CN202899002U - Intelligent high-efficiency brick paving machine - Google Patents

Intelligent high-efficiency brick paving machine Download PDF

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Publication number
CN202899002U
CN202899002U CN 201220619553 CN201220619553U CN202899002U CN 202899002 U CN202899002 U CN 202899002U CN 201220619553 CN201220619553 CN 201220619553 CN 201220619553 U CN201220619553 U CN 201220619553U CN 202899002 U CN202899002 U CN 202899002U
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China
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brick
fragment
axle
hexagon
framework
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Expired - Fee Related
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CN 201220619553
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Chinese (zh)
Inventor
陈定方
程明
张昊
李崚湾
谢溪凌
周超超
张志富
谭玉莹
孙科
李涛涛
张争艳
汪俊亮
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程明
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Abstract

The utility model relates to an intelligent high-efficiency brick paving machine; the brick paving machine comprises a travelling crawler and a trolley body which is arranged on the travelling crawler; the trolley body consists of a transmission mechanism, a three-dimensional brick conveying mechanism, a drum swabbing mechanism, a cam locking mechanism, a hexagonal brick placing mechanism, a brick compacting mechanism, and a control module; the transmission mechanism transmit power to the crawler, the three-dimensional brick conveying mechanism, the cam locking mechanism, and the hexagonal brick placing mechanism; the three-dimensional conveying mechanism separates bricks which are vertically stacked together and conveys the bricks forwards one by one; in the brick conveying process, the drum swabbing mechanism coats cement paste uniformly to the back surface of each brick; the hexagonal brick placing mechanism can be used for placing the bricks on the ground accurately and continuously; the bricks are flattened and compacted by the compacting mechanism; and the control module controls the operation of the whole brick paving machine. The intelligent high-efficiency brick paving machine can replace workers to finish the brick paving work, so that the time and the manpower are saved, and meanwhile, the brick paving quality is ensured.

