CN202644400U - Reciprocating type double-end full-automatic wrapping machine - Google Patents
Reciprocating type double-end full-automatic wrapping machine Download PDFInfo
- Publication number
- CN202644400U CN202644400U CN 201220190103 CN201220190103U CN202644400U CN 202644400 U CN202644400 U CN 202644400U CN 201220190103 CN201220190103 CN 201220190103 CN 201220190103 U CN201220190103 U CN 201220190103U CN 202644400 U CN202644400 U CN 202644400U
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- China
- Prior art keywords
- strand
- fixed
- wrapped
- rotating disk
- profiling jig
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- Expired - Lifetime
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- 239000002390 adhesive tape Substances 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000005267 amalgamation Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000725 suspension Substances 0.000 abstract description 9
- 230000001360 synchronised effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000368 destabilizing effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
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- Ropes Or Cables (AREA)
Abstract
The utility model relates to the field of suspended cable manufacturing equipment for a suspension bridge, in particular to a reciprocating type double-end full-automatic wrapping machine. The reciprocating type double-end full-automatic wrapping machine comprises a base seat (1) and a power driving device (2), and is characterized by further comprising a connecting device (3), wrapping devices (4), a wrapping vehicle (5), an air cylinder (6), a protection cover (7) and a guide rail (8), the air cylinder (6) and the guide rail (8) are both fixed on the base seat (1), the wrapping vehicle (5) is arranged on the guide rail (8) through wheels on the bottom, the extensible end of a piston rod of the air cylinder (6) is connected with one end of the wrapping vehicle (5), two ends of the upper surface of the wrapping vehicle (5) are respectively fixed with a connecting device (3), and the inner sides of the two connecting devices (3) are respectively arranged with the wrapping device (4). The reciprocating type double-end full-automatic wrapping machine is simple in structure, low in cost, convenient to mount and high in efficiency.
Description
Technical field
The utility model relates to the suspension cable manufacturing equipment field for the suspension cable bridge, is specially the full-automatic winding machine of a kind of reciprocating type double end.
Background technology
Suspension bridge is one of principal mode of modern bridge construction, is to use at present to cross over the most widely bridge, and its span ability is the strongest in present all bridge types, and technical know-how can reach more than five kms at present.Main cable strand is the main member of suspension bridge, it is the stressed member of suspension bridge bearing load, the span ability of suspension bridge depends on quality and the intensity of main cable strand, has also just determined the application life of bridge the application life of main cable strand. therefore in bridge construction, for the quality of main cable strand, intensity etc. very high requirement is arranged.Main cable strand becomes unit cable strand by some high-tensile steel wires boundlings, and two ends are installed to suspension bridge top after anchor system is installed.The main cable strand strand needs in manufacturing process through putting the operations such as silk, sub-wire, closing in, traction, wrapped, one-tenth dish or lopping.Wrapped is critical process in the manufacturing process, the traditional approach great majority adopt artificial semi-automatic wrapped, and the maximum disadvantage of this wrapped mode needs the strand feed-disabling when being wrapped, and namely other operations of whole streamline all stop operation, after waiting for that wrapped action is finished, could begin to rework.Generally be to need 6 groups of winding machines, 6 workmans to operate simultaneously and strand can only stepping, the middle dead time accounts for 1/6 of single strand Production Time.Too time-consuming, effort that this wrapped mode operates, and wrapped spacing adjusting difficulty, the strand make efficiency is low, has artificial destabilizing factor and potential safety hazard, more can not be satisfied with the modern on-the-spot demand of compiling rope production.
The utility model content
In order to overcome the defective of prior art, the suspension cable manufacturing equipment of a kind of simple in structure, easy for installation, flexible adjustment, processing ease is provided, the utility model discloses the full-automatic winding machine of a kind of reciprocating type double end.
