CN202738378U - Installing part checking device - Google Patents

Installing part checking device Download PDF

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Publication number
CN202738378U
CN202738378U CN 201220384784 CN201220384784U CN202738378U CN 202738378 U CN202738378 U CN 202738378U CN 201220384784 CN201220384784 CN 201220384784 CN 201220384784 U CN201220384784 U CN 201220384784U CN 202738378 U CN202738378 U CN 202738378U
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China
Prior art keywords
substrate
parts
installation site
installing
bad
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Expired - Fee Related
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CN 201220384784
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Chinese (zh)
Inventor
谷口昌弘
井上雅文
古市圣
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

An installing part checking device is provided. By adopting the device, in the situation that checking results of adverse installing are continuously generated on an installing position of a certain part, the reason and find a solution. If a drafting mark (P) displayed on a part installing position drawing (79) is chosen by the operator, then detailed images (83) of adverse installing will be displayed on a touch panel (64). When displaying, whether the determination proportion of adverse installing exceeds a predetermined threshold or not is judged according to each part installing position, if the proportion exceeds the threshold, then a sentence of the adverse reason lies in insufficient configuration of supporting pins can be displayed. Thus, even the inexperienced operator can easily and rapidly understand that the reason of adverse installing lies in insufficient configuration of the supporting pins (26, 46), and a measure of adding new supporting pins (26, 46) around printing position or part installing position of welding paste (Pt) with insufficient configuration can be rapidly adopted.

Description

The installing component testing fixture
Technical field
The utility model relates to a kind of installing component testing fixture, checks using the substrate that parts are installed on the installing component that the apparatus for mounting component of substrate installs.
Background technology
In the parts that the parts such as electronic unit are installed on substrate were installed, known had a following method: by the lower surface of a plurality of auxiliary support member supporting substrates such as supporting pin, at the set a plurality of parts installation site installing component of the upper surface of substrate.Supporting pin changes its configuration according to the kind of substrate, but as prior art, motion has following method: by image projection device will be suitable with the state that parts will be installed at the back side of substrate from the face side of substrate perspective image projection at the supporting surface of the supporting bracket that supporting pin is installed, thus the operator watch this projection image and with supporting pin be disposed at supporting surface on the parts (reference example such as patent documentation 1) that do not disturb of parts.Afterwards, the installation base plate that parts are installed is accepted the relevant inspection of quality of the installation in each parts installation site with substrate by testing fixture, and check result shows by display units such as monitors.
The prior art document
Patent documentation
Patent documentation 1: TOHKEMY 2004-221165 communique
In the quality of installing checks, has the situation that certain parts installation site on substrate represents to install bad check result continuously.But, be that even watch the current check result, also this result of indigestion because of which kind of reason causes in personnel's the situation of lack of experience at the operator of control member erecting device.Consequently produce following problem: can not seek to install rapidly bad countermeasure, the productivity of installation base plate reduces.
The utility model content
Therefore, the purpose of this utility model is to provide a kind of installing component testing fixture, checks out continuously in the bad situation of installation in certain the parts installation site on the substrate, even the operator of lack of experience also can seek to install rapidly bad countermeasure.
The installing component testing fixture that the technical solution of the utility model 1 relates to, substrate take the installing component that carries out installation exercise by the component installation system that comprises the parts apparatus for mounting carries out the inspection of installment state as object, the operation of installing for parts is carried out in a plurality of parts installation site on this substrate of being set in the substrate that this parts apparatus for mounting is supported by auxiliary support member lower surface, above-mentioned installing component testing fixture is characterised in that, have: take the unit, the substrate photographs parts installation site after parts are installed; Identifying unit is judged the quality of installment state and is exported result of determination based on the shooting results of above-mentioned shooting unit; Memory cell is stored above-mentioned result of determination for the substrate of a plurality of installing components by each parts installation site accumulation; Parts installation site figure display unit carries out visual image with the parts installation site in the substrate of installing component as parts installation site figure and shows; Result of determination accumulation display unit is in the result of determination of above-mentioned parts installation site figure demonstration by each parts storage that the installation site is accumulated; Judging unit is judged to be judged to be in above-mentioned identifying unit in each parts installation site and bad ratio is installed or whether number of times has satisfied predetermined condition; And notification unit, in above-mentioned judging unit, being judged as the parts installation site that bad ratio or number of times have satisfied predetermined condition judge to be installed, confirm the notice of configuration state of auxiliary support member of the periphery of this parts installation site.
According to the utility model, be judged to be in existence and bad ratio or number of times to be installed to have satisfied in the situation of parts installation site of predetermined condition, the configuration state of auxiliary support member that carries out confirming the periphery of this parts installation site is the notice of main contents, therefore even also can really understand at the operator of parts installing area lack of experience bad reason is installed, seeks newly to append and configure auxiliary support member etc. bad countermeasure is installed rapidly at this parts installation site periphery.Consequently, can suppress the generation of bad substrate is installed and the productivity that improves installation base plate.
Description of drawings
Fig. 1 is the vertical view of the parts hookup wire of an execution mode of the present utility model.
Fig. 2 is the cutaway view of the printing equipment of an execution mode of the present utility model.
Fig. 3 is the stereogram of the set substrate supporting mechanism of the printing equipment of an execution mode of the present utility model and apparatus for mounting component.
Fig. 4 is the vertical view of the apparatus for mounting component of an execution mode of the present utility model.
Fig. 5 is the cutaway view of the apparatus for mounting component of an execution mode of the present utility model
Fig. 6 is the block diagram of structure of control system of the apparatus for mounting component of an expression execution mode of the present utility model.
Fig. 7 (a) is the vertical view of the installing component testing fixture of an execution mode of the present utility model, and Fig. 7 (b) is end view.
Fig. 8 is the block diagram of structure of control system of the installing component testing fixture of an expression execution mode of the present utility model.
Fig. 9 is the figure of the shown image of the touch panel of installing component testing fixture of an expression execution mode of the present utility model.
Figure 10 (a) be in the apparatus for mounting component of an execution mode of the present utility model as the vertical view of the compound substrate of the object of installation exercise, Figure 10 (b), 10 (c) are the key diagrams that the compound substrate as the object of installation exercise is carried out the situation of parts installation exercise in the apparatus for mounting component of an execution mode of the present utility model.
