CN202754909U - Continuous harmless fermentation tunnel set for composts for edible fungi - Google Patents
Continuous harmless fermentation tunnel set for composts for edible fungi Download PDFInfo
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- CN202754909U CN202754909U CN2012202019244U CN201220201924U CN202754909U CN 202754909 U CN202754909 U CN 202754909U CN 2012202019244 U CN2012202019244 U CN 2012202019244U CN 201220201924 U CN201220201924 U CN 201220201924U CN 202754909 U CN202754909 U CN 202754909U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model discloses a continuous harmless fermentation tunnel set for composts for edible fungi. The continuous harmless fermentation tunnel set comprises a primary fermentation tunnel room, a secondary fermentation tunnel room, a mixed material pre-wetting basin, a mechanical packing device and a harmless treatment device, wherein the primary fermentation tunnel room and the secondary fermentation tunnel room are built together and are connected with each other by a circulating air return channel, a fresh air channel with filter membranes made of non-woven fabrics is arranged at the rear of the secondary fermentation tunnel room, ventilating pipelines are buried at the bottom of the primary fermentation tunnel room and the bottom of the secondary fermentation tunnel room, and are connected to corresponding grooves on the ground via flared nozzles, the arrangement density of the ventilating pipelines at the bottom of the primary fermentation tunnel room is different from the arrangement density of the ventilating pipelines at the bottom of the secondary fermentation tunnel room, the grooves are arranged in rows, thick heat-insulation plates are sandwiched among peripheral walls, a movable heat-insulation door is arranged in the front of each room, the ground is provided with a sinking well connected with a drainage ditch, a buffer room is arranged at rears of the fermentation tunnel rooms, fans and an intelligent control cabinet are placed in the buffer room, and the harmless treatment device comprises an acid washing tower, an alkaline washing tower and an aeration biological filter. Ideas of source control, process control and end control for waste gas and waste liquid which are generated in a fermentation process are implemented, and the purpose of continuous harmless production is achieved.
Description
Technical field
The utility model relates to edible mushrooms non-pollution cultivation technique field, specifically the continuous innoxious fermentation tunnel of a kind of set type of culture medium of edible fungus.
Background technology
The Edible Fungi of China is mainly carried out distributed seasonal production take peasant household as production unit, the fermentation installation of compost and technology are comparatively backward.The quality of culture material is to determine one of mushroom yield key factor.The fermentation of culture medium of edible fungus is that complexity is organic under aerobic condition, resolves into the nutritive substance that is beneficial to edible fungi growth.The general Secondary Fermentation that adopts of tradition culture material fermentation. also claim primary fermentation and secondary fermentation.Primary fermentation carries out outside canopy, carries out in the canopy of secondary fermentation after sterilization.The purpose of Secondary Fermentation is further to improve the physico-chemical property of culture material, increases soluble nutrient. kill the assorted mattress of disease worm.Because ventilation and the temperature of stockpile should not be controlled, and easily form anaerobic condition, cause fermentation efficiency low, and a large amount of foul smell that produce are diffused into to form in the atmosphere and pollute, and traditional fermentation technique haves much room for improvement.
In recent years, emerging fermentation tunnel technology is multiplex in the secondary fermentation stage of Secondary Fermentation, has reduced human input, improved production efficiency, but the processing of waste gas is not considered as emphasis aborning, causes easily the environmental dispute problem, has restricted the large-scale production and application of new technology.
The utility model content
The utility model provides a kind of continuous innoxious fermentation tunnel of set type of culture medium of edible fungus for above shortcomings in the prior art.
The utility model is achieved through the following technical solutions.
The continuous innoxious fermentation tunnel of a kind of set type of culture medium of edible fungus, comprise fermentation tunnel room, the pre-wetland of batch mixing, mechanize filler unit and harmless treatment device, wherein, the described batch mixing pond of prewetting is arranged on the front end of mechanize filler unit, described mechanize filler unit is arranged on the front end in fermentation tunnel room, and described harmless treatment device is connected with the fermentation tunnel room.
Preferably, described fermentation tunnel room comprises room, one time fermentation tunnel, room, Secondary Fermentation tunnel, open caisson and ventilator trunk, and wherein, described open caisson is provided with the waterways, and is arranged between room, one time fermentation tunnel and the room, Secondary Fermentation tunnel; Described ventilator trunk is some, and is installed in side by side room, one time fermentation tunnel and bottom, room, Secondary Fermentation tunnel at a distance of certain distance; Room, described one time fermentation tunnel and Secondary Fermentation tunnel room Lian Qiang build together, and its end that open caisson is set is provided with the movable heat-preservation door, and its other end is provided with between control.