The utility model reaches goal of the invention by following technical solution:
The full-automatic winding machine of a kind of reciprocating type double end comprises pedestal and Power Drive Unit, it is characterized in that: also comprise linkage, lapping device, wrapped car, cylinder, protective cover and guide rail,
Cylinder and guide rail all are fixed on the pedestal, wrapped car is located on the guide rail by the wheel of bottom, the telescopic end of cylinder piston rod be connected an end of car and connect, each fixes a linkage two ends of wrapped car upper surface, a lapping device is respectively established in the inboard of two linkages;
Linkage is by base plate, the thrust cylinder, guide pillar, spring, the strand guide wheel, axle sleeve, profiling jig, the shaping wheel assembly, stop nut forms, base plate is fixed on the upper surface of wrapped car, the shaping wheel assembly, thrust cylinder and strand guide wheel are adjacent to be fixed on the base plate successively, the up and down telescopic moving of the piston rod of thrust cylinder, profiling jig is put together up and down by two parts of symmetry, the latter half of profiling jig is fixed on the piston rod of thrust cylinder, the guide pillar overcoat has axle sleeve, the top of guide pillar is provided with stop nut, the two ends of profiling jig the first half are set in respectively on the guide pillar of both sides and between stop nut and axle sleeve, guide pillar is fixed on the both sides of thrust cylinder on the base plate by spring, spring is between axle sleeve and base plate, the first half and the latter half of profiling jig are aligned with each other, and the middle part forms a strand hole after the profiling jig amalgamation;
Lapping device is by cutting machine, tep reel, the twining package tape guide wheel, pinch roller, the adhesive tape palm, rotating disk, linear electric motors, balance weight and twining package tape form, the moving direction of rotating disk and wrapped car is vertical to be arranged, be connected Hollow Transmission Shafts and connect in the center of rotating disk with Power Drive Unit, tep reel, the twining package tape guide wheel, pinch roller, the adhesive tape palm, telescopic arm, rotating disk, linear electric motors and balance weight all are fixed on the rotating disk, tep reel is fixed on the edge of rotating disk, one end of twining package tape is fixed on behind the tep reel again, and from coil to coil is wrapped on the lateral surface of tep reel, the other end of twining package tape is fixed on the adhesive tape palm after walking around successively twining package tape guide wheel and pinch roller again, and the adhesive tape palm is fixed on the telescopic arm of linear electric motors;
Protective cover is the grooved that two ends connect, and the notch of protective cover is provided with roller, protective cover with notch to lower cover on pedestal.
The full-automatic winding machine of described reciprocating type double end is characterized in that: have observation port on the protective cover.
When the utility model uses, strand is passed in the linkage strand hole and the strand guide wheel at middle part after strand hole after the right race amalgamation of wheel in the shaping wheel assembly, the profiling jig amalgamation, strand is passed the through hole at lapping device turntable middle part, make the central axes of strand, profiling jig and rotating disk.When linkage was not connected with strand, linear electric motors drove telescopic arm to drive the adhesive tape palm with the sticking external surface that is pressed on strand of an end of twining package tape, and linear electric motors drive adhesive tape palm return more subsequently; When linkage with after strand is connected, the rotation of the central axis of rotating disk Quick winding strand is wound into twining package tape on the strand layer by layer, after the number of turn to be wound reached setting value, rotating disk stopped operating, the cutter of cutting machine cut off twining package tape simultaneously.The utility model is when implementing wrapped operation, the at the uniform velocity uninterrupted feeding of strand, when arrival needs wrapped position, two lapping devices are fixed simultaneously and are clamped on the strand, synchronous, the synchronized advance the puck of wrapped dolly and strand, the operation of the rich bag of synchronization implementation is after operation is finished, hookup separates wrapped dolly with strand, wrapped dolly is automatically reset along the opposite direction fast moving of the strand direction of motion backward by the cylinder pulling.And so forth circulation obviously is different from the mode that existing wrapped operation need to stop the strand feeding.Distance between two lapping devices can be regulated, to adapt to the strand of processing different size.