Figure 11 is illustrated in the apparatus for mounting component of an execution mode of the present utility model that lower surface as the compound substrate of the object of installation exercise appends supporting pin and the figure of the state that configures.
Figure 12 is the flow chart of the installing component inspection method of an execution mode of the present utility model.
Figure 13 is the flow chart of the installing component inspection method of an execution mode of the present utility model.
Embodiment
At first, with reference to Fig. 1 the component installation system that comprises parts installation check device of the present utility model is described.The parts hookup wire 1 that forms this component installation system connect be used for to the substrate of installing component (below, be called " installation base plate 5 ") make and each device of checking forms, this substrate of installing component be at each electrode 3 of a plurality of parts installation site that sets as substrate 2 electronic unit 4 as parts to be installed.
As shown in Figure 1, parts hookup wire 1 constitutes: be directions X from upstream side (left side of Fig. 1) along the substrate direction of transfer, connect each device of printing equipment M1, printing state testing fixture M2, a plurality of apparatus for mounting component M3 ~ M5 and installing component testing fixture M6.Printing equipment M1 has following function: the soldering paste Pt (with reference to Fig. 2) that a plurality of electrodes 3 that set at the substrate 2 that is used for the parts installation print as grafting material.Printing state testing fixture M2 has and checks the function of printing state that is printed with the substrate 2 of soldering paste Pt at electrode 3.Apparatus for mounting component M3 ~ M5 has the function of mounting electronic parts 4 on the substrate 2 that is printed with soldering paste Pt.Installing component testing fixture M6 has following function:, as object the installment state of electronic unit 4 is checked with installation base plate 5 that electronic unit 4 is installed.Above-mentioned each device is connected with supervisory computer 7 by communication network 6, installation and Inspection that each device of supervisory computer 7 Comprehensive Control parts hookup wires 1 carries out.
In addition, as shown in Figure 1, printing state testing fixture M2, apparatus for mounting component M3 ~ M5 in the present embodiment, installing component testing fixture M6 have respectively a pair of transmission conveyer described later at front side, the rear side of each device respectively, connect a transmission conveyer in the front side of each device (downside of Fig. 1) and the rear side (upside of Fig. 1) of the first conveyer line L1 that forms and each device that is connected connects another and transmits conveyer and on the second conveyer line L2 of forming, the predetermined operation in each device is carried out simultaneously concurrently.By adopting such structure, can improve the productivity of installation base plate.
Then, use Fig. 1 ~ 3 explanation printing equipment M1.At the upper surface of pedestal 10 being that the Y-direction mode arranged side by side of directions X quadrature disposes and controlled respectively and can independently print the first 11A of printing mechanism, second 11B of printing mechanism of action along the direction of transfer with substrate 2.In Fig. 2, the 11A of printing mechanism, 11B mainly consist of (for the purpose of convenient, Fig. 1 has omitted the diagram of scraper head 14) by the scraper head 14 of the mask plate 13 that is deployed in mask frame 12 and the top that is disposed at mask plate 13.With corresponding and be formed with pattern hole 13a at mask plate 13 as the shape of the electrode 3 on the substrate 2 of printing object and position, soldering paste Pt is supplied to the upper surface of mask plate 13 by soldering paste feedway (not shown).
In Fig. 2, scraper head 14 constitutes: make the scraping plate elevating mechanism 17 of scraping board support 16 liftings that tabular blade member 15 is installed be disposed at the framework 18 of level.The scraping plate elevating mechanism 17 that is disposed at the upper surface of framework 18 has the lifting shaft 17a that extends from the bottom downwards, and scrapes the bottom that board support 16 is fixed in lifting shaft 17a.
In Fig. 2, above the pedestal 10 and mask plate 13 below, be provided with a pair of substrate that transmits substrate 2 along directions X and transmit conveyer 19.A pair of substrate transmits conveyer 19 and supports by a pair of conveyer supporting member 21 that relatively arranges along Y direction on supporting seat 20, is provided with the clamping component 22 from both sides chucking substrate 2 in the upper end of each conveyer supporting member 21.
Remain in a pair of substrate at substrate 2 and transmit under the state on the conveyer 19, below this substrate 2, dispose substrate supporting mechanism 23.Substrate supporting mechanism 23 constitutes: the support base 25 of set the first lifting drive division 24 liftings on by supporting seat 20 is erect and is provided with a plurality of supporting pins 26.
In Fig. 3, upper surface in the support base 25 of being combined with the lifting shaft 24a of the first lifting drive division 24, regularly arrangedly be formed with a plurality of pin retaining hole 25a with predetermined, and by supporting pin 26 being inserted pin retaining hole 25a, supporting pin 26 remains in support base 25 with vertical position.This supporting pin 26 with respect to support base 25 loading and unloading freely.When beginning during presswork, operator optionally inserts arbitrarily pin retaining hole 25a among a plurality of pin retaining hole 25a according to the configuration of the electrode 3 on the substrate 2 with supporting pin 26.
In Fig. 2, on pedestal 10, be provided with X workbench 27X, the Y workbench 27Y that supporting seat 20 is moved along X, Y-direction with stacked state, and be provided with the second lifting drive division 28 that makes supporting seat 20 liftings at the X on upper strata workbench 27X.
Then, the printing action is described.After a pair of substrate of the upstream side by being arranged at printing equipment M1 transmits substrate 2 that conveyer 29A (with reference to Fig. 1) sends into and transmitted conveyer 19 and receive by substrate, be sent to predetermined printing position.By the first lifting drive division 24 support base 25 is risen (arrow of Fig. 2 a) supports the substrate 2 that is sent to predetermined printing position by the supporting pin 26 that remains in this support base 25 thus from the below of substrate 2.That is, supporting pin 26 becomes from the auxiliary support member of lower surface supporting substrate 2.
Afterwards, if further make substrate 2 rise to predetermined height, then by the both sides chucking substrate 2 of clamping component 22 from substrate 2.Under the state of having clamped substrate 2, rise by further making support base 25, the upper surface of the upper surface of substrate 2 and clamping component 22 becomes sustained height.Afterwards, by the second lifting drive division 28 supporting seat 20 is risen (the arrow b of Fig. 2) with respect to pedestal 10, the upper surface of substrate 2 is contacted with the lower surface of mask plate 13.Under this state, by scraper plate mobile unit (not shown) two blade members 15 are had on the mask plate 13 of soldering paste Pt in supply and slide along Y-direction, thus soldering paste Pt via pattern hole 13a transfer printing (printing) on each electrode 3 of substrate 2.
