CN103225253A - Automatic brick paving machine - Google Patents
Automatic brick paving machine Download PDFInfo
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- CN103225253A CN103225253A CN 201310171899 CN201310171899A CN103225253A CN 103225253 A CN103225253 A CN 103225253A CN 201310171899 CN201310171899 CN 201310171899 CN 201310171899 A CN201310171899 A CN 201310171899A CN 103225253 A CN103225253 A CN 103225253A
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Abstract
The invention relates to an automatic brick paving machine. The automatic brick paving machine includes a walking track and a dolly body arranged on the walking track, and the dolly body is composed of a transmission mechanism, a brick separating and conveying mechanism, a roller brushing mechanism, a brick clamping and paving mechanism, a compacting mechanism and a control module. The transmission mechanism powers the track, the brick separating and conveying mechanism, the roller brushing mechanism, the brick clamping and paving mechanism, the compacting mechanism and the like. The brick separating and conveying mechanism separates vertically-stacked bricks and forward conveys the bricks. The roller brushing mechanism uniformly smears a cement mortar onto the backside of each of the bricks in the conveying process of the bricks. The brick clamping and paving mechanism clamps the bricks and steadily paves the bricks on the ground. The compacting mechanism flattens and compacts the bricks paved on the ground. The automatic brick paving machine can substitute manual operations, and is suitable for the paving operation of large laces comprising squares and the like.
Description
Technical field
The present invention relates to a kind of building decoration machinery, specifically is a kind of machine that is used for the laying floor brick piece.
Background technology
Along with the continuous quickening of the paces of modernization construction, the occasion that needs to lay fragment of brick is more and more, and therefore, how high efficiency, high-quality tile work become a problem that researching value is arranged.At present, domestic main tile work mode is a hand lay-up still, and there are many defectives in hand lay-up, as: between brick gap inequality, integral body be uneven, floor tile and ground bonding rate is low, lay that efficient is low, labour intensity is high.And the imagination relevant with brick paving machine that occurred in recent years, a lot of existence are single such as the tile work kind, can't realize the cement full-filling, problems such as automaticity is low, difficult quality guarantee.Therefore, design that a kind of compliance is strong, the tile work machinery of intelligent and high-efficiency is imperative.
Summary of the invention
The object of the present invention is to provide a kind ofly can replace manually-operated, finish swabbing, put brick, the automatic brick paving machine of multiple working procedure such as compacting.
For achieving the above object, the present invention has adopted following technical scheme: develop a kind of ground brick paving machine, this brick paving machine comprises traveling crawler and dolly body provided thereon, described dolly body by transmission mechanism, divide brick to put brick brick carrying machine structure, rotary broom pulp grinder structure, system for compacting, brick folding to put brick mechanism, control module etc. and form.By single-chip microcomputer Based Intelligent Control and power transmission, described each mechanism's coordinate operation.Divide brick to put brick mechanism and realize the separation and the continuity of fragment of brick are transmitted, transmit passage in transit rotary broom pulp grinder structure, the fragment of brick back side will be smeared the suitable cement mortar of last layer thickness equably, and it is tight to be held plate holder when fragment of brick is transported to ad-hoc location.Along with the rotation of rocking bar, can continuous high-efficient ground with fragment of brick on the ground, the effect fragment of brick that passes through system for compacting again will be driven plain, compacting.Before the lay fragment of brick,, realize laying to ground coarse sand slurry by the opening of control mud tank below.The design of this brick paving machine can be finished the operation that relates in the tile work process efficiently, and can guarantee the quality of tile work.
Described transmission mechanism comprises drive motors, v band, bearing, axle etc., and can guarantee provides power for the walking of dolly and the motion of each member.The two crawler belt modes of advancing of employing are convenient to the craspedodrome of dolly and turn to control, and simultaneously, the crawler belt compression area is big, and brick paving machine surface damage over the ground is little.
Described minute brick put brick mechanism by the partial gear transmission, make upright brick frame on chute batch (-type) ground to front slide.Pass through Bevel Gear Transmission, motor drives the rotation of L type bar generation batch (-type) simultaneously, L shaped bar separates a top fragment of brick by the cam that is cemented in the one end on the one hand, and one side is shifted fragment of brick onto on V is with by the brick bar that pushes away that promotion has cam face.Control the setting angle of cam well, and adjust partial gear and gears engaged zone, can guarantee branch brick and the interlock of putting the brick process, also guaranteed the efficient of dividing brick to put brick when saving power with constantly.
Described rotary broom pulp grinder structure is placed in the place that has certain altitude apart from v, cement mortar pumps to the funnel from bucket by flexible pipe, the funnel valve is being controlled mortar and is evenly being flow to the fragment of brick back side, and the drive cylinder is rotated in travelling forward of fragment of brick, realizes evenly smearing mortar.
The cylinder two ends of described rotary broom pulp grinder structure have the edge of projection, can prevent the excessive of cement mortar, and fragment of brick is also played the spacing effect of correction.