Description

A kind of intelligent and high-efficiency brick paving machine
Technical field
The utility model relates to a kind of building decoration machinery, specifically a kind of machine that is used for laying floor brick.
Background technology
Along with constantly building of the large-scale public places such as square, supermarket, pedestrian street, park in modern city buildings, need the occasion of tile work more and more, therefore, how high efficiency, high-quality tile work become a problem that researching value is arranged.At present, domestic main tile work mode is hand lay-up still, and there are many defectives in hand lay-up, as: the gap is uneven between brick, integral body is uneven, floor tile is with ground bonding rate is low, laying efficient is low, labour intensity is high.And the imagination relevant with brick paving machine that occurred in recent years, a lot of existence are single such as the tile work kind, can't realize the cement full-filling, the problems such as automaticity is low, difficult quality guarantee.Therefore, design that a kind of compliance is strong, the tile work machinery of intelligent and high-efficiency is imperative.
The utility model content
The purpose of this utility model is to provide a kind of can replace manually-operated, finishes swabbing, puts brick, the intelligent and high-efficiency brick paving machine of the multiple working procedure such as compacting.
For achieving the above object, the utility model has adopted following technical scheme: develop a kind of ground brick paving machine, this brick paving machine comprises traveling crawler and dolly body provided thereon, and described dolly body is put brick mechanism, fragment of brick system for compacting, control module etc. by transmission mechanism, three-dimensional brick carrying machine structure, rotary broom pulp grinder structure, cam lock holding mechanism, hexagon and formed.By Intelligent Single-Chip Based control and power transmission, described each mechanism's coordinate operation.Three-dimensional brick carrying machine structure is realized the separation of fragment of brick and continuity are transmitted, and transmits passage in transit swabbing mechanism, and the fragment of brick back side will be smeared the suitable cement mortar of last layer thickness equably, will be by clamp when fragment of brick is transported to ad-hoc location.Along with hexagon is put brick mechanism and is rolled on the ground, can continuous high-efficient ground with fragment of brick on the ground, the effect fragment of brick that passes through again system for compacting will be driven plain, compacting.The design of this brick paving machine can be finished the operation that is designed in the tile work process intelligent and high-efficiency, and can guarantee the quality of tile work.
Described transmission mechanism comprises drive motors, v band, bearing, axle etc., and can guarantee provides power for the walking of dolly and the motion of each member.The two crawler belt modes of advancing of employing are convenient to the craspedodrome of dolly and turn to control.
Described three-dimensional works transports forward by the fragment of brick that v band will vertically be deposited in together, transport a bit of distance after, the fragment of brick of front since gravity will be with along with sliding surface slides into following v.Control the speed of two v band well, can make and slide one of the fragment of brick that comes and be right after plot and transport forward, for the continuity of follow-up tile work provides guarantee.
Described rotary broom pulp grinder structure is placed in apart from the place of following that v with certain altitude, cement mortar pumps to the funnel from bucket by flexible pipe, the funnel valve is being controlled mortar and is evenly being flow to the fragment of brick back side, and the drive cylinder is rotated in travelling forward of fragment of brick, realizes evenly smearing mortar.
Described cam lock holding mechanism is comprised of cam, anchor clamps and the connecting rod with chute, and cam is fixed on the back shaft and can not rotates, and anchor clamps are put brick mechanism with described hexagon and are connected by connecting rod.Separating the chute of one particular track near the section of cam edge, be built-in with roller in the chute, roller is hinged together by connecting rod and anchor clamps.Hexagon is put brick mechanism and is rotated around the axle center with anchor clamps, anchor clamps slide in chute by connecting rod pulling roller, the chute track that designs can change anchor clamps to the radial distance of trundle, thereby two pins are relatively moved, paw will be moved in clamping plane, realize to the clamping of fragment of brick with unclamp action.
The chute track of described cam lock holding mechanism is by the mechanics operational analysis, and the optimized results in conjunction with simulation optimization and the experimental verification of matlab software obtains can guarantee that fragment of brick is jammed and is not damaged, and fragment of brick can by accurate clamping with unclasp.
Described hexagon is put brick mechanism outer ring and is adopted the hexagon moulding, utilizes hexagonal characteristic properties, and described hexagon is put brick mechanism can guarantee the laying of fragment of brick continuous high-efficient ground, and building requirements can be satisfied in the fragment of brick gap that spreads out.
Described spring shock absorption back shaft can be regulated the up and down fluctuation that hexagon is put brick mechanism adaptively, puts the impact that brick mechanism produces ground thereby reduce hexagon.
Described hexagon is put brick mechanism can be independent of this body running of dolly to a certain extent, after the stop motion of dolly body again with the fragment of brick lay to ground, alleviated the impact that the trolley body vibrations cause tile work, and dolly when stopping other mechanisms keep duties, for the follow-up brickwork order of putting is carried out equipment.Provide guarantee for efficient, high-quality tile work like this.