If soldering paste Pt is transferred on each electrode 3, then descend with respect to mask plate 13 by support base 25, substrate 2 carries out misplacing of stencil from mask plate 13.Afterwards, a pair of substrate that transfer printing has the substrate 2 of soldering paste Pt to be arranged at the downstream of printing equipment M1 on each electrode 3 transmits conveyer 29B (with reference to Fig. 1) and receives, and is sent to the printing state testing fixture M2 in downstream.
Then, use Fig. 1 that printing state testing fixture M2 is described.Printing state testing fixture M2 has by Y-axis travelling table 31 at pedestal 30, two X-axis travelling tables 32 and two head moving mechanisms that plate 33 consists of, above-mentioned Y-axis travelling table 31 extends along Y direction, above-mentioned two X-axis travelling tables 32 move freely along Y-direction with respect to Y-axis travelling table 31, above-mentioned two plates 33 move freely along X-direction with respect to X-axis travelling table 32, and be respectively arranged with printing state at each plate 33 of this head moving mechanism and check 34, this printing state inspection 34 has takes the visual field towards the inspection camera of below.In addition, in the central authorities of the upper surface of pedestal 30, consist of the part of the first conveyer line L1, the second conveyer line L2 and make the substrate 2 that receives from printing equipment M1 transmit the front and back that conveyer 35 is arranged at respectively printing state testing fixture M2 along a pair of substrate that substrate direction of transfer (directions X) transmits.
Printing state testing fixture M2 transmits conveyer 35 transmission and locates the substrate 2 that receives from the printing equipment M1 of upstream side by substrate, and makes the inspection camera movement by head moving mechanism, takes each electrode 3 on the substrate 2 from the top.And, carry out image recognition based on the image of each electrode 3 of taking, carry out the printing state inspection whether soldering paste Pt normally is printed in each electrode 3.
The structure of apparatus for mounting component M3 ~ M5 then, is described with reference to Fig. 4 ~ Fig. 6.In addition, apparatus for mounting component M3 ~ M5 is same structure, therefore describes take apparatus for mounting component M3 as representative.In Fig. 4, Fig. 5, in the central authorities of the upper surface of pedestal 40, consist of the first conveyer line L1, the second conveyer line L2 and transmit front side and the rear side that conveyer 41 is arranged at respectively apparatus for mounting component M3 along a pair of substrate that directions X extends.A pair of substrate transmits conveyer 41 and supports by a pair of conveyer supporting member 42 that relatively arranges along Y direction on pedestal 40.The upper end of each conveyer supporting member 42 be provided with transmit to substrate conveyer 41 above outstanding and be positioned at a pair of substrate end pressing member 42a above this.
As shown in Figure 5, remain on a pair of substrate at substrate 2 and transmit under the state on the conveyer 41, below this substrate 2, dispose substrate supporting mechanism 43.Substrate supporting mechanism 43 becomes the structure same with the substrate supporting mechanism 23 of aforementioned printing equipment M1, and becomes in the support base 45 by 44 liftings of lifting drive division and erect the structure that is provided with a plurality of supporting pins 46.As shown in Figure 5, upper surface in the support base 45 of being combined with the lifting shaft 44a of lifting drive division 44, regularly arrangedly be formed with a plurality of pin retaining hole 45a with predetermined, and by supporting pin 46 being inserted pin retaining hole 45a, supporting pin 46 remains in support base 45 with vertical position.This supporting pin 46 can freely load and unload with respect to support base 45.When beginning parts installation exercise, operator is according to the configuration of the electrode 3 of the upper surface of substrate 2, and supporting pin 46 is optionally inserted arbitrarily pin retaining hole 45a among a plurality of pin retaining hole 45a.Be installed at parts in the situation of lower surface of substrate 2, configure supporting pin 46 in the mode of not disturbing these parts.
As shown in Figure 5, make support base 45 with respect to substrate 2 rise from the below (arrow c) if drive lifting drive division 44, the upper end butt of the lower surface 2a of substrate 2 and a plurality of supporting pin 46 then, if support base 45 is risen, then substrate 2 stops the position of surface and the lower surface butt of substrate end pressing member 42a thereon.Thus, substrate 2 remains in the installation exercise height and position.That is, the supporting pin 26 among supporting pin 46 and the above-mentioned printing equipment M1 similarly becomes from the auxiliary support member of lower surface supporting substrate 2.
In Fig. 4, be separately installed with a plurality of belt feeders 47 as the parts supply unit in the both sides of apparatus for mounting component M3.Belt feeder 47 has following function: carry the carrier band (not shown) that is keeping electronic unit 4 by the interval, make electronic unit 4 supply to parts extracting position 47a.
In Fig. 4 and Fig. 5, dispose by Y-axis travelling table 48, two X-axis travelling tables 49 and two head moving mechanisms that plate 50 consists of at pedestal 40, above-mentioned Y-axis travelling table 48 extends along Y direction, above-mentioned two X-axis travelling tables 49 move freely along Y-direction with respect to Y-axis travelling table 48, above-mentioned two plates 50 move freely along X-direction with respect to X-axis travelling table 49, and two plates 50 are separately installed with mounting head 52.The multi-type head of mounting head 52 for having a plurality of holding heads is equipped with the adsorption mouth 52a that adsorbs and keep electronic unit 4 and can distinguish lifting in the bottom of each holding head.In addition, the substrate identification camera 53 that the lower face side that is positioned at X-axis travelling table 49 is installed and moves integratedly in mounting head 52.And, transmit between the conveyer 41 at belt feeder 47 and substrate, be provided with the component identification camera 54 of the electronic unit 4 of taking adsorption mouth maintenance that 52a adsorbs.
The structure of control system then, is described with reference to Fig. 6.Control part 55 controls that apparatus for mounting component M3 has are following each one of component parts erecting device M3 respectively.By control part 55 control head travel mechanisms 51, mounting head 52 and belt feeder 47, thereby to transmitted the substrate 2 execution unit installation exercises that conveyer 41 transmits by substrate.In addition, by control part 55 control substrate supporting mechanisms 43, carry out supporting pin 46 is risen and from the base plate supports operation of lower surface supporting substrate 2.
