CN202777903U - Efficient extraction device - Google Patents

Efficient extraction device Download PDF

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Publication number
CN202777903U
CN202777903U CN 201220299577 CN201220299577U CN202777903U CN 202777903 U CN202777903 U CN 202777903U CN 201220299577 CN201220299577 CN 201220299577 CN 201220299577 U CN201220299577 U CN 201220299577U CN 202777903 U CN202777903 U CN 202777903U
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China
Prior art keywords
extractor
extraction
solvent
rotary evaporation
evaporation bottle
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Expired - Lifetime
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CN 201220299577
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Chinese (zh)
Inventor
刘宗利
王乃强
苏安祥
王彩梅
李方华
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Baolingbao Biology Co Ltd
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Baolingbao Biology Co Ltd
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Abstract

The utility model relates to an extraction device, and particularly relates to an extraction device for extracting substances capable of being dissolved in solvents from materials by utilizing the solvents. The device comprises a rotary evaporation bottle, a condenser and extraction tanks. According to the utility model, two extraction tanks provided with an ultrasonic wave generation device and a microwave generation device can be replaced as required; the solvents inside the extraction tanks are kept fresh all the time for the lixiviation of the materials; and the extracted substances are transferred with the solvents and enriched in the rotary evaporation bottle, therefore the problem of extraction efficiency reduction caused by that the extracted substances contained in the solvents are saturated is solved. The device is simple in structure and low in manufacturing cost, obviously reduces the consumption of the solvents and realizes the efficient and fast extraction.