The design principle that brick mechanism has used crank block is put in described brick folding, and the driven by motor crank is made complete cycle and rotated, and grip block is hinged on the rocking bar and by brake cable and is subjected to Electric Machine Control.When grip block rotated to peak, motor was strained grip block by brake cable, and at this moment fragment of brick will be by firm clamping; After grip block rotated to minimum point, motor was decontroled brake cable, and grip block unclamps, and the fragment of brick shakedown is put on the ground.
Described system for compacting has utilized the cam mechanism kinetic characteristic, and by the acting in conjunction of cam and spring, the pressing down and springback process of property performance period is by changing the characteristics of motion that cam face can be regulated connecting rod.
Described system for compacting utilizes four uniform flatnesses that little spring is regulated pressing plate, guarantees fragment of brick is evenly exerted pressure; Utilize big spring to regulate the dynamics of pressing down, guarantee that fragment of brick can be compacted and do not damaged by pressure.
Described mud tank is equipped with the coarse sand slurry, finishes the laying work of before the lay fragment of brick ground coarse sand being starched by the opening of regulating the mud tank below.
Beneficial effect of the present invention is: can replace manual work, finish operations such as fortune brick, swabbing, tile work, compacting, have characteristics such as intelligent and high-efficiency, the tile work quality is good, place compliance is strong, for places such as square, shopping street and large supermarket provide economic and practical decorating apparatus.
Description of drawings
Fig. 1 is an elevation of the present invention.
Fig. 2 is a lateral view of the present invention.
Fig. 3 is a vertical view of the present invention.
Fig. 4 is the axonometric drawing of system for compacting of the present invention.
Fig. 5 is an axonometric drawing of the present invention.
Wherein: the 1-crawler belt, the 2-Athey wheel, the 3-frame, the 4-big cam, the vertical rod of 5-square hole, the 6-chute, 7-founds the brick frame, 8-pushes away the brick bar, the L shaped bar of 9-, the 10-fragment of brick, the little cam of 11-, the 12-cylinder, the 13-mud tank, the 14-flat board, the 15-grip block, the 16-rocking bar, the 17-slide block, the 18-crank, the 19-opening, the 20-pressing plate, the 21-little spring, the 22-junction plate, the 23-connecting rod, the 24-big spring, 25-gear 1, the 26-tooth bar, the 27-partial gear, 28-gear 2, the vertical rod of 29-circular hole, the 30-belt wheel, the 31-V band.
The specific embodiment
Further specify concrete enforcement of the present invention below in conjunction with accompanying drawing.
Referring to Fig. 1-5, the present invention comprises transmission mechanism, divide brick to put brick mechanism, rotary broom pulp grinder structure, brick folding puts brick mechanism, system for compacting and control module etc., transmission mechanism is advanced for this brick paving machine integral body and each mechanism's coordinate operation provides corresponding power, dividing brick to put brick mechanism separates and transmission fragment of brick, rotary broom pulp grinder structure carries out swabbing to the fragment of brick back side, brick folding is put brick mechanism and is finished continuity lay to fragment of brick, system for compacting is finished pressing, the compacting to fragment of brick, and control module is finished control that this brick paving machine is advanced and to the control of each mechanism's coordinate operation.The coordinate operation of each mechanism is finished this brick paving machine intelligent and high-efficiency and is transported brick, swabbing in the tile work process, puts operations such as brick, compacting, realizes efficient, high-quality tile work job requirements.
Referring to Fig. 1, store the coarse sand slurry in the mud tank, finish the laying of coarse sand slurry by the opening of control mud tank below.
Referring to Fig. 1 and Fig. 5,, drive upright brick frame and on chute, move forward batch (-type) by the partial gear transmission; By bevel gear just power reach L shaped bar, the rotation of L shaped bar batch (-type) is finished and is dialled brick and push away the brick process.Regulate the installation site of cam, and partial gear and complete gear meshing process, can realize that a whole set of brick that divides puts the coordination linkage of brick mechanism, guaranteed to divide brick, the high efficiency of putting the brick process and continuity.
Referring to Fig. 1 and Fig. 3, fragment of brick is pushed to be put into and travels forward with the V band after V is with, and drives the cylinder rotation in the motion process, and mud flows to the fragment of brick back side by open slot during the cylinder rotation, and the mud roll-in of process cylinder again will be applied to the back side of fragment of brick equably.After the mud in the cylinder runs out of, can in cylinder, replenish mud by the cylinder openings at two ends.
Referring to Fig. 1 and Fig. 5, crank rotatablely moves as complete cycle under the drive of motor, and by the slide block effect, rocking bar also rotatablely moves as complete cycle around pin joint.When grip block rotates to the top, by control motor pulling brake cable fragment of brick is clamped, fragment of brick is followed rocking bar subsequently and is rotated together; After grip block rotated to the below, the revolution of control motor made brake cable lax, and fragment of brick will be by lay reposefully to ground.
Referring to Fig. 1 and Fig. 5, can consider to install symmetrically a brick folding and put brick mechanism, control the running status of motor well, guarantee that a grip block another grip block when brick folding puts brick just, can improve the efficient of lay fragment of brick like this.
