CN112408082A - Steel wire take-up machine - Google Patents

Steel wire take-up machine Download PDF

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Publication number
CN112408082A
CN112408082A CN202011075884.9A CN202011075884A CN112408082A CN 112408082 A CN112408082 A CN 112408082A CN 202011075884 A CN202011075884 A CN 202011075884A CN 112408082 A CN112408082 A CN 112408082A
Authority
CN
China
Prior art keywords
jacking
spool
machine
auxiliary
main
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011075884.9A
Other languages
Chinese (zh)
Inventor
赵军
欧阳效勇
刘兴华
马建勇
束卫红
宁世伟
夏浩成
吕海斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Fasten Steel Cable Co ltd
Original Assignee
Jiangsu Fasten Steel Cable Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Fasten Steel Cable Co ltd filed Critical Jiangsu Fasten Steel Cable Co ltd
Priority to CN202011075884.9A priority Critical patent/CN112408082A/en
Publication of CN112408082A publication Critical patent/CN112408082A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/2818Traversing devices driven by rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553Both-ends supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/35Ropes, lines

Abstract

The invention relates to a steel wire take-up machine, and belongs to the technical field of AS method suspension bridge ground equipment. The automatic wire arranging mechanism is arranged in front of the rack, and steel wires are uniformly wound on the rotating spool along the axial direction through the automatic wire arranging mechanism. This application realizes that the steel wire evenly twines on rotatory I-shaped wheel along the axial, realizes that the steel wire receives line work. The winding and arranging of steel wires with different diameters are realized by adjusting the frequency ratio of the arranging motor and the winding motor.