Control part 55 is connected with Department of Communication Force 56, as touch panel 57 and the storage part 58 of input and output section.Make the transmitting-receiving of carrying out control signal and data between Department of Communication Force 56 and other devices by supervisory computer shown in Figure 17.Touch panel 57 is used for the input of the operation input of device running usefulness and creation data etc., shows in addition the output information from control part 55.Storage part 58 storages are used for carrying out substrate and transmit action and required installation procedure and the production information of parts installation action.
Then, action among the apparatus for mounting component M3 is described.If the control part 55 of apparatus for mounting component M3 detects the situation of having sent substrate 2 from the device of upstream side here, receive and transmit substrate 2 thereby then make substrate transmit conveyer 41 actions, the parts installation site that substrate 2 is positioned to be scheduled to.Then, control part 55 drives lifting drive division 44 and the support base 45 that supporting pin 46 is installed is risen (the arrow c of Fig. 5) from the below with respect to substrate 2, makes thus the upper end of supporting pin 46 and the lower surface 2a butt of substrate 2.Under this state, if support base 45 further rises, then supporting under the state of lower surface 2a by supporting pin 46, substrate 2 stops at the position of the lower surface butt of its upper surface and substrate end pressing member 42a.If stop at the position of the lower surface butt of the upper surface of substrate 2 and substrate end pressing member 42a, then control part 55 is by driving head travel mechanism 51, make substrate identification camera 53 mobile and shooting substrate 2 above substrate 2, thereby detect the position deviation of substrate 2.
After the shooting of substrate 2, control part 55 makes mounting head 52 mobile at the parts extracting position 47a of belt feeder 47, thereby makes electronic unit 4 absorption remain in adsorption mouth 52a by adsorption mouth 52a is descended.Then, control part 55 makes the mounting head 52 above component identification camera 54 mobile (with reference to Fig. 4) that is keeping electronic unit 4, use component identification camera 54 to take and identify the electronic unit 4 of adsorption mouth maintenance that 52a adsorbs, detection electronics 4 is with respect to the position deviation of adsorption mouth 52a.
After position deviation detected, control part 55 made mounting head 52 after the mobile line position of going forward side by side is aimed at above the substrate 2, adsorption mouth 52a is descended with respect to substrate 2, thereby electronic unit 4 is installed on substrate 2.At this moment, control part 55 has considered the installation site of the recognition result of the recognition result of the electronic unit 4 that component identification camera 54 generates and the substrate 2 that substrate identification camera 53 generates to be proofreaied and correct, thereby electronic unit 4 is installed on the electrode 3 of substrate 2.The installation base plate 5 that the apparatus for mounting component M5 that the downstream of use in apparatus for mounting component M3 ~ M5 configures has finished installation exercise is sent to the installing component testing fixture M6 in downstream.
Then, use Fig. 7 (a), 7(b) ~ Figure 13 illustrates installing component testing fixture M6.At Fig. 7 (a), 7(b) and Fig. 8 in, installing component testing fixture M6 has: pedestal 60; A pair of substrate transmits conveyer 61, is arranged at pedestal 60, the transmission of installation base plate 5 of electronic unit 4 and installation base plate 5 is installed in the location that checks the position; Head moving mechanism 62 is arranged at pedestal 60; And installment state checks 63, moves by head moving mechanism 62.In addition, has touch panel 64 as input/output unit at pedestal 60.
A pair of substrate transmits conveyer 61 is separately positioned on installing component testing fixture M6 with the state that extends along directions X front side and rear side, and each substrate transmits the part that conveyer 61 consists of respectively the first conveyer line L1, the second conveyer line L2.Head moving mechanism 62 is made of the Y-axis travelling table 65 on the pedestal 60, two X-axis travelling tables 66 and two plates 67, above-mentioned Y-axis travelling table 65 extends along Y direction, above-mentioned two X-axis travelling tables 66 move freely along Y-direction with respect to Y-axis travelling table 65, and above-mentioned two plates 67 move freely along X-direction with respect to X-axis travelling table 66.Installment state inspection 63 is installed on each plate 67, has in addition to take the visual field towards the inspection camera 63a of below.Therefore by combination X-axis travelling table 66 with respect to the shift action of the Y-direction of the Y-axis travelling table 65 that consists of head moving mechanism 62 and plate 67 shift action with respect to the directions X of X-axis travelling table 66, thereby installment state checks that 63 can move in horizontal plane.
The transmission action that substrate transmits the installation base plate 5 that conveyer 61 carries out is to realize by the action control that the mechanism controls section 69 that the control part 68 among the installing component testing fixture M6 has carries out being transmitted by the substrate that not shown actuator etc. consists of the conveyer drive division, and the shift action of installment state inspection 63 is to realize by the action control that identical mechanism controls section 69 carries out aforementioned head moving mechanism 62 in addition.
The structure of the control system of installing component testing fixture M6 then is described with reference to Fig. 8.Control part 68 has mechanism controls section 69, checks handling part 70, storage part 71.Check that handling part 70 is made of image processing part 70a, the fine or not inspection 70b of section, count section 70c, the 70d of statistical disposition section, judging part 70e and the 70f of Graphics Processing section.In addition, storage part 71 is made of program storage part 72, inspection data store 73, the rear installation base plate target number storage part 74 of inspection, the bad cumulative data storage part 75 of installation, the bad judgement proportion threshold value storage part 76 of installation.
Aforementioned touch panel 64 is connected with control part 68, and is input to control part 68 from the input signal of touch panel 64, is shown in touch panel 64 from the output information of control part 68.That is, the output action of touch panel 64 is by control part 68 controls.
Then, storage part 71 is described.In program storage part 72, store the handling procedure that checks action for head moving mechanism 62, installment state inspection 63.In checking data store 73, store parts installation position data 73a, installing component data 73b and check threshold data 73c.Parts installation position data 73a is the data that are illustrated in the coordinate position of parts installation site on substrate 2 that electronic unit 4 is installed on the substrate 2.Installing component data 73b is the data of the kind of the electronic unit 4 installed of each parts installation site of expression.Check that threshold data 73c has stipulated the data of allowing position deviation amount of electronic unit 4 with respect to regular position.74 storages of installation base plate target number storage part reach the number of calculating the target of installation base plate 5 after the required inspection of the bad judgement ratio of installation described later after checking.Bad cumulative data storage part 75 storages are installed by the bad cumulative data of installation in each parts installation site of the 70d of statistical disposition section statistical disposition.Bad judgement proportion threshold value storage part 76 storages are installed whether show the threshold value of inferring poor prognostic cause at the bad detail image 83 of installation described later.
