CN207656001U - A kind of three automatic double-tractors of tri- rails of 1000T - Google Patents

A kind of three automatic double-tractors of tri- rails of 1000T Download PDF

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CN207656001U
CN207656001U CN201721790321.1U CN201721790321U CN207656001U CN 207656001 U CN207656001 U CN 207656001U CN 201721790321 U CN201721790321 U CN 201721790321U CN 207656001 U CN207656001 U CN 207656001U
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frame
saw
trolley
rail
motor
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关灿彬
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Foshan Jinhanyue Haihang Machinery Equipment Co Ltd
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Abstract

本实用新型公开了一种1000T三轨三头自动双牵引机,包括主机架和送料机架,主机架一端安设有小车动力架,所述小车动力架上安设有上部小车电机和下部小车电机,所述主机架上安设有上部小车轨和下部小车轨,所述上部小车轨与上部小车配合,所述下部小车轨与下部小车配合,所述上部小车和所述下部小车的一侧均安设有曲线压爪和托板,所述送料机架一端安设有锯电机,所述送料机架中部安设有锯轨,锯轨上滑动设置有中断锯,所述送料机架上转动设置有一组滚筒。该1000T三轨三头自动双牵引机通过液压油缸推动曲线压爪的打开闭合动作实现夹料,两个小车高低错位,两者独立循环夹料,电机通过PLC控制,保证牵引机动作的可靠性与行走的稳定性。

The utility model discloses a 1000T three-track three-head automatic double traction machine, which includes a main frame and a feeding frame. A trolley power frame is installed at one end of the main frame, and an upper trolley motor and a lower trolley are arranged on the trolley power frame. Motor, the upper trolley rail and the lower trolley rail are installed on the main frame, the upper trolley rail cooperates with the upper trolley, the lower trolley rail cooperates with the lower trolley, one side of the upper trolley and the lower trolley Both are equipped with curved claws and supporting plates, a saw motor is installed at one end of the feeding frame, a saw rail is installed in the middle of the feeding frame, and an interrupt saw is slidably arranged on the saw rail. The rotating set has a set of rollers. The 1000T three-track three-head automatic double tractor realizes material clamping through the hydraulic cylinder to push the opening and closing action of the curved claws. The height of the two trolleys is misaligned, and the two independently cycle clamping materials. The motor is controlled by PLC to ensure the reliability of the tractor's action. and walking stability.

Description

一种1000T三轨三头自动双牵引机A 1000T three-track three-head automatic double traction machine

技术领域technical field

本实用新型涉及牵引机领域,具体为一种1000T三轨三头自动双牵引机。The utility model relates to the field of tractors, in particular to a 1000T three-track three-head automatic double tractor.

背景技术Background technique

经过多年的发展,牵引机已有许多的品种和类型,牵引机在结构上主要由轨道、牵引头、牵引动力装置、自动中断锯、电气控制系统等组成,但是目前使用的牵引机普遍存在一下缺点,具体如下:After years of development, there are many varieties and types of tractors. Structurally, tractors are mainly composed of rails, traction heads, traction power devices, automatic interrupt saws, and electrical control systems. Disadvantages, as follows:

1.轨道导向精度差:各种形式轨道由于截面距离短、安装调整困难造成安装精度差,造成牵引头夹料处的摇摆范围大,降低型材表面质量。1. Poor track guidance accuracy: Various types of tracks have poor installation accuracy due to short cross-sectional distances and difficult installation and adjustment, resulting in a large swing range at the clamping position of the tractor head and reducing the surface quality of the profile.

2.牵引头重量大:目前的夹料装置上都有两个机构,托板开合机构和压爪起落机构,这两个机构在工作过程中通过电气系统分别进行控制,使其先后作顺序的动作以达对铝材的夹持和松开的动作;驱动这两个机构的动力有多种多样,如液压、气动、电动推杆、减速马达等,这些动力装置均须安装在机架上,加上控制这两个机构的电气控制箱,使得牵引头的重量重,由于挤压工艺上要求牵引头启动时间短、返回速度快,牵引头越重就须配置越大功率的牵引动力装置才能达到启动要求,同时在电气控制系统故障时,牵引头对缓冲装置和中断锯强烈冲击,往往会出现严重的设备损坏,有时甚至出现安全事故。2. The weight of the traction head is large: the current clamping device has two mechanisms, the pallet opening and closing mechanism and the claw lifting mechanism. These two mechanisms are controlled separately by the electrical system during the working process, so that they perform sequential actions. In order to achieve the action of clamping and releasing the aluminum material; there are various powers driving these two mechanisms, such as hydraulic pressure, pneumatic power, electric push rod, deceleration motor, etc. These power devices must be installed on the frame. In addition to the electrical control box controlling these two mechanisms, the weight of the traction head is heavy. Since the extrusion process requires the traction head to have a short start-up time and a fast return speed, the heavier the traction head, the more powerful the traction power device must be equipped to When the start-up requirements are met, at the same time, when the electrical control system fails, the traction head will strongly impact the buffer device and the interrupt saw, often causing serious equipment damage, and sometimes even safety accidents.

3.故障率高:托板开合机构和压爪起落机构的驱动装置及其电气控制箱均安装在高速运行的牵引头上,由于运行过程的振动和冲击,驱动装置、感应开关、箱内电气元件等,容易出现故障,加上主控制柜对托板压爪的控制是通过故障率高的滑触线、集电器实现的,这样,使得牵引头上各机构、电气件和滑触线集电器的故障成为整台牵引机故障的高发区。3. High failure rate: The driving device of the pallet opening and closing mechanism and the claw lifting mechanism and its electrical control box are all installed on the high-speed traction head. Due to the vibration and impact during the operation, the driving device, induction switch, and electrical components in the box etc., are prone to failure, and the control of the pallet pressing claw by the main control cabinet is realized through the trolley line and collector with high failure rate. In this way, the mechanisms, electrical parts and trolley line collector The failure of the tractor has become a high-incidence area for the failure of the entire tractor.