Description

A kind of high-efficiency device for extracting
Technical field
The utility model relates to a kind of high-efficiency device for extracting, is specifically related to utilize solvent to extract the high-efficiency device for extracting of the material that can be dissolved in this solvent from material.
Background technology
Can be by the composition of certain dissolution with solvents for from material, extracting, at present extracting method commonly used has the conventional arts such as decocting method, circumfluence method, infusion process, percolation, and the new extractive techniques such as supercritical extract, supercritical ultrasonics technology, microwave method, half biomimetic method, enzymology method.Employed extraction element is mainly apparatus,Soxhlet's, soaks the tank of filtering, extractor or reactor etc., and these extraction elements are all existing some problems in varying degrees.
Apparatus,Soxhlet's is classical extraction element, and it utilizes repeats refluxing extraction, after finishing a solvent extraction, solution is heated, and the solvent of volatilization reenters the environment of extraction through condensing tube condensation, the new leaching process once of beginning, so circulation is gone down, until stop to extract.This saves solvent than directly extracting with solvent refluxing, also save the time of a lot of later stages removal solvents, but owing to need distill repeatedly, required extract that reasonable stability is arranged, and the solvent extraction material is to carry out under the condition of static state, and extraction efficiency is lower.
Soaking the tank of filtering, is a kind of extraction equipment of filtering that typically soaks, and solvent adds from tank body top, discharges from the bottom after the medicinal material in the tank is extracted, and the extract quality that obtains is good, impurity is few, it is high to extract yield; Equipment simply is easy to make and safeguards.But there are the problems such as rate of extraction is slow, solvent load is large, production efficiency is low, energy consumption is large.
Extractor is to use maximum extraction equipments.Heat the material that is immersed in the solvent with jacket steam, soak extraction.Except the extraction that is fit to heat, can also utilize the volatile oil in the airtight condenser system recovered material; Can improve when adopting secondary or three grades of cross current solvent extraction technique and extract yield.Shortcoming is that material component can't rapidly and efficiently enter in the solvent, and solid matter hinders heat transfer efficiency, and material is difficult to fully well-done, so that extraction efficiency descends.
Means of supercritical extraction is the new extraction process of developing in recent years.The advantage of supercritical extract be selective strong, extract purity is high, is suitable for extracting from solid material the lipophilic substance of known chemical structure, molecular weight.Shortcoming be operating pressure high, have security risk, energy consumption is large, cost is high, is not suitable for extracting the not clear mixture of composition and the less material of solubility in carbon dioxide.
Ultrasonic wave extracts the energy enhanced dispersion process that can utilize ultrasonic vibration, makes solvent immerse easily solid, and solid solute is diffused into solid liquid interface from solid interior easily, thereby has accelerated extraction process.Independent ultrasonic wave extraction equipment does not have to reflux and concentrated function, and the device structures such as picture ultrasonic wave counter-flow extraction are complicated, cost is high.Microwave Extraction utilizes microwave to effect heated solvent and the medicinal material of polar molecule, makes cell wall rupture, reaches the purpose of accelerating extraction.But Microwave Extraction Equipment exists and the same problem of ultrasonic equipment, has limited further applying of this kind equipment.
This extraction element is simple in structure, and low cost of manufacture has significantly been saved solvent load by solvent refluxing, simultaneously, and owing to the saturated problem that extraction efficiency is reduced of extraction of substance in the solvent has been avoided in the continuous backflow of fresh solvent.The effect of ultrasonic wave and microwave has guaranteed the high efficiency of extracting in leaching process.Use this device to extract, possess small investment, cost is low, and the characteristics that safe coefficient is high can realize efficient, rapid extraction to the composition that is dissolved in specific solvent in the material.
Summary of the invention
The utility model is for the deficiency of present extraction element, provide a kind of simple in structure, cost is low, solvent load is few, extraction efficiency is high, high-efficiency device for extracting safely and fast.
The utility model is comprised of rotary evaporation bottle, condenser, extractor.
The rotary evaporation bottle is arranged in the utility model device, and the rotary evaporation bottle is furnished with heater, and rotary evaporation bottle and whirligig are tightly connected and can dismantle.The filling opening valve of whirligig top can add solvent and control vacuum.
Condenser of the present utility model is connected with rotary evaporation bottle and extraction vessel, is provided with the pipeline that is connected with negative pressure system at the top.The condenser lower channel is led to extractor, makes condensed solvent enter extractor and again extracts composition in the material.
Extraction vessel in the utility model is the extractor that can change, has two kinds of extractors standbyly to use, and a kind of is to be furnished with ultrosonic extractor, and another kind is furnished with microwave generating apparatus.These two kinds of extractors can be realized to the control of ultrasonic wave or microwave power with to the control of material in tank temperature by the control panel on the extractor.Filter screen and filter bag are arranged in the extractor, material is contained in the filter bag, and extractor top and condenser are tightly connected, and condensed solvent enters filter bag in the extractor by pipeline, there is the siphon return duct at 2/3rds places at the bottom of the tank at tank body, enter the rotary evaporation bottle from the whirligig top.
Extractor of the present utility model is connected by the siphon return duct with the rotary evaporation bottle, and the siphon return duct is provided with valve, when extract finishing, when extract is concentrated or uses separately as Rotary Evaporators, can close this valve.
The utlity model has following advantage:
1, this device guarantee efficient, fast, under the prerequisite extracted of safety, reached that device structure is simple, low cost of manufacture, use flexibly, the purpose of easy operating.
2, the solvent of this device lixiviate material is a continuous circulation process, and the solvent that enters extractor all is the fresh solvent that does not contain extract, overcome owing to the saturated shortcoming that extraction effect is reduced of material in the solvent, because the use of ultrasonic wave and microwave, in solvent refluxing, accelerated the speed of material to sovent diffusion, improve extraction efficiency, reduced the use amount of organic solvent.
3, along with the carrying out of leaching process, extract is enriched in the rotary evaporation bottle, and extraction and concentration carries out synchronously, has reduced labour intensity.
This device can be used as Rotary Evaporators and uses separately when 4, closing valve on the siphon return duct.
5, negative pressure device can be implemented in temperature and extracts than under the low condition, has avoided high temperature to extracting the destruction of composition.Extractor can be realized can satisfying the requirement of different process to the control of ultrasonic wave or microwave power and to the control of temperature of charge.
Description of drawings
Fig. 1 is the utility model structural representation.
Among the figure: 1, electric jacket, 2, the rotary evaporation bottle, 3, whirligig, 4, filling opening, 5, the filling opening valve, 6, the siphon return duct, 7, return duct valve, 8, connection valve, 9, jet chimney, 10, condensed water import, 11, condenser, 12, condensation-water drain, 13, negative pressure device connector, 14, extractor, 15, filter bag and filter cylinder, 16, control panel.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in more detail.
Structure chart of the present invention is referring to Fig. 1, and all connections are and are tightly connected, and 1 is electric jacket, 2 is the rotary evaporation bottle, 3 is whirligig, and 4 is filling opening, and 5 is the filling opening valve, cooperate negative pressure device to regulate vacuum by regulating this valve, 6 are the siphon return duct, and when the liquid in the extractor reach a certain height, the liquid in the extractor was all sucked the rotary evaporation bottle, 7 is the return duct valve, 8 is connection valve, and 9 is jet chimney, and 10 is the condenser water inlet, 11 is condenser, 12 is the condenser delivery port, and 13 is the negative pressure device connector, can connect the negative pressure devices such as vavuum pump, 14 is extractor, 15 is filter bag and filter cylinder, and material is placed in the filter bag, can select suitable filter bag according to the material particles size, 16 is control panel, can regulate the temperature of power and the interior material of extractor of ultrasonic wave or microwave.
When using this device, material is placed in the filter bag, material had better not surpass the height of siphon return duct 6, and solvent is contained in the rotary evaporation bottle 2, also can add in advance an amount of solvent in the extractor 14.Connect negative pressure device, open condensed water, open filling opening valve 5, return duct valve 7, open electric jacket 1 heating, start whirligig 3, start negative pressure device, regulate filling opening valve 5 to reach suitable vacuum.Regulate ultrasonic wave or microwave generating apparatus by control panel 16 as required, and the temperature of regulating extractor 14, the temperature of extractor will be lower than the temperature of rotary evaporation bottle 2.Solvent will enter condenser 11 by jet chimney 9, enter extractor 14 after the condensation, the composition that is dissolved in this solvent in extractor 14 will dissolve and enter solvent, when the solvent liquid level in the extractor 14 reaches the height of siphon return duct 6, solvent in the extractor 14 is drawn in the rotary evaporation bottle 2 by siphon return duct 6, the material that is extracted also is brought in the rotary evaporation bottle 2, afterwards, solvent again is evaporated and enters condenser 11, so circulation, the material that is extracted constantly is enriched in the rotary evaporation bottle 2.When extracting end, closing volume tube valve 7, the material in the concentrated rotary evaporation bottle 2 concentrates when reaching requirement, takes off rotary evaporation bottle 2, places the solvent receiving vessel below rotary evaporation bottle 2, opens return duct valve 7, the recovery solvent.