Then, mechanism controls section 69 is described.Mechanism controls section 69 control substrates transmit conveyer 61, head moving mechanisms 62, comprise the installment state inspection 63 that checks camera 63a and be used for making and carry out installment state and check that the CCU (camera control unit) 77 of 63 shooting control carries out the section of mechanism 78 that processes that checks.
Then, inspection handling part 70 is described.Image processing part 70a receives the view data of the installation base plate 5 that is mounted 63 shootings of status checkout head via CCU77, carry out electronic unit 4 and process with respect to the predetermined images such as position deviation detection of predetermined parts installation site.The quality inspection 70b of section is by comparing the processing result image of being processed by image processing part 70a and being stored in each data that checks data store 73, whether normal mounting is in the quality of the component installation state of electrode 3 thereby judge electronic unit 4, and result of determination is outputed to the 70d of statistical disposition section.Particularly, surpass in the situation that is stored in the threshold value that checks threshold data 73c in the departure of electronic unit 4 with respect to predetermined parts installation site, be judged to be installation bad.That is, image processing part 70a and the fine or not inspection 70b of section become based on the shooting results of taking the unit and judge the quality of installment state and export the identifying unit of result of determination.
When the result of determination of this identifying unit of output, not only bad judgement is installed in output, and also bad kind is installed in output in the lump.Particularly, identifying unit departs from the installation site of electronic unit 4 in the situation of regular position and is judged to be " component locations deviation NG ", in the situation that being installed on the parts installation site, electronic unit 4 is not judged to be " without parts NG ", installation is judged to be " counter-rotating NG " in the situation that reverse in electronic unit 4 surfaces and the inside, in the situation that the state wrong with the installation direction of electronic unit 4 installed, be judged to be " polarity NG ", be judged to be " foreign matter NG " in the situation that foreign matter is sneaked into the parts installation site.
The number of installation base plate 5 is counted after the inspection of the judgement that count section 70c installs quality to being through with by identifying unit, reached in the number that is judged as installation base plate 5 after the inspection in the situation of the number that checks that rear installation base plate target number storage part 74 is stored, the 70d of statistical disposition section is sent instruction, so that the 70d of statistical disposition section calculates the bad judgement ratio of installation described later.
The result of determination of each installation base plate 5 that the 70d of statistical disposition section accumulation total identifying unit generates, the statistical disposition of being scheduled to.Particularly, bad number of times is installed is counted being judged to be by each parts installation site, and calculate the ratio of the bad kind of installation in each parts installation site of each installation base plate 5.And, the 70d of statistical disposition section receives from the instruction of count section 70c the statistical disposition result is outputed to the bad cumulative data storage part 75 of installation, and calculate in each parts installation site and be judged to be the bad ratio of installation, will calculate the result and output to the bad cumulative data storage part 75 of installation.Bad judgement ratio is installed to be calculated divided by the number of the installation base plate 5 of the inspection that is through with by be judged to be the bad number of times of installation in each parts installation site.That is, the 70d of statistical disposition section becomes to calculate in each parts installation site and is judged to be the bad judgement ratio of installation that bad ratio is installed at identifying unit and calculates the unit.
Judging part 70e judges whether the bad judgement ratio of installation in each parts installation site of being calculated by the 70d of statistical disposition section has surpassed the threshold value that bad judgement proportion threshold value storage part 76 is stored is installed.And, surpassed threshold value in the situation that be judged as the bad judgement ratio of installation, send instruction to the 70f of Graphics Processing section, to carry out Graphics Processing of inferring poor prognostic cause described later to being judged as the parts installation site that has surpassed this threshold value.That is, judging part 70e becomes and judges to be judged to be in identifying unit in each parts installation site the judging unit whether bad ratio has satisfied predetermined condition is installed.
The 70f of Graphics Processing section will represent that the image of the parts installation site of the installation base plate 5 of being checked is shown in touch panel 64.In addition, the statistical disposition data of installing in each parts installation site that bad cumulative data storage part 75 stores are carried out Graphics Processing, output to touch panel 64.And, for being judged as by judging part 70e the parts installation site that bad judgement ratio has surpassed predetermined threshold value is installed, carry out Graphics Processing of inferring poor prognostic cause described later.
Fig. 9 has represented by the 70f of Graphics Processing section the data of bad cumulative data storage part 75 being installed storing to be carried out the image that Graphics Processing is shown in touch panel 64.On the shown image of touch panel 64, include to be presented at by each parts installation site and be judged to be parts installation site Figure 79 that bad part is installed on the substrate 2.
The display packing of the bad part of installation among parts installation site Figure 79 that detailed description control part 68 carries out.If accumulation the Show Button 80 that operator operating touch panel 64 is shown, then the 70f of Graphics Processing section is on the image of the shown installation base plate of parts installation site Figure 79, shows and the relevant bad decision data of installation in bad parts installation site has occured to install.In the present embodiment, as the display packing that bad decision data is installed, use drafting mark P to show to be judged to be at parts installation site Figure 79 bad parts installation site is installed, and make the color difference of drawing mark P according to bad judgement ratio is installed.Drawing the distribution of the color of mark P confirms with reference to hurdle 81 by touch panel 64 shown colors.Thus, operator contrasts with reference to hurdle 81 by color and the color with drafting mark P shown on the Figure 79 of parts installation site, can visually understand the bad judgement ratio of installing.
In addition, according to the color that the drafting mark P that bad judgement ratio distributes is installed, distribute the scope etc. of the numerical value of the color of drawing mark P can Set arbitrarily.And in the situation that has been operated the shown accumulation replacement button 82 of touch panel 64 by operator, the installation bad cumulative data that control part 68 is reset and stored begins the accumulation storage of result of determination constantly again from this.
In said structure, bad cumulative data storage part 75 is installed becomes the memory cell of pressing accumulation storage result of determination in parts installation site for a plurality of installation base plates 5, and the 70f of Graphics Processing section and touch panel 64 become the parts installation site figure display unit that visual image shows is carried out as parts installation site Figure 79 in the parts installation site of installation base plate 5.In addition, the 70d of statistical disposition section and the 70f of Graphics Processing section become the result of determination accumulation display unit that shows the result of determination of storing by each parts installation site accumulation at parts installation site Figure 79.