4.牵引功率大、能耗大:由于牵引头的重量较大造成须配置的牵引功率较大,能耗也相应的增大。4. Large traction power and high energy consumption: Due to the heavy weight of the traction head, the traction power to be configured is relatively large, and the energy consumption also increases accordingly.

5.安全性差:牵引头上安装了诸多的机构因而牵引头的体积大,使牵引头凸出轨道的体积多,由于牵引头的高速运行的危险性而使安全管理困难,极易出现安全事故。5. Poor safety: There are many mechanisms installed on the tractor head, so the volume of the tractor head is large, and the volume of the tractor head protruding from the track is large. Due to the danger of high-speed operation of the tractor head, safety management is difficult and safety accidents are prone to occur.

综上所述,目前的牵引机无论是从精确度、结构、故障率、牵引功还是从安全性上考量都已经无法适应企业的要求,因此,对牵引机做出改良已成为业界人士努力的方向。To sum up, the current tractors can no longer meet the requirements of enterprises in terms of accuracy, structure, failure rate, traction work or safety. direction.

实用新型内容Utility model content

本实用新型的目的在于提供一种1000T三轨三头自动双牵引机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a 1000T three-track three-head automatic double traction machine to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种1000T三轨三头自动双牵引机,包括主机架和送料机架,所述主机架一端安设有小车动力架,所述小车动力架上安设有上部小车电机和下部小车电机,所述主机架上安设有上部小车轨和下部小车轨,所述上部小车轨与上部小车配合,所述下部小车轨与下部小车配合,所述上部小车与所述上部小车电机通过链条配合,所述下部小车与所述下部下车电机通过链条配合,所述上部小车和所述下部小车的一侧均安设有曲线压爪和托板,所述送料机架一端安设有锯电机,所述送料机架中部安设有锯轨,所述锯轨上滑动设置有中断锯,所述中断锯与所述锯电机通过链条配合,所述送料机架上转动设置有一组滚筒,所述送料机架一侧位置摆放有废料槽。In order to achieve the above purpose, the utility model provides the following technical solutions: a 1000T three-track three-head automatic double traction machine, including a main frame and a feeding frame, one end of the main frame is equipped with a trolley power frame, and the trolley power frame The upper trolley motor and the lower trolley motor are installed on the upper part, and the upper trolley rail and the lower trolley rail are installed on the main frame. The upper trolley rail cooperates with the upper trolley, and the lower trolley rail cooperates with the lower trolley. The upper trolley cooperates with the motor of the upper trolley through a chain, and the lower trolley cooperates with the lower motor of getting off the trolley through a chain. Both sides of the upper trolley and the lower trolley are equipped with curved claws and supporting plates. A saw motor is installed at one end of the feeding frame, a saw rail is installed in the middle of the feeding frame, and an interrupt saw is slidingly arranged on the saw rail, and the interrupt saw cooperates with the saw motor through a chain. A group of rollers are rotated on the feeding frame, and a waste trough is placed on one side of the feeding frame.

优选的,所述主机架上安设有上张紧架和下张紧架,所述上张紧架与所述上部小车电机相对应,所述下张紧架与所述下部小车电机相对应,所述上部小车轨和所述下部小车轨的两端均可拆卸连接有减震块,所述减震块由包胶螺母和角钢组装而成。Preferably, an upper tension frame and a lower tension frame are installed on the main frame, the upper tension frame corresponds to the upper trolley motor, and the lower tension frame corresponds to the lower trolley motor , Both ends of the upper trolley rail and the lower trolley rail can be detachably connected with shock absorbing blocks, and the shock absorbing blocks are assembled by rubberized nuts and angle steel.

优选的,所述上部小车电机和所述下部小车电机均与链轮配合,所述链轮与所述上张紧架或所述下张紧架配合,所述上张紧架和所述下张紧架的一端均滑动设置有张紧轮,所述张紧轮安设在张紧板上,所述张紧板与所述上张紧架或是下张紧架上开设的滑槽滑动配合,所述上张紧架和所述下张紧架的一侧均安设有张紧油缸,所述张紧油缸与所述张紧板可拆卸连接。Preferably, both the upper trolley motor and the lower trolley motor cooperate with a sprocket, the sprocket cooperates with the upper tension frame or the lower tension frame, and the upper tension frame and the lower tension frame One end of the tension frame is slidingly provided with a tension wheel, the tension wheel is installed on the tension plate, and the tension plate slides with the chute opened on the upper tension frame or the lower tension frame Cooperating, one side of the upper tensioning frame and the lower tensioning frame is provided with a tensioning oil cylinder, and the tensioning oil cylinder is detachably connected with the tensioning plate.

优选的,所述上部小车和所述下部小车均由车架、冷却器、车行走轮、扶架、大架组成,所述冷却器位于所述车架中部,所述车架前部盖设有端盖,所述车架在所述车行走轮的侧部配套安装有车侧滚轮,所述扶架与所述主机架滑动配合,所述大架通过升降油缸与所述车架滑动配合,所述大架上滑动设置有滑架,所述滑架上安设有压爪油缸,所述压爪油缸与压爪轴铰接,所述曲线压爪安设在所述压爪轴的端部。Preferably, both the upper trolley and the lower trolley are composed of a frame, a cooler, running wheels, a support frame, and a large frame. The cooler is located in the middle of the frame, and the front part of the frame is covered with a There is an end cover, and the vehicle frame is equipped with vehicle side rollers on the side of the vehicle running wheel. The support frame is slidably matched with the main frame, and the large frame is slidably matched with the vehicle frame through the lifting cylinder. , a slide frame is slidably arranged on the large frame, and a pressure claw oil cylinder is installed on the slide frame, the pressure claw oil cylinder is hinged with the pressure claw shaft, and the curved pressure claw is arranged on the end of the pressure claw shaft department.

优选的,所述大架底部安设有扶板油缸,所述扶板油缸与扶板连接,所述大架一端安设有滑架电机,所述滑架电机通过滑架链轮和链条与所述滑架配合,所述滑架一侧安设有链条连接头,所述滑架通过所述链条连接头与链条连接,所述车架、所述中断锯上均安设有与链条配合的链条连接头。Preferably, the bottom of the large frame is equipped with a support board oil cylinder, the support board oil cylinder is connected with the support board, and a carriage motor is provided at one end of the large frame, and the carriage motor is connected with the carriage sprocket and chain. The carriage cooperates, and a chain connector is installed on one side of the carriage, and the carriage is connected with the chain through the chain connector, and the frame and the interrupt saw are provided with chains that cooperate with the chain. chain connectors.