Described fragment of brick system for compacting is placed in brick paving machine backmost, and the even application of force when rolling by roller is finished compacting, pressing to fragment of brick.
The utility model beneficial effect is: can replace manual work, finish the operations such as fortune brick, swabbing, tile work, compacting, the characteristics such as have that intelligent and high-efficiency, tile work quality are good, place strong adaptability, tile work type are abundant are for the places such as square, shopping street and large supermarket provide economic and practical decorating apparatus.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of the utility model anchor clamps.
Fig. 3 is the structural representation view that the utility model hexagon is put brick mechanism.
Fig. 4 is top view of the present utility model.
Fig. 5 is the utility model axonometric drawing.
Wherein: 1-floater guide block plate, the 2-fragment of brick, the 3-scraper plate, 4-cylinder 1, the 5-bracing frame, the 6-sliding surface, 7-belt wheel 1,8-v is with 1, the 9-funnel, 10-cylinder 2,11-motor 1, the 12-skewed slot, the 13-drawer plate, the 14-anchor clamps, the 15-framework, the 16-frame, the 17-roller, the 18-sliding bearing, the 19-cam, the 20-spring damper, the 21-crawler belt, the 22-belt, 23-motor 2,24-mortar storage barrel, 25-v is with 2,26-belt wheel 2, the 27-roller, 28-connecting rod 1,29-connecting rod 2, the 30-paw, 31-plate 1,32-connecting rod 3,33-plate 2, the 34-knee, the 35-bearing, the 36-collar, the 37-chute, 38-Single-chip Controlling case, the 39-power supply, the 40-flexible pipe, 41-axle 1,42-axle 2,43-pin 1,44-pin 2, axle 3-45.
The specific embodiment
Further specify implementation of the present utility model below in conjunction with accompanying drawing.
Referring to Fig. 1-5, the utility model comprises transmission mechanism, three-dimensional brick carrying machine structure, rotary broom pulp grinder structure, cam lock holding mechanism, hexagon is put brick mechanism, the fragment of brick system for compacting, control module etc., transmission mechanism is advanced for this brick paving machine integral body and each mechanism's coordinate operation provides corresponding power, three-dimensional works separates and transmission fragment of brick, rotary broom pulp grinder structure carries out swabbing to the fragment of brick back side, cam lock holding mechanism is finished the clamping of fragment of brick and is unclasped, hexagon is put brick mechanism and is finished continuity lay to fragment of brick, system for compacting is finished the pressing to fragment of brick, compacting, control module are finished control that this brick paving machine is advanced and to the control of each mechanism's coordinate operation.The coordinate operation of each mechanism is finished this brick paving machine intelligent and high-efficiency and is transported brick, swabbing in the tile work process, puts the operations such as brick, compacting, realizes efficient, high-quality tile work job requirements.
Referring to Fig. 1 and Fig. 4, fragment of brick vertically is deposited in v and is with on 1, and with angled the swaying on cylinder 4 of horizontal plane.V is driven and the fragment of brick on it is promoted forward by transmission mechanism with 1, fragment of brick be pulled to v with 1 terminal the time can slide into reposefully v along sliding surface 6 and be with on 2, finish to the separation of fragment of brick with transport.In this process, cylinder 4 plays the effect of supporting fragment of brick, is designed to the cylinder shape and is the frictional force size that produces between itself and fragment of brick in order to reduce in the fragment of brick downslide process, and the scraper plate 3 on the cylinder also can provide certain downslide power to fragment of brick.By the regulation and control of control module, there be certain length velocity relation with v in v with 2 with 1, has guaranteed that fragment of brick slides into v and is with on 2 and can be right after together, for follow-up continuity tile work provides safeguard.
Referring to Fig. 2 and Fig. 3, when pin 43 and pin 44 relatively moved, paw 18 can move in clamping plane, the cam lock holding mechanism that utilized this principle design, namely by controlling the forms of motion of paw by specific chute track, thus finish to the clamping of fragment of brick with unclasp action.Particularly, enclose the chute with particular track near cam edge place embedded, be placed with roller 27 in the chute, anchor clamps 14 slide in chute 37 along with hexagonal rotation and by hinged connecting rod 28 drive trundles 15, in the sliding process because the change of chute trajectory shape, cause anchor clamps 14 to change to the radial distance of trundle 27, thus the motion of control paw.The chute track has the distortion of an evagination near the top, finish the clamping action to fragment of brick, the chute track is one section circular arc subsequently, and chuck clamps fragment of brick and rotates with hexagon mechanism, the chute track also has the distortion of an evagination near below, finishes the action that unclasps to fragment of brick.
Referring to Fig. 1, Fig. 3 and Fig. 5, hexagon is put on every limit of brick mechanism outer ring and all is fixed wtih anchor clamps, along with hexagon is put the rotation of brick mechanism, utilizes the continuity of hexagon rotary, and fragment of brick can be right after plot by one and be put into ground.Design spring shock absorption back shaft 45, can adjust adaptively hexagon and put the up and down fluctuation that brick mechanism occurs in rolling process, thereby reduce the impact that device produces ground, make on the other hand and put brick mechanism and can be independent of to a certain extent this body running of dolly, guaranteed quality and the efficient of tile work.
Referring to Fig. 1, in the tile work process, the cylinder 17 that is installed in the car body back can be freeed rolling at fragment of brick, finishes compacting, pressing operation to fragment of brick.