Description

Steel wire take-up machine
Technical Field
The invention relates to a steel wire take-up machine, and belongs to the technical field of AS method suspension bridge ground equipment.
Background
At present, the main cable erection method of the suspension bridge mainly comprises two methods: an air spinning process (AS process) and a prefabricated parallel wire strand process (PPWS process). The AS method is a method of knitting a plurality of steel wires into a steel wire strand on a catwalk by taking the steel wires AS a traction unit, and then binding a plurality of strands to form a main cable; the PPWS law uses a strand as a pulling unit, and then ties the strand into a main cable. At present, the PPWS method is adopted to erect the main cable strand of the suspension bridge in China, and the air spinning method (AS method) has no construction precedent in continental areas of China.
The main cable strand of the large-span suspension bridge is heavy, the requirement on required traction equipment is high, and particularly, the AS method can avoid the transportation problem caused by overlarge weight of a single cable strand of the PPWS method when the large-span suspension bridge is built in a mountain area where traffic is not reached. The AS method has unique advantages for the erection of the suspension bridge main cable with large span and difficult transportation in the bridge location area. Therefore, it is necessary to research the suspension bridge by the AS method, and the problem of steel wire take-up in the ground fall-back system by the AS method can be solved by researching the suspension bridge by the AS method.
Disclosure of Invention
The invention aims to solve the technical problem of providing a steel wire take-up machine aiming at the prior art, and provides a ground take-up device applicable to an AS method suspension bridge, so AS to realize uniform winding and arranging of steel wires.
The technical scheme adopted by the invention for solving the problems is as follows: the utility model provides a steel wire admission machine, includes frame, I-shaped wheel and automatic winding displacement mechanism, be equipped with two supporting seats of mutual disposition in the frame, the supporting seat is erect respectively to the pivot of I-shaped wheel both sides, I-shaped wheel one side pivot outside is equipped with telescopic main top and holds in the palm the mechanism, I-shaped wheel opposite side pivot outside is equipped with telescopic vice top and holds in the palm the mechanism, telescopic main top holds in the palm the mechanism and can shirk the formula bonding with one side pivot, telescopic vice top holds in the palm the mechanism and can shirk the formula bonding with opposite side pivot, telescopic main top holds in the palm the mechanism and is moved the I-shaped wheel rotation by the drive arrangement driving band, automatic winding displacement mechanism locates frame the place ahead, and the steel wire warp automatic winding displacement mechanism evenly twine.
The telescopic main jacking mechanism comprises a main jacking shaft, a bearing seat and a shaft sleeve, wherein the bearing seat is fixed on the rack, a bearing is arranged in the bearing seat, the shaft sleeve horizontally penetrates through the bearing, the main jacking shaft is arranged in the shaft sleeve, a main clamping block is fixed at the front end of the main jacking shaft, a concave part with a shape matched with that of the main clamping block is correspondingly formed on the end surface of a rotating shaft on one side of the spool, and the main jacking shaft is pushed and pulled axially and reciprocally to enable the main clamping block to be detachably bonded with the concave part.
The telescopic auxiliary jacking mechanism comprises an auxiliary jacking rod and an auxiliary clamping block, the auxiliary clamping block is rotatably arranged at the front end of the auxiliary jacking rod, a concave part matched with the auxiliary clamping block in shape is correspondingly formed on the end surface of the rotating shaft on the other side of the spool, and the auxiliary jacking rod is pushed and pulled axially and reciprocally to enable the auxiliary clamping block to be detachably bonded with the concave part.
The automatic wire arranging mechanism comprises a wire arranging frame, double sliders and guide wheel sets, the double sliders are movably arranged on the wire arranging frame and can linearly reciprocate along the wire arranging frame, the guide wheel sets are arranged on the double sliders, and steel wires are guided onto the spool through the guide wheel sets.
And the creel stand is provided with a limit switch.
The wire arranging machine further comprises a supporting directional wheel, and the supporting directional wheel is arranged on the outer side of the automatic wire arranging mechanism.
Two be equipped with a pair of supporting roller on the supporting seat respectively, support the I-shaped wheel both sides respectively the pivot prevents the quick rotatory I-shaped wheel shake.
The main fixture block is a special-shaped structural member.
The auxiliary fixture block is a special-shaped structural member.
Compared with the prior art, the invention has the advantages that: a telescopic main jacking mechanism and a telescopic auxiliary jacking mechanism are respectively bonded with rotating shafts on two sides of a spool, and the telescopic main jacking mechanism is driven to rotate by chain wheel and chain transmission to drive the spool to rotate. The steel wire is guided to the rotating spool through the guide wheel group in the supporting and orienting wheel and then guided to the rotating spool, the automatic wire arranging mechanism drives the steel wire to automatically reciprocate along the wire arranging frame, the steel wire is uniformly wound on the rotating spool along the axial direction, and the steel wire is uniformly wound. The winding and arranging of steel wires with different diameters are realized by adjusting the frequency ratio of the arranging motor and the winding motor.
Drawings
FIG. 1 is a schematic view of a wire winding machine according to an embodiment of the present invention;
FIG. 2 is a top view of a wire winding machine according to an embodiment of the present invention;
FIG. 3 is a side view of a wire spooler in accordance with an embodiment of the present invention;