优选的,所述中断锯一侧安设有压料油缸,所述压料油缸与压料块铰接,所述中断锯的下部安设有一组锯行走轮,所述锯行走轮与所述锯轨配合,所述送料机架上部还安设有辅助轨,所述辅助轨与所述中断锯上安设的辅助轮配合,所述中断锯包括锯头和锯座,所述中断锯的锯头与所述中断锯的锯座滑动配合,所述中断锯的锯座上安设有滑轨,锯头与所述滑轨滑动配合,锯座上安设有气缸,所述气缸与锯头配合。Preferably, a pressing oil cylinder is installed on one side of the interrupted saw, and the pressing oil cylinder is hinged to the pressing block, and a set of saw running wheels are installed on the lower part of the interrupted saw, and the saw running wheels and the saw The upper part of the feeding frame is also equipped with an auxiliary rail, and the auxiliary rail cooperates with the auxiliary wheel installed on the interrupted saw. The interrupted saw includes a saw head and a saw seat. The saw of the interrupted saw The head is slidably matched with the saw seat of the interrupted saw, and a slide rail is installed on the saw seat of the interrupted saw, and the saw head is slidably matched with the slide rail. Cooperate.

优选的,所述上部小车轨和所述下部小车轨均使用40×40的标准冷拉方钢做主导轨,用国标250#工字钢做承托安装,工字钢两端经过加工保证方钢安装的平行度和垂直度,所述车行走轮为四组布置,每组上下两个滚轮行走,使用四组车侧滚轮作辅助导向。Preferably, both the upper trolley rail and the lower trolley rail use 40×40 standard cold-drawn square steel as the main rail, and the national standard 250# I-beam is used for supporting installation, and the two ends of the I-beam are processed to ensure that the square steel The parallelism and perpendicularity of the installation, the traveling wheels of the car are arranged in four groups, each group travels with two rollers up and down, and four groups of side rollers are used as auxiliary guides.

优选的,所述上部小车电机、所述下部小车电机、所述锯电机均使用三菱伺服电机,链条由耐磨PE板槽承托,减少运行阻力及运行噪音,刹车使用变频直流刹车,上部小车电机、下部小车电机、滑架电机、锯电机均与PLC连接通过PLC控制,控制参数采用人机界面设置。Preferably, the upper trolley motor, the lower trolley motor, and the saw motor all use Mitsubishi servo motors, and the chain is supported by a wear-resistant PE plate groove to reduce running resistance and running noise. The brakes use frequency conversion DC brakes, and the upper trolley The motor, the lower trolley motor, the carriage motor and the saw motor are all connected to the PLC and controlled by the PLC, and the control parameters are set by the man-machine interface.

与现有技术相比,本实用新型的有益效果是:该1000T三轨三头自动双牵引机使用时,上部小车轨和下部小车轨均使用40×40的标准冷拉方钢做主导轨,用国标250#工字钢做承托安装,工字钢两端经过加工保证方钢安装的平行度和垂直度,以确保上部小车和下部小车可在方钢主导轨上流畅运行,所述车行走轮为四组布置,每组上下两个滚轮行走,使用四组车侧滚轮作辅助导向,以确保上部小车和下部小车可运行平稳、可靠,在不影响冷却风槽的情况下尽量拉开两个方钢主导轨之间的距离以提高导向稳定性,上部小车电机、下部小车电机、锯电机均使用三菱伺服电机,采用伺服电机操控提高了上部小车、下部小车以及中断锯移动的速度、链条张力的可控性,采用高性能矢量控制方式,转矩控制的精度可达到0.1%,返回采用速度控制,分三段减速,确保减速位置的准确性,位置控制采用编码器采集信号,减少外部线路,减少线路故障,链条由耐磨PE板槽承托,减少运行阻力及运行噪音,刹车使用变频直流刹车,刹车可靠平稳,上部小车电机、下部小车电机、滑架电机、锯电机均与PLC连接通过PLC控制,控制参数采用人机界面设置,可提供手动、自动,随机锯料、停机锯料、及设定长度锯料等多种选择方式,提高了牵引机的使用灵活性,满足客户不同的使用要求;操作时预设牵引力压力,循环开始后,上部小车在焊接位置夹紧铝材由中断锯切割;将铝材牵引到冷床尾端,下部小车预先返回原点,夹紧铝材,再由中断锯切割,两者循环牵引,实现零延迟,如果在挤压循环结束前型材传递没有完成,传递操作将在非挤压循环中被执行,压料块将暂停直到上部小车回到初始位置,压料块非挤压循环结束、继续挤压加工后,上部小车的滑架将伸出,大架将升起、加速、在焊接标记处夹紧,压力从下部小车传送给上部小车,上部小车将会在焊接标记处切割挤型材料。锯切完成后,下部小车将把挤型材送出并放到滑出台上。随后下部小车松开曲线压爪,整体升高,同时处理系统会收到一个传递请求,下部小车将返回并接受下一个挤型的传递;在非挤压循环中,当收到“最后一个铝锭”信号后,程序循环将结束,下部小车把最后一个挤型送出并放在滑出台上预备传送,系统为更换程序或接受下一个循环启动指令做好准备;本装置通过液压油缸推动曲线压爪的打开闭合动作实现夹料,两个小车高低错位,两者独立循环夹料,电机通过PLC控制,保证牵引机动作的可靠性与行走的稳定性。Compared with the prior art, the beneficial effect of the utility model is: when the 1000T three-rail three-head automatic double tractor is used, both the upper trolley rail and the lower trolley rail use 40×40 standard cold-drawn square steel as the main rail. The national standard 250# I-beam is used for supporting installation. The two ends of the I-beam are processed to ensure the parallelism and verticality of the installation of the square steel, so as to ensure that the upper trolley and the lower trolley can run smoothly on the main rail of the square steel. The wheels are arranged in four groups, and each group has two upper and lower rollers. Four sets of side rollers are used as auxiliary guides to ensure that the upper trolley and the lower trolley can run smoothly and reliably. The distance between the main rails of square steel is to improve the guiding stability. The upper trolley motor, the lower trolley motor and the saw motor all use Mitsubishi servo motors. The servo motor control improves the upper trolley, the lower trolley and the interrupted saw. The moving speed and chain The controllability of tension adopts high-performance vector control mode, and the accuracy of torque control can reach 0.1%. The return adopts speed control, which is decelerated in three stages to ensure the accuracy of deceleration position. The position control adopts encoder to collect signals to reduce external Lines to reduce line faults. The chain is supported by wear-resistant PE plate grooves to reduce running resistance and running noise. The brakes use frequency conversion DC brakes, which are reliable and stable. The upper trolley motor, lower trolley motor, carriage motor, and saw motor are all integrated with PLC The connection is controlled by PLC, and the control parameters are set by man-machine interface. It can provide manual, automatic, random sawing, stop sawing, and set length sawing, etc., which improves the flexibility of the tractor and satisfies customers. Different use requirements; preset traction force pressure during operation, after the cycle starts, the upper trolley clamps the aluminum material at the welding position and cuts it by the interrupt saw; pulls the aluminum material to the end of the cooling bed, the lower trolley returns to the origin in advance, clamps the aluminum material, Then it is cut by the interrupt saw, and the two are cyclically pulled to achieve zero delay. If the profile transfer is not completed before the end of the extrusion cycle, the transfer operation will be performed in the non-extrusion cycle, and the pressing block will be suspended until the upper trolley returns to the initial state. position, after the non-extrusion cycle of the binder block ends and the extrusion process continues, the carriage of the upper trolley will extend, the large carriage will rise, accelerate, and clamp at the welding mark, and the pressure will be transmitted from the lower trolley to the upper trolley, The upper carriage will cut the extruded material at the weld marks. After the sawing is completed, the lower trolley will send the extruded profile out and put it on the slide out table. Then the lower trolley releases the curve pressing claws, and the whole rises, and at the same time, the processing system will receive a transfer request, and the lower trolley will return and accept the delivery of the next extrusion; in the non-extrusion cycle, when the "last aluminum After the "ingot" signal, the program cycle will end, and the lower trolley will send out the last extruded shape and place it on the slide-out table for transmission, and the system will be ready for changing the program or accepting the next cycle start command; this device pushes the curve pressure through the hydraulic cylinder The opening and closing action of the claws realizes the material clamping, the height of the two trolleys is misaligned, and the two independently circulate the material, and the motor is controlled by PLC to ensure the reliability of the tractor's action and the stability of walking.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型小车动力架部分的结构示意图。Fig. 2 is a structural schematic diagram of the trolley power frame part of the utility model.