If operator is chosen in drafting mark P shown on the Figure 79 of parts installation site, then control part 68 will show that the bad detail image 83 of installation of the details that installation among this drafting mark P is bad is shown in touch panel 64.Comprise at the bad detail image 83 of installation: the shown inspection object of expression parts installation site Figure 79 is " the substrate No. " of the kind of installation base plate 5; In the situation that compound substrate, represent " the pattern No. " of the pattern under this parts installation site; Be illustrated in " the piece No. " of the erection sequence of electronic unit 4 on substrate 2 of the parts installation site selected installing; Be illustrated in the parts installation site of having selected and carry out " the erection unit No. " of apparatus for mounting component M3 ~ M5 of the installation exercise of electronic unit 4; Be illustrated in the employed adsorption mouth 52a of installation exercise of electronic unit 4 among a plurality of adsorption mouth 52a that the apparatus for mounting component M3 ~ M5 of expression in above-mentioned " erection unit No. " has, that install in the parts installation site of having selected " using adsorption mouth No. "; " supplying with feed appliance No. " of the belt feeder 47 of the electronic unit 4 of installing in the parts installation site of having selected supplied with in expression; Be illustrated in the position deviation of the electronic unit 4 of the parts installation site of having selected, " harmful content " of bad particular content is installed without parts etc.; And the statement of " infer poor prognostic cause: the configuration of supporting pin is not enough ".
About " harmful content " in the bad detail image 83 of above-mentioned installation, there is different situations in the bad content of the installation of the parts installation site of having selected because of the constituent parts installation base plate, and therefore the occurrence rate of " component locations deviation NG ", " without parts NG ", " counter-rotating NG ", " polarity NG ", " foreign matter is sneaked into NG " shows with pie chart.Thus, can easily grasp the installation of each parts installation site bad in detail.In addition, the statement of " infer poor prognostic cause: the configuration of supporting pin is not enough " for show in the parts installation site of drawing mark P, judging part 70e is judged as and bad ratio is installed has surpassed the parts installation site that the threshold value that bad judgement proportion threshold value storage part 76 stores is installed and show.For example, the bad judgement ratio of installation that is judged as certain parts installation site at judging part 70e has surpassed in 41% the situation, judging part 70e outputs to the 70f of Graphics Processing section with this judged result, and the 70f of Graphics Processing section carries out the Graphics Processing of above-mentioned statement to touch panel 64 based on this judged result.In addition, operator also can the Set arbitrarily threshold value.
As mentioned above, make electronic unit 4 is installed on substrate 2 in the electronic unit installation of installation base plate 5, NG might occur in a plurality of parts installation site to install.In addition, the particular content of the occurrence frequency of the installation NG of each parts installation site and unfavorable condition also is diversified.The generation of above-mentioned installation NG produces great impact to the quality of installation base plate 5, and therefore in the situation of the high parts installation site of the proportion that installation NG occurred, operator need to find and cause the reason that NG is installed and take rapidly countermeasure.At this, by control part 68 install bad detail image 83 show infer poor prognostic cause be consider as the configuration status that is judged to be the supporting pin 46 that one of bad reason is installed inappropriate, yet the operator of lack of experience has the tendency that can not easily understand this reason and can not seek concrete countermeasure, and near the operator who is in the demonstration of above-mentioned statement can take rapidly to consider the countermeasure of the configuration deficiency of supporting pin 46.Below, illustrate because of not enough bad content and the game method thereof of installation that occurs of the configuration of this supporting pin 46.
Figure 10 (a), 10 (b), 10 (c) expression are because of the not enough example that the state of installation NG occurs of the configuration of supporting pin 46.Substrate 90 shown in Figure 10 (a) is compound substrates of a plurality of unit substrate 90a being made single substrate.Unit substrate 90a divides in advance by cutting apart slit 90b, and constituent parts substrate 90a only is combined with the main part of substrate 90 by the bridge part 90c that partly forms.
Shown in Figure 10 (b), if the partial configuration supporting pin 46 beyond the lower surface of the unit substrate 90a in substrate 90, then there is the situation that bends to concavity because of its deadweight in unit substrate 90a.At this, adsorption mouth 52a is that not have the substrate of crooked flat condition be that prerequisite is set with respect to the dropping distance (arrow d) of unit substrate 90a, if therefore unit substrate 90a carries out the installation of electronic unit 4 with the state that bends to concavity, then the electronic unit 4 that adsorbs of adsorption mouth 52a and be formed under the state in the gap that has amount of bow between the electrode 90d on the unit substrate 90a, remove the absorption of adsorption mouth 52a, consequently, position deviation can be produced and the situation of installing.
In addition, shown in Figure 10 (c), even in the situation that unit substrate 90a does not bend to concavity, carry out the installation of electronic unit 4 such as the parts installation site that the lower surface at unit substrate 90a does not have supported pin 46 to support, then owing to electronic unit 4 makes unit substrate 90a bend to concavity with respect to the pressing force downwards (arrow e) of unit substrate 90a, because this bending, can occur that electronic unit 4 produces position deviations and the situation of installing.
Thus, if it is inappropriate and continue the installation exercise of electronic unit 4 not process the configuration of supporting pin 46, then can recur in this parts installation site install bad.In addition, the bad situation that is not limited to use the compound substrate as above-mentioned substrate 90 of installation that causes because of the configuration deficiency of supporting pin 46 is in the situation that for example also can occur and above-mentioned same event extremely thin resinous substrate mounting electronic parts.
If carry out the demonstration of " infer poor prognostic cause: the configuration of supporting pin is not enough " at the bad detail image 83 of installation by control part 68, then operator is based on shown contents such as " erection unit No. " on the bad detail image 83 of installation, " using adsorption mouth No. ", " supplying with feed appliance No. ", determine to be pointed out to configure the installation exercise part that not enough supporting pin 46 is configured, confirm the configuration state of the reality of supporting pin 46.In the unsuitable situation of the configuration of supporting pin 46, operator carries out the change of the configuration of supporting pin 46, appends as required as shown in figure 11 and insert supporting pin 46A.
In said structure, touch panel 64 and its control part that carries out 68 become the notification unit of notifying, this notice is to the effect that: for being judged as the parts installation site that bad ratio has satisfied predetermined condition is installed in judging unit, confirms the configuration state of the auxiliary support member of this parts installation site periphery.