in the figure, 1 a rack, 2 telescopic auxiliary jacking mechanisms, 2.1 mounting seats, 2.2 auxiliary jacking rods, 2.3 auxiliary clamping blocks, 3 supporting seats, 4I-shaped wheels, 5 telescopic main jacking mechanisms, 5.1 bearing seats, 5.2 bearings, 5.3 shaft sleeves, 5.4 main jacking shafts, 5.5 main clamping blocks, 6 automatic wire arranging mechanisms, 6.1 wire arranging frames, 6.2 double sliding blocks, 6.3 guide wheel sets, 7 steel wires, 8 supporting directional wheels, 9 supports and 10 supporting rollers are arranged.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1, 2 and 3, the steel wire rewinding machine in this embodiment includes a frame 1, a spool 4 and an automatic wire arranging mechanism 6, two supporting seats 3 are oppositely arranged on the frame 1, a pair of supporting rollers 10 is disposed on the two supporting seats 3, and rotating shafts on two sides of the spool 4 are respectively erected on the pair of supporting rollers 10. The outer side of a rotating shaft at one side of a spool 4 is provided with a telescopic main jacking mechanism 5, the outer side of a rotating shaft at the other side of the spool 4 is provided with a telescopic auxiliary jacking mechanism 2, the telescopic main jacking mechanism 5 is detachably bonded with the rotating shaft at one side, the telescopic auxiliary jacking mechanism 2 is detachably bonded with the rotating shaft at the other side, and when the rotating shafts at two sides of the spool 4 are simultaneously bonded with the telescopic main jacking mechanism 5 and the telescopic auxiliary jacking mechanism 2, the telescopic main jacking mechanism 5, the spool 4 and the telescopic auxiliary jacking mechanism 2 are integrated. When the telescopic main jacking mechanism 5 is driven by the driving device, the I-shaped wheel 4 and the telescopic auxiliary jacking mechanism 2 are driven to rotate together. The automatic wire arranging mechanism 6 is arranged in front of the rack 1, and the supporting directional wheel 8 is arranged in front of the automatic wire arranging mechanism 6, so that the steel wire 7 is prevented from being damaged due to friction between the steel wire 7 and the ground after falling on the ground. The supporting directional wheel 8 is fixed on the support 9, the steel wire 7 is led to the automatic wire arranging mechanism 6 through the supporting directional wheel 8, and then is uniformly wound on the rotating spool 4 along the axial direction through the automatic wire arranging mechanism 6.
The telescopic main jacking mechanism 5 comprises a main jacking shaft 5.4, a bearing seat 5.1 and a shaft sleeve 5.3, wherein the bearing seat 5.1 is fixed on the rack 1, a bearing 5.2 is arranged in the bearing seat 5.1, the shaft sleeve 5.3 horizontally penetrates through the bearing 5.2, the main jacking shaft 5.4 is arranged in the shaft sleeve 5.3, a main clamping block 5.5 is fixed at the front end of the main jacking shaft 5.4, a concave part matched with the main clamping block 5.5 in shape is correspondingly formed on the end surface of a rotating shaft at one side of the spool 4, and when the main jacking shaft 5.4 is axially pushed to approach the end part of the rotating shaft at one side of the spool 4, the main clamping block 5.5 is completely bonded with the concave part; when the main pushing shaft 5.4 is pulled axially to move away from the end part of the rotating shaft at one side of the spool 4, the main clamping block 5.5 is separated from the concave part, and the main pushing shaft 5.4 is detached from the spool 4. A chain wheel is fixedly sleeved on the shaft sleeve 5.3, another chain wheel is fixed on an output shaft of the wire take-up motor, a chain is tensioned between the two chain wheels, and when the wire take-up motor rotates, the chain wheel and chain mechanism is driven to rotate to provide driving force for the telescopic main jacking mechanism 5.
The telescopic auxiliary jacking mechanism 2 comprises an auxiliary jacking rod 2.2 and an auxiliary clamping block 2.3, and the auxiliary jacking rod 2.2 is horizontally arranged on the mounting seat 2.1. The front end of the auxiliary ejector rod 2.2 is sleeved with an auxiliary bearing, and an auxiliary clamping block 2.3 is sleeved on the auxiliary bearing, so that the auxiliary clamping block 2.3 can rotate around the auxiliary ejector rod 2.2. A concave part matched with the auxiliary fixture block 2.3 in shape is correspondingly formed on the end surface of the rotating shaft on the other side of the spool 4, and when the auxiliary ejector push rod 2.2 is axially pushed to approach the end part of the rotating shaft on the other side of the spool 4, the auxiliary fixture block 2.3 is completely bonded with the concave part; when the auxiliary ejector push rod 2.2 is pulled axially to be far away from the end part of the rotating shaft on the other side of the spool 4, the auxiliary fixture block 2.3 is separated from the concave part, and the auxiliary ejector push rod 2.2 is detached from the spool 4.
The automatic wire arranging mechanism 6 comprises a wire arranging frame 6.1, a double-slider 6.2 and a guide wheel set 6.3, the wire arranging frame 6.1 is arranged in parallel with the axis of the spool 4, a lead screw is arranged on the wire arranging frame 6.1, the double-slider 6.2 is sleeved on the lead screw to form a lead screw slider mechanism, and the lead screw is driven by a wire arranging motor to realize the sliding of the double-slider 6.2 along the lead screw. 2 guide rail limit switches are arranged on the creel stand 6.1, and the double-slider 6.2 can automatically and linearly reciprocate along the creel stand 6.1. The double-slider 6.2 is provided with 2 guide wheels, and the steel wire 7 penetrates through the gap of the 2 guide wheels and then is uniformly wound on the rotating spool 4 along the axial direction of the spool 4.
The main fixture block 5.5 and the auxiliary fixture block 2.3 are both special-shaped structural members, and the cross sections of the main fixture block and the auxiliary fixture blocks can be square, triangular, trapezoidal and the like.
And the telescopic main jacking mechanism 5 and the telescopic auxiliary jacking mechanism 2 are respectively bonded with the rotating shafts on two sides of the spool 4, and the take-up motor rotates to drive the spool 4 to rotate. The steel wire 7 is guided to the guide wheel group 6.3 in the automatic wire arranging mechanism 6 through the supporting and orienting wheel 8 and then guided to the rotating spool 4, the automatic wire arranging mechanism 6 drives the steel wire 7 to automatically reciprocate along the wire arranging frame 6.1, the steel wire 7 is uniformly wound on the rotating spool 4 along the axial direction, and the uniform wire winding work of the steel wire 7 is realized. The winding and arranging of steel wires with different diameters are realized by adjusting the frequency ratio of the arranging motor and the winding motor.
In addition to the above embodiments, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of the claims of the present invention.