图3为本实用新型张紧架端部的结构示意图。Fig. 3 is a structural schematic diagram of the end of the tension frame of the utility model.

图4为本实用新型张紧油缸和张紧轮配合的结构示意图。Fig. 4 is a structural schematic diagram of the cooperation between the tensioning oil cylinder and the tensioning wheel of the utility model.

图5为本实用新型上部小车的结构示意图。Fig. 5 is a structural schematic diagram of the upper trolley of the utility model.

图6为图5转动180度之后的结构示意图。FIG. 6 is a schematic view of the structure of FIG. 5 rotated by 180 degrees.

图7为本实用新型中断锯和压料块配合的结构示意图。Fig. 7 is a schematic diagram of the structure of the cooperation between the interruption saw and the pressing block of the utility model.

图8为本实用新型中断锯、锯轨、锯电机配合的结构示意图。Fig. 8 is a schematic structural diagram of the cooperation of the interrupt saw, the saw rail and the saw motor of the present invention.

图9为本实用新型锯头、锯座、滑轨、气缸配合的结构示意图。Fig. 9 is a structural diagram of the cooperation of the saw head, the saw seat, the slide rail and the cylinder of the utility model.

图中:1、主机架,2、送料机架,3、小车动力架,4、上部小车电机,5、下部小车电机,6、上部小车轨,7、下部小车轨,8、上部小车,9、下部小车,10、曲线压爪,11、托板,12、锯电机,13、锯轨,14、中断锯,15、滚筒,16、废料槽,17、上张紧架,18、下张紧架,19、减震块,20、小车链轮,21、张紧轮,22、张紧板,23、滑槽,24、张紧油缸,25、车架,26、端盖,27、冷却器,28、车行走轮,29、车侧滚轮,30、扶架,31、升降油缸,32、大架,33、滑架,34、压爪油缸,35、压爪轴,36、扶板油缸,37、扶板,38、滑架电机,39、滑架链轮,40、链条连接头,41、压料油缸,42、压料块,43、锯行走轮,44、辅助轨,45、辅助轮,46、滑轨,47、气缸,48、锯座,49、锯头。In the figure: 1. Main frame, 2. Feeding frame, 3. Car power frame, 4. Upper trolley motor, 5. Lower trolley motor, 6. Upper trolley rail, 7. Lower trolley rail, 8. Upper trolley, 9 , Bottom trolley, 10, Curved claw, 11, Supporting plate, 12, Saw motor, 13, Saw rail, 14, Interrupt saw, 15, Roller, 16, Waste chute, 17, Upper tension frame, 18, Lower sheet Tight frame, 19, damping block, 20, trolley sprocket, 21, tension wheel, 22, tension plate, 23, chute, 24, tension cylinder, 25, vehicle frame, 26, end cover, 27, Cooler, 28, car running wheel, 29, car side roller, 30, support frame, 31, lifting oil cylinder, 32, large frame, 33, slide frame, 34, pressure claw oil cylinder, 35, pressure claw shaft, 36, support Plate oil cylinder, 37, support plate, 38, carriage motor, 39, carriage sprocket, 40, chain connector, 41, pressing oil cylinder, 42, pressing block, 43, sawing wheel, 44, auxiliary rail, 45, auxiliary wheel, 46, slide rail, 47, cylinder, 48, saw seat, 49, saw head.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-8,本实用新型提供一种技术方案:一种1000T三轨三头自动双牵引机,包括主机架1和送料机架2,所述主机架1一端安设有小车动力架3,所述小车动力架3上安设有上部小车电机4和下部小车电机5,所述主机架1上安设有上部小车轨6和下部小车轨7,所述上部小车轨6与上部小车8配合,所述下部小车轨7与下部小车9配合,所述上部小车8与所述上部小车电机4通过链条配合,所述下部小车9与所述下部下车电机5通过链条配合,所述上部小车8和所述下部小车9的一侧均安设有曲线压爪10和托板11,所述送料机架2一端安设有锯电机12,所述送料机架2中部安设有锯轨13,所述锯轨13上滑动设置有中断锯14,所述中断锯14与所述锯电机12通过链条配合,所述送料机架2上转动设置有一组滚筒15,所述送料机架2一侧位置摆放有废料槽16,所述主机架1上安设有上张紧架17和下张紧架18,所述上张紧架17与所述上部小车电机4相对应,所述下张紧架18与所述下部小车电机5相对应,所述上部小车轨6和所述下部小车轨7的两端均可拆卸连接有减震块19,所述减震块19由包胶螺母和角钢组装而成,所述上部小车电机4和所述下部小车电机5均与链轮20配合,所述链轮20与所述上张紧架17或所述下张紧架18配合,所述上张紧架17和所述下张紧架18的一端均滑动设置有张紧轮21,所述张紧轮21安设在张紧板22上,所述张紧板22与所述上张紧架17或是下张紧架18上开设的滑槽23滑动配合,所述上张紧架17和所述下张紧架18的一侧均安设有张紧油缸24,所述张紧油缸24与所述张紧板22可拆卸连接,所述上部小车8和所述下部小车9均由车架25、冷却器27、车行走轮28、扶架30、大架32组成,所述冷却器27位于所述车架25中部,所述车架25前部盖设有端盖26,所述车架25在所述车行走轮28的侧部配套安装有车侧滚轮29,所述扶架30与所述主机架1滑动配合,所述大架32通过升降油缸31与所述车架25滑动配合,所述大架32上滑动设置有滑架33,所述滑架33上安设有压爪油缸34,所述压爪油缸34与压爪轴35铰接,所述曲线压爪10安设在所述压爪轴35的端部,所述大架32底部安设有扶板油缸36,所述扶板油缸36与扶板37连接,所述大架32一端安设有滑架电机38,所述滑架电机38通过滑架链轮39和链条与所述滑架33配合,所述滑架33一侧安设有链条连接头40,所述滑架33通过所述链条连接头40与链条连接,所述车架25、所述中断锯14上均安设有与链条配合的链条连接头40,所述中断锯14一侧安设有压料油缸41,所述压料油缸41与压料块42铰接,所述中断锯14的下部安设有一组锯行走轮43,所述锯行走轮43与所述锯轨13配合,所述送料机架2上部还安设有辅助轨44,所述辅助轨44与所述中断锯14上安设的辅助轮45配合,所述中断锯14包括锯头49和锯座48,所述中断锯14的锯头49与所述中断锯14的锯座48滑动配合,所述中断锯14的锯座48上安设有滑轨46,锯头49与所述滑轨46滑动配合,锯座48上安设有气缸47,所述气缸47与锯头49配合。