Preferably, room, described one time fermentation tunnel and room, Secondary Fermentation tunnel size are 4m * 4m * 8m, and its wall is equipped with wall insulating layer, and its inside is equipped with interconnective temp probe and digital intelligent module.
Preferably, described wall thermal insulating layer thickness is 100mm.
Preferably, one end of described ventilator trunk is provided with high pressure positive blower, its the other end is communicated with open caisson, described connection position is provided with the pressure regulator valve door, wherein, the ventilator trunk of bottom, room, one time fermentation tunnel is 11, and its installing space is 300mm, which is provided with several trumpet type ventpipes, and corresponding leading in the groove in a row on the ground; The ventilator trunk of room, described Secondary Fermentation tunnel bottom is 17, and its installing space is 200mm, and by the centre to arranged on both sides; During described high pressure positive blower is installed between control.
Preferably, comprise foul smell collection channel, new wind passage and intelligent control rack between described control, described intelligent control rack is connected with new wind passage with the foul smell collection channel respectively.
Preferably, described foul smell collection channel is connected with room, Secondary Fermentation tunnel with room, one time fermentation tunnel respectively, and its junction is respectively equipped with valve, and respectively is provided with a fan window shutter, and described window shutter links to each other with intellectuality control rack.
Establish the foul smell collection channel behind room, one time fermentation tunnel and the room, Secondary Fermentation tunnel, collect foul smell and process discharging to harmless treatment device, this passage links to each other room, two tunnels and can be used as again the return air circulation passage, by valve regulated, has the function of circulation return air concurrently.
Preferably, one end of described new wind passage communicates with atmosphere, and its place of communicating is provided with 3 layers of non-woven fabrics filtering membrane, and the other end of described new wind passage is connected with room, Secondary Fermentation tunnel, its junction is provided with a fan window shutter, and described window shutter links to each other with intellectuality control rack.
Preferably, be provided with the stainless (steel) wire of an aperture 20mm before described arbitrary place or several places window shutter.
Preferably, described harmless treatment device comprises pickling tower, soda-wash tower and BAF, wherein, is connected between the control in described pickling tower and fermentation tunnel room, described soda-wash tower is connected with the pickling tower, and described BAF is connected with the waterways of soda-wash tower and open caisson respectively.
The utility model is processed fermentation material first in the batch mixing pond of prewetting, toward the tunnel filler, save manpower by the mechanize filler unit, increases work efficiency.Effectively diffusion and the processing of control foul smell realizes continuous innoxious fermentative production simultaneously.
The utility model is implemented the thought of source control, process control and terminal control to the waste gas and waste liquid that produces in the fermenting process, built together in room, one time fermentation tunnel and room, Secondary Fermentation tunnel, characteristics according to the variation of front and back leavening temperature, with the circulation return air passage room, two tunnels is linked to each other, improve the utilization ratio of heat energy, also brought into play the function that foul smell is collected simultaneously.The utility model provides a kind of innoxious fermentation tunnel of continous way that can realize intelligent temperature control, control wind, High-efficient Production, and is equipped with batch mixing prewet pond, harmless treatment device and mechanical filler device, forms a cover cleaning, environmental protection, efficient practical technique.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model three-view diagram, wherein: (a) be the utility model front view; (b) be the utility model vertical view; (c) be the utility model side-view;
Among the figure, 1 is room, one time fermentation tunnel, and 2 is room, Secondary Fermentation tunnel, 3 are the batch mixing pond of prewetting, and 4 are the mechanize filler unit, and 5 between control, 6 is ventilator trunk, 7 is the trumpet type ventpipe, and 8 is geosyncline, and 9 is wall insulating layer, 10 is the movable heat-preservation door, 11 is open caisson, and 12 is the waterways, and 13 is foul smell collection channel (the circulation return air passage of holding concurrently), 14 is new wind passage, 15 are the pickling tower, and 16 is soda-wash tower, and 17 is BAF, 18 is emission gases, 19 is waste water, and 20 for processing water, and 21 is waste gas.
Embodiment
The below elaborates to embodiment of the present utility model: present embodiment is implemented under take technical solutions of the utility model as prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, present embodiment comprises fermentation tunnel room, the pre-wetland 3 of batch mixing, mechanize filler unit 4 and harmless treatment device, wherein, the batch mixing pond 3 of prewetting is arranged on the front end of mechanize filler unit 4, mechanize filler unit 4 is arranged on the front end in fermentation tunnel room, and harmless treatment device is connected with the fermentation tunnel room.
