inner oxygen delta data of compost; The return air air door is interior recirculating air electrically-controlled valve, air circulation in the control mushroom compost tunnel; Servomotor is being controlled return air air door and new wind air door simultaneously; New wind air door is being controlled the resh air requirement that enters in the mushroom compost tunnel, thereby controls oxygen concentration and temperature in the mushroom compost tunnel; Air preheater carries out preheating to the new wind that enters the mushroom compost tunnel; Steam electromagnetic valve is used for the circulating air in humidification and heating mushroom compost tunnel; Ventilation in the frequency conversion fan control mushroom compost fermentation tunnel; The Data Control cabinet forms data acquisition unit for gathering material temperature, temperature, oxygen concentration, ventilation in the mushroom compost tunnel; Industrial PC is collected the data of various influence fermentations in the mushroom compost tunnel and is regulated the various factors of influence fermentation in the control mushroom compost tunnel according to the zymotechnique program.
Various sensors are gathered the related data of the various influence factors of mushroom compost fermentation tunnel internal, as temperature, different local material temperature, the oxygen concentration data, import data into industrial PC by data acquisition unit then, by being suitable for mushroom compost secondary fermentation technology controlling and process program, industrial PC is constantly regulated various actuators by PLC automatic control cabinet, for mushroom compost in the secondary fermentation tunnel, creates one stably, the environment of the best.
The mushroom compost secondary fermentation control device that uses the utility model to provide obtains following beneficial effect.
(1) the mushroom compost secondary fermentation control system that adopts the utility model to provide, so that people in mushroom compost fermentation management and control process to the mushroom compost sweat in microbial population carry out exact figure chemical control system, making the relevant correlative factor that influences beneficial microbe succession of community process in the fermentation material sweat remain on the state an of the best; Simultaneously, create hostile environment for bad biodyne in the compost, suppress its growth reproduction, fully final, thoroughly reject the biodyne of all inhibition mushroom growths growths that exist in the mushroom compost, chemical factor, physical factor, final production go out the mushroom compost of high-quality.
(2) by above-mentioned use mushroom compost secondary fermentation control device, can guarantee mushroom compost secondary fermentation process standardization, precision, fully digitalization management.Broken away from general changeability, random strong empirical mode in the mushroom-cultivating process in the prior art, those of ordinary skill is easily learned easily to be grasped, the mushroom compost secondary fermentation control device that adopts the utility model to provide, make mushroom yield by 13 kilograms every square metre original raisings and be stabilized in every square metre of 25-30 kilogram, obtain the good technical effect.
Description of drawings
Fig. 1 is the structural representation of mushroom compost secondary fermentation control device.
Among the figure, the automatically controlled exhaust door of 1-, slow valve, 3-temperature sensor, 4-oxygen determination sensor, 5-return air air door, 6-servomotor, the new wind air door of 7-, 8-air preheater, 9-frequency conversion fan, 10-Data Control cabinet, 11-industrial PC, 12-steam electromagnetic valve, the 13-PLC automatic control cabinet of pressing of 2-.
Embodiment
Below in conjunction with drawings and Examples, the utility model is done detailed description further.
Embodiment one:
Referring to accompanying drawing 1 as can be known, in mushroom compost secondary fermentation control device, this device is formed by in the mushroom compost fermentation tunnel various sensors, data acquisition unit, PLC control module, actuator and industrial PC (11) being installed, and industrial PC (11) is regulated various actuators by PLC automatic control cabinet (13).Wherein, sensor is made up of temperature sensor (3) and oxygen determination sensor (4); Data acquisition unit is gathered material temperature, temperature, oxygen concentration, ventilation data in the mushroom compost fermentation tunnel by Data Control cabinet (10); Actuator is formed by automatically controlled return air air door (5), new wind air door (7), automatically controlled exhaust door (1), servomotor (6), frequency conversion fan (9), steam electromagnetic valve (12), slow valve (2), the air preheater (8) of pressing; The PLC control module is made up of PLC automatic control cabinet (13), Data Control cabinet (10) and industrial PC (11).
In the utility model, temperature sensor (3) is for surveying the probe of the gentle temperature of mushroom compost tunnel internal material, and the temperature that it constantly will change, the warm data upload of material are given Data Control cabinet (10); Oxygen determination sensor (4) is for being placed in the oxygen concentration detection instrument in the compost, and it constantly passes to Data Control cabinet (10) with the inner oxygen delta data of compost; Return air air door (5) is interior recirculating air electrically-controlled valve, air circulation in the control mushroom compost tunnel; Servomotor (6) is being controlled return air air door (5) and new wind air door (7) simultaneously; New wind air door (7) is being controlled the resh air requirement that enters in the mushroom compost tunnel, thereby controls oxygen concentration and temperature in the mushroom compost tunnel; Air preheater (8) carries out preheating to the new wind that enters the mushroom compost tunnel; Steam electromagnetic valve (12) is used for the circulating air in humidification and heating mushroom compost tunnel; Ventilation in frequency conversion fan (9) the control mushroom compost fermentation tunnel; Data Control cabinet (10) forms data acquisition unit for gathering material temperature, temperature, oxygen concentration, ventilation in the mushroom compost tunnel; Industrial PC (11) is collected the data of various influence fermentations in the mushroom compost tunnel and is regulated the various factors of influence fermentation in the control mushroom compost tunnel according to the zymotechnique program.