Please refer to Figures 1-8, the utility model provides a technical solution: a 1000T three-track three-head automatic double traction machine, including a main frame 1 and a feeding frame 2, and one end of the main frame 1 is equipped with a trolley power frame 3. The upper trolley motor 4 and the lower trolley motor 5 are installed on the trolley power frame 3, the upper trolley rail 6 and the lower trolley rail 7 are installed on the main frame 1, and the upper trolley rail 6 and the upper trolley 8, the lower trolley rail 7 cooperates with the lower trolley 9, the upper trolley 8 cooperates with the upper trolley motor 4 through a chain, and the lower trolley 9 cooperates with the lower lower trolley motor 5 through a chain, and the One side of the upper trolley 8 and the lower trolley 9 is equipped with a curved claw 10 and a supporting plate 11, one end of the feeding frame 2 is equipped with a saw motor 12, and the middle part of the feeding frame 2 is equipped with a saw. rail 13, on which the saw rail 13 is slidably provided with an interruption saw 14, the interruption saw 14 cooperates with the saw motor 12 through a chain, and a group of rollers 15 are rotated on the feeding frame 2, and the feeding frame 2. A waste trough 16 is placed on one side, and an upper tension frame 17 and a lower tension frame 18 are installed on the main frame 1, and the upper tension frame 17 corresponds to the upper trolley motor 4, so The lower tension frame 18 is corresponding to the lower trolley motor 5, and the two ends of the upper trolley rail 6 and the lower trolley rail 7 can be detachably connected with a shock absorber 19, and the shock absorber 19 is composed of a package Rubber nuts and angle steel are assembled, and the upper trolley motor 4 and the lower trolley motor 5 cooperate with the sprocket 20, and the sprocket 20 cooperates with the upper tension frame 17 or the lower tension frame 18 , one end of the upper tensioning frame 17 and the lower tensioning frame 18 is slidingly provided with a tensioning wheel 21, and the tensioning wheel 21 is arranged on a tensioning plate 22, and the tensioning plate 22 is connected to the tensioning plate 22. The chute 23 provided on the upper tension frame 17 or the lower tension frame 18 is slidably matched, and one side of the upper tension frame 17 and the lower tension frame 18 is equipped with a tension oil cylinder 24. The tensioning oil cylinder 24 is detachably connected with the tensioning plate 22, and the upper trolley 8 and the lower trolley 9 are composed of a vehicle frame 25, a cooler 27, a vehicle running wheel 28, a supporting frame 30, and a large frame 32. , the cooler 27 is located in the middle of the vehicle frame 25, the front cover of the vehicle frame 25 is provided with an end cover 26, and the vehicle frame 25 is equipped with vehicle side rollers 29 on the sides of the vehicle running wheels 28 , the support frame 30 is slidably matched with the main frame 1, the large frame 32 is slidably fitted with the vehicle frame 25 through the lifting cylinder 31, and a sliding frame 33 is slidably arranged on the large frame 32, and the sliding frame 33 is provided with a pressure claw oil cylinder 34, the pressure claw oil cylinder 34 is hinged with the pressure claw shaft 35, the curved pressure claw 10 is installed at the end of the pressure claw shaft 35, and the bottom of the big frame 32 is installed There is a support board oil cylinder 36, the support board oil cylinder 36 is connected with the support board 37, and a carriage motor 38 is installed at one end of the large frame 32, and the carriage motor 38 is connected with the carriage sprocket 39 and a chain to the carriage. frame 33, the side of the slide frame 33 is equipped with a chain connector 40, the slide The frame 33 is connected to the chain through the chain connector 40, the frame 25 and the interrupted saw 14 are equipped with a chain connector 40 that cooperates with the chain, and one side of the interrupted saw 14 is provided with a pressing material. Oil cylinder 41, the pressing oil cylinder 41 is hinged with the pressing block 42, a group of saw running wheels 43 are installed on the bottom of the interrupted saw 14, the saw running wheels 43 cooperate with the saw rail 13, and the feeder An auxiliary rail 44 is also installed on the top of the frame 2, and the auxiliary rail 44 cooperates with the auxiliary wheel 45 installed on the interrupted saw 14. The interrupted saw 14 includes a saw head 49 and a saw seat 48. The interrupted saw 14 The saw head 49 is slidingly matched with the saw seat 48 of the interrupted saw 14. A slide rail 46 is installed on the saw seat 48 of the interrupted saw 14. The saw head 49 is slidably matched with the described slide rail 46. On the saw seat 48 A cylinder 47 is installed, and the cylinder 47 cooperates with the saw head 49 .