Then, use Figure 12, Figure 13 that the execution flow process that installing component checks is described.At first, control part 68 obtains the inspection data (ST1) of the installation base plate 5 of the predetermined number required in order to calculate the bad judgement ratio of installation.Use Figure 12 explanation to be used for the execution flow process of the inspection data acquisition of this installation base plate 5.
As shown in figure 13, at first, mechanism controls section 69 transmits conveyer 61 by the control substrate is sent in the installing component testing fixture M6 (ST11) installation base plate 5.Then, 69 driving head travel mechanisms 62 of mechanism controls section and make installment state check that 63 mobile at installation base plate 5, by checking that camera 63a takes as checking of object or checking a plurality of parts installation site that the coverage of camera 63a comprises, and obtains the installing component image (ST12) of installation base plate 5 thus.That is, installment state inspection 63 becomes the shooting unit of the substrate 2 photographs parts installation sites after parts are installed.This installing component image carries out image by image processing part 70a to be processed, and carries out the quality inspection (ST13) of the installment state of parts installation site based on this result by the quality inspection 70b of section.
And, the quality (ST14) of the installment state by the quality inspection 70b of section judging part installation site, in the situation that it is bad to be judged to be installation, the inspection data (ST15) that the fine or not inspection 70b of section contains this parts installation site and the installation base plate 5 of bad content is installed to the 70d of statistical disposition section output packet.And, control part 68 judges whether to be through with to the quality inspection (ST16) of all parts installation sites of an installation base plate 5, if do not have end to the quality inspection of all parts installation sites, then return (ST12), obtain the installing component image of the miscellaneous part installation site of not yet carrying out the quality inspection and carry out same processing.And control part 68 is sent installation base plate 5 (ST17) being judged as in the situation that the quality relevant with the inspection of all parts installation site that be through with check from installing component testing fixture M6.The installation base plate 5 of having sent is by count section 70c counting, judges whether the 70d of statistical disposition section obtains the inspection data (ST18) relevant with the installation base plate 5 that checks the predetermined number that rear installation base plate target number storage part 74 is stored.If do not reach predetermined number, then return (ST11), continue to carry out the inspection of installation base plate 5.Process by the inspection of repeatedly carrying out like this installation base plate 5, the 70d of statistical disposition section obtains the inspection data of the installation base plate of predetermined number.
As shown in figure 12, if count section 70c is judged as the 70d of statistical disposition section and has obtained the inspection data relevant with the installation base plate 5 of predetermined number, then the 70d of statistical disposition section is sent instruction, so that the 70d of statistical disposition section calculates the bad judgement ratio of installation in each parts installation site of installation base plate 5.After receiving this instruction, the 70d of statistical disposition section calculates the bad judgement ratio (ST2) of installing, comprise the bad kind of the bad number of times of installation of the bad judgement ratio of installation in each parts installation site of having calculated, each parts installation site and the installation in each parts installation site ratio, the bad cumulative data of the installation of statistical disposition outputs to bad cumulative data storage part 75 is installed, and bad cumulative data storage part 75 these data of storage are installed.And the data that the 70f of Graphics Processing section stores based on the bad cumulative data storage part 75 of installation are presented on the Figure 79 of parts installation site the image of the installation base plate 5 that includes the parts installation site.
And if shown accumulation the Show Button 80 on the operator operating touch panel 64, then the 70f of Graphics Processing section uses and draws mark P carry out Graphics Processing to the data that bad cumulative data storage part 75 stores are installed on the Figure 79 of parts installation site.And if shown drafting mark P on operator functional unit installation site Figure 79, then the bad detail image 83 of above-mentioned installation carries out Graphics Processing by the 70f of Graphics Processing section at touch panel 64.
When the 70f of this Graphics Processing section installs the Graphics Processing of bad detail image 83, judge in each parts installation site whether the bad judgement ratio of installation that shows in the parts installation site of drawing mark P has surpassed predetermined threshold value (ST3) by judging part 70e, surpassed threshold value in the situation that judging part 70e is judged as, judged result is output to the 70f of Graphics Processing section.And the 70f of Graphics Processing section receives this judged result and carries out showing the processing (ST4) of inferring poor prognostic cause at the bad detail image 83 of installation.
If bad detail image 83 is being installed there is not the notice of above-mentioned statement, then operator confirms to be pointed out the configuration state of the supporting pin 46 among the apparatus for mounting component M3 ~ M5 of configuration deficiency of supporting pin 46.And operator takes newly to append and set the measures such as supporting pin 46 according to situation.Be through with installing component inspection and do not detect bad installation base plate 5 and be fed to the reflux 91 (with reference to Fig. 1) that is connected in the downstream welds substrate 2 and electronic unit 4 at this by heating installation base plate 5.
In addition, there is the situation that does not configure printing state testing fixture M2 because of the situation of device area etc. at parts hookup wire 1.In this case, do not carry out the inspection of printing state and directly use apparatus for mounting component M3 ~ M5 to carry out the parts installation exercise, therefore might have following situation: the bad reason of the installation that has occured is not that the configuration of the supporting pin 46 in apparatus for mounting component M3 ~ M5 is not enough, but since the printing of the not enough soldering paste Pt that produces of the configuration of the supporting pin 26 in printing equipment M1 bad cause.Therefore, in the inspection of the installation base plate 5 that adopts parts hookup wire 1 manufacturing that does not comprise printing state testing fixture M2, in the situation that do not show the above-mentioned poor prognostic cause of inferring, confirm in the lump the configuration state of the supporting pin 26 among the printing equipment M1, if confirm its deficiency, then take newly to configure supporting pin 26 grades and handle.
In said structure, printing equipment M1, apparatus for mounting component M3 ~ M5 become the parts apparatus for mounting that the operation of installing for parts is carried out in a plurality of parts installation site on this substrate 2 that is set in the substrate 2 that lower surface 2a is supported by auxiliary support member.And installing component testing fixture M6 carries out the inspection of installment state take the installation base plate 5 installed by the component installation system that comprises the parts apparatus for mounting as object.