As depicted in figs. 1 and 2, the fermentation tunnel room comprises room, one time fermentation tunnel 1, room, Secondary Fermentation tunnel 2, open caisson 11 and ventilator trunk 6, and wherein, open caisson 11 is provided with waterways 12, and is arranged between room, one time fermentation tunnel 1 and the room, Secondary Fermentation tunnel 2; Ventilator trunk 6 is some, and is installed in side by side room, one time fermentation tunnel 1 and 2 bottoms, room, Secondary Fermentation tunnel at a distance of certain distance; Room, one time fermentation tunnel 1 and room, Secondary Fermentation tunnel 2 connects walls builds together, and its end that open caisson 11 is set is provided with movable heat-preservation door 10, and its other end is provided with between control 5.
Room, one time fermentation tunnel 1 and room, Secondary Fermentation tunnel 2 sizes are 4m * 4m * 8m, and its wall is equipped with wall insulating layer 9, and its inside is equipped with interconnective temp probe and digital intelligent module.
Wall insulating layer 9 thickness are 100mm.
One end of ventilator trunk 6 is provided with high pressure positive blower, its the other end is communicated with open caisson 11, this connection position is provided with the pressure regulator valve door, wherein, the ventilator trunk 6 of 1 bottom, room, one time fermentation tunnel is 11, its installing space is 300mm, which is provided with several trumpet type ventpipes 7, and corresponding leading in the groove 8 in a row on the ground; The ventilator trunk 6 of 2 bottoms, room, Secondary Fermentation tunnel is 17, and its installing space is 200mm, and by the centre to arranged on both sides; High pressure positive blower is installed between control in 5.
5 comprise foul smell collection channel 13, new wind passage 14 and intelligent control rack between control, and intelligent control rack is connected with new wind passage 14 with foul smell collection channel 13 respectively.
Foul smell collection channel 13 is connected with room, Secondary Fermentation tunnel 2 with room, one time fermentation tunnel 1 respectively, and its junction is respectively equipped with valve, and respectively is provided with a fan window shutter, and window shutter links to each other with intellectuality control rack.Can be provided with the stainless (steel) wire of an aperture 20mm before the window shutter.Establish foul smell collection channel 13 behind room, one time fermentation tunnel 1 and the room, Secondary Fermentation tunnel 2, collect foul smell to harmless treatment device and process discharging, this passage links to each other room, two tunnels and can be used as again the return air circulation passage, by valve regulated, has the function of circulation return air concurrently.
One end of new wind passage 14 communicates with atmosphere, and its place of communicating is provided with 3 layers of non-woven fabrics filtering membrane, and the other end of new wind passage 14 is connected with room, Secondary Fermentation tunnel 2, and its junction is provided with a fan window shutter, and window shutter links to each other with intellectuality control rack.Can be provided with the stainless (steel) wire of an aperture 20mm before the window shutter.
Harmless treatment device comprises pickling tower 15, soda-wash tower 16 and BAF 17, wherein, 5 are connected between the control in pickling tower 15 and fermentation tunnel room, and soda-wash tower 16 is connected with pickling tower 15, and described BAF 17 is connected with the waterways 12 of soda-wash tower 16 and open caisson 11 respectively.
In the present embodiment, owing to usually use the base-material of the surface wax quality guarantee sheath such as straw in the culture material, so the stalk culture material was processed 1-2 days in the batch mixing pond 3 of prewetting first.Put into mixed fillers device 4 with cattle manure or rapeseed cake etc. after pulling dry out, evenly mix to shed into room, one time fermentation tunnel 1 and carry out one time fermentation, fill out the process of spreading and in the room, tunnel, carry out, open simultaneously the exhausting odor treating device, farthest reduce the foul smell diffusion.Send into room, Secondary Fermentation tunnel 2 after one time fermentation is finished and carry out Secondary Fermentation, realize serialization production.
Room, one time fermentation tunnel 1 connects wall with room, Secondary Fermentation tunnel 2 builds together, and size is 4m*4m*8m.Body of wall therebetween 100mm thick wall body thermal insulation layer 9 around the room, tunnel, door wall pre-embedded steel part is provided with movable heat-preservation door 10 before the room.Be provided with between control 5 behind the fermentation tunnel room, be used for putting high pressure positive blower and intelligent control rack.