The operating principle of linkage is: strand is passed shaping wheel assembly, profiling jig and strand guide wheel successively, with rice counting feeding strand, after the feeding of strand reaches setting value, the piston rod of thrust cylinder upwards promotes the latter half of profiling jig, make the profiling jig closure and clamp strand, wrapped car, linkage and strand are connected together constant speed in aggregates and are synchronized with the movement, and begin subsequently wrapped operation.After the wrapped end of job, the piston rod of thrust cylinder drives the latter half return of profiling jig, and profiling jig unclamps, and linkage separates with strand, and wrapped car is the snap back return then.Because its center of strand of different size overhead highly exists difference; regulate for convenient; the first half of profiling jig is set in the both sides guide pillar, and the guide pillar overcoat has axle sleeve, also is provided with spring under the axle sleeve; like this; by adjusting the stop nut of guide pillar head, can regulate the height L on strand centre distance ground, spring not only plays the effect that profiling jig is oppositely compressed; the effect that cushions in addition, flexibly connects is without prejudice with the protection profiling jig.
Actuating unit is comprised of motor, reductor, Hollow Transmission Shafts and Timing Belt, the rotating shaft of motor is connected power shaft and is connected with reductor, the output shaft of reductor connects Hollow Transmission Shafts by Timing Belt, and Hollow Transmission Shafts drives two lapping devices and makes circular-rotation around strand.
The utility model adopts the moving wrapped mode of double end reciprocating type full-automatic, have that design is more reasonable, structure is simpler, cost is low, easy for installation, convenient transportation, lightweight, operation is easy to adjust, efficient is high, etc. superiority.Can satisfy the on-the-spot demand of compiling rope of modern bridge construction, can be widely used in strand and make the field.Specifically, the beneficial effects of the utility model are as described below:
1. novel in design, rational in infrastructure simple, equipment lightweight, modularization are convenient to make installation, convenient transportation;
2. production efficiency significantly improves, and manufacturing cost, management cost greatly reduce.Traditional approach needs many, the interrupted processing of manpower, this automatic winding packet mode, and a workman can guard the Duo Tai machine, works continuously, and makes whole piece streamline smoothnessization, beat, has produced thus huge economic benefit;
3. energy conservation, environmental protection.This mode changes six machine work in tandems of traditional approach the operation of into a machine reciprocation cycle, has saved mass energy, and has greatly reduced greasy dirt and noise pollution;
4. control accuracy is high, and is safe and reliable to operation, the convenient adjusting.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of linkage in the utility model;
Fig. 3 is the front view of lapping device in the utility model;
Fig. 4 is the left view of lapping device in the utility model.
The specific embodiment
Below further specify the utility model by specific embodiment.
Embodiment 1
The full-automatic winding machine of a kind of reciprocating type double end comprises pedestal 1, Power Drive Unit 2, linkage 3, lapping device 4, wrapped car 5, cylinder 6, protective cover 7 and guide rail 8, and such as Fig. 1～shown in Figure 4, concrete structure is:
Cylinder 6 and guide rail 8 all are fixed on the pedestal 1, wrapped car 5 is located on the guide rail 8 by the wheel of bottom, the telescopic end of cylinder 6 piston rods be connected an end of car 5 and connect, a lapping device 4 is respectively established in each inboard of fixing 3, two linkages 3 of a linkage, the two ends of wrapped car 5 upper surfaces;