And, to carry out the substrate parts apparatus for mounting, that component installation system has carried out the installing component of installation exercise of the operation of installing for parts carries out the inspection of installment state as object installing component inspection method and comprise by a plurality of parts installation site on this substrate of being set in that comprises in the substrate that lower surface is supported by auxiliary support member: take operation, the substrate photographs parts installation site after parts are installed; Judge operation, based on the shooting results of taking operation, judge the quality of installment state and export result of determination; The storage operation is stored result of determination for a plurality of substrates by each parts installation site accumulation; Parts installation site figure shows operation, visual image is carried out as parts installation site figure in the parts installation site of substrate show; The result of determination accumulation shows operation, in the result of determination of figure demonstration in parts installation site by each parts storage that the installation site is accumulated; Judge operation, judge in each parts installation site whether be judged to be the bad ratio of installation in judging operation has satisfied predetermined condition; And the notice operation, in judging unit, being judged as the parts installation site that bad ratio has satisfied predetermined condition judge to be installed, carry out confirming that near the setting situation of the instrumentation point of this parts installation site is the notice of main contents.
Thus, even the operator in parts installing area lack of experience, also can be easily and promptly understand bad concrete reason is installed, and the parts installation site periphery of taking rapidly to be pointed out supporting pin 26,46 configuration deficiency newly appends supporting pin 26, the measures such as 46.Consequently, can suppress the generation of bad substrate is installed and the productivity that improves installation base plate.
And, by analyzing bad occurence tendency is installed, infer based on the data of real example bad occurrence cause is installed, can more suitably set supporting pin 26,46.That is, effectively be useful in the check result information of obtaining in the installing component inspection, improve the practicality that component installation state checks.
In aforementioned present embodiment, the demonstration of inferring poor prognostic cause that bad detail image 83 is installed is to be judged to be and bad ratio is installed has satisfied in the situation of predetermined condition and carry out showing the parts installation site of drawing mark P, but also can bad number of times is installed satisfy in the situation of predetermined condition and carry out being judged to be.Namely, the number that installation base plate target number storage part 74 was stored after the number of installation base plate 5 had reached and checked after if count section 70c was judged as and checks, then judging part 70e judges whether by being judged to be in each parts installation site of the 70d of statistical disposition section statistical disposition bad number of times is installed has surpassed predetermined threshold value, surpassed predetermined threshold value if be judged as, then the 70f of Graphics Processing section carries out the above-mentioned processing of inferring poor prognostic cause of bad detail image 83 demonstrations is being installed.Namely, identifying unit of the present utility model (judgement operation) constitutes to be judged to be in each parts installation site installs bad ratio or whether number of times has satisfied predetermined condition, notification unit (notice operation) constitutes in addition: for being judged as the parts installation site that bad ratio or number of times have satisfied predetermined condition judge to be installed in judging unit (judgement operation), to carry out confirming that near the setting situation of the instrumentation point of this parts installation site is the notice of main contents.
Utilizability on the industry
Installing component testing fixture of the present utility model and installing component inspection method have the configuration deficiency that can effectively be useful in the check result information of obtaining in the installing component inspection and proofread and correct auxiliary support member and the effect that improves the practicality of installing component inspection, and be useful in the field of the installment state that checks the parts that substrate is installed.

Claims (1)

1. installing component testing fixture, substrate take the installing component that carries out installation exercise by the component installation system that comprises the parts apparatus for mounting carries out the inspection of installment state as object, the operation of installing for parts is carried out in a plurality of parts installation site on this substrate of being set in the substrate that this parts apparatus for mounting is supported by auxiliary support member lower surface, above-mentioned installing component testing fixture is characterised in that to have:
Take the unit, the substrate photographs parts installation site after parts are installed;
Identifying unit is judged the quality of installment state and is exported result of determination based on the shooting results of above-mentioned shooting unit;
Memory cell is for the substrate of a plurality of installing components, by the above-mentioned result of determination of each parts installation site accumulation storage;
Parts installation site figure display unit carries out visual image with the parts installation site in the substrate of installing component as parts installation site figure and shows;
Result of determination accumulation display unit is in the result of determination of above-mentioned parts installation site figure demonstration by each parts storage that the installation site is accumulated;
Judging unit is judged to be judged to be in above-mentioned identifying unit in each parts installation site and bad ratio is installed or whether number of times has satisfied predetermined condition; And
Notification unit judge to be installed the parts installation site that bad ratio or number of times have satisfied predetermined condition for being judged as in above-mentioned judging unit, confirm the notice of configuration state of auxiliary support member of the periphery of this parts installation site.
CN 201220384784 2011-08-04 2012-08-03 Installing part checking device Expired - Fee Related CN202738378U (en)

Applications Claiming Priority (2)

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JP2011170683A JP5891345B2 (en) 2011-08-04 2011-08-04 Mounting component inspection apparatus and mounting component inspection method
JP2011-170683 2011-08-04

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CN107041119A (en) * 2016-02-04 2017-08-11 松下知识产权经营株式会社 Component installation system and component mounting method
CN111386028A (en) * 2018-12-27 2020-07-07 松下知识产权经营株式会社 Substrate processing system
CN113013067A (en) * 2021-03-01 2021-06-22 东莞市中麒光电技术有限公司 Transfer method with detection and chip repair functions
CN113303040A (en) * 2019-02-05 2021-08-24 株式会社富士 Tolerance setting device and tolerance setting method
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JP2007194253A (en) * 2006-01-17 2007-08-02 Yamaha Motor Co Ltd Mounting system

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Publication number Priority date Publication date Assignee Title
CN107041119A (en) * 2016-02-04 2017-08-11 松下知识产权经营株式会社 Component installation system and component mounting method
CN111386028A (en) * 2018-12-27 2020-07-07 松下知识产权经营株式会社 Substrate processing system
CN111386028B (en) * 2018-12-27 2023-03-31 松下知识产权经营株式会社 Substrate processing system
CN113303040A (en) * 2019-02-05 2021-08-24 株式会社富士 Tolerance setting device and tolerance setting method
CN113303040B (en) * 2019-02-05 2022-12-13 株式会社富士 Allowable value setting device and allowable value setting method
CN113906839A (en) * 2019-06-06 2022-01-07 株式会社富士 Substrate working machine
CN113906839B (en) * 2019-06-06 2023-06-20 株式会社富士 Working machine for substrate
CN113013067A (en) * 2021-03-01 2021-06-22 东莞市中麒光电技术有限公司 Transfer method with detection and chip repair functions

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