Claims (9)

1. The utility model provides a steel wire admission machine which characterized in that: comprises a frame (1), a spool (4) and an automatic wire arranging mechanism (6), two supporting seats (3) which are oppositely arranged are arranged on the machine frame (1), rotating shafts on two sides of the spool (4) are respectively erected on the supporting seats (5), a telescopic main jacking mechanism (5) is arranged on the outer side of a rotating shaft at one side of the spool (4), a telescopic auxiliary jacking mechanism (2) is arranged on the outer side of the rotating shaft on the other side of the spool (4), the telescopic main jacking mechanism (5) is detachably bonded with a rotating shaft at one side, the telescopic auxiliary jacking mechanism (2) is detachably bonded with a rotating shaft at the other side, the telescopic main jacking mechanism (5) is driven by the driving device to drive the spool (4) to rotate, the automatic wire arranging mechanism (6) is arranged in front of the rack (1), and the steel wires (7) are uniformly wound on the rotating spool (4) along the axial direction through the automatic wire arranging mechanism (6).
2. A wire take-up machine according to claim 1, characterised in that: the telescopic main jacking mechanism (5) comprises a main jacking shaft (5.4), a bearing seat (5.1) and a shaft sleeve (5.3), the bearing seat (5.1) is fixed on the rack (1), a bearing (5.2) is arranged in the bearing seat (5.1), the shaft sleeve (5.3) horizontally penetrates through the bearing (5.2), the main jacking shaft (5.4) is arranged in the shaft sleeve (5.3), a main clamping block (5.5) is fixed at the front end of the main jacking shaft (5.4), a concave part matched with the main clamping block in shape is correspondingly formed on the end face of a rotating shaft on one side of the spool (4), and the main jacking shaft (5.4) is axially reciprocated to enable the main clamping block to be detachably bonded with the concave part.
3. A wire take-up machine according to claim 1, characterised in that: the telescopic auxiliary jacking mechanism (2) comprises an auxiliary jacking rod (2.2) and an auxiliary clamping block (2.3), the auxiliary clamping block (2.3) is rotatably arranged at the front end of the auxiliary jacking rod (2.2), a concave part matched with the auxiliary clamping block (2.3) in shape is correspondingly formed on the end surface of the rotating shaft at the other side of the spool (4), and the auxiliary jacking rod (2.2) is pushed and pulled axially and reciprocally to enable the auxiliary clamping block (2.3) to be detachably bonded with the concave part.
4. A wire take-up machine according to claim 1, characterised in that: automatic winding displacement mechanism (6) are including creel stand (6.1), two sliders (6.2) and direction wheelset (6.3), the activity sets up two sliders (6.2) on creel stand (6.1), and two sliders (6.2) can be along creel stand (6.1) straight reciprocating motion, be equipped with direction wheelset (6.3) on two sliders (6.2), steel wire (7) warp direction wheelset (6.3) are drawn on I-shaped wheel (4).
5. A steel wire take-up machine according to claim 4, characterized in that: and a limit switch is arranged on the wire arrangement rack (6.1).
6. A wire take-up machine according to claim 1, characterised in that: the wire arranging machine further comprises a supporting directional wheel (8), and the supporting directional wheel (8) is arranged on the outer side of the automatic wire arranging mechanism (6).
7. A wire take-up machine according to claim 1, characterised in that: and a pair of supporting rollers (10) are respectively arranged on the two supporting seats (3) and respectively support the rotating shafts on two sides of the spool (4).
8. A wire take-up machine according to claim 2, characterised in that: the main fixture block (5.5) is a special-shaped structural member.
9. A wire take-up machine according to claim 3, characterised in that: the auxiliary fixture block (2.3) is a special-shaped structural member.
CN202011075884.9A 2020-10-10 2020-10-10 Steel wire take-up machine Pending CN112408082A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011075884.9A CN112408082A (en) 2020-10-10 2020-10-10 Steel wire take-up machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011075884.9A CN112408082A (en) 2020-10-10 2020-10-10 Steel wire take-up machine