Lapping device 4 as shown in Figure 3 and Figure 4, by cutting machine 41, tep reel 42, twining package tape guide wheel 43, pinch roller 44, the adhesive tape palm 45, rotating disk 46, linear electric motors 47, balance weight 48 and twining package tape 49 form, the vertical setting of moving direction of rotating disk 46 and wrapped car 5, the Hollow Transmission Shafts of being connected with Power Drive Unit in the center of rotating disk 46 connects, tep reel 42, twining package tape guide wheel 43, pinch roller 44, the adhesive tape palm 45, telescopic arm 46, rotating disk 46, linear electric motors 47 and balance weight 48 all are fixed on the rotating disk 46, tep reel 42 is fixed on the edge of rotating disk 46, one end of twining package tape 49 is fixed on behind the tep reel 42 again, and from coil to coil is wrapped on the lateral surface of tep reel 42, the other end of twining package tape 49 is fixed on the adhesive tape palm 45 after walking around successively twining package tape guide wheel 43 and pinch roller 44 again, and the adhesive tape palm 45 is fixed on the telescopic arm 471 of linear electric motors 47;
When the present embodiment uses, strand 9 is passed in the linkage 3 strand hole and the strand guide wheel 35 at middle part after strand hole after the right race amalgamation of wheel in the shaping wheel assembly 38, profiling jig 37 amalgamations, strand 9 is passed the through hole at lapping device 4 turntables 47 middle parts, make the central axes of strand 9, profiling jig 37 and rotating disk 46.When linkage 3 was not connected connection with strand, linear electric motors 47 drove telescopic arms 471 to drive the adhesive tape palm 45 with the sticking external surface that is pressed on strand 9 of ends of twining package tape 49, and linear electric motors 47 drive adhesive tape again and slap 45 returns subsequently; When linkage is connected connection with strand after, the central axis rotation of rotating disk 46 Quick winding strands 9 is wound into twining package tape 49 on the strand 9, after the number of turn to be wound reaches setting value layer by layer, rotating disk 46 stops operating, and the cutter of cutting machine 41 cut off twining package tape 49 simultaneously.The utility model is when implementing wrapped operation, the at the uniform velocity uninterrupted feeding of strand 9, when arrival needs wrapped position, two lapping devices 4 are fixed simultaneously and are clamped on the strand 9, wrapped dolly 5 and strand 9 synchronous, synchronized advance the pucks, the operation of the rich bag of synchronization implementation is after operation is finished, hookup 3 separates wrapped dolly 5 with strand 9, wrapped dolly 5 is automatically reset along the opposite direction fast moving of strand 9 directions of motion backward by cylinder 6 pullings.And so forth circulation obviously is different from the mode that existing wrapped operation need to stop the strand feeding.Distance L 1 between two lapping devices 4 can be regulated, to adapt to the strand 9 of processing different size.
The operating principle of linkage 3 is: strand 9 is passed shaping wheel assembly 38, profiling jig 37 and strand guide wheel 35 successively, with rice counting feeding strand, after the feeding of strand reaches setting value, the piston rod of thrust cylinder 32 upwards promotes the latter half of profiling jig 37, make profiling jig 37 closures and clamp strand 9, wrapped car 5, linkage 3 are connected with strand and are connected together constant speed in aggregates and be synchronized with the movement, and begin subsequently wrapped operation.After the wrapped end of job, the piston rod of thrust cylinder 32 drives the latter half return of profiling jig 37, and profiling jig 37 unclamps, and linkage 3 separates with strand 9,5 snap back returns of wrapped car.Because strand 9 its centers of different size overhead height L exist difference; regulate for convenient; the first half of profiling jig 37 is set in both sides guide pillar 33, and guide pillar 33 overcoats have axle sleeve 36, and axle sleeve also is provided with spring 34 36 times; like this; by adjusting the stop nut 39 of guide pillar 33 heads, can regulate the height L on strand 9 centre distance ground, spring 34 not only plays the effect that profiling jig 37 is oppositely compressed; the effect that cushions in addition, flexibly connects is without prejudice with protection profiling jig 37.
Actuating unit 2 is comprised of motor, reductor, Hollow Transmission Shafts and Timing Belt, the rotating shaft of motor is connected power shaft and is connected with reductor, the output shaft of reductor connects Hollow Transmission Shafts by Timing Belt, and Hollow Transmission Shafts drives two lapping devices 4 and makes circular-rotation around strand 9.