Claims (4)

1. a high-efficiency device for extracting comprises heater, evaporative flask, condenser and extractor, and it is characterized in that being equipped with two kinds of extractors with ultrasonic wave and microwave generating apparatus can change on demand; Have the siphon return duct to connect between extractor and the evaporative flask, the material that extracts shifts and is enriched in the rotary evaporation bottle by the siphon return duct with solvent.
2. extraction element as claimed in claim 1 is characterized in that the rotary evaporation bottle is furnished with heater, and rotary evaporation bottle and whirligig are tightly connected and can dismantle; The filling opening valve of whirligig top can add solvent and control vacuum.
3. extraction element as claimed in claim 1, it is characterized in that extractor can change, a kind of extractor is equipped with ultrasonic generator, another kind of extractor is equipped with microwave generating apparatus, and every kind of extractor can be regulated ultrasonic wave or the power of microwave and the temperature in the extractor by the control panel on the extractor; Filter cylinder and filter bag are arranged in the extractor, and material is placed in the filter bag, can select suitable filter bag according to the material particles size.
4. extraction element as claimed in claim 1 is characterized in that being provided with valve in the middle of the return duct, and this extraction element can be used as Rotary Evaporators and uses separately when closing this valve.
CN 201220299577 2012-06-26 2012-06-26 Efficient extraction device Expired - Lifetime CN202777903U (en)