Publications (1)

Publication Number Publication Date
CN112408082A true CN112408082A (en) 2021-02-26

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ID=74854193

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011075884.9A Pending CN112408082A (en) 2020-10-10 2020-10-10 Steel wire take-up machine

Country Status (1)

Country Link
CN (1) CN112408082A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113184644A (en) * 2021-05-25 2021-07-30 中建三局第一建设工程有限责任公司 Separated suspension bridge main cable winding machine and construction method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695979A (en) * 2009-10-29 2010-04-21 台州海翔焊接材料有限公司 Wire receiving machine for recovering steel wires
CN202107376U (en) * 2011-04-03 2012-01-11 贵州钢绳股份有限公司 Horizontal type spool spooling equipment
CN102701004A (en) * 2012-05-14 2012-10-03 无锡平盛科技有限公司 Bobbin-equipped wire take-up machine
CN102847747A (en) * 2012-09-18 2013-01-02 江苏金泰隆机电设备制造厂 Double-centre wire rewinding machine for wire drawing machine
US20180229982A1 (en) * 2017-02-13 2018-08-16 Andrew J. Limb Powered winch retrieval system for harvested big game
CN109704131A (en) * 2019-01-24 2019-05-03 陕西延长石油西北橡胶有限责任公司 A kind of automatic row's pendulum wrap-up

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101695979A (en) * 2009-10-29 2010-04-21 台州海翔焊接材料有限公司 Wire receiving machine for recovering steel wires
CN202107376U (en) * 2011-04-03 2012-01-11 贵州钢绳股份有限公司 Horizontal type spool spooling equipment
CN102701004A (en) * 2012-05-14 2012-10-03 无锡平盛科技有限公司 Bobbin-equipped wire take-up machine
CN102847747A (en) * 2012-09-18 2013-01-02 江苏金泰隆机电设备制造厂 Double-centre wire rewinding machine for wire drawing machine
US20180229982A1 (en) * 2017-02-13 2018-08-16 Andrew J. Limb Powered winch retrieval system for harvested big game
CN109704131A (en) * 2019-01-24 2019-05-03 陕西延长石油西北橡胶有限责任公司 A kind of automatic row's pendulum wrap-up

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113184644A (en) * 2021-05-25 2021-07-30 中建三局第一建设工程有限责任公司 Separated suspension bridge main cable winding machine and construction method thereof

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