Referring to Fig. 2 and Fig. 4, the characteristics of motion of cam rotation control link, cam moves downward pressing plate, and spring makes the pressing plate resilience, periodically presses down and pressing, the compacting of springback process realization to fragment of brick.
Claims (8)
1. automatic brick paving machine, comprise traveling crawler and the dolly body of being located on the traveling crawler, it is characterized in that: described dolly body by transmission mechanism, divide brick to put brick mechanism, rotary broom pulp grinder structure, brick folding to put brick mechanism, system for compacting and control module etc. and form, wherein:
1) transmission mechanism comprises motor, shaft coupling, axle, gear, bearing, Athey wheel (2), crawler belt (1), frame (3);
2) divide brick to put brick mechanism: chute (6), gear 1(25), tooth bar (26), upright brick frame (7), partial gear (27), gear 2 (28), square hole vertical rod (5), push away brick bar (8), circular hole vertical rod (29), L shaped bar (9), little cam (11);
3) rotary broom pulp grinder structure: belt wheel (30), V are with (31), cylinder (12);
4) brick mechanism is put in brick folding: crank (18), slide block (17), rocking bar (16), grip block (15), dull and stereotyped (14);
5) system for compacting: pressing plate (20), junction plate (22), little spring (21), connecting rod (23), big spring (24), big cam (4);
6) control module: Single-chip Controlling case, single-chip microcomputer, power supply, sensing detection device, electric wire.
2. a minute brick according to claim 1 is put brick mechanism, it is characterized in that: fragment of brick (10) is swayed on upright brick frame (7), and upright brick frame (7) is by gear 1(25) tooth bar (26) transmission can go up front and back at chute (6) and slide; With partial gear (27) meshed gears 2(28) and gear 1(25) be cemented on the same axis gear 1(25) mesh with the tooth bar (26) that is cemented in upright brick frame below; Driven by motor partial gear (27) is made complete cycle and is rotated, by the upright brick frame (7) of transmission with batch (-type) to front slide; Pass through Bevel Gear Transmission, the power of motor will reach L shaped bar, L shaped bar will be around the circular port rotation of circular hole vertical rod (29), the little cam (11) that is cemented in L shaped bar front end is pushed a fragment of brick foremost aside to the next door, the L shaped bar other end pushes away brick bar (8) and moves forward in the square hole of square hole vertical rod (5), pushes away the brick bar fragment of brick is pushed over forward on V is with.
3. rotary broom pulp grinder structure according to claim 1, it is characterized in that: four open slots that size is identical are arranged on the circumference of cylinder (12), there is the edge of protrusion at cylinder (12) two ends, the edge of projection can prevent the excessive of mud, also fragment of brick is played the spacing effect of rectifying a deviation, stored cement paste in the cylinder; V band (31) forwards fragment of brick, because frictional force effect cylinder rotates thereupon, cement paste flows to the fragment of brick back side along open slot from cylinder (12), through the cylinder roll-in, realizes evenly smearing cement mortar.
4. brick mechanism is put in brick folding according to claim 1, it is characterized in that: crank (18) is made complete cycle by driven by motor and is rotated, and will do the complete cycle rotation around the dumpling point by slide block effect rocking bar (16), and grip block is hinged on an end of rocking bar (16); When rocking bar rotates to the top, clamp by the fragment of brick that brake cable pulling grip block will be transported on the flat board (14), fragment of brick is along with rocking bar (16) when rotating to minimum point, and brake cable slowly unclamps, fragment of brick by lay lentamente to ground.
5. system for compacting according to claim 1, it is characterized in that: pressing plate (20) is coupled together by four uniform little springs (21) with junction plate (22), rotation along with big cam (4), system for compacting will be done reciprocal moving up and down under the common effect of big cam (4) and big spring (24), finish the brick process of pressing.
6. system for compacting according to claim 7, it is characterized in that: fragment of brick is being carried out in the process of compacting, the flatness that four uniform little springs (21) can be regulated pressing plate (20), big spring can be regulated the dynamics of pressing down, and it is whole, tight to guarantee that fragment of brick is driven plain.
7. a kind of automatic brick paving machine according to claim 1, it is characterized in that: the mud tank (13) that is fixed with dress coarse sand slurry on the frame of dolly body (3), mud tank (13) has opening (19), by the opening of control mud tank below, realizes the laying to ground coarse sand slurry.
8. a kind of automatic brick paving machine according to claim 1, it is characterized in that: the fortune brick of described control module control motor, realize the intermittent operation of dolly body, and guarantee to divide brick to put the coordinate operation that brick mechanism and system for compacting are put in brick mechanism, rotary broom pulp grinder structure, brick folding, efficiently finish the tile work flow process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310171899 CN103225253A (en) | 2013-05-12 | 2013-05-12 | Automatic brick paving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310171899 CN103225253A (en) | 2013-05-12 | 2013-05-12 | Automatic brick paving machine |
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| CN103225253A true CN103225253A (en) | 2013-07-31 |
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| CN 201310171899 Pending CN103225253A (en) | 2013-05-12 | 2013-05-12 | Automatic brick paving machine |
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