工作原理:在使用该1000T三轨三头自动双牵引机时,上部小车轨6和下部小车轨7均使用40×40的标准冷拉方钢做主导轨,用国标250#工字钢做承托安装,工字钢两端经过加工保证方钢安装的平行度和垂直度,以确保上部小车8和下部小车9可在方钢主导轨上流畅运行,所述车行走轮28为四组布置,每组上下两个滚轮行走,使用四组车侧滚轮29作辅助导向,以确保上部小车8和下部小车9可运行平稳、可靠,在不影响冷却风槽的情况下尽量拉开两个方钢主导轨之间的距离以提高导向稳定性,上部小车电机4、下部小车电机5、锯电机12均使用三菱伺服电机,采用伺服电机操控提高了上部小车8、下部小车9以及中断锯14移动的速度、链条张力的可控性,采用高性能矢量控制方式,转矩控制的精度可达到0.1%,返回采用速度控制,分三段减速,确保减速位置的准确性,位置控制采用编码器采集信号,减少外部线路,减少线路故障,链条由耐磨PE板槽承托,减少运行阻力及运行噪音,刹车使用变频直流刹车,刹车可靠平稳,上部小车电机4、下部小车电机5、滑架电机38、锯电机12均与PLC连接通过PLC控制,控制参数采用人机界面设置,可提供手动、自动,随机锯料、停机锯料、及设定长度锯料等多种选择方式,提高了牵引机的使用灵活性,满足客户不同的使用要求;操作时预设牵引力压力,循环开始后,上部小车8在焊接位置夹紧铝材由中断锯切割;将铝材牵引到冷床尾端,下部小车9预先返回原点,夹紧铝材,再由中断锯14切割,两者循环牵引,实现零延迟,如果在挤压循环结束前型材传递没有完成,传递操作将在非挤压循环中被执行,压料块42将暂停直到上部小车8回到初始位置,压料块42非挤压循环结束、继续挤压加工后,上部小车8的滑架33将伸出,大架32将升起、加速、在焊接标记处夹紧,压力从下部小车9传送给上部小车8,上部小车8将会在焊接标记处切割挤型材料。锯切完成后,下部小车9将把挤型材送出并放到滑出台上。随后下部小车9松开曲线压爪10,整体升高,同时处理系统会收到一个传递请求,下部小车9将返回并接受下一个挤型的传递;在非挤压循环中,当收到“最后一个铝锭”信号后,程序循环将结束,下部小车9把最后一个挤型送出并放在滑出台上预备传送,系统为更换程序或接受下一个循环启动指令做好准备,人机界面的型号为威纶KT6070I,PLC的型号为三菱FX3U,中断锯采用气缸推进。Working principle: When using the 1000T three-track three-head automatic double tractor, the upper trolley rail 6 and the lower trolley rail 7 both use 40×40 standard cold-drawn square steel as the main rail, and use national standard 250# I-beam as the support Installation, the two ends of the I-beam are processed to ensure the parallelism and verticality of the square steel installation, so as to ensure that the upper trolley 8 and the lower trolley 9 can run smoothly on the main rail of the square steel, and the traveling wheels 28 of the trolley are arranged in four groups. Each set of upper and lower two rollers travels, and four sets of side rollers 29 are used as auxiliary guides to ensure that the upper trolley 8 and the lower trolley 9 can run smoothly and reliably, and the two square steel bars should be pulled apart as far as possible without affecting the cooling air groove The distance between the main rails is to improve the guiding stability. The upper trolley motor 4, the lower trolley motor 5, and the saw motor 12 all use Mitsubishi servo motors, and the servo motor control improves the movement of the upper trolley 8, the lower trolley 9 and the interrupt saw 14. The controllability of speed and chain tension adopts high-performance vector control mode, and the accuracy of torque control can reach 0.1%. The return adopts speed control and decelerates in three stages to ensure the accuracy of deceleration position. The position control adopts encoder to collect signals , reduce external lines, reduce line faults, the chain is supported by wear-resistant PE plate grooves, reducing running resistance and running noise, the brake uses frequency conversion DC brake, the brake is reliable and stable, the upper trolley motor 4, the lower trolley motor 5, and the carriage motor 38 , Saw motor 12 are all connected with PLC and controlled by PLC. The control parameters are set by man-machine interface, which can provide manual, automatic, random sawing, stop sawing, and set length sawing, etc., which improves the traction machine. The flexibility of use meets the different requirements of customers; the traction pressure is preset during operation, and after the cycle starts, the upper trolley 8 clamps the aluminum at the welding position and is cut by the interrupt saw; the aluminum is pulled to the end of the cooling bed, and the lower trolley 9 Return to the origin in advance, clamp the aluminum material, and then cut it with the interruption saw 14. The two are cyclically pulled to achieve zero delay. If the profile transfer is not completed before the end of the extrusion cycle, the transfer operation will be performed in the non-extrusion cycle. The material block 42 will pause until the upper dolly 8 returns to the initial position. After the non-extrusion cycle of the pressing block 42 ends and the extrusion process continues, the carriage 33 of the upper dolly 8 will stretch out, and the large frame 32 will rise, accelerate, Clamping at the welding mark, the pressure is transmitted from the lower trolley 9 to the upper trolley 8, and the upper trolley 8 will cut the extruded material at the welding mark. After the sawing is completed, the lower dolly 9 will send out the extruded profile and put it on the slide-out platform. Then the lower trolley 9 releases the curve pressing claw 10, and the whole rises, and the processing system will receive a transmission request at the same time, and the lower trolley 9 will return and accept the transmission of the next extrusion; in the non-extrusion cycle, when the " After the "last aluminum ingot" signal, the program cycle will end, and the lower trolley 9 will send out the last extrusion and place it on the slide-out table for delivery. The system is ready to change the program or accept the next cycle start command. The man-machine interface The model is Weilun KT6070I, the PLC model is Mitsubishi FX3U, and the interrupt saw is driven by a cylinder.