Various sensors are gathered the related data of the various influence factors of mushroom compost fermentation tunnel internal, as temperature, different local material temperature, the oxygen concentration data, import data into industrial PC (11) by data acquisition unit then, by being suitable for mushroom compost secondary fermentation technology controlling and process program, industrial PC (11) is constantly regulated various actuators by PLC automatic control cabinet (13), for mushroom compost in the secondary fermentation tunnel, create one stably, best environment.
The mushroom compost secondary fermentation control device that suitable the utility model provides mainly contains aspect three in the control of mushroom compost secondary fermentation.
The one, the balance of material temperature, temperature.Mushroom compost fermentation tunnel internal space is bigger, and fermentation material volume is also big, and the compost density variation of when filling with substance is objectively inevitable.Cause the different space of mushroom compost tunnel internal thus, the compost temperature difference that does not exist together is bigger.For correct control fermentation, this difference must be eliminated, and its method regulates by return air air door (5) and frequency conversion fan (9) exactly that air circulation comes the balance temperature difference in the mushroom compost tunnel.
The 2nd, the fluctuations of temperature.In the mushroom fermentation material secondary fermentation process, in order to cultivate beneficial microbe and the rejecting Pathogenic organisms that different temperatures requires, must carry out temperature control in strict accordance with zymotechnique regulates, industrial PC (11) can constantly be accepted temperature sensor (3) according to mushroom secondary fermentation process, oxygen determination sensor (4), frequency conversion fan (9), the data that Data Control cabinet (10) imports into are come by Data Control cabinet (10) and PLC automatic control cabinet (13), adjust automatically controlled exhaust door (1), new wind air door (7), air preheater (8) and steam electromagnetic valve (12) remain at the operation of fermentation temperature on the correct zymotechnique.
The 3rd, oxygen concentration.Microorganism in the mushroom compost secondary fermentation process all belongs to aerobic, and oxygen concentration is most important in the material.In the stockpile, oxygen determination sensor (4) is constantly passed to oxygen concentration data in the compost Data Control cabinet (10), industrial PC (11), constantly adjust automatically controlled exhaust door (1), return air air door (5), new wind air door (7), frequency conversion fan (9) by PLC automatic control cabinet (13), come for new wind and the old wind of row.Slow to press valve (2) be safe valve, when tunnel internal air pressure height is opened to a certain degree the time disappointing automatically.
By above-mentioned use mushroom compost secondary fermentation control device, can guarantee mushroom compost secondary fermentation process standardization, precision, fully digitalization management.Broken away from general changeability, random strong empirical mode in the mushroom-cultivating process in the prior art, those of ordinary skill is easily learned easily to be grasped, the mushroom compost secondary fermentation control device that adopts the utility model to provide, make mushroom yield by 13 kilograms every square metre original raisings and be stabilized in every square metre of 25-30 kilogram, obtain the good technical effect.
Claims (1)
1. mushroom compost secondary fermentation control device, form by in the mushroom compost fermentation tunnel various sensors, data acquisition unit, PLC control module, actuator and industrial PC being installed, it is characterized in that, industrial PC is regulated various actuators by PLC automatic control cabinet, and sensor is made up of temperature sensor and oxygen determination sensor; Data acquisition unit is by material temperature, temperature, oxygen concentration, ventilation data in the Data Control cabinet collection fermentation tunnel; Actuator is formed by automatically controlled return air air door, new wind air door, automatically controlled exhaust door, servomotor, frequency conversion fan, steam electromagnetic valve, slow valve, the air preheater of pressing; The PLC control module is made up of PLC automatic control cabinet, Data Control cabinet and industrial PC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202050186U CN203164806U (en) | 2013-04-22 | 2013-04-22 | Secondary fermentation control device of mushroom compost |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202050186U CN203164806U (en) | 2013-04-22 | 2013-04-22 | Secondary fermentation control device of mushroom compost |
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| CN203164806U true CN203164806U (en) | 2013-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013202050186U Expired - Fee Related CN203164806U (en) | 2013-04-22 | 2013-04-22 | Secondary fermentation control device of mushroom compost |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104543807A (en) * | 2015-01-09 | 2015-04-29 | 佛山市海天调味食品股份有限公司 | Solid fermentation culture device and method |
| CN105482999A (en) * | 2016-01-01 | 2016-04-13 | 中国农业科学院农业资源与农业区划研究所 | Agaricus bisporus substrate fermentation device |
-
2013
- 2013-04-22 CN CN2013202050186U patent/CN203164806U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104543807A (en) * | 2015-01-09 | 2015-04-29 | 佛山市海天调味食品股份有限公司 | Solid fermentation culture device and method |
| CN104543807B (en) * | 2015-01-09 | 2018-04-27 | 佛山市海天调味食品股份有限公司 | A kind of solid fermentation culture apparatus and method |
| CN105482999A (en) * | 2016-01-01 | 2016-04-13 | 中国农业科学院农业资源与农业区划研究所 | Agaricus bisporus substrate fermentation device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: LIU TIANKU Free format text: FORMER OWNER: XINJIANG JIUDING TIANKU BIOTECHNOLOGY CO., LTD. Effective date: 20140822 Owner name: XINJIANG JIUDING TIANKU BIOTECHNOLOGY CO., LTD. Effective date: 20140822 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140822 Address after: 830011, No. 2 Ping Tung Street, Tuen Mun, Urumqi, the Xinjiang Uygur Autonomous Region Patentee after: Liu Tianku Patentee after: XINJIANG JIUDING TIANKU BIOTECHNOLOGY Co.,Ltd. Address before: 830011, No. 2 Ping Tung Street, Toutun River District, the Xinjiang Uygur Autonomous Region, Urumqi Patentee before: XINJIANG JIUDING TIANKU BIOTECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130828 |