Claims (2)
1. full-automatic winding machine of reciprocating type double end, comprise pedestal (1) and Power Drive Unit (2), it is characterized in that: also comprise linkage (3), lapping device (4), wrapped car (5), cylinder (6), protective cover (7) and guide rail (8)
Cylinder (6) and guide rail (8) all are fixed on the pedestal (1), wrapped car (5) is located on the guide rail (8) by the wheel of bottom, the telescopic end of cylinder (6) piston rod be connected an end of car (5) and connect, each fixes a linkage (3) two ends of wrapped car (5) upper surface, and a lapping device (4) is respectively established in the inboard of two linkages (3);
Linkage (3) is by base plate (31), thrust cylinder (32), guide pillar (33), spring (34), strand guide wheel (35), axle sleeve (36), profiling jig (37), shaping wheel assembly (38), stop nut (39) forms, base plate (31) is fixed on the upper surface of wrapped car (5), shaping wheel assembly (38), thrust cylinder (32) and strand guide wheel (35) are adjacent to be fixed on the base plate (31) successively, the up and down telescopic moving of the piston rod of thrust cylinder (32), profiling jig (37) is put together up and down by two parts of symmetry, the latter half of profiling jig (37) is fixed on the piston rod of thrust cylinder (32), guide pillar (33) overcoat has axle sleeve (36), the top of guide pillar (33) is provided with stop nut (39), the two ends of profiling jig (37) the first half are set in respectively both sides guide pillar (33) upward and are positioned between stop nut (39) and the axle sleeve (36), guide pillar (33) is fixed on the both sides of the upper thrust cylinder (32) of base plate (31) by spring (34), spring (34) is positioned between axle sleeve (36) and the base plate (31), the first half and the latter half of profiling jig (37) are aligned with each other, and the middle part forms a strand hole after profiling jig (37) amalgamation;
Lapping device (4) is by cutting machine (41), tep reel (42), twining package tape guide wheel (43), pinch roller (44), the adhesive tape palm (45), rotating disk (46), linear electric motors (47), balance weight (48) and twining package tape (49) form, the vertical setting of moving direction of rotating disk (46) and wrapped car (5), the center of rotating disk (46) is connected 2 with Power Drive Unit) Hollow Transmission Shafts connect, tep reel (42), twining package tape guide wheel (43), pinch roller (44), the adhesive tape palm (45), telescopic arm (46), rotating disk (46), linear electric motors (47) and balance weight (48) all are fixed on the rotating disk (46), tep reel (42) is fixed on the edge of rotating disk (46), one end of twining package tape (49) is fixed on behind the tep reel (42) again, and from coil to coil is wrapped on the lateral surface of tep reel (42), the other end of twining package tape (49) is fixed on the adhesive tape palm (45) after walking around successively twining package tape guide wheel (43) and pinch roller (44) again, and the adhesive tape palm (45) is fixed on the telescopic arm (471) of linear electric motors (47);
Protective cover (7) is the grooved that two ends connect, and the notch of protective cover (7) is provided with roller, protective cover (7) with notch to lower cover on pedestal (1).
2. the full-automatic winding machine of reciprocating type double end as claimed in claim 1, it is characterized in that: protective cover has observation port on (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220190103 CN202644400U (en) | 2012-05-01 | 2012-05-01 | Reciprocating type double-end full-automatic wrapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220190103 CN202644400U (en) | 2012-05-01 | 2012-05-01 | Reciprocating type double-end full-automatic wrapping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202644400U true CN202644400U (en) | 2013-01-02 |
Family
ID=47413530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220190103 Expired - Lifetime CN202644400U (en) | 2012-05-01 | 2012-05-01 | Reciprocating type double-end full-automatic wrapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202644400U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104217814A (en) * | 2013-06-04 | 2014-12-17 | 特变电工股份有限公司 | Automatic paper wrapping machine |
| CN107695654A (en) * | 2017-09-18 | 2018-02-16 | 柳州欧维姆机械股份有限公司 | HiAm anchorage wire sub-panel hydraulic pressure automatic setup system and its method for realizing HiAm anchorage wire sub-panel automatic assembling |
| WO2022110391A1 (en) * | 2020-11-26 | 2022-06-02 | 温州高速公路养护中心有限公司 | Cable winding machine having automatic belt cutting mechanism |
-
2012
- 2012-05-01 CN CN 201220190103 patent/CN202644400U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104217814A (en) * | 2013-06-04 | 2014-12-17 | 特变电工股份有限公司 | Automatic paper wrapping machine |
| CN104217814B (en) * | 2013-06-04 | 2017-08-22 | 特变电工股份有限公司 | Automatic paper wrapping machine |
| CN107695654A (en) * | 2017-09-18 | 2018-02-16 | 柳州欧维姆机械股份有限公司 | HiAm anchorage wire sub-panel hydraulic pressure automatic setup system and its method for realizing HiAm anchorage wire sub-panel automatic assembling |
| WO2022110391A1 (en) * | 2020-11-26 | 2022-06-02 | 温州高速公路养护中心有限公司 | Cable winding machine having automatic belt cutting mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130102 |
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| CX01 | Expiry of patent term |