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Application Number Priority Date Filing Date Title
CN 201220299577 CN202777903U (en) 2012-06-26 2012-06-26 Efficient extraction device

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Application Number Priority Date Filing Date Title
CN 201220299577 CN202777903U (en) 2012-06-26 2012-06-26 Efficient extraction device

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014159A (en) * 2014-06-20 2014-09-03 王茜南 Ultrasonic wave and microwave extraction system and extraction process for traditional Chinese medicines
CN104083897A (en) * 2014-06-20 2014-10-08 林学芹 Ultrasonic wave and microwave extraction system for traditional Chinese medicinal materials
CN104941244A (en) * 2015-06-02 2015-09-30 中国矿业大学 Ultrasonic continuous extraction device
CN105797425A (en) * 2016-05-30 2016-07-27 福建师范大学 Natural plant ingredient ultrasonic oxygen insulation extracting machine
CN106943769A (en) * 2017-04-19 2017-07-14 都江堰市马蒂斯生物科技有限公司 A kind of Kiwi berry high concentration extractor
CN107596731A (en) * 2017-10-19 2018-01-19 武汉轻工大学 A kind of plant extract low temperature ultrasonic circulation and solvent dispenser
CN108635910A (en) * 2018-07-18 2018-10-12 河北鑫民和医药科技开发有限责任公司 A kind of automation traditional Chinese medicine extraction concentration integrated equipment
CN108970169A (en) * 2015-09-01 2018-12-11 王小雪 Manifold type plant component extraction element and process
CN113308302A (en) * 2021-04-26 2021-08-27 杨天宇 System for extracting effective ingredients of materials

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014159A (en) * 2014-06-20 2014-09-03 王茜南 Ultrasonic wave and microwave extraction system and extraction process for traditional Chinese medicines
CN104083897A (en) * 2014-06-20 2014-10-08 林学芹 Ultrasonic wave and microwave extraction system for traditional Chinese medicinal materials
CN104014159B (en) * 2014-06-20 2016-02-03 温州乐享科技信息有限公司 It is a kind of that Chinese medicine is ultrasonic involves Microwave Extraction system and extraction process
CN104083897B (en) * 2014-06-20 2016-02-10 金峰 It is a kind of that Chinese medicine is ultrasonic involves Microwave Extraction system
CN104941244A (en) * 2015-06-02 2015-09-30 中国矿业大学 Ultrasonic continuous extraction device
CN108970169A (en) * 2015-09-01 2018-12-11 王小雪 Manifold type plant component extraction element and process
CN108970169B (en) * 2015-09-01 2023-05-02 广州泽力医药科技有限公司 Coupled plant component extraction device and process method
CN105797425A (en) * 2016-05-30 2016-07-27 福建师范大学 Natural plant ingredient ultrasonic oxygen insulation extracting machine
CN106943769A (en) * 2017-04-19 2017-07-14 都江堰市马蒂斯生物科技有限公司 A kind of Kiwi berry high concentration extractor
CN107596731A (en) * 2017-10-19 2018-01-19 武汉轻工大学 A kind of plant extract low temperature ultrasonic circulation and solvent dispenser
CN108635910A (en) * 2018-07-18 2018-10-12 河北鑫民和医药科技开发有限责任公司 A kind of automation traditional Chinese medicine extraction concentration integrated equipment
CN108635910B (en) * 2018-07-18 2024-02-06 河北鑫民和医药科技开发有限责任公司 Automatic change concentrated integrated equipment of traditional chinese medicine extraction
CN113308302A (en) * 2021-04-26 2021-08-27 杨天宇 System for extracting effective ingredients of materials

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Granted publication date: 20130313