Claims (7)

1. intelligent and high-efficiency brick paving machine, comprise traveling crawler and the dolly body of being located on the traveling crawler, it is characterized in that: described dolly body is put brick mechanism, fragment of brick system for compacting, control module etc. by transmission mechanism, three-dimensional brick carrying machine structure, rotary broom pulp grinder structure, cam lock holding mechanism, hexagon and is formed, wherein:
1) transmission mechanism comprises motor 1(11), motor 2(23), belt (22), bearing (35), crawler belt (21);
2) three-dimensional brick carrying machine structure; V is with 1(25), v is with 2(8), belt wheel 1(7), belt wheel 2(26), scraper plate (3), cylinder 1(4), support (5), sliding surface (6);
Cylinder 2(10), funnel (9), mortar storage barrel (24), flexible pipe (40) 3) rotary broom pulp grinder structure:;
4) cam lock holding mechanism: with cam (19), roller (27), the connecting rod 1(28 of chute), connecting rod 2(29), connecting rod 3(32), knee (34), plate 1(31), plate 2(33), paw (30), anchor clamps (14), chute (37), pin 1(43), pin 2(44);
5) hexagon is put brick mechanism: axle 1(41), axle 3(45), the collar (36), framework (15), skewed slot (12), drawer plate (13), sliding bearing (18), spring damper (20);
Axle 2(42), roller (17), frame (16) 6) fragment of brick system for compacting:;
7) control module: Single-chip Controlling case (38), power supply (39), sensing detection device (46).
2. three-dimensional brick carrying machine structure according to claim 1, it is characterized in that: fragment of brick is swayed in cylinder 1(4) on, described v band 1(25) driving the fragment of brick that vertically is deposited in together moves forward, fragment of brick move a certain distance after since Action of Gravity Field along sliding surface (6) down sliding, the scraper plate (3) that is contained in this moment on the cylinder also can to the certain downslide power of fragment of brick, guarantee that fragment of brick can slide smoothly reposefully; The fragment of brick of front slides into v band 2(8 reposefully) on, the fragment of brick of back moves forward and down sliding in an identical manner, this process implementation to the separation of fragment of brick with transport.
3. rotary broom pulp grinder structure according to claim 1, it is characterized in that: described flexible pipe (40) is transported to mortar in the funnel (9) from mortar storage barrel (24), the flow control valve that be equipped with the funnel below is regulated the mortar flow, cement mortar can through the roll-in of cylinder (10), realize evenly smearing cement mortar after flowing to the fragment of brick back side.
4. cam lock holding mechanism according to claim 1 is characterized in that: the chute (37) that has a circle to have particular track in the described cam (19), and roller (27) slides in chute (37); Chute (37) changes roller (27) to axle 1(41) distance in axle center, roller (27) is by connecting rod 1(28) control anchor clamps (14) motion, realize cam lock holding mechanism to the clamping of fragment of brick with unclamp action; Particularly: anchor clamps (14) are located to be connected at pin (44) with hexagon metal framework (15), anchor clamps (14) can be along with framework (15) rotates together, when the chute track is close to (41) axle center of axle 1, roller (27) is by connecting rod 1(28) pulling pin 1(43) to axle 1(41) and axe movement, thereby pin 1(43) by connecting rod 2(29), connecting rod 3(32) and knee (34) pulling two paws (30) come closer, fragment of brick is carried out clamping; When the chute track away from axle 1(41) the axle center time, roller (27) is by connecting rod 1(28) promote pin 1(43) away from axle 1(41) and the axle center, thereby pin 1(43) by connecting rod 2(29), connecting rod 3(32) and knee (34) promotion two paws outwards away from, fragment of brick is unclasped; When the chute track was one section arc, roller was to axle 1(41) distance in axle center remains unchanged, and the distance between two paws keeps certain, and fragment of brick can be clamped always.
5. hexagon according to claim 1 is put brick mechanism, it is characterized in that: described hexagon is put brick mechanism and mainly is comprised of framework (15), skewed slot (12) and drawer plate (13), the shape of framework (15) outer ring is hexagon, fragment of brick anchor clamps (14) are fixed on framework (15) outer ring, and skewed slot (12) and drawer plate (13) are equipped with in framework (15) top; Fragment of brick is temporarily stored on the drawer plate (13) after being transported to directly over the framework by three-dimensional works, when certain that detects hexagonal-shaped frame (15) outer ring when sensing detection device (46) on one side soon turns to level, drawer plate (13) can be pushed rearward to be held, and is temporarily stored in fragment of brick on the drawer plate (13) and can drops on framework (15) outer ring and by anchor clamps (14) and clamp; Along with the rotation of housing, fragment of brick is transported on the ground from brick paving machine continuously by anchor clamps (14), realizes fragment of brick continuous high-efficient ground is laid, and guarantees that simultaneously the fragment of brick gap meets the demands.