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种1000T三轨三头自动双牵引机,包括主机架(1)和送料机架(2),其特征在于:所述主机架(1)一端安设有小车动力架(3),所述小车动力架(3)上安设有上部小车电机(4)和下部小车电机(5),所述主机架(1)上安设有上部小车轨(6)和下部小车轨(7),所述上部小车轨(6)与上部小车(8)配合,所述下部小车轨(7)与下部小车(9)配合,所述上部小车(8)与所述上部小车电机(4)通过链条配合,所述下部小车(9)与所述下部下车电机(5)通过链条配合,所述上部小车(8)和所述下部小车(9)的一侧均安设有曲线压爪(10)和托板(11),所述送料机架(2)一端安设有锯电机(12),所述送料机架(2)中部安设有锯轨(13),所述锯轨(13)上滑动设置有中断锯(14),所述中断锯(14)与所述锯电机(12)通过链条配合,所述送料机架(2)上转动设置有一组滚筒(15),所述送料机架(2)一侧位置摆放有废料槽(16)。1. A 1000T three-track three-head automatic double traction machine, including a main frame (1) and a feeding frame (2), characterized in that: one end of the main frame (1) is equipped with a trolley power frame (3), The trolley power frame (3) is equipped with an upper trolley motor (4) and a lower trolley motor (5), and the main frame (1) is equipped with an upper trolley rail (6) and a lower trolley rail (7) , the upper trolley rail (6) cooperates with the upper trolley (8), the lower trolley rail (7) cooperates with the lower trolley (9), and the upper trolley (8) and the upper trolley motor (4) pass Chain cooperation, the lower trolley (9) is coordinated with the lower motor (5) through a chain, and one side of the upper trolley (8) and the lower trolley (9) are equipped with curved claws ( 10) and pallet (11), the saw motor (12) is installed at one end of the feeding frame (2), the saw rail (13) is installed in the middle of the feeding frame (2), and the saw rail ( 13) An interrupt saw (14) is slidably arranged on the top, and the interrupt saw (14) cooperates with the saw motor (12) through a chain, and a group of rollers (15) are rotated on the feeding frame (2). A waste trough (16) is placed on one side of the feeding frame (2). 2.根据权利要求1所述的一种1000T三轨三头自动双牵引机,其特征在于:所述主机架(1)上安设有上张紧架(17)和下张紧架(18),所述上张紧架(17)与所述上部小车电机(4)相对应,所述下张紧架(18)与所述下部小车电机(5)相对应,所述上部小车轨(6)和所述下部小车轨(7)的两端均可拆卸连接有减震块(19),所述减震块(19)由包胶螺母和角钢组装而成。2. A 1000T three-track three-head automatic double traction machine according to claim 1, characterized in that: an upper tension frame (17) and a lower tension frame (18) are installed on the main frame (1) ), the upper tension frame (17) corresponds to the upper trolley motor (4), the lower tension frame (18) corresponds to the lower trolley motor (5), and the upper trolley rail ( 6) The two ends of the lower trolley rail (7) can be detachably connected with shock absorbing blocks (19), and the shock absorbing blocks (19) are assembled by rubberized nuts and angle steel. 3.根据权利要求2所述的一种1000T三轨三头自动双牵引机,其特征在于:所述上部小车电机(4)和所述下部小车电机(5)均与链轮(20)配合,所述链轮(20)与所述上张紧架(17)或所述下张紧架(18)配合,所述上张紧架(17)和所述下张紧架(18)的一端均滑动设置有张紧轮(21),所述张紧轮(21)安设在张紧板(22)上,所述张紧板(22)与所述上张紧架(17)或是下张紧架(18)上开设的滑槽(23)滑动配合,所述上张紧架(17)和所述下张紧架(18)的一侧均安设有张紧油缸(24),所述张紧油缸(24)与所述张紧板(22)可拆卸连接。3. A 1000T three-track three-head automatic double tractor according to claim 2, characterized in that: the upper trolley motor (4) and the lower trolley motor (5) are both matched with the sprocket (20) , the sprocket (20) cooperates with the upper tension frame (17) or the lower tension frame (18), the upper tension frame (17) and the lower tension frame (18) One end is slidably provided with a tensioning wheel (21), and the tensioning wheel (21) is installed on the tensioning plate (22), and the tensioning plate (22) is connected with the upper tensioning frame (17) or It is the sliding fit of the chute (23) opened on the lower tensioning frame (18), and the tensioning oil cylinder (24) is installed on one side of the upper tensioning frame (17) and the lower tensioning frame (18). ), the tension cylinder (24) is detachably connected to the tension plate (22). 4.根据权利要求1所述的一种1000T三轨三头自动双牵引机,其特征在于:所述上部小车(8)和所述下部小车(9)均由车架(25)、冷却器(27)、车行走轮(28)、扶架(30)、大架(32)组成,所述冷却器(27)位于所述车架(25)中部,所述车架(25)前部盖设有端盖(26),所述车架(25)在所述车行走轮(28)的侧部配套安装有车侧滚轮(29),所述扶架(30)与所述主机架(1)滑动配合,所述大架(32)通过升降油缸(31)与所述车架(25)滑动配合,所述大架(32)上滑动设置有滑架(33),所述滑架(33)上安设有压爪油缸(34),所述压爪油缸(34)与压爪轴(35)铰接,所述曲线压爪(10)安设在所述压爪轴(35)的端部。