1 bottom, room, one time fermentation tunnel is installed and is embedded with many ventilator trunks 6, and the pipeline spacing is 300mm, installs altogether 11, and ventilator trunk 6 is provided with several trumpet type ventpipes 7, and corresponding leading in the groove 8 in a row on the ground.2 subterranean pipe line spacings are 200mm in room, Secondary Fermentation tunnel, from the centre to arranged on both sides, install altogether 17.Be provided with interconnective temp probe and digital intelligent system in the fermentation tunnel room, realize the balance of temperature and ventilation.
Ventilator trunk 6 one ends link to each other with high pressure positive blower, and the other end is established open caisson 11 with the fermentation tunnel premises and linked to each other, and the connected interface place arranges the pressure regulator valve door, and are big or small with the air-flow that leads in the fermentation tunnel room in high pressure positive blower is controlled pipeline.Open caisson 11 links to each other with waterways 12.Waterways 12 interior sewage are processed discharging or reuse by water pump lifting to BAF 17.
Establish the foul smell collection channel 13 of the circulation return air passage of can holding concurrently behind the fermentation tunnel room, link the position at foul smell collection channel 13 and body of wall and be provided with controlled window shutter, collect gas to harmless treatment device by exhausting and process discharging.According to the Secondary Fermentation requirement, the foul smell collection channel has the return air channel function concurrently, the warm braw in room, one time fermentation tunnel can be delivered to room, Secondary Fermentation tunnel by the gate control of passage internal valve, cooperate the process that effectively to control pasteurization with new wind passage 14, improve energy utilization rate.New wind passage 14 position that links to each other with fermentation tunnel room body of wall is provided with controlled window shutter, and an end that leads to atmosphere is provided with 3 layers of demountable non-woven membrane, in the logical effect that also has filtrated air when sending new wind concurrently, the diffusion of obstruction obnoxious flavour.Be laid with a stainless (steel) wire before all window shutters, stop macrobead thing passage.
Harmless treatment device is comprised of pickling tower 15, soda-wash tower 16 and the BAF 17 of series connection.Pickling tower 15 is mainly used in removing alkaline gas, the soda-wash towers 16 such as ammonia and mainly removes the sour gas such as hydrogen sulfide, foul smell leads to BAF after overpickling, alkali cleaning, remove residual obnoxious flavour, partial oxidation is provided also can for simultaneously BAF 17.Filler in the BAF 17 can be used fermentation material, reaches the purpose that reduces the cost recycle.
More than specific embodiment of the utility model is described.It will be appreciated that the utility model is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or modification within the scope of the claims, and this does not affect flesh and blood of the present utility model.
Claims (10)
1. the continuous innoxious fermentation tunnel of the set type of a culture medium of edible fungus, it is characterized in that, comprise fermentation tunnel room, the pre-wetland of batch mixing, mechanize filler unit and harmless treatment device, wherein, the described batch mixing pond of prewetting is arranged on the front end of mechanize filler unit, described mechanize filler unit is arranged on the front end in fermentation tunnel room, and described harmless treatment device is connected with the fermentation tunnel room.
2. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 1, it is characterized in that, described fermentation tunnel room comprises room, one time fermentation tunnel, room, Secondary Fermentation tunnel, open caisson and ventilator trunk, wherein, described open caisson is provided with the waterways, and is arranged between room, one time fermentation tunnel and the room, Secondary Fermentation tunnel; Described ventilator trunk is some, and is installed in side by side room, one time fermentation tunnel and bottom, room, Secondary Fermentation tunnel at a distance of certain distance; Room, described one time fermentation tunnel and Secondary Fermentation tunnel room Lian Qiang build together, and its end that open caisson is set is provided with the movable heat-preservation door, and its other end is provided with between control.
3. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 2, it is characterized in that, room, described one time fermentation tunnel and room, Secondary Fermentation tunnel size are 4m * 4m * 8m, its wall is equipped with wall insulating layer, and its inside is equipped with interconnective temp probe and digital intelligent module.
4. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 3 is characterized in that, described wall thermal insulating layer thickness is 100mm.
5. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 2, it is characterized in that, one end of described ventilator trunk is provided with high pressure positive blower, its the other end is communicated with open caisson, and described connection position is provided with the pressure regulator valve door, wherein, the ventilator trunk of bottom, room, one time fermentation tunnel is 11, its installing space is 300mm, which is provided with several trumpet type ventpipes, and corresponding leading in the groove in a row on the ground; The ventilator trunk of room, described Secondary Fermentation tunnel bottom is 17, and its installing space is 200mm, and by the centre to arranged on both sides; During described high pressure positive blower is installed between control.
6. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 2, it is characterized in that, comprise foul smell collection channel, new wind passage and intelligent control rack between described control, described intelligent control rack is connected with new wind passage with the foul smell collection channel respectively.
7. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 6, it is characterized in that, described foul smell collection channel is connected with room, Secondary Fermentation tunnel with room, one time fermentation tunnel respectively, its junction is respectively equipped with valve, and respectively be provided with a fan window shutter, described window shutter links to each other with intellectuality control rack.
8. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 6, it is characterized in that, one end of described new wind passage communicates with atmosphere, its place of communicating is provided with 3 layers of non-woven fabrics filtering membrane, the other end of described new wind passage is connected with room, Secondary Fermentation tunnel, its junction is provided with a fan window shutter, and described window shutter links to each other with intellectuality control rack.
9. according to claim 7 or the continuous innoxious fermentation tunnel of the set type of 8 described culture medium of edible fungus, it is characterized in that, described arbitrary place or appoint several places window shutter before be provided with the stainless (steel) wire of an aperture 20mm.
10. the continuous innoxious fermentation tunnel of the set type of culture medium of edible fungus according to claim 1, it is characterized in that, described harmless treatment device comprises pickling tower, soda-wash tower and BAF, wherein, be connected between the control in described pickling tower and fermentation tunnel room, described soda-wash tower is connected with the pickling tower, and described BAF is connected with soda-wash tower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202019244U CN202754909U (en) | 2012-05-07 | 2012-05-07 | Continuous harmless fermentation tunnel set for composts for edible fungi |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202019244U CN202754909U (en) | 2012-05-07 | 2012-05-07 | Continuous harmless fermentation tunnel set for composts for edible fungi |
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| CN202754909U true CN202754909U (en) | 2013-02-27 |
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| CN2012202019244U Expired - Lifetime CN202754909U (en) | 2012-05-07 | 2012-05-07 | Continuous harmless fermentation tunnel set for composts for edible fungi |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103102193A (en) * | 2013-03-14 | 2013-05-15 | 上海交通大学 | Movable microbial fermentation system based on farmland straw wastes |
| CN103183543A (en) * | 2013-04-22 | 2013-07-03 | 新疆九鼎天库生物科技有限公司 | Secondary fermentation tunnel device for agaricus bisporus compost |
| CN103819229A (en) * | 2014-03-12 | 2014-05-28 | 广西金穗农业投资集团有限责任公司 | Organic fertilizer liquefaction tank |
| CN104904495A (en) * | 2015-06-10 | 2015-09-16 | 湖北五林中地农业科技有限公司 | Device and process for utilizing straw to culture mushroom |
| CN107396747A (en) * | 2017-07-10 | 2017-11-28 | 许昌农科种业有限公司 | A kind of mechanical device for producing cultivated mushroom compost |
| CN113785738A (en) * | 2021-09-27 | 2021-12-14 | 山东七河生物科技股份有限公司 | Workshop and method for storing and transferring edible mushroom raw materials |
-
2012
- 2012-05-07 CN CN2012202019244U patent/CN202754909U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103102193A (en) * | 2013-03-14 | 2013-05-15 | 上海交通大学 | Movable microbial fermentation system based on farmland straw wastes |
| CN103183543A (en) * | 2013-04-22 | 2013-07-03 | 新疆九鼎天库生物科技有限公司 | Secondary fermentation tunnel device for agaricus bisporus compost |
| CN103183543B (en) * | 2013-04-22 | 2014-11-19 | 刘天库 | Secondary fermentation tunnel device for agaricus bisporus compost |
| CN103819229A (en) * | 2014-03-12 | 2014-05-28 | 广西金穗农业投资集团有限责任公司 | Organic fertilizer liquefaction tank |
| CN104904495A (en) * | 2015-06-10 | 2015-09-16 | 湖北五林中地农业科技有限公司 | Device and process for utilizing straw to culture mushroom |
| CN107396747A (en) * | 2017-07-10 | 2017-11-28 | 许昌农科种业有限公司 | A kind of mechanical device for producing cultivated mushroom compost |
| CN107396747B (en) * | 2017-07-10 | 2020-02-18 | 许昌农科种业有限公司 | Mechanical device for producing culture material for planting mushrooms |
| CN113785738A (en) * | 2021-09-27 | 2021-12-14 | 山东七河生物科技股份有限公司 | Workshop and method for storing and transferring edible mushroom raw materials |
| CN113785738B (en) * | 2021-09-27 | 2023-08-15 | 山东七河生物科技股份有限公司 | Edible fungus raw material storage and transfer workshop and method |
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Granted publication date: 20130227 |
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