6. intelligent and high-efficiency brick paving machine according to claim 1, it is characterized in that: described hexagon is put brick mechanism can be around axle 1(41) rotate, its driving force is independent of the driving force of dolly body, axle 1(41) be connected to axle 3(45) on, axle 3(45) supporting by sliding bearing (18) and spring damper (20); On the one hand, hexagon is put brick mechanism small up and down fluctuation can be occured in the tile work process, when the center that hexagon is put brick mechanism descends, the elastic force that spring vibration damper makes progress increases, therefore hexagon is put brick mechanism the pressure on ground is reduced greatly, so described spring vibration damper can be regulated this fluctuation adaptively, reduce hexagon and put brick mechanism to the impact on ground; On the other hand, tile work process axis 3(45) can with dolly body generation relative sliding, therefore put the to a certain extent independent dolly body motion of brick mechanism, so the intermittent motion of dolly body can not affect the tile work process, be that the dolly body is put brick mechanism when stopping also in work, like this, can guarantee under state relatively reposefully with the fragment of brick lay on the ground.
7. intelligent and high-efficiency brick paving machine according to claim 1, it is characterized in that: described Single-chip Controlling case (38) can be controlled the rotation of motor, thereby the control dolly is done intermittent motion, and the coordinate operation that assurance brick carrying machine structure, hexagon are put brick mechanism has realized fragment of brick intelligent and high-efficiency ground is laid; Dolly is done intermittent motion by Single-chip Controlling, when moving of car, the three-dimensional brick carrying machine structure of Single-chip Controlling is transported to framework (15) top with fragment of brick, when in the drawer plate (13) of framework (15) top a brick being arranged, Single-chip Controlling brick carrying machine structure quits work, sensing detection device (46) certain bar limit soon during level of detecting framework (15) outer ring subsequently, single-chip microcomputer sends instruction control drawer plate (13) and opens, and fragment of brick drops and by clamp clamps; When fragment of brick was transported near ground, the motion of stopping of Single-chip Controlling dolly worked on and put brick mechanism; In this process, single-chip microcomputer can not controlled again the brick carrying machine structure and works on when having fragment of brick in detecting drawer, simultaneously, regulation and control by single chip control module, there be certain length velocity relation with v in v with 2 (8) with 1 (25), guaranteed that fragment of brick slides into v and is with on 2 (8) and can be right after together, for follow-up continuity tile work provides safeguard.
CN 201220619553 2012-11-21 2012-11-21 Intelligent high-efficiency brick paving machine Expired - Fee Related CN202899002U (en)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102926527A (en) * 2012-11-21 2013-02-13 程明 Intelligent and high-efficiency brick paving machine
CN103225247A (en) * 2013-05-04 2013-07-31 陈灿斌 Road cushion precast concrete and its laying construction method
CN107059571A (en) * 2017-06-29 2017-08-18 贺州思通信息技术有限公司 A kind of meadow path tile work device
CN107780637A (en) * 2017-10-23 2018-03-09 吴国秋 A kind of automatic paving system of composite floor board
CN107916609A (en) * 2017-12-11 2018-04-17 合肥霞康电子商务有限公司 A kind of vibrator of cement road construction
CN108330788A (en) * 2018-02-09 2018-07-27 陈善兰 A kind of kerbstone laying laying apparatus
CN108385484A (en) * 2018-03-06 2018-08-10 康珏 A kind of blind road floor tile laying apparatus
CN108999387A (en) * 2018-09-20 2018-12-14 吴超贞 A kind of municipal works tile work equipment
CN109112934A (en) * 2018-09-03 2019-01-01 合肥云序科技有限公司 A kind of humanoid road surface tile work equipment of municipal works
CN109338857A (en) * 2018-10-15 2019-02-15 钟浪婵 A kind of high efficiency tile work equipment in ground for building
CN109338858A (en) * 2018-11-13 2019-02-15 张子林 A kind of ground tile paving machine
CN110468668A (en) * 2019-08-26 2019-11-19 青岛理工大学 Brick is arranged automatically and is laid with all-in-one machine for a kind of pavement
CN111074845A (en) * 2019-12-26 2020-04-28 宣城久悠谷电子科技有限公司 A bank protection brick places machine for administering river course soil erosion and water loss
CN111619222A (en) * 2020-07-22 2020-09-04 买栋 Printing laminating equipment
CN111749090A (en) * 2020-05-22 2020-10-09 中国建筑第八工程局有限公司 Full-automatic brick paving equipment
CN112482711A (en) * 2021-01-15 2021-03-12 李万枝 Automatic tile paving robot
CN113279310A (en) * 2021-06-04 2021-08-20 贾方赞 Municipal works are with spreading brick device in batches
CN115467216A (en) * 2022-09-20 2022-12-13 中国十九冶集团有限公司 Stone laying device