4. A 1000T three-track three-head automatic double tractor according to claim 1, characterized in that: the upper trolley (8) and the lower trolley (9) are composed of a frame (25), a cooler (27), vehicle running wheels (28), support frame (30), and large frame (32), the cooler (27) is located in the middle of the frame (25), and the front of the frame (25) The cover is provided with an end cover (26), and the vehicle frame (25) is equipped with vehicle side rollers (29) on the side of the vehicle running wheel (28), and the support frame (30) and the main frame (1) Sliding fit, the large frame (32) is slidingly fitted with the vehicle frame (25) through the lifting cylinder (31), and a sliding frame (33) is slidably arranged on the large frame (32), and the sliding frame (33) is A pressure claw oil cylinder (34) is installed on the frame (33), the pressure claw oil cylinder (34) is hinged with the pressure claw shaft (35), and the curved pressure claw (10) is installed on the pressure claw shaft (35 ) at the end. 5.根据权利要求4所述的一种1000T三轨三头自动双牵引机,其特征在于:所述大架(32)底部安设有扶板油缸(36),所述扶板油缸(36)与扶板(37)连接,所述大架(32)一端安设有滑架电机(38),所述滑架电机(38)通过滑架链轮(39)和链条与所述滑架(33)配合,所述滑架(33)一侧安设有链条连接头(40),所述滑架(33)通过所述链条连接头(40)与链条连接,所述车架(25)、所述中断锯(14)上均安设有与链条配合的链条连接头(40)。5. A 1000T three-rail three-head automatic double traction machine according to claim 4, characterized in that: the support board oil cylinder (36) is installed at the bottom of the frame (32), and the support board oil cylinder (36 ) is connected with the support plate (37), and one end of the big frame (32) is equipped with a carriage motor (38), and the carriage motor (38) is connected with the carriage through a carriage sprocket (39) and a chain (33), a chain connector (40) is installed on one side of the carriage (33), the carriage (33) is connected to the chain through the chain connector (40), and the frame (25 ), the interrupt saw (14) is equipped with a chain connector (40) that cooperates with the chain. 6.根据权利要求4所述的一种1000T三轨三头自动双牵引机,其特征在于:所述中断锯(14)一侧安设有压料油缸(41),所述压料油缸(41)与压料块(42)铰接,所述中断锯(14)的下部安设有一组锯行走轮(43),所述锯行走轮(43)与所述锯轨(13)配合,所述送料机架(2)上部还安设有辅助轨(44),所述辅助轨(44)与所述中断锯(14)上安设的辅助轮(45)配合,所述中断锯(14)包括锯头(49)和锯座(48),所述中断锯(14)的锯头(49)与所述中断锯(14)的锯座(48)滑动配合,所述中断锯(14)的锯座(48)上安设有滑轨(46),锯头(49)与所述滑轨(46)滑动配合,锯座(48)上安设有气缸(47),所述气缸(47)与锯头(49)配合。6. A 1000T three-rail three-head automatic double traction machine according to claim 4, characterized in that: a pressing oil cylinder (41) is installed on one side of the interrupt saw (14), and the pressing oil cylinder ( 41) Hinged with the binder block (42), a set of saw running wheels (43) are installed at the lower part of the interrupted saw (14), and the saw running wheels (43) cooperate with the saw rail (13). The upper part of the feeding frame (2) is also equipped with an auxiliary rail (44), and the auxiliary rail (44) cooperates with the auxiliary wheel (45) installed on the interrupt saw (14), and the interrupt saw (14) ) includes a saw head (49) and a saw seat (48), the saw head (49) of the interrupt saw (14) slides with the saw seat (48) of the interrupt saw (14), and the interrupt saw (14 ) is equipped with a slide rail (46) on the saw base (48), the saw head (49) is slidingly matched with the slide rail (46), and a cylinder (47) is installed on the saw base (48), and the cylinder (47) cooperate with the saw head (49).
CN201721790321.1U 2017-12-20 2017-12-20 A kind of three automatic double-tractors of tri- rails of 1000T Expired - Fee Related CN207656001U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876877A (en) * 2017-12-20 2018-04-06 关灿彬 A kind of three automatic double-tractors of tri- rails of 1000T
CN109807675A (en) * 2019-01-18 2019-05-28 天津港峰门窗制品股份有限公司 A profile pulling mechanism and profile angle cleaning equipment
CN110538888A (en) * 2019-09-18 2019-12-06 佛山市锦瀚粤海航机械设备有限公司 A 1000T pure electric three-head traction machine
CN111774639A (en) * 2020-07-31 2020-10-16 宁波雅智自动化科技有限公司 A fully automatic cutting and deburring equipment for aluminum profiles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876877A (en) * 2017-12-20 2018-04-06 关灿彬 A kind of three automatic double-tractors of tri- rails of 1000T
CN109807675A (en) * 2019-01-18 2019-05-28 天津港峰门窗制品股份有限公司 A profile pulling mechanism and profile angle cleaning equipment
CN110538888A (en) * 2019-09-18 2019-12-06 佛山市锦瀚粤海航机械设备有限公司 A 1000T pure electric three-head traction machine
CN111774639A (en) * 2020-07-31 2020-10-16 宁波雅智自动化科技有限公司 A fully automatic cutting and deburring equipment for aluminum profiles

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