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102926527A (en) * 2012-11-21 2013-02-13 程明 Intelligent and high-efficiency brick paving machine
CN103225247A (en) * 2013-05-04 2013-07-31 陈灿斌 Road cushion precast concrete and its laying construction method
CN107059571A (en) * 2017-06-29 2017-08-18 贺州思通信息技术有限公司 A kind of meadow path tile work device
CN107059571B (en) * 2017-06-29 2019-07-30 绍兴市尊铖自动化设备有限公司 A kind of meadow path tile work device
CN107780637B (en) * 2017-10-23 2019-07-12 吉庆禹 A kind of automatic paving system of composite floor board
CN107780637A (en) * 2017-10-23 2018-03-09 吴国秋 A kind of automatic paving system of composite floor board
CN107916609A (en) * 2017-12-11 2018-04-17 合肥霞康电子商务有限公司 A kind of vibrator of cement road construction
CN108330788A (en) * 2018-02-09 2018-07-27 陈善兰 A kind of kerbstone laying laying apparatus
CN108385484A (en) * 2018-03-06 2018-08-10 康珏 A kind of blind road floor tile laying apparatus
CN108385484B (en) * 2018-03-06 2020-06-09 康珏 Blind road floor tile laying device
CN109112934A (en) * 2018-09-03 2019-01-01 合肥云序科技有限公司 A kind of humanoid road surface tile work equipment of municipal works
CN108999387A (en) * 2018-09-20 2018-12-14 吴超贞 A kind of municipal works tile work equipment
CN109338857A (en) * 2018-10-15 2019-02-15 钟浪婵 A kind of high efficiency tile work equipment in ground for building
CN109338858A (en) * 2018-11-13 2019-02-15 张子林 A kind of ground tile paving machine
CN109338858B (en) * 2018-11-13 2021-12-10 安徽品茗建设工程项目管理有限公司 Floor tile laying machine
CN110468668A (en) * 2019-08-26 2019-11-19 青岛理工大学 Brick is arranged automatically and is laid with all-in-one machine for a kind of pavement
CN110468668B (en) * 2019-08-26 2024-02-27 青岛理工大学 Automatic brick laying all-in-one of arranging of pavement
CN111074845B (en) * 2019-12-26 2021-06-08 泉州芳盟科技有限公司 A bank protection brick places machine for administering river course soil erosion and water loss
CN111074845A (en) * 2019-12-26 2020-04-28 宣城久悠谷电子科技有限公司 A bank protection brick places machine for administering river course soil erosion and water loss
CN111749090A (en) * 2020-05-22 2020-10-09 中国建筑第八工程局有限公司 Full-automatic brick paving equipment
CN111619222A (en) * 2020-07-22 2020-09-04 买栋 Printing laminating equipment
CN111619222B (en) * 2020-07-22 2022-04-22 广东优美包装科技有限公司 Printing laminating equipment
CN112482711A (en) * 2021-01-15 2021-03-12 李万枝 Automatic tile paving robot
CN113279310A (en) * 2021-06-04 2021-08-20 贾方赞 Municipal works are with spreading brick device in batches
CN115467216A (en) * 2022-09-20 2022-12-13 中国十九冶集团有限公司 Stone laying device
CN115467216B (en) * 2022-09-20 2023-11-21 中国十九冶集团有限公司 stone laying device

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Granted publication date: 20130424

Termination date: 20141121

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